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Design Strategy for an Infrared Thermometer

FPN/SET/2022/2023/HEET/PT/896
FPN/SET/2022/2023/HEET/PT/905
FPN/SET/2022/2023/HEET/PT/929
FPN/SET/2022/2023/HEET/PT/934

DEPARTMENT OF ELECTRICAL/ELECTRONIC
ENGINEERING TECHNOLOGY
SCHOOL OF ENGINEERING TECHNOLOGY
FEDERAL POLYTECHNIC NASARAWA
P.M.B 001 NASARAWA, NASARAWA STATE

FEBRUARY, 2024
Design Strategy for an Infrared Thermometer

A TECHNICAL REPORT SUBMITTED TO


ELECTRICAL/ELECTRONIC ENGINEERING TECHNOLOGY
DEPARTMENT,
SCHOOL OF ENGINEERING TECHNOLOGY
FOR THE AWARD OF
HIGHER NATIONAL DIPLOMA (HND)
IN
ELECTRICAL/ELECTRONIC ENGINEERING TECHNOLOGY

By

FPN/SET/2022/2023/HEET/PT/896
FPN/SET/2022/2023/HEET/PT/905
FPN/SET/2022/2023/HEET/PT/929
FPN/SET/2022/2023/HEET/PT/934

FEBRUARY, 2024

II
Declaration

We hereby declared this project is all my/our own work and has not been copied in

part or in whole from any other sources. All previous project work, publications,

books, journals, magazines, internet sources have been adequately referenced within

the main report.

Name: Signature: Date:

FPN/SET/2022/2023/HEET/PT/896
FPN/SET/2022/2023/HEET/PT/905
FPN/SET/2022/2023/HEET/PT/929
FPN/SET/2022/2023/HEET/PT/934

Project Supervisor: Signature: Date:

Mohammed Jamiu Abdul Salam

Head of Department

Name: Engr. B. A. Kwembe

Signature:

Date:

External Examiner: Signature: Date:

III
Letter of Transmittal

School of Engineering Technology

Department of Electrical/Electronic

Engineering Technology

Federal Polytechnic Nasarawa

P.M.B 001

Nasarawa state.

The Head of Department

Electrical/Electronic Technology

Federal Polytechnic Nasarawa

Nasarawa.

Dear Sir,

HIGHER NATIONAL DIPLOMA PROJECT SUBMISSION

In compliance with the policy of the institution, which stipulates that every student at

the end of his//her programme in the school is expected to carry out a supervised

project on design and construction/implementation, we/I hereby submit our/my

project titled “Design Strategy for an Infrared Thermometer” in partial fulfilment

for the award of Higher National Diploma in Electrical/Electronic Engineering in the

Federal Polytechnic Nasarawa.

Yours faithfully

…………………….. (for the group)

IV
Acknowledgements

I give thanks to Almighty God for His guidance, provision and protection over my life

for helping me throughout my years of study.

My gratitude also goes to my Supervisor Mohammed Jamiu Abdul Salam for his

relentless support and guidance throughout the course of this study, and also to the

Head of Department, Engr. Kwembe B. A. My appreciation with immense gratitude

goes to other staffs of the department of Electrical and Electronics Engineering

Technology both academic and non-academic staffs, for their massive support and

doctrine.

A special thanks to my parents, and my siblings for supporting and encouraging me

throughout the years of study, God bless you all.

V
Table of Contents

Item Page

Title Page………………………………………………………………………….. i
Declaration ……………………………………………………………………….. iii
Letter of Transmittal………………………………………………………………. iii
Acknowledgement ……………………………………………………………….. iv
Table of Content ………………………………………………………………….. v
List of Figures ……………………………………………………………………. vi
List of Tables ……………………………………………………………………... vii
Definition of Terms ………………………………………………………………. viii
Abstract …………………………………………………………………………… ix
Chapter 1
Chapter 2
Chapter 3

VI
List of Figures
Figure Page

Figure 2.1 Batteries Series Connection4

VII
List of Tables
Figure Page

Table 1 Bill of Engineering and Measurment4

VIII
Definitions of Terms:

Quantity Unit Symbol


Voltage Volt V
Current Ampere A
0
Temperature Degree Celsius C

IX
Abstract

X
Infrared Thermometer Introduction

Chapter 1 - Introduction
1.1 Background

Body temperature is the most basic and vital indicator of life. Measuring body

temperature plays an important role in daily care. However, in the face of people's

pursuit of a fast and safe lifestyle nowadays, the traditional mercury thermometer

needs to measure about 5 minutes under the armpits and needs to be read by human

eyes. Therefore, there are many drawbacks. With the development of infrared

technology, infrared thermometers have also been recognized by the public due to

their safety and rapidity (1). Although the price of traditional mercury thermometers is

cheap , the existing problems are as follows when it is used: Mercury thermometer

must contact with the human body , and temperature measurement process need lasted

5 to 10 minutes, because infants is active, let parents become very headache for infant

body temperature; And in the number of temperature meter reading, easy to read

wrong due to external light and other factors; Mercury thermometer is easy to rupture

when heated or stored improperly, It can lead to mercury poisoning due to human

body exposure to mercury (2).

Early methods of measuring body core temperature utilizing contact mercury

thermometers are replaced by the safer and more convenient electronic thermometers

at the sublingual, armpits, ear canals, and in some rare occasions, the rectum and

axillary for accuracy (3). Many of these surface measurement sites, specifically the

temporal and central forehead, reflect lower readings than internal sites such as the

tympanic temperature readings, the current gold standard to represent the body core

temperature (4), especially given the impracticality of rectal/anal temperature takings.

While screening for disease in the ongoing pandemic, rapid temperature

measurements of many individuals quickly and safely without allowing the

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thermometer to be a vector of pathogen transfer are crucial, thus making contact

infeasible, ruling out many of the above measurement sites (5).

Unfortunately, surface temperature is difficult to measure with the accuracy,

resolution, and stability required for many potential applications. Temperature sensors

such as thermocouples that depend on attainment of thermal equilibrium with a

surface via conductive or convective heat transfer are problematic because they

require intimate contact with the surface, which affects the local surface energy

balance and thus temperature; the small sampling area of such sensors can also be an

issue under circumstances where it is desirable to obtain a temperature measurement

that integrates the effects of spatial heterogeneity (6). However, Infrared (IR)

thermometers can fulfil this gap by measuring the surface temperature without direct

contact, which is through detecting the amount of thermal or black-body radiation

emitted by the object. Additionally, these thermometers are now commonly used in

clinical practices (5), as well as routinely during the pandemic for self-monitoring and

screening at the entrances of public places.

Typically, IR thermometer casings are manufactured by the expensive injection

molding (due to mold production and tooling costs), producing significant waste

material. The increased adoption of three-dimensional (3D) printing technology has

revolutionized prototyping and reduced cost by shortening the lead time to

manufacture with significantly less waste. Coupling with 3D printing, the use of ‘off-

the-shelf’ microcontroller kits such as Arduino, Raspberry Pi, and Micro: bit can now

allow novel electronic products to be cost-effectively assembled, even by non-

engineers without specialized equipment. It is with such enabling technology that

even home-made measurement devices can be made easily, e.g., spectrophotometers

(7,8), including those for psychology research use (9).

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While thermometers can be easily assembled, IR thermometers are often thought to be

less reliable (10) than traditional contact thermometers. Non-contract infrared

thermometers were previously reported to have a sensitivity between 4.0% to 89.6%,

specificity between 75.4% to 99.6%, and a positive predictive value between 0.9% to

76.0%. In fact, there are recommendations for its repeated measurements at hospital

gantries (11), given that IR thermometers are highly prone to external interferences by

surrounding temperatures, relative humidity (5), the site of measurement, and the

presence of oil (sebum) and sweat on the forehead, as well as other factors in the

immediate environment (12). Apart from these innate factors, intrinsic human

physiological factors such as fever or exercise can produce sweat to affect the

measurements. With further confounding influence from the surrounding temperature

and humidity that affect blood supply to the skin surface, which by generally lower

than the expected body temperature (4,12), many IR thermometers, especially self-

assembled ones can be inaccurate as they lack ambient temperature and distance

sensors (11) for compensation.

At the point of writing, many IR sensors have in-built radiation emitter and receiver

devices (12) and can be used to provide reliable measurements at predetermined

distances. Yet, the onus is still on the user to operate them correctly for accurate

measurements. This means that, compared with the traditional thermometer, the

infrared thermometer is safe to use and has convenient measurement and short

measuring time. Therefore, the research on infrared thermometer design has important

theoretical and practical significance. The purpose of this thesis is to develop a

comprehensive design strategy for an infrared thermometer, aiming to enhance its

accuracy, usability, and overall user experience.

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1.2 Problem Statement

The problem being addressed is the need for a well-thought-out design strategy for an

infrared thermometer. Infrared thermometers have gained significant popularity due to

their non-contact nature and ability to measure temperature quickly and accurately.

However, many existing infrared thermometers on the market suffer from design

flaws that affect their usability, accuracy, and overall user experience. The primary

concern of this project is to develop a comprehensive design strategy that addresses

the shortcomings of current thermometers and creates an innovative and user-friendly

product. The design strategy will focus on several aspects; ergonomics will play a

crucial role in this design strategy, as a well-designed infrared thermometer should be

comfortable to hold and operate for extended periods, as it should consider factors

like weight distribution, grip contour, and button placement to ensure minimal fatigue

during usage; accuracy is another critical aspect of an infrared thermometer, and the

design strategy will address this by incorporating advanced technology and algorithms

to provide precise temperature measurements. The infrared thermometer should have

a straightforward user interface, featuring an intuitive display and clearly labeled

buttons for easy operation. The design should minimize the learning curve for new

users and provide a seamless experience for both professionals and individuals with

limited technical knowledge. The design strategy will focus on minimizing production

costs without compromising on quality, ensuring that the final product is

competitively priced and accessible to different customer segments.

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1.3 Aim and Objectives of Project

1.3.1 Aim

This Project is aimed at designing and construction of an Infrared (IR) thermometer

with distance and environmental temperature sensing capabilities to provide more

accurate measurements.

1.3.2 Objectives

The specific objectives of the study are;

1. To develop an infrared thermometer with high accuracy and reliable measure-

ment capabilities.

2. To ensure user-friendliness in terms of ease of use, comfort, and convenience.

3. To design a robust and durable product suitable for a variety of environments.

4. To consider cost-effectiveness without compromising quality.

1.4 Justification of the Study

Infrared thermometers have become critical in measuring body temperature non-

invasively, especially during the ongoing COVID-19 pandemic. They are widely used

in medical settings, workplaces, airports, public transportation, and other public

places to quickly and efficiently screen individuals for potential fever symptoms.

Conducting a study on the design strategy for an infrared thermometer is crucial for

advancing the development and deployment of this important medical device. It

allows for improvements in accuracy, user experience, speed, adaptability, and cost-

effectiveness, thereby enhancing their overall effectiveness in fever screening and

public health efforts.

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Infrared Thermometer Introduction

1.4 Significance of Study

The field of electrical engineering has witnessed significant advancements in recent

years, particularly in the domain of infrared (IR) sensor systems. IR sensors play a

crucial role in various applications, including thermal imaging systems, remote

sensing, surveillance, and non-contact temperature measurement. As the demand for

efficient and accurate detection increases, it becomes imperative to develop an

effective design strategy for IR sensor systems. Despite the notable progress achieved

in IR sensor technology, there are still gaps in the existing design strategies. This

study endeavors to identify these gaps and bridge them by proposing innovative

design approaches that can significantly improve the performance, efficiency, and

reliability of IR sensor systems.

1.5 Scope and Limitations

1.5.1 Scope

This device provides temperature measurement in one second with non-radiation

accurate copper core probe, it has backlight display. Accurate detection of health

status, when the measurement results are in the orange high temperature or red high

temperature, the backlight will be different, easy to watch. Intelligent calibration and

matching of ambient temperature. Automatic recording of 32 groups of memory,

convenient to observe the cycle and control the temperature changes whenever

necessary.

1.5.2 Limitations

The study's recommendations may need to adapt to changing market dynamics and

emerging technological advancements. The design strategy should be flexible enough

to accommodate future developments.

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The study may not be able to address the diverse needs and expectations of all

potential users of the infrared thermometer. Design decisions should be based on a

representative sample of users and their feedback.

1.6 Structure of the Project

The rest of the paper is organised as follows; Chapter two presents the literature

review of the study, chapter three describes the methods applied, chapter four

discusses the results of the work, chapter five summarizes the research outcomes and

the recommendations.

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Chapter 2 - Literature Review


2.1 Overview

This chapter provides a comprehensive overview of the current state of design

strategies for infrared thermometers, highlighting areas for further exploration and

improvement by providing a general outline and can be further expanded by including

additional research specific to the design strategy of an infrared thermometer. Infrared

thermometers have gained significant popularity in recent years due to their non-

contact nature and ability to measure temperature accurately at a distance. This

literature review aims to explore the design strategies employed in the development of

infrared thermometers, focusing on their key components, considerations, and

challenges that designers face. By reviewing relevant research and articles, this review

aims to provide insights into the current state of design strategies for infrared

thermometers and identify areas for further improvement. The conceptualization of

the design strategy for an infrared thermometer involves several key considerations,

Historical Background and Development, Principles and Materials; some of which

will be discussed below.

2.2 Historical Background and Development of the Study

2.2.1 Infrared

Infrared (IR) refers to a type of electromagnetic radiation that falls within the

wavelength range of approximately 700 nanometers (nm) to 1 millimeter (mm). It is

beyond the visible light spectrum, which makes it invisible to the human eye (14).

According to Howell et al. (15) one significant characteristics of infrared radiation is

its ability to carry thermal energy. This feature allows objects to emit and exchange

heat energy in the form of IR radiation. Infrared radiation is emitted by all objects
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with a temperature above absolute zero, including humans, animals, and inanimate

objects. Infrared technology takes advantage of this property for various purposes.

Similarly, Far-infrared (FIR) is utilized in heating systems, such as space heaters and

saunas, where it efficiently warms objects without affecting the surrounding air (14).

Infrared technology finds numerous applications in various fields. Infrared cameras

and sensors play a significant role in surveillance systems, enabling night vision

capabilities for security purposes. Infrared spectroscopy aids in chemical analysis and

scientific research. In the field of medicine, infrared radiation is utilized in

thermography, a non-invasive technique for detecting and monitoring diseases or

abnormalities by measuring body temperature variations.

Infrared communication is also widely utilized in remote controls for TVs, DVD

players, and other electronic devices. Additionally, IR communication is employed in

data transfer between devices, such as smartphones and computers via features like

infrared ports or infrared data association (IrDA) (16).

2.2.2 History of Infrared

Infrared systems trace their origins to the year 1800 when John Frederik William

Herschel’s experiments on refraction of invisible rays using a prism and a

monochromator discovered infrared radiation, which Herschel called “calorific rays”

(17).

The initial infrared radiation detection systems were based on thermometers,

thermocouples, and bolometers. In 1821, Thomas Johann Seebeck discovered the

thermoelectric effect, and soon thereafter, in 1829, Leopoldo Nobili created the first

thermocouple. Then in 1835, together with Macedonio Melloni, Nobili constructed a

thermopile capable of sensing a person 10 m away. Samuel Pierpont Langley invented

the first bolometer/thermistor in 1878. This radiant-heat detector was sensitive to

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differences in temperature of one hundred-thousandth of a degree Celsius, which

enabled the study of the solar irradiance far into the infrared spectrum.

As stated by Corsi (18), the development of modern infrared detectors became

possible after John Bardeen and William Shockley invented the transistor in 1947.

Thereafter, InSb, HgCdTe, and Si photon detectors were developed. Texas

Instruments developed the first forward-looking infrared system in 1963, with

production in 1966, and in 1969, the charge-coupled device (CCD) was developed by

AT&T Bell Labs (17).

Photon infrared technology combined with molecular beam epitaxy and

photolithographic processes revolutionized the semiconductor industry, thus enabling

the design and fabrication of complex focal plane arrays. Three generations of

systems may be considered for the foremost military and civilian applications. The

first-generation systems were scanning systems limited to single and sparsely

populated linear array elements. These devices did not include multiplexing functions

in the focal plane. Monolithic and hybrid detector FPA technology with multiplexing

read-out circuitry in the focal plane belong to the second-generation systems. Third-

generation FPAs are being actively developed and contain several orders of

magnitude more pixel elements than the second-generation, as well as many other

superior on-chip features (18).

2.2.3 History of the Thermometer

In 1654, Ferdinand II de’ Medici, Grand Duke of Tuscany, produced sealed tubes

with a bulb and stem that were partly filled with alcohol. This was the first

thermometer to depend on the expansion and contraction of a liquid, which was

independent of barometric pressure. Many variants of this concept appeared, each

unique as there was no standard scale. Christian Huygens in 1665 suggested using the

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melting point of ice and the boiling point of water as standards. The Danish

astronomer Ole Rømer in Copenhagen used these upper and lower limits for a

thermometer that he used to record the weather. There was still uncertainty about how

well these parameters would work at different geographical latitudes. In 1694, Carlo

Renaldini suggested that the ice and boiling water limits should be adopted as a

universal scale. In England, Isaac Newton proposed in 1701 that a scale of 12 °C

could be used between melting ice and body temperature (19).

2.3 Temperature scales

Temperature scales are essential tools for understanding and quantifying thermal

energy. While they offer strengths in standardization and measurement, limitations

around arbitrary zero points, scale dependence, and negative values remain.

Technological advancements and scientific efforts continuously refine temperature

scales, striving for universal standards and improved accuracy. The scale that were

introduced are as follows;

2.3.1 The Fahrenheit Scale

In 1724, a German instrument-maker named Gabriel Fahrenheit produced a

temperature scale that now bears his name. He manufactured high-quality

thermometers with mercury (which has a high coefficient of expansion) with an

inscribed scale with greater reproducibility. It was this that led to their general

adoption. Fahrenheit first calibrated his thermometer with ice and sea salt as zero. Salt

water has a much lower freezing point than ordinary water, so he chose the freezing

point as 30 °F. The temperature inside the healthy human mouth was 96 °F, and he

established the boiling point of water at 212 °F. He later adjusted his freezing point to

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32 °F, so he established 180 °F between boiling and freezing which he measured at

sea level (20).

2.3.2 The Centigrade Scale

In Uppsala, Sweden, Anders Celsius (1701–1741) had been involved in

meteorological observations as an astronomy student. There were at that time a large

number of different thermometers, all with different scales. He may have already at

that early stage in his career realized that there was a need for a common international

scale. He was appointed as professor of astronomy at Uppsala (as his father had been

before him) and was involved in meteorological surveys. Celsius was the first to

perform and publish careful experiments leading to the establishment of an

international temperature scale based on scientific data. (He was for many years

secretary of the Royal Society of Sciences at Uppsala.) His paper ‘Observations of

two persistent degrees on a thermometer’ described his detailed experiments to check

that the freezing point is independent of latitude and atmospheric pressure (21).

2.3.3 The Kelvin Scale

In Scotland in 1848, Lord Kelvin realized in his study of heat that a much greater

range of temperature could be considered, far beyond the centigrade scale. Absolute

zero, the level at which all molecular motion stops, gives the lowest conceivable

temperature that can be found. This he determined to be −273.16 degrees on the

centigrade scale and −459.67 degrees on the Fahrenheit scale. Therefore, the lowest

temperature on the Kelvin scale is 0, and the units are the same as the centigrade

(Celsius) scale. While this scale is not used in clinical medicine, it may sometimes be

used to define a temperature calibration source or similar scientific system (19).

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Figure 1: Conversion between Temperature Scales

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2.4 Physical Principles of Thermometry

The physical principles of thermometry revolve around measuring the transfer of

thermal energy between a system and its surroundings, based on the fundamental

concept of temperature. While temperature itself cannot be directly measured, several

properties of materials change predictably with temperature, allowing us to use them

as proxies for temperature measurement. These principles can be broadly categorized

into:

2.4.1 Expansion of substances

According to Drebushchak (22), Many temperature measurement techniques are

based on the principle that substances expand or contract with changing temperature.

Different materials exhibit different expansion characteristics, allowing them to be

used in thermometers. Common examples include mercury, alcohol, and bimetallic

strips. As the temperature changes, these materials expand or contract, and the

corresponding length or volume changes can be measured to determine the

temperature.

2.4.2 Gas Law principles

The behaviour of gases under different temperatures and pressures can provide

valuable information about temperature. The ideal gas law (PV = nRT), relating the

pressure (P), volume (V), amount of gas (n), and temperature (T), is a fundamental

principle used in gas thermometry. By measuring one or more of these properties,

such as pressure or volume, the temperature can be determined (23).

2.4.3 Electrical principles

Temperature is often measured using electrical signals and sensors. Several electrical

properties change with temperature, such as resistance, voltage, or current. For

instance, resistance-based thermometers like the thermistor or resistance temperature

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detector (RTD) (fig. 1) exploit the relationship between resistance and temperature to

estimate the temperature. Similarly, thermocouples work on the principle of the

Seebeck effect, which produces a voltage difference proportional to the temperature

difference between two junctions of dissimilar metals (24).

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Figure 2. Construction of RTD (25)

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2.4.4 Radiation principles

Infrared thermometry relies on the measurement of thermal radiation emitted by an

object. The principle of Planck's radiation law, which describes the intensity and

spectral distribution of blackbody radiation, is utilized to determine temperature.

Devices like infrared thermometers or thermal cameras use this principle to capture

and analyse the emitted radiation, allowing temperature measurement without

physical contact (15).

2.4.5 Thermal equilibrium principles

Temperature measurement often involves exploiting the concept of thermal

equilibrium. When two objects are in thermal equilibrium, their temperatures are

equal, and heat energy transfers between them stop. This principle is used in

techniques like the constant-volume gas thermometer or the platinum resistance

thermometer, where the temperature being measured is brought into thermal

equilibrium with a calibrated reference system (15).

2.5 Types of thermometers

Thermometers come in different forms, and they rely on different thermal properties

of materials for their operations. The following are sone of the more common types of

thermometer;

2.5.1 Liquid thermometer

A liquid thermometer is a type of thermometer that uses a liquid to measure

temperature. It typically consists of a glass tube filled with a liquid such as mercury or

alcohol. As the temperature changes, the liquid expands or contracts, causing it to rise

or fall within the tube. The temperature is then read off a scale marked on the tube

(26).

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Mercury thermometers have traditionally been widely used due to their accuracy and

reliable performance. However, due to environmental concerns and potential health

hazards associated with mercury, many countries have phased out their use in certain

applications. Instead, alcohol-based liquid thermometers are commonly used as a

safer alternative (26).

Liquid thermometers come in various designs, but they typically consist of a sealed

glass tube with a bulb at one end containing the liquid. The glass tube is thin and

uniform to ensure accurate temperature transfer, and the liquid inside has a known

coefficient of thermal expansion, allowing for precise temperature measurement (27).

The liquid used in these thermometers can vary depending on the specific application

and temperature range required. Mercury was a commonly used liquid due to its low

freezing point and high thermal conductivity, allowing for accurate measurements

even in extreme temperatures (26). However, mercury has toxic properties, and its use

has been restricted or phased out in many countries due to environmental concerns.

Liquid crystal thermometers are rarely used and only by the same patient. The

cholesteric liquid crystals, which, depending on the concentration at different

temperature, assume a different color, are responsible for the measurement of

temperature. The color changes are reversible, while the re-use of this type of

thermometer may occur after about a minute from the previous reading. The

measurement time should be 1 minute in the mouth and 3 minutes in the armpit. The

permissible error of temperature measurement with the use of a re-usable multi-phase

thermometer is + 0.1 ° C and -0.2 ° C (27).

As a safer alternative, alcohol-based liquids like ethanol or colored organic solutions

are often used in modern liquid thermometers. These liquids have lower toxicity and

are less harmful to the environment compared to mercury. They have lower thermal

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conductivity than mercury but are still suitable for most general temperature

measurements in everyday applications. Liquid thermometers are often used in

various industries, scientific research, and everyday applications. They are commonly

found in weather stations, medical settings, laboratories, and household thermometers.

Additionally, liquid-filled temperature gauges are utilized in some industrial processes

to monitor and control temperature in various equipment and systems (28).

2.5.2 Thermocouple thermometer

In 1821, the German–Estonian physicist Thomas Johann Seebeck discovered that

when any conductor is subjected to a thermal gradient, it will generate a voltage. This

is now known as the thermoelectric effect or Seebeck effect. Any attempt to measure

this voltage necessarily involves connecting another conductor to the "hot" end. This

additional conductor will then also experience the temperature gradient, and develop a

voltage of its own which will oppose the original. Fortunately, the magnitude of the

effect depends on the metal in use. Using a dissimilar metal to complete the circuit

creates a circuit in which the two legs generate different voltages, leaving a small

difference in voltage available for measurement. That difference increases with

temperature, and is between 1 and 70 microvolts per degree Celsius (µV/°C) for

standard metal combinations (29).

Thermocouples are temperature measurement sensors that generate a voltage that

changes over temperature. Thermocouples are constructed from two wire leads made

from different metals. The wire leads are welded together to create a junction. As the

temperature changes from the junction to the ends of the wire leads, a voltage

develops across the junction (29). Combinations of different metals create a variety of

voltage responses. This leads to different types of thermocouples used for different

temperature ranges and accuracies. Choosing a thermocouple often is a function of the

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measurement temperature range required in the application. Other considerations

include the temperature accuracy, durability, conditions of use, and the expected

service life (30). Thermocouples are widely used in science and industry; applications

include temperature measurement for kilns, gas turbine exhaust, diesel engines, and

other industrial processes. The dissimilar metals are joined at a temperature sensing

junction (TTC) to create a thermocouple. The voltage is measured at a reference

temperature (TCJ) through the two metals. The leads of the thermocouple are required

to be at the same temperature and are often connected to the ADC through an

isothermal block. Figure 3.

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Figure 3. Thermocouple Voltage (29)

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2.5.3 Gas Thermometer

Gas thermometry reduces temperature measurement (from helium temperatures to

1063°C) to measurement of pressure or a gas volume in a closed vessel (under certain

conditions) followed by temperature calculation using the measurement results and

the ideal gas laws. A gas thermometer is a primary instrument for determination of

thermodynamic temperature. Application of exact relations requires design of

complicated devices inconvenient for practical use. In practice, temperature scales are

used in which a simple and convenient secondary thermometer is used and methods of

transfer of thermodynamic temperature from a primary instrument to the secondary

thermometer are employed. This requires use of precise primary instruments

reproducing thermodynamic temperature, instruments for realization of the

temperatures of phase equilibria of substances (for determination of the constants of

the primary instruments), i.e., representing the so-called fixed points and, of course,

the secondary thermometer itself together with simple and convenient methods for its

calibration. The simplest thermometer is a gas thermometer which consists of a glass

or metallic gas-impermeable reservoir connected with an arrangement intended for

pressure measurement in the reservoir (31).

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Infrared Thermometer Literature

Figure 4. A constant–volume gas thermometer (31).

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Infrared Thermometer Literature
2.5.4 Infrared Thermometer

The most common way to measure the temperature of an object is through the heat

conduction between the object and the heat-sensitive element, and therefore requires

contact between the transducer and the object (32). This can be a problem if the object

is moving, like an incandescent piece in the industrial production line, or the contact

of the object with the heat-sensitive element is not allowed due to its fragility, as for

example, the surgical field during cardiac revascularization (33).

Every object with temperature above 0 K emits electromagnetic radiation with an

intensity that depends on its temperature, that is, electromagnetic energy radiates from

all matter, regardless of its temperature (32). Different materials radiate with different

levels of efficiency. This efficiency is quantified as emissivity, a decimal number or

percentage ranging between 0% and 1% or 0% and 100%. Most organic materials,

including skin, are very efficient, frequently exhibiting emissivities of 0.95 and this

amount of radiation emitted by the skin is used to quantify the human body

temperature. Polished metals tend to be inefficient radiators at room temperature, with

low emissivity or efficiency (20% or less) (34).

The highest possible emissivity, unity, is accounted to the ideal emitter of electro-

magnetic radiation, called black body; black because it is not reflective at any wave-

length and it is not transparent, but opaque. The radiation intensity varies with

temperature and with the wavelength. Figure 5 shows the spectral power of a black

body at different temperatures in the wavelength range from 0.1 to 2 μm. Within this

electromagnetic radiation range lies the visible light (0.4 – 0.724 μm) and part of the

infrared spectrum (0.724 – 100 μm). When the temperature of a black body increases,

the overall radiated energy increases and the peak of the radiation curve moves to

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Infrared Thermometer Literature
shorter wavelengths. The spectral power of a black body as a function of temperature

and wavelength is described by Max Planck’s Law (32).

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Infrared Thermometer Literature

Figure 6. Spectral power of a black body at different temperatures and wavelengths (32).

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2.6 Temperature Sensors

Temperature sensors are devices designed for measuring the degree of coolness and

hotness in an object. The voltage across the diode determines the working of a

temperature meter. The change of temperature varies directly proportional to the

diode’s resistance (35). According to Cengiz et al. (35) The cooler the temperature,

the lesser the resistance will be and vice-versa. A measurement of the resistance

across the diode is done, and the measurement is converted into units of temperature

that are readable and displayed in numeric form over readout units. In the field of

geotechnical monitoring, these temperature sensors are utilized in the measuring of

internal temperatures of structures such as dams, bridges, power plants.

Temperature sensors are found in different types, sizes, and shapes. There are two

main temperature sensors classes: contact temperature sensors and non-contact

temperature sensors.

2.6.1 Contact Temperature Sensors

According to Kuzubasoglu & Bahadir (36), a few temperature meters are capable of

measuring the degree of hotness or coldness in an object by being in direct contact

with the object. These types of temperature sensors fall under the class of contact-type

sensors. They can be utilized in the detection of liquids, solids, or gasses over a broad

range of temperatures.

2.6.2 Non-Contact Temperature Sensors

These types of temperature meters do not measure the temperature of an object while

in direct contact; rather, they measure the degree of hotness or coldness from the

radiation that is emitted by the heat source (36). The contact and non-contact

temperature sensors are divided further into the following mentioned types of

temperature sensors.

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Infrared Thermometer Literature
A. The Resistance Temperature Detector (RTD)

This is known as the resistance thermometer and uses the resistance of the RTD

element with temperature to measure the temperature. Different types of materials can

be used to make the metal. The materials include nickel, platinum, and copper.

However, platinum is the most accurate and therefore the most expensive (36).

B. Thermocouple Sensor

Thermocouple sensors have two wires made of different metals connected at two

points. The voltage between the two wires reflects the change in temperature.

Although their accuracy may be slightly reduced to a degree that is lower than an

RTD, they have a temperature range between -328°F to 3182 °F (-200 °C to 1750 °C)

and are generally more cost-effective.

Thermocouples are separated into types, with each type being suitable for specific

temperature conditions. The various classes of thermocouples are constructed to meet

the needs of a specific application.

Table 1: Thermocouple Types


Temperature Range (°C)
Thermocouple
Type Short Term Continuous Class 1 Class 2 Class 3
Use Use Tolerance Tolerance Tolerance
Type E -40 to 900 0 to 800 -40 to 800 -40 to 900 -40 to 904
Type J -180 to 800 0 to 750 -40 to 750 -40 to 750 N/A
Type K -180 to 1300 0 to 1100 -40 to 1000 -40 to 1200 -180 to 1300

Type N -270 to 1300 0 to 1100 -40 to 1000 -40 to 1200 -270 to 1304
Type R -50 to 1700 0 to 1600 0 to 1600 0 to 1600 N/A
Type S -50 to 1750 0 to 1600 0 to 1600 0 to 1600 N/A
Type T -250 to 400 -185 to 300 -40 to 350 -40 to 350 -250 to 404
Type B 0 to 1820 200 to 1700 N/A 600 to 1700 4 to 1820
Source (Machin et al., 2018)

C. Infrared Sensors

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Infrared Thermometer Literature
These types of temperature sensors detect temperatures from a distance by measuring

the amount of thermal radiation that is being emitted by a heat source or object. These

temperature sensors find their application in high temperatures or hazardous

environments, where a safe distance must be maintained away from a particular body

(38).

2.7 Modern Trend and Remarks

Infrared thermometers have become increasingly popular in various industries and

applications due to their non-contact nature, quick response time, and accurate

temperature measurement capabilities. Over the years, several modern trends have

emerged in the design of infrared thermometers to improve their functionality,

usability, and overall performance. Let's discuss some of these trends

One notable trend in infrared thermometer design is the continual miniaturization of

the devices. This allows for more compact and portable models, making them easier

to handle and increasing their versatility in different environments. Many modern

infrared thermometers are designed to be integrated with other technologies, such as

smartphones or wireless connectivity options (40). This enables users to instantly

transfer temperature readings to other devices for analysis, storage, or sharing

purposes.

Infrared thermometers are now being equipped with additional features and functions,

expanding their capabilities beyond temperature measurement. Some models

incorporate built-in humidity sensors, laser pointers for improved targeting, data

logging capabilities, and even emissivity adjustment settings to enhance accuracy

across different surfaces. Manufacturers are prioritizing user-friendly interfaces in

infrared thermometer design. This includes incorporating backlit LCD screens with

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Infrared Thermometer Literature
intuitive menu navigation, easy-to-use buttons, and clear visual indicators for

temperature readings. These improvements make the devices more accessible and

user-friendly. Continuous advancements in sensor technology and calibration

techniques have led to improved accuracy and reliability in modern infrared

thermometers. Manufacturers are now focusing on minimizing measurement errors,

enhancing temperature resolution, and ensuring consistency in readings across

different thermal conditions (41).

Infrared thermometers used in industrial or outdoor environments often need to

withstand harsh conditions. To meet this demand, manufacturers are designing

thermometers with robust and durable construction, including strengthened housings,

impact-resistant materials, and protective features like dust and water resistance. With

the increasing use of portable infrared thermometers, there's a growing emphasis on

optimizing battery life and power consumption. Manufacturers are incorporating

energy-efficient components, standby modes, auto-shutdown features, and low-battery

warning systems to extend the device's operational time and minimize downtime (42).

Infrared thermometers are designed with safety considerations in mind. Some models

incorporate audible and visual alarms to alert users when measured temperatures

exceed certain thresholds. This is particularly important in applications where

monitoring and controlling temperature variations are critical, such as in food

processing or HVAC systems. The modern trends in infrared thermometer design

focus on improving functionality, ease of use, accuracy, durability, and integrating

them with other technologies (42). These advancements aim to provide users with

reliable and versatile tools for temperature measurement in various applications,

ranging from medical and industrial settings to home use.

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Infrared Thermometer Literature
2.7.1 Remarks

While convenient, some non-contact thermometers may have lower accuracy

compared to traditional methods. Regular calibration is important for reliable

readings. Understanding the appropriate distance and target site for each specific

thermometer is crucial for accurate readings. The researcher will consider the overall

cost while choosing a design, as prices can vary depending on features and

complexity. Choose a thermometer that meets your needs and budget. Another is the

versatility such as for professional or medical use, unlike Feng (42); Long (39), the

researcher will ensure the thermometer complies with relevant regulations and

standards.

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Infrared Thermometer Methodology and Design

Chapter 3 - Methodology and Implementation


3.1 Materials

Below are the lists of Material used;

IR (Infrared) Sensor, 3V Battery, Jumper Wire, Microcontroller (ATmega328),

Switch, Case, Vero Board, soldering lead, soldering flux, soldering iron, and LCD

Module.

3.2 Research Design

The design of Infrared digital thermometer was obtained both from primary and

secondary source. Primary data were collected from various knowledge on the

practical application of electrical and electronics engineering lectures note, and by

consulting more experience person on the discipline and general knowledge on

electronic. Secondary data on the other hand were obtain by searching the internet and

text books

3.3 System Designs and Implementation

The design of this " Infrared digital thermometer" system comprises of different

modules (parts) brought together to form the overall design. Each of these modules is

made up of discrete components that are joined together to achieve a particular

purpose.

The separate modules are;

i. The power supply unit

ii. The microcontroller unit

iii. The contactless infrared temperature module unit

iv. The LCD unit

These different unit cannot function alone; they all need to function together to

achieve the desired result.

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Infrared Thermometer Methodology and Design
3.4 Hardware Design

The hardware comprises of the physical part of the design. It shows the physical

components and how they are connected together to-achieve the whole system design.

3.4.1 The power Supply Unit

This is the basic voltage input source of the diagram. It supplies the power to the

design. The output from the source is rated +3V. it consist of a DC power supply

which is obtained from a 3volt battery cell, a 3volt voltage regulator was used to

obtain a constant output of 3 volt which was used to supply power to the system.

3.4.2 The Microcontroller Unit

The Arduino pro mini is a microcontroller board based on the ATmega328

(datasheet). It has 14 digital input/output pins (of which 6 can be used as PMW

output), 8 analog inputs, an onboard resonator, a reset button; and holes for mounting

pin headers, A six pin header can be connected to an FTDI cable or spark fun

breakout board to provide USB power and communication to the board.

The Arduino pro mini is intended for semi-permanent installation in objects or

exhibitions. The board comes without pre-mounted headers, allowing the use of

various types of connectors or direct soldering of wires. The pin layout is compatible

with the Arduino mini.

There are two version of the pro mini, one runs at 3volts, and 8 MHz, while the other

at 5V and 16MHz.

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Infrared Thermometer Methodology and Design

LCD Display

Infrared
(Atmega 328)
Temperature
Sensor Microcontroller

Power
Supply

Figure 7. Block Diagram of the Design.

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Infrared Thermometer Methodology and Design

Figure 8: Features of the Construction

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Infrared Thermometer Methodology and Design
3.4.3 Arduino Power Unit

The Arduino pro mini can be powered with an FTDI cable or breakout board

connected to its six-pin header, or with a regulated 1.8 v or 5.5V supply (depending

on the model) on the VCC pin. There is a voltage regulator on board so it can accept

voltage up to 5VDC. So, if there is a supply of unregulated power to the board, be

sure to connect to the “RAW” pin on not VCC.

The power pins are as follows; ·

 RAW; For supplying a raw voltage to the board.

 VCC; The regulated 1.8V or 5V supply.

 GND; Ground pins.

3.4.4 Memory

The ATmega328 has 32 kB of flash memory for storing code (of which 0.5 KB is

used for the bootloader). It has 2kB of SRAM and 1kB of EEPROM (which can be

read of written with the EEPROM library).

3.4.5 Input and Output

Each of the 14 digital pins on the pro mini can be used as an input or output, using pin

Mode, digital Write, and digital Read functions. They operate at 3 or 5 volts

(depending on the model), each pin can provide or received maximum of 40mA and

has an internal pull-up resistor (disconnect by default) of 20-50 Kohms.

3.4.6 Communication

The Arduino pro mini has number of facilities for communicating with a computer,

another Arduino, or other microcontrollers. The ATmega328 provide UART TTL

serial communication, which is available on digital pins 0 (RX) and 1 (TX), the

Arduino software includes a serial monitor which allows simple textual to be sent to

and from the Arduino board via USB connection. A software serial library allows for

serial communication on any of the pro mini's digital pins.

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Infrared Thermometer Methodology and Design
The ATmega328 also support I2c (TWI) and SPI communication. The Arduino

software includes a wire library to simplify use of the I 2c bus; see the reference for

details. To use the SPI communication, please see the ATmega328 datasheet.

3.4.7 Programming

The Arduino pro mini can be programmed with the Arduino software. The

ATmega328 on the Arduino pro mini comes pre--burned with a bootloader that allows

you to upload new code to it without the use of an external hardware programmer. It

communicates using the original STK500 protocol.

3.4.8 Non-Contact Infrared Temperature Sensor

An infrared thermometer is a thermometer which infers temperature from a portion of

the thermal radiation sometimes called the blackbody radiation emitted by the object

being measured. They are sometimes called laser thermometers If a laser is used to

help aim the thermometer, or non-contact thermometer or temperature guns, to

describe the device's ability to measure temperature from distance. By knowing the

amount of infrared energy emitted by the object and its emissivity, the object's

temperature can often be determined. Infrared thermometers are, subset devices

known as “thermal radiation thermometers”.

Sometimes, especially near ambient temperatures, readings maybe subjected to error

due to reflection of radiation from a hotter body even the person holding the

instrument rather than radiated by the object being measured, and to an incorrect

assumed emissivity.

The design essentially consists of a lens to focus the infrared thermal radiation on to a

detector which converts the radiant power to an electrical signal that can be displayed

in a unit of temperature after being compensated for- ambient temperature. This

permits temperature measurement from a distance without contact with the object to

be measured. A non-contact infrared thermometer is useful for measuring temperature

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Infrared Thermometer Methodology and Design
under circumstances where thermocouple or other probe-type sensor cannot be used

or do not produced accurate data for a variety of reasons.

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Infrared Thermometer Methodology and Design

Plate 1: RFID Module

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Infrared Thermometer Methodology and Design
3.4.9 LCD Display

LCD (Liquid Crystal Display) screen is an electronic display module and find a wide

range of applications. A 16x2 LCD display is very basic module and is very

commonly used in various device and circuits. These modules are preferred over

seven segments and other multi segment LEDs. The reason being LCDs are

economical, easily programmable, have no limitation of displaying special and even

custom characters (unlike in seven segments) animations and so on.

A 16x2 LCD means it can display 16 characters per line and there are 2 such lines. In

this LCD each character is displayed in 5x2 pixel matrix. This LCD has two registers

namely, command and data.

The command register stores the command instructions given to the LCD.A command

is an instruction given to LCD to do a predefine task like initializing it, cleaning its

screen, setting the cursor position, controlling display etc. The data register stores the

dada to be displayed on the LCD. The data is the ASCII value of the character to be

displayed on the LCD.

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Infrared Thermometer Methodology and Design

Plate 2: LCD display

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Infrared Thermometer Methodology and Design
3.5 Principles of Operation of the Construction

The construction uses 3volts DC battery as source of power, with a power button at

the right side of the construction which when push down the construction will turn on

and when left untouched for 30 second it will go off and you use the same button to

turn it on.

It also has another button and the left side of it which is the reset button that is use to

switch between object and body temperature, the same button is used to switch

between degree Celsius and degree Fahrenheit unit. This construction can measure

temperature of distance 1-60 cm. The highest body, temperature it can measure is 40

C and the highest object temperature is 100℃, once any of this value is above the

highest range The LCD display will turn red.

3.6 Hardware Construction

The construction of this project is done by putting together all the various components

that are required for the system. The construction of this project implies putting

together a couple of procedures for which the design is to be implemented. It entails

the proper electrical fabrication of the remote-controlled automatic voltage guard

proposed. The phase was carried out based on the design analysis outlined. The

construction layout was executed in the following phases:

 Layout

 Component assembly and placement

 Soldering

3.6.1 Project Layout Design

The project layout design has to do with planning of the way in which the actual look

of the project appears to be. When making plan for layout design of this project, the

first thing we considered was the possibly smallest size to ensure that the project is as

portable as possible. Before beginning the layout design, we needed all the required

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Infrared Thermometer Methodology and Design
component at hand so that assessment of space can be made, other space

consideration was made which include from case to case of mounted components over

the Vero board or assess part of the present components. The entire components

needed for the project were assembled part by part before the design layout of the

project was made. It was necessary that some of the components were turn to different

angular position so that the terminals are closer to the connection of the components.

The scale was then checked by positioning the components on the squared paper or a

sample board.

3.6.2 Placement of Components.

The assembly and placement of components refers to the way in which the various

components are arranged on the board based on the design layout, having conducted

the layout and determined the way in which the various components are placed on the

board. Hence, the components were carefully placed on the board according to the

design,

3.6.3 Soldering Process

The soldering involves the mechanical clinging of the various components unto the

board. It refers to the method by which various electrical components are being

mechanically held together on the board to form an electrical circuit. The soldering

operation is carried out using various soldering kits and the soldering operation" is

conducted in a given order of observed precautionary process.

The steps and precautions observed during the process of soldering include; ensuring

the soldering iron was left to assume optimal temperature before putting it unto use;

maintaining the shortest possible contact period on the component of the soldering

iron to avoid thermal damages of the associated component, and an avoidance of too

much lead on the board as this can lead to short-circuit of various points.

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Infrared Thermometer Methodology and Design

Plate 3: Circuit Diagram

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Infrared Thermometer Methodology and Design
Table 2: Bill of Engineering Measurement and Evaluation
S/NO Components Quality Unit Price(N) Total

Price(N)

1 7805 2 800 1,600

2 Relay 2 950 1,900

3 100 3 150 450

4 TIP4Ic 4 1,200 4,800

5 Jumper wire 3 250 750

6 Battery 2 1,500 3,000

7 Light indicator 3 500 1,500

8 Microcontroller 2 3,500 7,000

(A Tmega328)

9 IF array 1 19,700 19,700

10 Switch 2 500 1,000

11 LCD module 1 4,500 4,500

12 Soldering lead 1 700 700

13 Soldering flux 1 500 500

14 Jumper wire 1 500 500

15 Case 1 11,500 11,500

16 Vero board 1 1,500 1,500

17 Miscellaneous – 15,000 15,000

18 Grand Total – – 75,900.00

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GSM Based IOT Test/Measurement/Analysis

Chapter 4 - Test and Result Analysis

February 2024 Patrick, Ahmed, Surname 46


GSM Based IOT Conclusion and Recommendations

Chapter 5 - Conclusion and Recommendations


-

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GSM Based IOT References

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(38). Xu, D., Wang, Y., Xiong, B., & Li, T. (2017). MEMS-based thermoelectric infrared
sensors: A review. Frontiers of Mechanical Engineering, 12, 557-566.

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(39). Long, G. (2016). Design of a non-contact infrared thermometer. International
Journal on Smart Sensing and Intelligent Systems, 9(2), 1110-1129.
(40). Padha, B., Yadav, I., Dutta, S., & Arya, S. (2023). Recent Developments in
Wearable NEMS/MEMS-Based Smart Infrared Sensors for Healthcare
Applications. ACS Applied Electronic Materials, 5(10), 5386-5411.
(41). Rogalski, A. (2017, October). Next decade in infrared detectors. In Electro-Optical
and Infrared Systems: Technology and Applications XIV (Vol. 10433, pp. 128-152).
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(42). Feng, J., Svatoš, V., Liu, X., Chang, H., & Neužil, P. (2018). High-performance mi-
crocalorimeters: design, applications and future development. TrAC Trends in Ana-
lytical Chemistry, 109, 43-49.

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GSM Based IOT Appendix
APENDIX A

Attach pictures of source code of your project here

February 2024 Authur 1, Authur 2, Authur 3 52


GSM Based IOT Appendix
APPENDIX B

Attach pictures of source code of your project here

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