RINSE GUM UNIT

This manual is for Service Technicians only and the directions given
must not be followed by unauthorized personnel. Always read
the Safety Instruction Manual part No 21741 before starting up the
equipment and keep it with the machine for reference at all times.

Edition AB, March 2003 This book has part no. 51234
RINSE GUM UNIT

GENERAL INFORMATION
This manual is published by: Glunz & Jensen A/S
13 Haslevvej, DK - 4100 Ringsted, Denmark
Phone: 45 57 68 81 81

The manual is valid for equipment from Serial No. 110700

IMPORTANT!
• Approvals:
Approvals will appear from the labels attached to the processor name plate or the frame part of the
processor.

• Intended use of the equipment:

Preparing printing plates.

• Installation:
Never install the processor in explosive environments.
It is the responsibility of the owner and operator/s of this processor, that the installation is made in
accordance with local regulations, and by engineers authorized to carry out plumbing and electrical
installations.
Installation, service and repair must be performed only by service technicians who are trained in servicing
the equipment.
The manufacturer cannot be held responsible for any damage caused by incorrect installation of this
processor.

• Technical data:
Observe technical data from the processor name plate located on the rear panel of the processor

"END OF LIFETIME" DISPOSAL

The equipment is designed for easy disassembling.

All disposal of parts from the machine must be made according to local regulations with special regards to
the following parts:

• For recycling purposes all polymeric components with a minimum weight of 20 g (0.7 oz), are marked
with material specification according to the ISO 11469 standard.

• PCB's and other electric components must be sent to a suitable waste deposit.

0.2 0309
 RINSE GUM UNIT

THIS MANUAL
• Intended use of this manual:
This manual is for Service Technicians only and the directions given must not be followed by unauthorized
personnel.
Always read the Safety Instruction Manual part No 21741 before starting up the equipment and keep it with
the machine for reference at all times.

• Reservations:
This manual was written and illustrated using the best possible information available at the time of
publication.
Any differences between this manual and the equipment reflect improvements introduced after the
publication of the manual.
Changes, technical inaccuracies and typographic errors will be corrected in subsequent editions.
As a part of our policy of continuous improvement, we reserve the right to alter design and specifications
without further notice.

WARNINGS, CAUTIONS AND NOTES!

Throughout the manual warnings, cautions, and notes are written in bold on a grey background like the
example below:

CAUTION! Always replace a fuse with one of the same size and rating as the old one.

Explanation:

NOTE!
The operator should observe and/or act according to the information in order to obtain the best possible
function of the equipment.

CAUTION!
The operator must observe and/or act according to the information in order to avoid any mechanical or
electrical damage to the equipment.

WARNING!
The operator must observe and/or act according to the information in order to avoid any personnel injury.

0309 0.3
RINSE GUM UNIT

SET OF MANUALS

The processor is delivered with a set of manuals consisting of the following:

Processor Service Manual

Language: English

Safety Manual
Language: Various

CE Declaration Of Conformity
Language: Various

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 RINSE GUM UNIT

TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
IMPORTANT!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
"END OF LIFETIME" DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
WARNINGS, CAUTIONS AND NOTES! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
SET OF MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4

1. TECHNICAL SPECIFICATIONS 1.1

MECHANICAL SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
ELECTRICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

2. INSTALLATION 2.1
INSTALLING THE PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

3. OPERATOR’S CONTROLS AND INDICATORS 3.1

THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

4. OPERATING PROCEDURES 4.1

PREPARATION FOR PROCESSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
PROCESSING THE FIRST PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3

5. CLEANING AND MAINTENANCE 5.1

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
GUM / WATER CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
GUM ROLLER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
DRIVE ROLLER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
SCRUB ROLLER ADJUSTMENT (WASH ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
SETTINGS AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4

0309 0.5
RINSE GUM UNIT

TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

6. SPAREPARTS 6.1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
ORDERING SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
DRIVE ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
SCRUB ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
SUPPORT BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7
DRIER HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
FINAL DRIVE (DRIVEN) ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11
FINAL DRIVE (IDLER) ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.13
MOTOR/PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.15
DRIVE PLATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.17
PLUMBING COMPONENTS - RGU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.19
SPRAY BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.21
DELIVERY TABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.23
SWITCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.25
RGU 85 UN CHASSIS LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.26
RGU 85 UN CHASSIS REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.27
RGU 125 UN CHASSIS LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.28
RGU 125 UN CHASSIS REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.29
RGU 150 UN CHASSIS LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.30
RGU 150 UN CHASSIS REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.31
ELECTRICAL ITEMS NOT ILLUSTRATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.33

ELECTRICAL DIAGRAMS B.1

ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1

0.6 0309
 RINSE GUM UNIT

1. TECHNICAL SPECIFICATIONS

MECHANICAL SPECIFICATION

FUNCTION

PREHEAT DEVELOPER WASH GUM DRY RE-ENTRY

85 N/A N/A Yes Yes Yes N/A
100 N/A N/A Yes Yes Yes N/A
125 N/A N/A Yes Yes Yes N/A
150 N/A N/A Yes Yes Yes N/A

SPEED

85 Variable up to 1.5m (60") per minute

100 Variable up to 1.8m (72") per minute
125 Variable up to 2.3m (92") per minute
150 Variable up to 2.3m (92") per minute

PLATE DIMENSIONS

MINIMUM LENGTH MAXIMUM WIDTH MAXIMUM THICKNESS

All recognised Lithoplate
85 203mm (8”) 850mm (33½")
thicknesses
100 203mm (8”) 1050mm (41½”)
125 254mm (10”) 1250mm (49")
150 254mm (10”) 1500mm (59")

TOTAL TANK CAPACITIES

GUM WATER
85 3.5Ltr (1 U.S. Gal) N/A
100 3.5Ltr (1 U.S. Gal) N/A
125 6Ltr (1.5 U.S. Gals) N/A
150 7.5Ltr (2 U.S. Gals) N/A

0309 1.1
RINSE GUM UNIT

F B D

A
C
E
Mains Water

Power
Drain Out
G

UL CE
Mains water in 3/4" NPT 15mm
Drain Out 1 1/2" HOSE 1 1/2" BSP

85 100 125 150

DIM mm. ins. mm. ins. mm. ins. mm. ins.
A 1050 43.7 1050 43.7 1050 43.7 1050 43.7
B 575 22.6 575 22.6 800 31.5 800 31.5
C 1410 55.5 1660 65.4 1880 74 2180 85.8
D 1100 43.3 1300 51.2 1500 59.1 2000 78.7
E 865 34.1 865 34.1 870 34.3 870 34.3
F 100 3.9 100 3.9 100 3.9 100 3.9
G 150 5.9 150 5.9 150 5.9 150 5.9

*Tol ± 100

1.2 0309
 RINSE GUM UNIT

ELECTRICAL SPECIFICATIONS

DRIER POWER

TOP BOTTOM
NORMAL BOOST NORMAL BOOST
85 2Kw N/A N/A N/A
100 2Kw N/A N/A N/A
125 3Kw N/A N/A N/A
150 3Kw 3Kw N/A N/A

POWER REQUIREMENTS

MACHINE UL CE
230V, Single Phase, 50-60Hz, 10A
85/100 230V, Single Phase, 50-60Hz, 10A "CAUTION-DOUBLE
POLE/NEUTRAL FUSING"
230V, Single Phase, 50-60Hz, 15A
125 230V, Single Phase, 50-60Hz, 14A "CAUTION-DOUBLE
POLE/NEUTRAL FUSING"
150 220V, 3 Phase, 50-60Hz 15A 3x400V + N, 50-60Hz, 3x10A

NOISE LEVEL
In operation: 58.5 dB

0309 1.3
RINSE GUM UNIT

1.4 0309

2. INSTALLATION
INSTALLING THE PROCESSOR
1.
Remove all packing material.
2.
Remove the processor lid, this exposes moving
parts when the processor is switched on.
Ensure the safety of yourself and others.
3.
Position the processor, and level using a spirit level
placed along the tank side and also across the
roller, adjust as required by means of the jacking
feet. This levelling is very important as the correct
operational liquid levels in the tanks will be
affected.
4.
Electrical Connections
UK- The processor must be connected via a
switched fused isolator, or a fused plug in a
switched socket, depending upon the power
requirements. The isolator or plug must be mounted
adjacent to the machine and within easy reach. Pay
particular attention to the routing of any cables
around the working area of the machine in order to
avoid possible trip hazards and contact with
chemicals.
Countries other than the UK- Consult a qualified
electrician.
5.
Water Connections (if a water recirculation unit is
fitted see 6.)
Water Inlet:- Water at mains pressure should be
connected to the water inlet at the rear of the
processor via a conveniently sited isolating valve.
Copper or high pressure hose should be used.
0309
RINSE GUM UNIT
Note: Obtaining water by ‘teeing off” from an
existing supply should be avoided as the
resultant drop in pressure when both outlets
are turned on may result in insufficient water
being supplied to the processor.
Waste Outlet:- A large bore waste pipe, (minimum
recommended bore is 1½” or 38mm) should be
connected to the outlet of the processor at the rear.
If connecting into an existing drainage system, a
bottle trap or “U” bend is recommended.
Note: Under no circumstances must the highest
point of the drainage system be located higher
than the waste outlet at the rear of the
processor.
6.
Water Recirculation Unit Connection
Site the unit at the rear of the processor close to
the mains water inlet and waste outlet.
Connect the outlet from the unit to the inlet, (3/4"
fitting), on the processor by a short length of tube.
The inlet on the unit (larger connection) should be
similarly connected to the waste outlet of the
processor by a short length of flexible tube
(minimum recommended bore is 38mm)
NOTE: A pair of rollers in the 150 unit weight
approx. 24 kg and requires two engineers when
lifted.
2.1
RINSE GUM UNIT

2.2 0309

3. OPERATOR’S CONTROLS AND INDICATORS
THE CONTROL PANEL
Item 1
POWER ON INDICATOR
This will illuminate when power is supplied to the
machine and it is in standby mode.
Item 2
PROCESS INDICATOR
This will illuminate whenever the scrub roller and
the developer recirculation system are running or
when the plate is being processed.
Item 4
DIRECTION SWITCH
This is a three positional switch. To the Left is
forward drive for normal plate feed.
To the Right is a reverse drive to facilitate the
removal of jammed plates.
NOTE. It is not possible to operate the switch
from side to side without pausing in the centre
position.
Item 5
MACHINE SPEED CONTROL
Turn clockwise to increase speed.
0309
RINSE GUM UNIT
Item 6
KEY OPERATED SERVICE SELECTOR
Turn anti-clockwise to symbol 7, remove the key for
normal operation OR turn clockwise to symbol 8 for
operation with all safety interlocks overidden. For
use only by service engineersor other designated
key holders.
Item 9
AUTO OR CONTINUOUS DRIVE SELECTOR
Turn anti-clockwise to symbol 10 to operate the
drive/gum pump only when a plate is being
processed, or turn clockwise to symbol 11 to
operate the drive/gum pump continuously
Item 12
ON / OFF
On ‘’ I ‘’ and Off ‘’ O ‘’ buttons with indicator.
Item 13
DRIER HEATER BOOST (150 model only)
Push down button to activate.
3.1
RINSE GUM UNIT

WASH GUM DRY

WATER IN

GUM
RECIRCULATION
PUMP
P

EMERGENCY
OVERFLOW

GUM REPLENISHER
DRAIN DRAIN BOTTLE

3.2 0309
 RINSE GUM UNIT

4. OPERATING PROCEDURES

PREPARATION FOR PROCESSING

1. 6.
Switch on the mains supply. Depress an emergency stop button and check that
the machine ready indicator (12) extinguishes. If it
2. does, reset the button by turning it anti-clockwise
Switch on the isolator on the right hand side of the and allowing it to spring out to it’s stand-by
machine. position, the machine ready indicator (12) should
remain extinguished. Press the ‘ON’ button and the
3. machine ready indicator (12) will illuminate. Repeat
The mains indicator (1) will illuminate. for each of the emergency stop buttons in turn. In
the event of any deviation in the machine ready
4. indicator condition an electrician will be required to
Press the ON (“I”) button (12). rectify the control circuit before the machine can be
used.
5.
The machine ready indicator (12) will illuminate. 7.
Lift and remove lid. Again, the machine ready
indicator (12) should extinguish.

8.
Place a 3/4 full container of gum (diluted ready for
use as recommended by the suppliers/
manufacturers) below the machine, insert the gum
replenishment probe and the return hose into it.

0309 4.1
RINSE GUM UNIT

9.
Fill the gum section, with similarly diluted gum, by
placing a funnel between the gum roller and gum
blade, fill until the gum starts to return into the gum
replenishment/return container.
18.
Visibly check the operation and rotation of the
brush roller, this should be rotating clockwise when
viewed from the left hand side, if not, refer to the
Machine Settings and Adjustment section.

10. 20.
Ensure the water supply is on and the drain is Set the drive speed (5) to 1.
connected.
21.
11. Feed a spare plate into the input slot at the front of
Turn the auto/continuous drive selector switch (9) to the machine.
auto.
22.
12. Watch the plate as it passes through the various
Turn the processor/service key selector switch (6) sections to ensure smooth transport, be prepared
to service (8). to stop the machine quickly using the emergency
stop if any plate jam occurs. Observe the plate
13. surface to confirm consistant and even
Press the ‘ON’ button (12). wetting.Check that sufficient gum is flowing onto
the gum blade to give full coverage to the roller.
14. Should changes be required refer to the Machine
The machine ready indicator (12) will illuminate. Settings and Adjustments Section of this Manual.

15. 23.
Using a piece of card, cover the infeed sensor for a Repeat steps 21and 22 with the drive speed
couple of seconds. This sensor is approximately increased one number at a time until the drive
300mm in from the right hand tank side. speed is 7.

16.
The process indicator (2) will illuminate and the
system will start.
17.
Visibly check the water and gum spray bars for
liquid flow, if not satisfactory refer to the Machine
Settings and Adjustment section.
24
If all the preceding checks prove correct, then the
processor can be switched off at the supply
plug/isolator, the lid replaced and the process
service key selector switch turned to process.

4.2 0309
 RINSE GUM UNIT

PROCESSING THE FIRST PLATE

1. 5.
Select auto or continuous drive (10) or (11). Feed the plate into the machine.

2. 6.
Set the drive speed control (5) to 4 or 5. Once the plate has passed through, check that it is
fully treated. If the plate is not fully processed
3. decrease the speed through the unit, continue this
Set the drier heat control (13) to boost if required adjustment until a satisfactory result is obtained.
(150 size machines only)
7.
4. The machine can now be used for processing
Press ‘ON’ button (12). production plates.

0309 4.3
RINSE GUM UNIT

4.4 0309
 RINSE GUM UNIT

5. CLEANING AND MAINTENANCE

CLEANING
CAUTION! Cleaning components with anything
other than a mild detergent or a recommended DAILY
processor cleaning agent may cause irreversible
damage and invalidate any warranty. Wipe the processor with a damp cloth to remove
dust, pay particular attention to the input table area
CAUTION! Never use hard tools or abrasive of the machine.
materials when cleaning any part of the
equipment.

WARNING! Always unplug the unit from the

processor's power outlet or the mains supply
before carrying out any cleaning or
maintenance procedures etc.

MAINTENANCE
1.
The Conveyor Belt Drive Chain should be lightly
lubricated with SAE 20/50 Oil, and the tension
checked and re-set if required every 6-12 months.

2.
The Conveyor Belt Tension should be checked and
re-set if required every 6-12 months.

3.
All of the bearings are sealed and require no
maintenance.

0309 5.1
RINSE GUM UNIT

GUM / WATER CHANGE 7.

Re-fit the housing and “O” ring, ensure correct
1. fitment of “O” ring to obviate the risk of leaks.
Switch off electrical supply.
8.
2. Fill the wash and gum tanks to a depth of
Remove top lid. approximately 50mm (2").

3.
Drain off all liquids into suitable containers for
disposal.
4.
Close all drain valves and clean the inside of the
tanks with warm soapy water and a soft cloth.
Dis-engage drive couplings, rotate the rollers by
hand to clean off any build-up of residue from
them. Re-engage couplings or clamping bars on
completion.
9.
Supply power to the processor, turn the service key
switch to service position, press the mains on
button and cover the sensor at the plate input, this
will start the rollers, scrubs and pumps to flush the
internal plumbing.
10.
Switch off the power, then drain both tanks and
filter, refill with clean water and repeat steps 8 and
9.

5. 11.
Drain the filter, unscrew the housing from the head Switch off the power and open the drain valves to
unit. drain the water from both tanks.

6.
Wash the filter housing and “O” ring in warm soapy
water. Check the condition of the “O” ring, and
replace if necessary.
12.
Drain the filter again, and fit a new filter element,
re-assemble ensuring correct fitment of “O” ring.
13.
If the processor is to be used in the immediate
future , then refill with fresh chemicals, refer to
‘Preparation for Processing’ section of this manual,
otherwise thoroughly dry the processor for storage.

14.
Refit the top lid.

5.2 0309
 RINSE GUM UNIT

GUM ROLLER ADJUSTMENT

Roller level
The bottom roller should be 12 mm into the fluid.
This will apply the proper coating of finisher to the
plate.
12 mm
If the machine is not levle the finisher will be
unevenly applied.

Roller alignment
When rollers are properly aligned they provide a
clean nip and avoid the finisher to run back along
the rollers.

When rollers are not properly aligned excess

finisher runs along the rollers making the plate
edges too wet to dry.

DRIVE ROLLER ADJUSTMENT

See illustration 0.5 mm feeler gauge

(important to check
both ends of rollers)
Pressure
adjustment
screws

Gears shown are not

used in all applications

Note! In some cases fixed one-piece

bearing blocks are utilized, therefore
eliminating the need for adjustment

SCRUB ROLLER ADJUSTMENT

(WASH ONLY)

See illustration
Pressure adjustment screws

Jacking screws

Light resistance important!

Check both ends of rollers

0309 5.3
RINSE GUM UNIT
SETTINGS AND ADJUSTMENTS
SETTING ROLLER PRESSURES
If the pressure between each pair of rollers is
excessive then an undue load is applied to the
drive motor and the rollers will bow. This will result
in the middle of the plates becoming wet, and a
possible drive motor failure. If the pressure is too
slack, the plates will slip on their way through the
processor, and the plates will be wet all over. Both
situations will allow residues to carry over between
tank sections resulting in an uneven wash.
To adjust the rollers proceed as follows:
1.
Ensure the machine is switched off.
2.
Remove top lid.
3.
Disengage the roller drive coupling.
4.
Remove the roller assembly and lay it flat on the
top edges of the tank.
5.
For the Drive/Wash the initial setting of a uniform
gap of 0.5mm. (0.020ins.) between the rollers is
essential to set the correct pressure. This gap
should be checked with a feeler gauge, which
should touch both rollers without rotating them.
(See 7. for scrub roller adjustment).
6.
To set the pressure for the drive rollers tighten each
adjusting screw 1 1/4 turns (450 degrees).
5.4
7.
For scrub roller adjustment follow steps 1 to 4. and
then proceed as follows:
Feed a narrow (75mm/100mm) strip of plate
between the rollers, the rollers must be stopped
from rotating, pull the strip through and note the
resistance. Adjust the setting screws as necessary
to give a uniform resistance along the complete
length of the rollers.
8.
The overall height of the drive/gum rollers is
determined by the slot depth in the tank side walls
and is therefore not adjustable. The overall height
of the scrub rollers is factory set, however if
adjustment is required, adjustment screws for this
purpose are located in the base of the bearing
blocks.
9.
Replace the roller assemblies in the tank.
Re-engage the roller drive couplings.
10.
Check the rollers for alignment. The rollers are
paired in manufacture and misalignment indicates
that the bearing bushes are worn. Incorrect
alignment will allow excessive water to run around
the roller ends making the edges of the plate wet
and difficult to dry.
11.
Once the rollers are replaced and no further
adjustments are necessary, repeat the ‘Preparation
for Processing’ section of this manual to check the
correct transport of the plate through the processor
before use.
0309
 RINSE GUM UNIT

6. SPAREPARTS

GENERAL

ORDERING SPAREPARTS

When ordering spareparts please state carefully the

sparepart number, the specification and the number
of items wanted.

ON THE FOLLOWING PAGES ARE

ILLUSTRATIONS WITH SPAREPARTS AND PART
NUMBERS

0309 6.1
RINSE GUM UNIT

1 3 2 4 6 7

9 5 8

6.2 0309
 RINSE GUM UNIT

DRIVE ROLLER ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Lovejoy Coupling 21050076 21050075 21050075 21050075
2 Bearing Block - Top 21850303 21150303 21150303 21150303
3 Cheese Hd. Bolt 21070045 21071361 21070070 21070070
4 Bush 21050055 21050058 21050058 21050058
5 Shim 21050273 21050272 21050272 21050272
6 Rubber Roller Top 21370302 21430302 21250302 21150302
7 Delrin Gear 21050066 21050064 21050172 21050172
8 Rubber Roller - Bottom 21370303 21430303 21250301 21150301
9 Bearing Block - Bottom 21850304 21150304 21150304 21150304
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0149 6.3
RINSE GUM UNIT

1 2 3 5 9

6 4 8 7

6.4 0309
 RINSE GUM UNIT

SCRUB ROLLER ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Coupling 21050076 21050075 21050075 21050075
2 Bearing Block 21850303 21150303 21306222 21306222
3 Bush 21050219 21050247 21050247 21050247
4 Shim 21050273 21050272 21050272 21050272
5 Roller - Bristle 21130306 21240301 21310322 21580322
6 Bearing Block LH 21130241 21310230 21306224 21306224
Bearing Block RH 21130242 21310231 21306225 21306225
7 Pressure Plate Bristle 21130108 21240110 21310108 21340108
8 Press. Pl. Support Bristle 21130170 21240109 21310142 21340139
9 Cheese Head Bolt 21070045 21070070 21070070 21070070
12
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

0309 6.5
RINSE GUM UNIT

1 3 2 4 5

6.6 0309
 RINSE GUM UNIT

SUPPORT BAR ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Support Block 2153226 21156205 21154210 21154210
2 Support Bar 21153151 21156114 21154134 21155124
3 Collar 21050028 21050028 21050028 21050028
4 Guide Wheel 21050018 21050018 21050018 21050018
5 Spray Bar Cap 21050044 21050044 21050044 21050044
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.7
RINSE GUM UNIT

2 1 3 1

6.8 0309
 RINSE GUM UNIT

DRIER HEATER ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Heater 21041040 21041041 21041040 21041041
2 Heater Carrier 21153140 21144119 21154114 21155108
3 Heater Thermostat 21042319 21042319 21042319 21042319
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.9
RINSE GUM UNIT

1 3 2

6 5 4

6.10 0309
 RINSE GUM UNIT

FINAL DRIVE (DRIVEN) ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1. Collar 21050124 21050124 21050124 21050124
2. Plastic Wheel 21050126 21050126 21050126 21050126
3. Top Idler Shaft 21130136 21440802 21250802 21150802
4. Sprocket 21050089 21050089 21050095 21050095
5. Rubber Wheel 21050125 21050125 21050125 21050125
6. Final Drive Bar 21130326 21440801 21250801 21150801
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.11
RINSE GUM UNIT

1 2 3

6.12 0309
 RINSE GUM UNIT

FINAL DRIVE (IDLER) ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Collar 21050124 21050124 21050124 21050124
2 Support Bar 21130136 21440802 21250802 21150802
3 Plastic Wheel 21050126 21050126 21050126 21050126
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.13
RINSE GUM UNIT

1
Scrub Motor
Capacitor

6.14 0309
 RINSE GUM UNIT

MOTOR/PUMP ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1. GRI Pump 21042093 21042093 21042093 21042093
2. Scrub Motor 21040043 21040043 21040043 21040043
3. Sprocket 36T 21050201 21050201 21050201 21050201
4. Drive Motor 21040081 21040081 21040081 21040081
5. Sprocket 19T 21050088 21050088 21050088 21050088
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.15
RINSE GUM UNIT

C A
A A

7 G
E H

D B
F
F

1 2 3 4 2 6 14 5 2 15 10 11 5

ASSEMBLY 'A' ASSEMBLY 'B' ASSEMBLY 'E' ASSEMBLY 'F'

8 2 3 9 2 6 10 11 5 12 13 5

ASSEMBLY 'C' ASSEMBLY 'D' ASSEMBLY 'G' ASSEMBLY 'H'

6.16 0309
 RINSE GUM UNIT

DRIVE PLATE ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Drive Roller Shaft Assy. 21050094 21050094 21050094 21050094
2 Flange Bearing 21050120 21050120 21050120 21050120
3 Coupling 21050076 21050075 21050075 21050075
4 Scrub Dr. Sprocket Ass 21050069 21050069 21050069 21050069
5 Packing Washer 21050083 21050083 21050083 21050083
6 Sprocket 19Tx3/4’’ Bore 21050089 21050089 21050089 21050089
7 Drive Plate 21172108 21172108 21174106 21174106
8 Scrub Roller Shaft Assy. 21050091 21050091 21050091 21050091
9 Roller Drive Shaft Assy. 21050093 21050093 21050093 21050093
10 Oilite Sprocket 21050090 21050090 21050090 21050090
11 Eccentric Idler Spigot 21050046 21050046 21050046 21050046
12 Oilite Duplex Sprocket 21050115 21050115 21050115 21050115
13 Eccentric Idler Spigot 21050276 21050276 21050276 21050276
14 Sprocket 21050090 21050362 21050095 21050095
15 Final Drive Shaft 21130326 21440801 21250801 21150801
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.17
RINSE GUM UNIT

1
2

6 5 4 3

RGU

6.18 0309
 RINSE GUM UNIT

PLUMBING COMPONENTS - RGU

ITEM DESCRIPTION 85 100 125 150

1. 1 1/2" BSP Elbow 21060116 21060116 21060116 21060116
2. 1" BSP-3/4" Hose Adap. 21060204 21060204 21060204 21060204
3. 3/4" BSP-1/2"Hose Adap 21060149 21060149 21060149 21060149
4. 3/4" BSP Elbow 21060039 21060039 21060039 21060039
5. 3/4" BSP Hex Plug 21060178 21060178 21060178 21060178
6. 3/4" BSP Hose Adaptor 21060040 21060040 21060040 21060040
7. 1 1/2" BSP Nipple 21060031 21060031 21060031 21060031
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.19
RINSE GUM UNIT

1 2 3

6.20 0309
 RINSE GUM UNIT

SPRAY BAR ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Cable Gland 21040073 21040073 21040073 21040073
2 Spray Bar 21370214 21370214 21370214 21370214
3 Spray Bar Cap 21050044 21050044 21050044 21050044
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.21
RINSE GUM UNIT

6.22 0309
 RINSE GUM UNIT

DELIVERY TABLE ASSEMBLY

ITEM DESCRIPTION 85 100 125 150

1 Delivery Table Support 21153123 21144125 21154123 21155114
2 Delivery Table Top 21305205 21156202 21145210 21146204
3 Delivery Table 21153120 21144126 21154122 21155113
4 Delivery Table Leg 21153121 21144127 21154124 21155115
5 Feet 21050129 21050129 21050129 21050129
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

0309 6.23
RINSE GUM UNIT

4 5 6

7 1 2 3 8 9

6.24 0309
 RINSE GUM UNIT

SWITCH PANEL
ITEM DESCRIPTION PART No.
1 Stop (QS1)
Non Latching Switch 21041013
Switch Base 21041014
Red lens 21040384
2 LED Green (VH2) 21040388
3 Start (QS4)
Non Latching Switch 21041013
Switch Base 21041014
Green Lens 21040386
4 Automanual (QS5) 21042054
Switch 21041106
Mounting Collar 21041100
Control Block (x2) 21041105
5 Service (QS1)
Switch 21041103
Mounting Collar 21041100
Control Block 21041105
6 Potentiometer 5K (R2) 21042336
Knob 21040392
Knob Skirt 21040391
7 LED Red UL (VH1) 21040020
8 LED GREEN (VH4) 21040388
9 Fwd./Reverse Switch 21041113

0309 6.25
RINSE GUM UNIT

RGU 85 UN CHASSIS LAYOUT

9 102 14 16 15

KQ1 KQ2 K1 K2 KT1

1 36 17 13
F10
F19
F30
F31
F12
F15
F17
F20
F18
F1
F2
F9

18 1 3 12 2 1
Q1

20

101

ST8 10 4 5 6

108
ST9 C1 U1

37
8
NOTE:

ITEMS 151 AND 152 T1

L1 NOT SHOWN

6.26 0309
 RINSE GUM UNIT

RGU 85 UN CHASSIS REFERENCE

ITEM CIRCUIT REF DESCRIPTION PART No.
1 Terminal Earth 21041044
2 Terminal 2.5mm 21041043
3 Terminal, Double Stack 21041071
4 Capacitor Fixing Clip 21040323
5 C1 Capacitor 21040322
6 U1 Rectifier 21041028
7 T1 Transformer 50VA 21043125
8 L1 Choke 21043123
9 QF1 M.C.B. 20A Double 21040938
10 ST9 Drive MotorTCCB, 0.7A 21043127
12 Drive Board 21042320
13 K1,K2,KT1 Relay Base, 14 Pin 21041126
14 KQ1,KQ2 Siemens Contactor 21041228
15 KT1 Timer, Multi Range 21041206
16 K1,K2, Relay, 14 Pin 21041163
17 KQ1 Aux. Contactor (2 x NO, 2 x NC) 21041227
KQ2 Aux.Contactor (4 x NO) 21041226
18 Fuse Holder 21041026
20 Q1 Isolator 21040520
36 Fuse Link 21040873
37 C3 Capacitor 21042132
101 ST8 Motor Overload Relay 21043128
102 F27, F28 Bussman Fuse Holder, 10A Double 21043130
108 Brass Stand Off (M3 x 16mm) 21042365
151 Isolation Transformer 0.7A 21043157
152 General Line Filter 21042337

0309 6.27
RINSE GUM UNIT

RGU 125 UN CHASSIS LAYOUT

37
8 10

T1
L1
ST9
7 4

9 151
6 108 12
U1 C1 5
20
102 14 18 16 15

K1 K2 KT1

Q1
F10

F19
F30
F31
F12
F15
F17
F20
F18
F11
F1
F2
F9

F27 F28

KQ1 KQ2
17
101 1 2 2 105 130 104 105 13 130 120

RCL PCB

ST8

152
1 116 131 117 116 131 110

6.28 0309
 RINSE GUM UNIT

RGU 125 UN CHASSIS REFERENCE

ITEM CIRCUIT REF DESCRIPTION PART No.
1 Terminal Earth 21041044
2 Terminal 2.5mm 21041043
4 Capacitor Fixing Clip 21040323
5 C1 Capacitor 21040322
6 U1 Rectifier 21041028
7 T1 Transformer 50VA 21043125
8 L1 Choke 21043123
9 QF1 M.C.B. 25A Double 21040941
10 ST9 Drive MotorTCCB, 0.7A 21043127
12 Drive Board 21042320
13 K1,K2,KT1 Relay Base, 14 Pin 21041126
14 KQ1,KQ2 Siemens Contactor 21041228
15 KT1 Timer, Multi Range 21041206
16 K1,K2, Relay, 14 Pin 21041163
17 KQ1 Aux. Contactor (2 x NO, 2 x NC) 21041227
KQ2 Aux. Contactor (4 x NO) 21041226
18 Fuse Holder 21041026
20 Q1 Isolator 21040520
37 C3 Capacitor 21042132
101 ST8 Motor Overload Relay 21043128
102 F27, F28 Bussman Fuse Holder, 10A Double 21043130
104 Socket, 3 Way 21042293
105 Socket, 4 Way 21042294
108 Brass Stand Off (M3 x 16mm) 21042365
110 Plug, 12 Way 21042312
116 Plug, 4 Way 21042304
117 Plug, 3 Way 21042303
120 Socket, 12 Way 21042300
130 Socket, 9 Way 21042299
131 Plug, 9 Way 21040309
151 Isolation Transformer 0.7A 21043157
152 General Line Filter 21042337

0309 6.29
RINSE GUM UNIT

RGU 150 UN CHASSIS LAYOUT

102
37
8 10

T1
L1
F27 F28
ST9
7 4

9
6 108 12
20 5
U1 C1

113 14 18 16 15

K1 K2 KT1

Q1
F21
F10
F22

F23
F12
F31
F15
F20
F17
F19
F30
F18
F40
F11
F1
F2
F9

F32 F33 F34

KQ1 KQ2 KQ3

101
1 2 17 2 105 130 104 105 130 13 120

RCL PCB

ST8

152
1 2 1 116 131 117 116 131 110

NOTE:

150 TRANSFORMER POSITION

AS SHOWN FIXED TO THE
BOTTOM RIGHT HAND CORNER.

151

6.30 0309
 RINSE GUM UNIT

RGU 150 UN CHASSIS REFERENCE

ITEM CIRCUIT REF DESCRIPTION PART No.
1. Terminal Earth 21041044
2. Terminal 2.5mm 21041043
4. Capacitor Fixing Clip 21040323
5. C1 Capacitor 21040322
6. U1 Rectifier 21041028
7. T1 Transformer 50VA 21041027
8. L1 Choke 21043123
9. QF1 M.C.B. 20A Triple 21040939
10. ST9 Drive MotorTCCB, 0.7A 21043127
12. Drive Board 21042320
13. K1,K2,KT1 Relay Base, 14 Pin 21041126
14. KQ1,KQ2, KQ3 AEG Contactor 21042366
15 KT1 Timer, Multi Range 21041206
16. K1,K2, Relay, 14 Pin 21041163
17. KQ2 Aux. Contactor 21042368
18. Fuse Holder 21041026
20. Q1 Isolator 21040520
37. C3 Capacitor 21042132
101. ST8 Motor Overload Relay 21043128
102. F27, F28 Bussman Fuse Holder, 10A Double 21043130
104. Socket, 3 Way 21042293
105. Socket, 4 Way 21042294
108. Brass Stand Off (M3 x 16mm) 21042365
110. Plug, 12 Way 21042312
113. F32, F33,F34 Bussman Fuseholder Triple 21043131
116. Plug, 4 Way 21042304
117. Plug, 3 Way 21042303
120. Socket, 12 Way 21042300
130. Socket, 9 Way 21042299
131. Plug, 9 Way 21040309
151. Isolation Transformer 0.7A 21043157
152. General Line Filter 21042337

0309 6.31
RINSE GUM UNIT

6.32 0309
 RINSE GUM UNIT

ELECTRICAL ITEMS NOT ILLUSTRATED

COMPONENT DESCRIPTION PART No.
Varistor with Crimps 21042138
Slotted Din Rail 21040314
Terminal End Stop 21040316
Fuse Holder End Stop 21040459
Jumper Bar 4mm 10 Way 21040999
Isolator Aux. Contact ‘N’ (Not used on U.S M/C’s) 21040512
Safety Switch & Actuator 21041092
Emergency Stop Switch 21041099
Mounting Collar 21041100
Contact Block 21041101
Reversing Switch 21041113
Earth (Ground) Clamp 21040655
Capacitor 470 µfd 21040402
Diode IN 4004 21040379
Circuit Board Mounting Pillar 21040378
Aux. Socket Body 21042015
Insert 21042016
Contact Socket 1mm 21042023
Cap 21042069
A.B.S Box 21040004
Sensor (FE7A - DA6V - HE) 21040728
Fuse 20mm x 5mm
250 mA 250V Anti-surge 21042329
1 Amp 250V ) 21041029
2 Amp 250V ) 21041037
3 Amp 250V )Quick Blow 21041038
5 Amp 250V ) 21041039
10 Amp 250V Time Delay 21043129

0309 6.33
RINSE GUM UNIT

6.34 0309
 RINSE GUM UNIT

ELECTRICAL DIAGRAMS

ELECTRICAL DIAGRAMS

0309 A.1
RINSE GUM UNIT

A.2 0309