Professional Documents
Culture Documents
DD CK
DD CK
All possible steel work, cross decks, railings, repairs to ventilation ducts in cargo
holds, overhaul of hold vent fans etc must be completed.
Dry-dock work is costly and preferable work is completed in service with ship's
Timing-8/7 months personnel and or riding teams. Who completed, action?
Only work which cannot be carried out in service to be done in dry-dock.
Special attention is to be paid to hull and deck defects like cracks, indentations,
damages, condition of hatch covers, damages in cargo holds etc. There is sufficient
information and guides available to help you with your inspection specially of critical
areas, where defects are most common. You may take guidance of our naval
architects. DO NOT WAIT FOR NAVAL ARCHITECTS TO FIND DEFECTS FOR
YOU IN DRYDOCK, which comes as a big surprise with increased docking time and
expense.
Timing-6 months Specification issued, Request For Quotation(RFQ) received, updated in software.
Timing-6 months Shipyard awarded docking, which yard.
Timing-6 months Specification completed.
Timing-6 months Plan repairs for riding gang, organise riding gang
Timing-5months Spare orders - place orders.
Underwater inspection completed, if any additional work, quotes obtained and work
Timing-3 months
awarded.
Timing-3 months Paint ordered.
Timing-3 months Crewing to be advised on extra manpower
Timing-2 months Spare parts - to be onboard.
Timing-2 months Executive Communication(EC) to be provided.
Timing-1month
Reporting to be compiled and submitted
post dry-dock
Ballast condition for Dock entry to be recorded so that correct ballast can be re-filled
Ballast Condition
after docking. Advise office of ballast quantity.
Ballast Condition MAX trim of 1% of LOA with a MAX draft of 6m for docking.
Bilge wells Hold bilges dry and bilge well openings covered with canvas to prevent grit ingress.
Chief Officer to be familiar with the location of F.O. tank plugs so that they are not
Bottom plugs opened by mistake.
Chief officer to be personally present when opening of the bottom plugs.
He is to keep the bottom plugs in his safe custody after marking the respective plugs.
A list is to be kept to record removal and fitting, date and time.
Cargo Care - Lashing gear inventory to be carried out, repair, replacement to be completed. Full
Lashing gear stock as per original supply to be onboard after the dry-dock.
Confirm that all cargo hold fans are operational prior arrival at dry-dock, if not
Cargo Care - Hold
activate the necessary spares and/or repair work. All cargo hold fans to be
fans
operational at dry-dock departure.
Cargo Care - Confirm that the REFCON system is operational. If not take action for spares/repair.
REFCON This system is to be operational prior dry-dock departure.
At each dry-dock cycle all stevedore damages are to be either closed and/or
Cargo Care -
repaired. Each Damage repaired must be linked to a Damage Report that was
Stevedore
already provided to the Charterer. Review the list of damages, inspect the ship and
damages
carry out the necessary repairs.
All CSH(Continuous Survey Hull) survey work to be completed in dry-dock, ALL.
Class - CSH Commence surveys a year in advance, use surveyor, ship's personnel, and
Superintendent to identify prior dry-dock and complete surveys.
Ensure all CSM(Continuous Survey Machinery) surveys carried out by C/E requiring
crediting are placed in a file ready for inspection.
NOTE: All CSM to be credited in class listing and NS5.
DNV-GL and LR have different approaches to CSM, discuss with Manoj or David if
unsure how to manage this.
Class - CSM For DNV-GL, not all items have to be closed every 5 year cycle.
For LR, all items have to be closed every cycle.
For main engine bearings, review the DNV-GL and LR Seaspan agreement letters,
NOTE that not all bearings need to be opened, only some which will result in the
crediting of all. The NS5 work order for each bearing credited must note if that
specific bearing was opened or not.
Check with class what surveys are required, does propeller or tailshaft have to be
removed?
Vent heads for all tanks to be inspected, opened, cleaned, repair work as
necessary(gauge replaced, bolts, etc) done as necessary and recoated.
Work orders to record the work done. Proper photographs for each to be taken for
Class - Vent
presenting to the surveyor.
heads
This is to be completed prior the dry-dock arrival.
Each and every tank vent head, mushroom vents, vent flaps etc must be dismantled,
derusted, painted and boxed back.
All manway access to be inspected, as needed...recoated, cleaned, greased prior
Class - manway dry-dock.
access Work orders to record the work done.
This is to be completed prior the dry-dock arrival.
The Cargo holds are to be inspected as soon as cargo is discharge, the stevedore
Cargo holds -
damages are to be matched to claims for cell guides etc. Superintendent to be
Inspection,
shown all areas of possible repair for potential work in the dry-dock.
potential work.
All work should match to stevedore damage claims.
What qty will be onboard prior docking, after docking, and at first loading port?
Fuel - MDO Do you need more fuel prior docking so as to stay within company SMS on minimum
reserve quantity for dry-dock work, anchorage/idling, to first bunkering port?
Main engine to be changed over to MDO at least 1 hour prior to one hours notice off
arrival.
Fuel - Main Engine Ensure thorough flushing with MGO and full change over of M/E.
- HFO to MGO. This must be done prior entering the dock.
Or do at a time/location as agreed with the Superintendent, to be agreed before
arrival.
Fuel - Service All fuel service tanks to be cleaned once per 5 years. (This to be done by Ship's
tanks personnel or shipyard as agreed with the Superintendent).
Are sufficient stocks onboard for post dry-docking, anchorage, passage to first load
Fuel - HFO
port, bunkering port?
Garbage & Arrangements made for garbage and sewage removal. Al garbage to be landed prior
Sewage docking.
After cargo is discharge, the hatch covers to be inspected for damages, lashing
Hatch covers bridges, container stools, hatch cover fittings, etc, defects to be reported to the
Superintendent for possible repair in dry-dock.
Lashing gear inventory to be done prior arriving at the dry-dock, this to be reported to
Lashing Gear
the Superintendent.
Lashing Gear Lashing gear moved to central locations - forecastle and poop deck.
Are sufficient oils onboard for replacement on bow thruster system, steering gear,
Lubricants winches? Check with the Superintendent which systems need to have fresh oil, order
the appropriate oils well before dry-dock. Especially hydraulic oils.
Manholes Tank manhole covers clearly marked.
Manual Mode After docking keep M/E plant , EMG. Gen. & A/ E’s on manual mode.
All manuals ( Engine , Deck and Electrical ) to be ready for reference . Some
Manuals manuals may be borrowed by yard during the docking . Please maintain a register
for the same .
Marking All Yard jobs to be clearly marked and markings to include the spec job number.
Cooling water connections for the domestic and A/C compressor clearly marked,
Marking/Cooling
system sea water or fresh water, how will this be done?
Power Air conditioning
Power Check and revert on minimum power requirements during the docking. (KW/Hr)
Power Domestic refrigeration
Power Fresh water hydrophore pump
Power Galley
Power Lighting
Shore power connection point clearly marked. Procedure for changing over
Power
understood.
Power Before Off loading D/G, confirm sensitive machinery and instruments which can be
Ventilation
Power affected by voltage
E/O to take spike are
daily reading of “switched off. Some
Shore Power of them
Reading ” are as follows:
a)Gyro.
b)Satcom B.
c)GMDSS
d)Weather fax .
e)GPS equipment .
f) AIS
g)Vessel’s Computers .
h)Fire monitoring system
Power Please prepare complete list on board, and follow it while switching OFF
equipment's. Make a list of all the equipment's which are going to run in dry-dock
with shore power.
Power Check with Machinery Foreman that vessel can be switched to shore power.
When power by shore supply stabilises, required instruments to be switched "ON".
Check shore power fuses.
All safety equipment on deck removed to a secure location. This includes fire hoses,
Safety
nozzles, wheel keys, lifebuoys etc… Ensure lifeboats are locked.
Dust covers to remove from the fire hydrants, fresh water outlets and the air line
Safety
outlets and stored in a secure location.
Safety Suitable clothing for Superintendent & Ships Personnel available?
To avoid an accidental release of the fixed CO2 system, the system is to be isolated
to prevent accidental release during the dry-dock.
Safety - CO2 The system is to be studied and in liaison with the Superintendent a plan made for
system isolation to rendered the system inoperable whilst in the dry-dock.
Dependent on the system, bottles may have to be isolated, activation arms removed,
bottles individually locked.
Safety - Covering Cover flooring and table with Plastic for protection.
Cover E/R blower intake and accommodation blower intake with air filter to prevent
Safety - Cover
ingress of grit.
Assess if lifeboats require recoating to bring back the orange colour. If so, arrange
Safety - Lifeboats
paint and painting.
Safety - Manhole Make a “ List of Manhole Covers ” with open / close indication in the Ship Office to
covers keep
track of the status of manholes
Statement Of Fact(SOF) to be maintained from completion of cargo work in the last
discharge port. Deviation Form to be used.
SOF - The statement of fact to continue through entering/leaving graving dock, departure
shipyard until phase in. (Return to service).
- Prepare SOF in tabular form on Excel Sheet.
- Dry-dock Report of Schedule Summary form to be completed.
Bearings required for all motors to be overhauled to be purchased prior arrival at the
dry-dock and delivered onboard prior arrival.
Maker of bearings to be same as original fitted to the motor, to match drawings for
model and type.
Spares - Bearings NS5 database to be used, but specifics of bearing detail, type to be added as
required.
Bearings to be original from makers. SKF, FAG, NTN, NSK.
Verify originality of bearings, no copy bearings.
Only purchased from approved vendors.
Work - Marking Any jobs for the shipyard to be clearly marked and tagged.
Additional personnel may be placed onboard the ship to do repair and maintenance
Work Planning - work. Accommodation to be arranged and confirmed onboard. Timely arrangements
Additional to be made to place personnel onboard.
Personnel Supernumeries to be signed off the ship prior dry-dock. (It is not safe for families to
be onboard during dry-dock).
Work Planning - Ship to provide a work list for planned Deck, Engine & Electrical work over and
Work list above the docking work.
Work Planning - The ship may be gong to anchorage/lay-by prior and/or after the dry-dock period:
Layby, Anchorage - A work plan for these periods to be established between ship and Superintendent.
- Necessary materials to be ordered and placed onboard in advance.
- Daily report of work to be part of the daily dry-dock reports.
Whilst in dock:
-If lashing count not done, check verify, order, repair.
-Inspect all hatch covers, painting and or repair required.
Cargo Care -Verfiy condition of iso sockets, any repair/replacement required.
-Damaged railings, lashing bridges to be repaired.
-Any reefer plug defects to be repaired/resolved.
-Reefer monitoring software to be confirmed operation and/or repaired as needed.
Any number of inspections are identified by the Superintendent for ships personnel
to do.
Inspections
Reports to the Superintendent must be immediate so that the yard can be notified of
any additional dry-dock work
Insulation to be monitored and checked before starting of any motor after overhaul /
Insulation
prolonged stoppage.
Main Engine Ensure that the main air start receivers are full and properly isolated.
Main Engine -
Warming up of M/E plant to start at earliest possibility, before departure shipyard
Warm-up
Manholes Manhole opening and closing record to be set up by C/O.
When tank manholes are opened, nuts to be removed to the ballast room and to be
Manholes
kept in separate marked packets.
Manholes Closing of manholes to be confirmed.
Main Engine - Air
To be serviced.
start valve
Main Engine -
Main engine sump to be cleaned.
Sump
Main Engine - M/E not to be turned by ship’s staff. Shipyard will turn engine for tail-shaft drop
Turning measurement / and works on Propeller. Other times breaker to be kept off.
A number of motors will be overhauled in the dry-dock, verification by Electrical
Officer, Chief Engineer, Superintendent during the overhaul process of removal,
Motor overhauls, overhaul, test, fit and test to be done.
electrical Ensure the correct bearing used.
Ensure the correct grease type is used and provide grease if necessary to the
shipyard.
One Deck officer to be nominated in charge of all Docking paints. Accurate accounts
to be kept of receipts, daily stock issues & daily stock taking to be carried out of m.t.
Painting
and full drums. Master to verify daily. Discrepancies to be bought to the
superintendents attention immediately.
Prior to commencement of any painting, verify that all anodes have been coated with
Painting
grease. Special attention to be paid to sea chests.
Power All non-essential machinery to be electrically isolated and list made of same.
Power - Shore Shore power connected and reading recorded by EO before and after connection.
supply Record start and end of power usage. We are charged as to kw used.
For Ship staff Job , Propeller / Rudder should not be turned without permission of
Propeller - Turning
“SRM”.
It is probable that the rope guard was repaired and/or replaced, new rope cutters
Propeller, Rope may have been fitted and position adjusted, ensure that the rope cutters are not
guard touching the hub of the propeller. A full propeller rotation needs to be performed to
check this.
Safety Fire main connected and pressurized.
Safety Proper PPE to be worn by all staff for the duration of the yard stay.
Ships staff are reminded that they maintain overall responsibility of the vessel for the
Safety
duration of the yard stay and must be vigilant in there supervision of yard personnel.
Vessel to ensure that all safety requirements are followed as per the SMS and any
Safety
special yard instructions are adhered to.
Safety Strictly follow Shipyard regulations.
Obtain any regulation copy,. if applicable from Ship Repair Manager and post in
Safety
ship's office, Officer's saloon & mess room.
Safety - CO2 The CO2 system to be isolated to prevent accidental release.
System Advise the shipyard that this has been done.
Spares Chief Engineer to maintain accurate records of spare parts issued to yard personnel.
Once stern tube seal replacement is completed, Stern tube Aft seal to be filled and
Stern tube
verified tight.
Stern tube Propeller push up to be witnessed by the Chief Engineer / Superintendent.
Stern tube Stern tube aft seal tank to be drained. All isolated valves to be identified and tagged.
Stern tube to be drained to the drain tank. All isolated valves to be identified and
Stern tube
tagged.
After seals are replaced and tanks filled, verify that there are no leaks.
Stern tube
Do at least one rotation of the shaft on turning gear.
Tanks All ballast tanks to be sounded and proved empty prior to any painting.
Valves - Hull All hull valves to be tagged with job number name & location.
Closing of ship side valves to be witnessed by ships staff, ensure correct packing's
Valves - Hull
are used.
Galley and accommodation waste to be kept segregated and disposed off into
Waste disposal designated bin.
No machinery waste to be disposed of in this bin.
Work Planning -
Vessels work list to be planned and all personnel to be aware of their responsibilities.
Work
Work planned by ships staff may not impede or delay yard personnel.
responsibilities
Work planning - Shipyard meeting with Superintendent, Master, Chief Engineer, Chief Officer and
Morning meeting 2nd Engineer will take place every morning in designated office on Vessel.
Work planning - 2nd Officer will look after all paper work required, including records for statement of
Paper work facts, during docking and updating that report.
Work planning - One deck rating and one engine rating will always be on duty. They will also be
Duty personnel assigned as fire watchman
Chief Officer or any Deck Officer assigned by him will personally keep a record of
Work planning -
dry-dock paints. Number of empty drums should be allowed to leave the dry-dock
Painting
without counting each grade of empty drum and updating the consumption report
Work planning -
Cooperation with Ship’s staff are requested to render full co-operation to shipyard for timely and
shipyard successful completion of dry-docking and repairs.
personnel
Captain/Chief
Type Their names Where Location
Engineer
Superintendent Type the Superintendents name Updated by DKramer 22/10/15
Motors overhauled, Any overhauled motors are to be monitored for temperature, noise, smell during the
electrical first week of service.
Create a table listing motor name and number, checks performed on a daily basis.
Ensure that these motors are running properly.
Once on ships power, bridge and navigation equipment is to be started and verified
Navigation
as operational.
Power Check with yard foreman and change over to ship’s power.
Power Follow precaution of switching ‘OFF’ important equipment's before Blackout.
Power Once ship’s power has stabilised. Start up gyro, Satcom, GMDSS and Etc.
With in 12 hrs of departure, please confirm to office if all repairs carried out in dock
Report
are satisfactory.
Verify rudder inspection covers have been replaced and C/E / Superintendent to
Rudder
witness vacuum tests.
Confirm all safety systems are operation:
- Emergency fire pump, tested with 2 hoses from bridge.
- Emergency generator, tested on load.
Safety
- Fire alarm system.
- Fixed CO2 systems.
- Water Mist system.
Once shipyards mooring gang and dock master disembark, the vessel is to carry out
Sea trial a sea trial at 85% MCR. All engine parameters and speed to be recorded as done
during sea trials.
Sea water pumps Sea water pumps to be started and all checks for leaks repeated.
Stern Tube Aft seal tanks to be filled and verify correct position of all valves.
Stern Tube Stern tube pumps to be re-started and levels verified
Warm up
Warm up ME and keep plant ready for departure at least 24 hours before departure.
Water filters All sea water filters to be purged
Water
All sea water valves/filters/lines to be checked for leaks.
valves/filters/lines
Shipyard’s work report to be signed by Chief Officer, Chief Engineer and Master with
Work planning
appropriate clause/corrections under Superintendent's advise.