Suzuki Alto Cars Preventive maintenance Schedule

System Parts need to be replaced Replacement

regularly Intervals
1 Brake master cylinder cup valve and dust Every 2 yea
Braking cover
2 Brake master cylinder cup Every 2 years
system 3 Brake hose Every 2 years
4 Brake caliper valve Every 4 year
5 Brake booster vacuum hose Every 2 year
6 Brake booster rubber Every 2 year
7 Brake fluid Every 1 year
1 Gear oil First 5000km,then every 2years
Driveline 2 AT transmission oil First 5000km,then every 2years
3 Power steering fluid Every 2 years
1 Air cleaner filter Every 15000-20000km
2 Engine oil First 1500-2500km or
2month,then every 7500 or
6month
3 Oil filter First 1500-2500km or
2month,then every 7500 or
6month
4 Fuel filter Every 20000km
5 coolant Every 1 year
6 All hoses Every 2 years
7 canister Every 60000km
8 Timing belt Every 120000kkm
Engine 9 Wedge belt(including the power steering Every 5000km
pump, air conditioner compressor and
alternator belts
10 PCV system Every 20000km or 12 month
11 Spark plug Every 20000km or 12 month

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
MODEL: Suzuki Alto PERFORMED √ STANDARD TIME:
Or
TYPE OF PM: EVERY 7500 km. (P1) ACTUAL TIME:
X
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:
SYSTEM LOCATION ACTIVITIES or INSPECTION ITEMS REMARK

Engine o Change engine oil

o Change oil filter
o Inspect any oil leakages
Drive train o Check manual transmission oil leakage and oil level

Driveline o Inspect tire pressure

o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
o Inspect wheel loose hub nut and bolt
Steering system o Inspect front wheel adjustment
 Check brake pedal free paly and reserve distance
Braking system  Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid reservoir level
 Check the master brake cylinder, brake cylinder and
brake caliper brake liquid leakage
 Inspect the clearance between brake drum and brake
lining
Electrical system  Check the working condition of spark plug
 Check the lighting functions

MODEL: Suzuki PERFORMED √ STANDARD TIME:

Or
Alto X
TYPE OF PM: EVERY ACTUAL TIME:
15,000 km. (P2)

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
 EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:
Engine Change Engine oil
Change Oil filter
SYSTEM LOCATION ACTIVITIES or INSPECTION ITEMS REMARK

Engine o Inspect starting performance, abnormal, noise, idle and acceleration

o Inspect any oil leakages
Drive train o Check manual transmission oil leakage and oil level
o Check manual transmission operation system abnormal noise
o Check automatic transmission oil leakage and oil level
o Inspect drive shaft joint fastening
o Inspect universal joint ,dust root crack and damage
o Check drive shaft spline abnormal noise
o Check the universal joint abnormal noise
Driveline o Inspect tire pressure
o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
o Inspect wheel hub nut and bolt
Steering system o Inspect steering wheel free play ,fastening,& abnormal noise
o Check steering wheel operation
o Inspect steering gear oil leakage
o Inspect rod and joint fastening, abnormal noise and damage
o Inspect rod and joint crack or damage of ball ,,rack joint and dust
shield
 Check brake pedal free paly and reserve distance
Braking system  Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid reservoir level
 Check the master brake cylinder, brake cylinder and brake
caliper brake liquid leakage
 Inspect the clearance between brake drum and brake lining
 Inspect the brake shoe sliding part and brake lining wear

 Replace the brake lining wear

Electrical system Check the working condition of spark plug

Check the ignition timing
Check the flashover clearance of distributor block
Inspect the ignition system quality of block cover
Check the battery connection
Check the lighting functions
Check the combined instrument functions
Check the horn, wiper and washer functions
Check the defrost and power door lock functions
Body and
accessories Inspect other lubrications

MODEL: Suzuki Alto PERFORMED √ STANDARD TIME:

Or
TYPE OF PM: EVERY 22500 ACTUAL TIME:
X
km. (P3)

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:

Engine Change Engine oil

Change Oil filter
change fuel filter
SYSTEM ACTIVITIES or INSPECTION ITEMS REMARK
LOCATION
Engine

Driveline Inspect tire pressure

o
Inspect tire crack and damage
o
Check tire thread and un even wear
o
Inspect stones and other foreign materials
o
 Check brake pedal free paly and reserve distance
Braking system  Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid reservoir level
Electrical system Check the working condition of spark plug
Check the lighting functions

PMODEL: Suzuki Alto PERFORMED √ STANDARD TIME:

Or
TYPE OF PM: EVERY 37500 km. (P4) ACTUAL TIME:
X
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:
SYSTEM LOCATION ACTIVITIES or INSPECTION ITEMS REMARK

Engine Change engine oil

Change oil filter

change Fuel filter

Inspect any oil leakages
Driveline o Inspect tire pressure
o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
 Check brake pedal free paly and reserve distance
Braking system  Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid reservoir level
 Check the working condition of spark plug

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
 Electrical system  Check the lighting functions

MODEL: Suzuki Alto PERFORMED √ STANDARD TIME:

Or
TYPE OF PM: EVERY 45,000 km. (P5) ACTUAL TIME:
X
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:
SYSTEM LOCATION ACTIVITIES or INSPECTION ITEMS REMARK

Engine o Change engine oil

o Change oil filter
o Inspect any oil leakages
o Inspect starting performance, abnormal, noise,
idle and acceleration
o Inspect any oil leakages
Drive train o Check manual transmission oil leakage and oil
level
o Check manual transmission operation system
abnormal noise
o Check automatic transmission oil leakage and oil
level
o Inspect drive shaft joint fastening
o Inspect universal joint ,dust root crack and
damage
o Check drive shaft spline abnormal noise
o Check the universal joint abnormal noise
Driveline o Inspect tire pressure
o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
o Inspect wheel hub nut and bolt
Steering system o Inspect steering wheel free play ,fastening,&
abnormal noise
o Check steering wheel operation
o Inspect steering gear oil leakage
o Inspect rod and joint fastening, abnormal noise
and damage
o Inspect rod and joint crack or damage of
ball ,,rack joint and dust shield
 Check brake pedal free paly and reserve
distance
Braking system  Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid
reservoir level
 Check the master brake cylinder, brake
cylinder and brake caliper brake liquid
leakage
 Inspect the clearance between brake drum
and brake lining
 Inspect the brake shoe sliding part and
brake lining wear

 Replace the brake lining wear

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
 Electrical system Check the working condition of spark plug
Check the ignition timing
Check the flashover clearance of distributor block
Inspect the ignition system quality of block cover
Check the battery connection
Check the lighting functions
Check the combined instrument functions
Check the horn, wiper and washer functions
Check the defrost and power door lock functions
Body and accessories Inspect other lubrications

MODEL: Suzuki Alto PERFORMED √ STANDARD TIME:

Or
TYPE OF PM: EVERY 52500 km. (P6) ACTUAL TIME:
X
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:
SYSTEM LOCATION ACTIVITIES or INSPECTION ITEMS REMARK

Driveline o Inspect tire pressure

o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
 Check brake pedal free paly and reserve distance
Braking system  Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid reservoir level
Electrical system  Check the working condition of spark plug
 Check the lighting functions

MODEL: Suzuki Alto PERFORMED √ STANDARD TIME:

Or
TYPE OF PM: EVERY 65000 km. (P7) ACTUAL TIME:
X
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT km:
SYSTEM LOCATION ACTIVITIES or INSPECTION ITEMS REMARK

Engine o Change engine oil

o Change oil filter
o Inspect any oil leakages
Drive train o Check manual transmission oil leakage and oil level

Driveline o Inspect tire pressure

o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
o Inspect wheel loose hub nut and bolt
Steering system o Inspect front wheel adjustment
 Check brake pedal free paly and reserve distance
Braking system  Check brake pedal function
 Check the brake system operating travel

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
  Check the brake system function
 Inspect braking booster braking fluid reservoir level
 Check the master brake cylinder, brake cylinder and
brake caliper brake liquid leakage
 Inspect the clearance between brake drum and brake
lining
Electrical system  Check the working condition of spark plug
 Check the lighting functions

MODEL: Suzuki Alto PERFORMED √ STANDARD TIME:

TYPE OF PM: EVERY Or ACTUAL TIME:
75,000 km. (P8) X
EQUIPMENT CODE: NOT PERFOREM CURRENT KM READING:
DATE: NEXT Hr:
Engine Replace engine oil
Replace oil filter
SYSTEM ACTIVITIES or INSPECTION ITEMS REMARK
LOCATION
Engine o Inspect starting performance, abnormal, noise, idle
and acceleration
o Inspect any oil leakages
Drive train o Check manual transmission oil leakage and oil level
o Check automatic transmission oil leakage and oil
level
o Inspect drive shaft joint fastening
o Inspect universal joint ,dust root crack and damage
o Check drive shaft spline abnormal noise
o Check the universal joint abnormal noise
Driveline o Inspect tire pressure
o Inspect tire crack and damage
o Check tire thread and un even wear
o Inspect stones and other foreign materials
o Inspect wheel hub nut and bolt
Steering system o Inspect steering wheel free play ,fastening,&
abnormal noise
o Check steering wheel operation
o Inspect rod and joint fastening, abnormal noise and

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE
 damage
o Inspect rod and joint crack or damage of ball ,,rack
joint and dust shield
Braking system  Check brake pedal free paly and reserve
distance
 Check brake pedal function
 Check the brake system operating travel
 Check the brake system function
 Inspect braking booster braking fluid reservoir
level
 Check the master brake cylinder, brake cylinder
and brake caliper brake liquid leakage
 Inspect the clearance between brake drum and
brake lining
 Inspect the brake shoe sliding part and brake
lining wear
 Replace t the brake lining
Electrical system Check the working condition of spark plug
Check the ignition timing
Check the flashover clearance of distributor block
Inspect the ignition system quality of block cover
Check the battery connection
Inspect the wiring harness and clip fastening and damage
of joints
Check the lighting functions
Check the combined instrument functions
Check the horn, wiper and washer functions
Check the defrost and power door lock functions
Body and
accessories Inspect other lubrications

Prepared by: Alex Berhane (Maintenance Engineer) Sig,________

PLEASE MAKE SURE THAT THIS IS THE CORRECT ISSUE BEFORE USE