Surdial Service Manual

SERVICE MANUAL
SINGLE PATIENT DIALYSIS MACHINE

PREFACE
Thank you for purchase of Single Patient Dialysis Machine, SURDIAL.
The service manual is designed to give information required to check/maintain and

repair SURDIAL a qualified service engineer and technician. Any operation or work
contained in the manual should be informed by them. They should have knowledge
and ability sufficient to replace microprocessor based electronic component with new
one, and should have general knowledge concerning fluid lines of dialysis machine.
Also they should read and full understand contents of the manual before executing
component replacement or maintenance of SURDIAL.
Use the manual by referring to the operation manual of SURDIAL. Generally,

description common to the both manuals is minimal with exception that the description
is contained in some chapters.
Information required to operate SURDIAL is contained in the operation manual (and

technical information is also found in some chapters) and information related to
maintenance, component replacement and various settings of SURDIAL is contained
in the service manual.
Description in the service manual is protected by copyright of the manufacturer. Copy,

reproduction or preparation of version in any foreign language of the description
partially or wholly should not be allowed without obtaining prior approval by the
manufacturer.
NIPRO SURDIAL (SEM) ver. OR2102-9902

CAUTION -1
CAUTIONS FOR SAFETY
To use the machine (SURDIAL) safely, it shall be operated in accordance

with specified procedures and shall be maintained regularly after reading and
full understanding cautions included in this Operation Manual.
Procedures for operation and cautions for safety contained in the manual are
only applicable to the case when the machine is used for specified purpose.
It shall be noted that any danger caused by use of the machine based on any
procedures not specified in the manual shall be responsible for user.
(1) Messages for safety are classified into the following three categories:
DANGER
Cases critically causing death or severe injury of user by misuse of the
machine
WARNING
Cases potentially causing death or severe injury of user by misuse of the
machine
CAUTION
Cases potentially causing injury of user and/or loss of property by
misuse of the machine
(2) NOTE Reference to operation of the machine

CAUTION -2
DANGER
Before use of the machine, read and understand this Operation Manual.
• The machine can be used safely and reliably when operated and maintained as
specified in the manual.
• The machine shall be operated by well trained and qualified person only to
avoid danger and/or the machine damage due to incorrect use.
Be familiar with procedure how to stop the machine in emergency.

• Full understand procedure how to stop the machine to prevent incidence of
serious problems.
• The machine shall be operated by well trained and qualified person only unless
otherwise instructed formally.
Be familiar with procedure how to take corrective actions if the machine is

stopped by any reason.
• Take corrective actions specified in the manual, after checking the machine
conditions.
DO NOT touch board, wiring and terminal with hand in the case other than
maintenance.
• DO NOT touch wiring and terminal not insulated.
• DO NOT touch board with wet hand.
• Turn OFF the power breaker and remove plug when touch terminal.
Take the following care to avoid potential danger to patient when blood line
connection and disconnection:
• DO NOT enter air bubbles into patient body.
• DO NOT connect blood line to the patient before completion of priming
operation.
• DO NOT connect blood line to the patient during rinsing operation.
• DO NOT enter harmful virus or chemical into patient body.
Check frequently that blood line is connected correctly to avoid danger to

patient due to blood leak caused by disconnection of the line when incorrectly
connected, and due to rupture of the line caused by excess pressure application.

CAUTION -3
WARNING
DO NOT use electric wave generating electronic device in any room or

building where single patient dialysis machine is operated.
If the device such as portable telephone, transceiver or radio control toy is

operate or used in any place in hospital, malfunction of instrument used for
medical treatment may be caused.
Manage and instruct any person not to bring or use any electric wave
generating device in hospital to avoid any failure.
DO NOT change parameter setting during dialysis excluding the case of

emergency.
Change parameter setting before connecting with patient.
Set parameter as intended after full understanding its function.
DO NOT touch power cable on the floor to prevent electric shock due to fluid
beak caused by the machine trouble.
Provide drain port near the machine.
DO NOT touch switch unnecessary for the machine operation during dialysis.
DO NOT incline the machine at an angle 5° (Maximum) under loading any

object on container support or hunger to prevent falling down of the machine.
DO NOT load any object during transport.
DO NOT incline the machine at an angle of 10° (Maximum) under no load to

prevent falling down of the machine.

CONTENTS -1
CONTENTS
PREFACE ..................................................................................................................... PREFACE-1
CAUTIONS FOR SAFETY............................................................................................ CAUTION-1
DANGER........................................................................................................... CAUTION-2
WARNING......................................................................................................... CAUTION-3
CAUTION .......................................................................................................... CAUTION-4
1. APPLICATION .............................................................................................................. 1-1
2. CONTRAINDICATION ................................................................................................. 2-1
3. CAUTIONS.................................................................................................................... 3-1
4. SYMBOL FOR SAFETY................................................................................................ 4-1
5. FLOW CHART
5.1. Fluid and blood line ............................................................................................ 5-1
5.1.1. Flow chart ................................................................................................. 5-1
5.1.2. List of input components .......................................................................... 5-2
5.1.3. List of output components ........................................................................ 5-3
5.1.4. List of other components ......................................................................... 5-4
6. DISASSEMBLING AND REPLACEMENT
6.1. Input components................................................................................................ 6.1.1-1
6.1.1. Conductivity cell Assy (CD) ...................................................................... 6.1.1-1
6.1.2. Dialysate pressure sensor Assy (PD) ...................................................... 6.1.2-1
6.1.3. Blood leak sensor Assy (BLD) ................................................................. 6.1.3-1
6.1.4. Pressure SW: AW-3200-63-A (PS) .......................................................... 6.1.4.1
6.2. Output components............................................................................................. 6.2.1-1
6.2.1. Two way electromagnetic valve : AV-3200-318-SC
(V2/V3/V12/V13/V14(V15/V17)) .......................................................................... 6.2.1-1
6.2.2. Two way electromagnetic valve: AV-3202-63-S (V4 / V11) ....................... 6.2.2-1
6.2.3. High vacuum electromagnetic valve: AV-3202-63-SH (V10) ..................... 6.2.3-1
6.2.4. Three way electromagnetic valve:
AV-3302-63-S (V5 / V6 / V7 / V8)......................................................................... 6.2.4-1
6.2.5. Bellowphragm pump: VCP-60 (Vpa / VPb) ............................................... .6.2.5-1
6.2.6. Blood pump Assy (BP / BPC) .................................................................... .6.2.6-1
6.2.7. Micro gear pump Assy (P1/P2) .................................................................. .6.2.7-1
6.2.8. Venous clamp Assy (CLV) ........................................................................ .6.2.8-1

CONTENTS -2
6.3. Other components ............................................................................................ . 6.3.1-1

6.3.1. Deaeration bath Assy (AS 1) ................................................................. . 6.3.1-1
6.3.2. Deaeration bath Assy (AS2) .................................................................. . 6.3.2-1
6.3.3. Buffer tank W Assy (BTW)...................................................................... . 6.3.3-1
6.3.4. Buffer tank D Assy (BTD1 / BTD2)........................................................ . 6.3.4-1
6.3.5. Check valve(C1/C2) ................................................................................ . 6.3.5-1
6.3.6. Supply water filter (F) ............................................................................. . 6.3.6-1
6.3.7. Flow meter Assy (FM / FS) .................................................................... . 6.3.7-1
6.3.8. Reducing valve Assy (PR) ..................................................................... . 6.3.8-1
6.3.9. Relief valve(RV1/RV2/RV3) ................................................................... . 6.3.9-1
6.3.10. Sampling port Assy (SL) ...................................................................... . 6.3.10-1
6.3.11. Chamber Assy (VCa / VCb) ................................................................. . 6.3.11-1
6.3.12. Concentrate tank connectors(for A /B/disinfect concentrates) ................. . 6.3.12-1
7. CONSTRUCTION OF ELECTRICAL PART
7.1. Components of electrical part ............................................................................ . 7-1
7.1.1. Components at upper part of electrical part............................................ . 7-1
7.1.2. Component at lower part of electrical part .............................................. . 7-1
7.1.3. Placement of electrical part at machine .................................................. . 7-2
7.1.4. Components at left side in electrical POWER BOX ............................... . 7-3
7.1.5. Components at right side in electrical POWER BOX ............................. . 7-3
8. CONNECTION, REPLACEMENT AND ADJUSTMENT
8.1. Operation panel sheet ........................................................................................ . 8.1-1
8.2. Operation panel board ........................................................................................ . 8.2-1
8.3. LCD module ......................................................................................................... . 8.3-1
8.4. Bubble sensor board ........................................................................................... . 8.4-1
8.5. Dialysate pressure sensor board....................................................................... . 8.5-1
8.6. Main board ........................................................................................................... . 8.6-1
8.7. Venous and arterial pressure sensor boards ................................................... . 8.7-1
8.8. DSUB board ......................................................................................................... . 8.8-1
8.9. Buzzer board........................................................................................................ . 8.9-1
8.10. Sub-board .......................................................................................................... . 8.10-1
9. MAINTENANCE MODES
9.1. Display .................................................................................................................. 9.1-1
9.2. Maintenance modes ............................................................................................ 9.2-1
9.3. Maintenance mode menu screen....................................................................... 9.3-1
9.4. Maintenance mode 1 screen .............................................................................. 9.4-1

CONTENTS -3

9.10. Maintenance mode 7 screen ............................................................................ 9.10-1
9.13. Maintenance mode 10 screen.......................................................................... 9.13-1
10. ADJUSTMENT
10.1. Measurement of chamber capacity and adjustment of silicone volume ............... 10.1-1
10.2. Adjustment of venous and arterial pressure sensors........................................... 10.2-1
10.3. Adjustment dialysate pressure sensor ................................................................ 10.3-1
10.4. Adjustment of temperature sensor ...................................................................... 10.4-1
10.5. Adjustment of pressure SW ................................................................................. 10.5-1
10.6. Adjustment of blood leak sensor.......................................................................... 10.6-1
10.7. Adjustment of reducing valve............................................................................... 10.7-1
10.8. Adjustment of priming end pressure .................................................................... 10.8-1
10.9. Adjustment of closed circuit pressure .................................................................. 10.9-1
10.10.Adjustment of priming flow rate .......................................................................... 10.10-1
10.11.Adjustment of bypass flow rate .......................................................................... 10.11-1
10.12.Adjustment of gaps between housing and rotor rollers of blood pump............... 10.12-1
10.13. Adjustment of blood pump flow rate ................................................................. 10.13-1
10.14. Leak test and gap adjustment of clamp ............................................................ 10.14-1
10.15. Adjustment of bubble sensor ............................................................................. 10.15-1
10.16. Adjustment of conductivity and concentration ................................................... 10.16-1
10.17. Adjustment of contrast ...................................................................................... 10.17-1
11. DIP Switches (DIP SW's)
11.1. Operation of DIP SW's ........................................................................................ 11.1-1
11.2. Function's of DIP SW's ....................................................................................... 11.2-1
12. VARIOUS DATA
12.1. Loaded CPU and ROM........................................................................................ 12.1-1
12.2. Wiring in POWER box ......................................................................................... 12.2-1

1-1
1. APPLICATION
(a) Single patient dialysis machine, SURDIAL is applied to treatment of patients with
acute or chronic renal failure by dialysis when the application is instructed by
doctor.
(b) SURDIAL can be used at both hospital and home.

2-1
2. CONTRAINDICATION
Any application other than dialysis using SURDIAL is contraindicated.

3-1
3. CAUTIONS
Take care of the followings in use of the machine:
1. The machine shall be operated by well trained technician only.
2. Cautions for installation

(1) Install the machine at place without fear of contact with water.
(2) Install the machine at place without fear of adverse effects caused by abnormal
atmospheric pressure, temperature and/or humidity; insufficient ventilation, direct

exposure to sunlight; and dust, salt and/or sulfur containing air.
(3) Handle the machine under avoiding slant placement, vibration and shock during
installation and transportation.

(4) DO NOT install the machine at chemical storing or gas generating place.
(5) Frequency, voltage and amperage (power consumption) of power supply should be
as specified.
(6) Connect the machine with earth correctly.
3. Cautions prior to starting operation

(1) Check SW contacts, polarity, dial settings, meters and the like to assure correct
operation of the machine.

(2) Check correct connection of the machine with earth.
(3) Check correct connections of all wires.
(4) Take care that operation of the machine combined with other device may cause
adverse effects.
(5) Recheck integrity of lines connected to patient directly.
4. Cautions during operation

(1) Monitor always whether the machine and patient are maintained normally.
(2) If trouble of the machine or patient is detected, take appropriate actions such as
the machine stop so that the patient is kept safe.

(3) Take care that there is no direct contact of the machine to patient.

3-2
5. Cautions after operation

(1) Turn off power after returning operation SW's, dials and the like to original positions
based on prescribed procedures.

(2) DO NOT forcibly pull any cord and the like to disconnect..
(3) Take care the followings to store or transport the machine:
1) Store the machine at place without fear of contact with water.
2) Store the machine at place without fear of adverse effects caused by abnormal
atmospheric pressure, temperature and/or humidity; insufficient ventilation,

direct exposure to sunlight; and dust, salt and/or sulfur containing air.
3) Handle the machine under avoiding slant placement, vibration and shock during
storage and transportation.

4) DO NOT store the machine at chemical storing or gas generating place.
(4) Clean accessories, cords, 7 and the like in order and clean them to store.
(5) Store the machine after cleaning it for the next use without any trouble.
6. If the machine is damaged, indicate the damaged conditions to request repair by

specialist.
7. DO NOT remodel or modify the machine.
8. Check and maintenance

(1) Perform regular check and maintenance of the machine and its components.
(2) When the machine is used after storage for some time, check and maintain so that
it can be operated normally and safely.
9. Read and understand other CAUTIONS contained in the operation manual.

4-1
4. SYMBOL FOR SAFETY
a) The symbol shown below means that user of SURDIAL must read and understand
this Service Manual before starting operation of the machine for safe and effective
use of it.
b) The symbol shown below means that electric shock is caused by contact with high
voltage applied live part.

5-1
5. FLOW CHART
5.1. Fluid and blood lines

5.1.1. Flow chart
Fig. 2-1 Flow chart

5-2
5.1.2. List of input components

Symbol Component Function
T1 Temperature sensor 1 Supply water temp. measurement
T2 Temperature sensor 2 Heater outlet water temp. measurement
T3 Temperature sensor 3 Dialysate temp. measurement
CD Conductivity cell Dialysate conductivity measurement
PD Dialysate pressure sensor Dialysate line pressure measurement
<PA> Arterial pressure sensor Arterial line pressure measurement
PV Venous pressure sensor Venous line pressure measurement
BLD Blood leak sensor Blood leak detection
LS1 Temperature limit SW Heater surface temp. limiting
LS2 Coupler SW Coupler detection
LS3 Syringe overload SW Syringe overload limiting
LS5 Clamp position sensor Clamp position detection
PH1 Vpa original point sensor Vpa original point detection
PH2 Vpa rotation detection sensor Vpa rotation detection
PH3 VPb original point sensor VPb original point detection
PH4 Vpa rotation detection sensor VPb rotation detection
PS Pressure SW Supply water pressure limiting
FS Closed line flow sensor Flow detection in closed line
FSW Float SW Level detection in AS2
BPC Blood pump cover SW BP cover open detection
BD Bubble sensor Bubble detection in venous line

5-3
5.1.3 List of output components
EMV: electromagnetic valve

V2 EMV for priming Open/close of priming line
V3 EMV for drainage Open/close of drainage line
V4 EMV for AS2 Open/close of upper line of AS2
Line changeover of fresh fluid side of A
V5 EMV for fresh fluid in VCa
chamber
Line changeover of drainage side of A

V6 EMV for drainage from VCa
chamber
Line changeover of fresh fluid side of B

V7 EMV for fresh fluid in VCb
chamber
Line changeover of drainage side of B

V8 EMV for drainage from VCb
chamber
V9 EMV for bypassing dialysate Dialysate bypass line changeover

V10 EMV for gas discharge Open/close of gas discharge line
V11 EMV for rinse Open/close of rinse line
V12 EMV for disinfectant concentrate Open/close of disinfectant concentrate line
V13 EMV for A concentrate Open/close of A concentrate line
V14 EMV for B concentrate Open/close of B concentrate line
<V15> EMV for NaCI concentrate Open/close of NaCI concentrate line
<V17> EMV for acetic acid concentrate Open/close of acetic acid concentrate line
P1 Deaeration pump Deaeration from supply water/fluid supply
P2 Dialysate pump Dialysate supply
CLV Venous clamp Occlusion of venous line
VPa Bellowphragm pump A Transfer of viscous at A chamber side
VPb Bellowphragm pump B Transfer of viscous at B chamber side
H Heater Heating of supply water
BP Blood pump Peristaltic blood supply
BZ1 Buzzer 1 Panel SW clicking
BZ2 Buzzer 2 Audible alarm
Lamp Lamp Main lamp
SP Syringe pump Syringe driving

5-4
5.1.4. List of other components

AS1 Deaeration bath1 Deaeration from supply water
AS2 Deaeration bath2 Deaeration from dialysate
BTW Buffer tank W Deaeration acceleration
BTD1 Buffer tank D1 Dialysate mixing 1
BTD2 Buffer tank D2 Dialysate mixing 2
C1 Dialysate check valve Dialysate back flow prevention
Negative pressure maintenance in Bellow-
C2 Bellowphragm check valve
phragm line
F Supply water filter Removal of foreign matters from supply water
FM Flow meter Dialysate flow rate measurement
NV1 Priming flow rate control valve Priming flow rate control
NV2 Dialysate flow rate control valve Dialysate flow rate control
PC1 Bypass pinch cock Bypass flow rate control
PC2 AS2 pinch cock Gas discharge pressure control
PR Supply water reducing valve Supply water pressure reduction
R1 Flow rate limiting connector 1 Bypass flow rate limiting
R2 Flow rate limiting connector 2 Gas discharge flow rate limiting
RV1 Relief valve 1 Priming pressure control
RV2 Relief valve 2 Dialysate pressure control
RV3 Relief valve 3 Relief of excess supply water pressure
SL Sampling port Dialysate sampling
VCa Viscous chamber A VCS control
VCb Viscous chamber B VCS control
<HEX> Heat exchanger Heat exchange between supply/drain water

6-1
6. DISASSEMBLING AND REPLACEMENT
6.1. Input components
6.1.1. Conductivity cell Assy (CD)
Fig. 6.1.1-1 Conductivity cell Assy
No. Component Requirement n Note
1 Sensor holder #9315 38 11 104 1 1
2 O-ring P3 3 Silicone rubber
3 Pin #9315 38 12 104 1 3
Pan head Phillips screw

4 M3 x 8 6 With spring/flat washers
(small)
5 Hose port #9193 42 12 002 3 1
6 CD harness #9344 71 32 100 0 1

6.1.2-1
6.1.2. Dialysate pressure sensor Assy (PD)
Sensor
Fig. 6.1.2-1 Dialysate pressure sensor Assy

1 Sensor BKT #9344 29 11 100 0 1
2 Cover #9344 29 15 100 0 1
3 Dialysate pressure sensor board SBY-0159 1
4 Spacer BSB-310 4 Brass
5 Spring washer For M3 4
6 Small pan head Phillips screw M3 x 6 4 With spring/flat washers
10 Manifold #9344 29 12 100 0 1
11 Holder #9344 29 13 100 0 1
12 Hose port #9193 42 12 002 3 2
13 Pressure sensor P-8100-102G-10-SB 1
14 O-ring P14 1 Silicone rubber

6.1.3-1
6.1.3. Blood leak sensor Assy (BLD)
Fig. 6.1.3-1 Blood leak sensor Assy

No. Component Requirement n N
1 Upper body cover TM-0005-02 1
2 Body casing TM-0006-02 1
3 Light receiver holder TM-0007-02 1
4 Light emitter holder TM-0008-02 1
5 Condensing lens TM-0009-01 2
6 Rear body cover TM-0010-02 1
7 O-ring (1) TK-0016-01 1
8 O-ring (2) TK-0017-01 1
9 Light emitter element TK-0018-01 1
10 Light receiver element TK-0019-01 1
11 Light receiver board TE-0002-01 1
12 Light emitter board TE-0003-01 1
13 Main board TE-0004-01 1
14 L-shaped hose port #9328 39 12 001 4 2
15 Knob TK-0021-01 2
16 ....... fight TK-0022-01 6

6.1.4-1
6.1.4 Pressure SW: AW-3200-63-A (PS)
Fig. 6.1.4-1 Pressure SW

1 Screw M3 x 35 2 With spring/flat washers
2 Bonnet D3C150 1
3 Spring holder D3H210 1
4 Spring D3K370 1
5 Shaft D3I1200 1
6 Casing D3D140 1
7 Diaphragm D3A090 1
8 Valve body D3B1181 1

6.2.1-1
6.2 Output components
6.2.1 Two way electromagnetic valve:

AV-3202-318-SC (V2/V3/V12/V13/V14 (V15/V17))
Fig. 6.2.1-1 Two way electromagnetic valve

1 Actuator Assy 1
2 Spring D3K430 1
3 Diaphragm holder 1
4 Plunger 1
5 Diaphragm D3Y180 1 Plunger Assy
6 Seat 1
7 Spacer 2
9 Screw 2
10 Nut 2

6.2.2-1
6.2.2 Two way electromagnetic valve: AV-3202-63-S (V4/V11)
Fig- 6.2.2-1 Two way electromagnetic valve

1 Actuator Assy D3Y080 1
2 Back-less pipe D3I170 1
3 Spring D3K340 1
4 Plunger D3I630 1

6.2.3-1
6.2.3 High vacuum electromagnetic valve: AV-3202-63-SH (V10)
Fig. 6.2.3-1 High vacuum electromagnetic valve

2 Back-less pipe D3I990 1
3 Spring D3K040 1
4 Plunger D3I1000 1

6.2.4-1
6.2.4. Three way electromagnetic valve: AV-3302-63-S (V5/V6/V7/V8)
Fig. 6.2.4-1 Three way electromagnetic valve

2 Push rod D3I660 1
5 Stem D3I670 1
7 Spring holder D3H110 1
8 Spring D3K150 1
9 Base D3F120 1
10 Screw M3 x 50 2 With spring washer

6.2.5-1
6.2.5. Bellowphragm pump: VCP-60 (VPa/VPb)
Fig. 6.2.5-1 Bellowphragm pump Assy

1 Upper part of cylinder 1
2 Middle part of cylinder 1
3 Lower part of cylinder 1
4 BF diaphragm 1
5 Piston 1
6 BF diaphragm 1
7 Sensor guide rod 1
8 Rotation detection plate 1
9 Drive shaft 1 Applicable grease:
Made by NOK.
For ball and roller bearing
(STABURAGS NBU 8 EP)
10 Photo sensor board SBY0176 1
11 Water proof cover 1

6.2.6-1
6.2.6. Blood pump Assy (BP/BPC)
Fig. 6.2.6-1 Blood pump Assy

6.2.6-2

1 Cover #9314 61 23 114 0 1
2 Hinge shaft #9193 61 16 010 0 1
3 Shaft A #9314 61 17 185 0 2
4 Shaft B #9314 61 19 102 0 1
5 BP rotor #9314 61 16 168 1 1
6 Roller #9314 61 18 188 0 3
7 Housing #9331 61 11 002 2 1
8 Rubber cap #9314 61 27 100 1 1
9 Packing #9314 61 28 197 0 1
10 Rubber sheet cover #9314 61 12 001 0 1
11 Magnet BKT (2) #9314 61 29 219 0 1
12 Pin #9314 61 13 237 0 1
13 Brush-less DC motor FE6PF10G-314 1
14 Bearing 687ZZ 6
15 Limit SW SS-01 1 Attached to harness side
16 Small pan head Phillips screw M5 x 25 1
18 Small pan head Phillips screw M4 x 50 4 Attached to motor
19 Small pan head Phillips screw M2.3 x 10 2 With spring/flat washers
21 Set screw with hexagonal cavity M5 x 12 1
24 Guide #9193 61 12 010 0 2
25 Ring type magnet ø 14 x ø4 x 3 1
26 Magnet holder #9193 61 18 010 2 1
27 E-ring E5 1
28 Seal #9193 61 21 010 0 1
30 Receiver metal #9314 61 32 001 1 1

6.2.7-1
6.2.7. Micro gear pump Assy (P1/P2)
Fig. 6 2 7-1 Micro gear pump Assy

6.2.7-2

1 Gear casing 1
2 Mounting disk 1
3 End disk 1
4 Back casing 1
5 Inner magnet 1
6 Outer magnet 1
7 Mounting plate 1
8 Drive gear shaft 1
9 Counter gear shaft 1
10 Drive gear 1
11 Counter gear 1
12 Spring 1
13 Teflon seal 1
14 Gasket 1
15 Motor flange 1
16 Set screw with hexagonal cavity 1
18 Small pan head Phillips screw M2.5 x 4 3
20 Motor 1
21 Hexagon headed bolt 4
22 Spring washer 4
23 Crown washer 1
24 Small pan head Phillips screw 1 With spring/flat washers
25 Insulation collar 2
26 Spring washer 2
27 Capacitor cover 1
28 Small pan head Phillips screw 2
29 Capacitor 1
30 Soundproof sheet 1
31 Small pan head Phillips screw 2
32 Hose port #9193 42 12 002 3 2

6.2.8-1
6.2.8. Venous clamp Assy (CLV)
Fig. 6.2.8-1 Venous clamp Assy

6.2.8-2

1 Solenoid BKT #9344 62 11 002 0 1
2 Solenoid base #9344 62 12 100 0 1
3 Head guide #9314 62 23 232 0 1
4 Clamp guide #9344 62 14 002 0 1
5 Head #9344 62 15 002 0 1
6 Solenoid RGY-AC0 505DNP 1
7 O-ring P6 2
8 Spring No.1112 1
9 Hexagon headed bolt M3 x 8 3 With spring/flat washers
11 Small pan head Phillips screw M4 x 6 4 With spring washer
12 Hexagon nut M5 1
13 Hexagon headed bolt M3 x 20 1
14 Hexagon nut M3 1
15 Sensor plate #9314 62 16 001 1 1
18 Hexagon nut M3 1
19 Limit SW SS-O1GL 1 Attached to harness side
20 Small pan head Phillips screw M2.3 x 10 2 With spring/flat washers

6.3.1-1
6.3. Other components
6.3.1. Deaeration bath Assy (AS1)
Fig. 6.3.1-1 Deaeration bath Assy

1 Casing (1) #9193 34 11 006 2 1
2 Casing (2)-L #9193 34 12 006 0 1
3 Float #9193 34 14 002 2 1
4 Metal mesh #9193 30 15 002 2 1
5 O-ring G50 1 Silicone rubber
7 Hexagon nut M4 4
8 Flat washer For M4 4
9 Small truss Philips screw M4 x 8 2 With Nylon washer

6.3.2-1
6.3.2. Deaeration bath Assy (AS2)
Fig. 6.3.2-1 Deaeration bath Assy

1 Casing (1) #9193 34 11 006 2 1
2 Casing #9331 24 12 134 0 1
3 Packinq #9191 10 19 001 2 1
4 Metal mesh #9193 30 15 002 2 1
5 Plate #0193 97 00 069 1 1
7 Float SW OLV-2P (special) 1
9 Hexagon nut M4 4
10 Small truss Phillips screw M4 x 8 2 With Nylon washer

6.3.3-1
6.3.3. Buffer tank W Assy (BTW)
Fig. 6.3.3-1 Buffer tank W Assy

1 Lower tank #9193 69 37 004 3 1
2 Upper tank (B) #9193 69 55 004 2 1
3 BT bracket #9344 35 13 101 0 1
6 Hexagon nut M4 4
7 Hexagon headed Phillips screw M4 x 10 2 With spring/flat washers

6.3.4-1
6.3.4. Buffer tank D Assy (BTD1/BTD2)
Fig. 6.3.4-1 Buffer tank D Assy

1 Lower tank #9193 69 37 004 3 1
2 Upper tank (8) #9193 69 55 004 2 1
3 BT bracket #9344 35 13 101 0 1
6 Hexagon nut M4 4

6.3.5-1
6.3.5. Check valve
6.3.5.1. Dialysate check valve: #919342300041(AC-2200-55-S) (C1)
Fig. 6.3.5-1 Dialysate check valve

1 Body ACB060 1
Seat holder ACH090 1
2 Check valve seat Assy
Seat ACL101 1
3 Spring ACK290 1
4 Lock nut ACH080 1
5 O-ring P9DC 1
6 Sub-body ACB070 1

6.3.5-2
6.3.5.2. Bellowphragm check valve (C2)
Fig. 6.3.5-2 Bellowphragm check valve

1 Casing ACC050 1
3 Spring receiver ACH130 1
4 Spring ACK220 1
5 Valve body ACB140 1
6 Hose port #9193 42 12 002 3 2

6.3.6-1
6.3.6. Supply water filter (F)
Fig. 6.3.6-1 Supply water filter

1 Cap #9193 42 20 002 2 1
2 Mesh #9193 42 22 002 1 1
3 Packing #9314 20 17 002 0 1
4 Filter CF200 1
5 Body #9193 42 21 002 3 1
6 Arrow mark seal #9314 59 21 107 0 1

6.3.7-1
6.3.7. Flow meter Assy (FM/FS)
Fig. 6.3.7-1 Flow meter Assy

1 Flow meter S1-1AB 1
2 L-shaped hose port #9328 39 12 001 4 1
3 Hose port #9193 42 12 002 3 1
4 Bracket #9344 31 13 100 2 1 FM
6 Photo-micro sensor EE-SPY-412 1 FS
8 Hexagon headed Phillips screw M4 x 10 2 With pring/flat washers

6.3.9-2
6.3.9.2. Relief valve 3: AC-3200-63H-T (RV3)
Fig. 6.3.9-2 Relief valve 3
1 Valve body 1
2 Seat 1
3 Packing 1
4 Seat holder 1
5 Spring 1
6 Lock nut 1
7 Casing 1
8 Name plate 1

6.3.10-1
6.3.10. Sampling port Assy (SL)
Sampling port
Fig. 6.3.10-1 Sampling port Assy
1 Packing #9331 34 18 100 0 1

2 Bracket #9344 34 16 100 0 1
4 Syringe holder #9331 34 12 110 0 1
5 Packing (B) #9193 69 53 004 2 1
6 Valve #9331 34 17 100 0 1
7 Spring #9193 88 67 004 1 1
8 Body #9331 34 11 100 2 1

6.3.8-1
6.3.8. Reducing valve Assy (PR)
Fig. 6.3.8-1 Reducing valve Assy

1 Reducing valve 8.RW83 1
2 Flange #9344 21 13 100 0 1
3 PR hose port #9344 21 14 100 0 1
4 Hose port #9331 21 16 129 0 1

6.3.9-1
6.3.9. Relief valve
6.3.9.1. Relief valve 1/2: AC-2200-55-TA / AC-2200-55-P (RV1/RV2)
Fig. 6.3.9-1 Relief valve 1/2
1 Body ACB060 1
Seat holder ACH090 1
2 Check valve seat Assy
Seat ACL010 1
3 Spring 1
4 Lock nut ACH080 1
5 O-ring P9DC 1
6 Sub-body ACB070 1

6.3.11-1
6.3.11. Chamber Assy (VCa / VCb)
6.3.11.1. Chamber Assy (overall)
Fig. 6.3.11-1 Chamber Assy (overall)

6.3.11-2

1 Chamber frame #9344 10 11 100 0 1
2 Rubber sheet #9314 10 36 001 0 1
3 Sheet #9331 10 28 002 0 2
4 Bellowphragm pump VCP-60 2
5 T-pipe #9328 29 11 001 3 2
6 Viscous plug #9193 11 11 010 0 2
7 Polyurethane tube US code 15-10
8 Shapper SNP-4 10
9 Hexagon head Phillips bolt M4 x 15 8 with spring/flat washers
10 T-pipe 198-19-21-02E φ 6 1
11 Silicone tube φ1xφ3
12 Shapper SNP1.510C2 2
13 Nylon string T18R 3
14 Hexagon head Phillips bolt M4 X 10 4 With spring/flat washers
15 Hexagon head Phillips bolt M4 x 15 4 With spring/flat washers

6.3.11-3
6.3.11.2. Chamber Assy (Viscous chamber)
Fig. 6.3.11-2 Chamber Assy (Viscous chamber)

6.3.11-4

1 Diaphragm #9314 10 12 001 1 4
2 Inner spacer #9314 10 13 001 7 2
3 Outer spacer #9314 10 14 001 7 2
4 Chamber #9344 10 17 100 1 4
5 Silicone oil THF450-100* -
6 Clamp #9314 10 15 102 0 4
7 Clamp fitting #9314 10 39 105 0 2
8 Shaft #9314 10 38 002 0 4
9 E-ring E-6 8
10 Bolt with thrust pad BJ746-08001 2
11 T-pipe #9331 10 25 100 1 4
12 Hose port #9314 39 19 100 0 4
13 Orifice #9331 10 29 100 0 2
14 Silicone tube φ 5 x φ 11 x 120L 4
15 Valve bracket #9344 10 15 002 0 2
16 Plate #9193 10 20 011 0 4
17 Hose port with flange #9314 10 35 207 0 4
18 O-ring P10 4
19 3 way electromagnetic valve AV-3302-63-S 4
22 Spring washer for M4 8
23 Snapper SNP-4 2

6.3.12-1
6.3.12.2. Concentrate tank connector (for disinfectant concentrate)
Fig. 6.3.12-2 Concentrate tank connector (for disinfectant concentrate)

1 Connector holder #9193 69 40 004 4 1
2 Packing #9193 69 44 004 3 1
3 Holder base #9193 69 41 004 3 1
4 Nut #9193 33 11 010 1 1
6 .......... FEP tube TF185 1 φ 6 x φ 8 x 330L
7 Color seal #9193 59 31 010 2 1 Green

6.3.12-2
6.3.12. Concentrate tank connectors
6.3.12.1. Concentrate tank connector (for A and B concentrates)
Fig. 6.3.12-1 Concentrate tank connector (for A and B concentrates)
1 Socket QJ-2P,NPT1/8 1
3 ………..FEP tube TF185 1 φ 6 x φ 8 x 330L
#9193 59 32 010 2 1 Pink for A concentrate
4 Color seal
#9193 59 33 010 2 1 Orange for B concentrate

7.1
7. CONSTRUCTION OF ELECTRICAL PART
7.1. Components of electrical part
Fig. 7.1-1 Electrical part
7.1.1. Components at upper part of electrical part

• Operation panel
• Operation panel board
• LCD module
• Bubble sensor board
• Electrical POWER BOX
7.1.2. Component at lower part of electrical part
• Diaysate pressure sensor board

7.2
7.1.3. Placement of electrical part at machine
Fig. 7.1-2 Placement of electrical part

7.3
7.1.4. Components at left side in electrical POWER BOX
Fig.7.1-3 Components al left side in electrical

POWER BOX
7.1.5. Components at right side in electrical POWER BOX
Fig. 7.1-4 Components at right side in POWER BOX

8.1.1
8. CONNECTION, REPLACEMENT AND ADJUSTMENT
8.1. Operation panel sheet
Fig. 8.1-1 Operation panel
[General description and application]

• Key SW's are encased in sheet of the operation panel.
• Adhesive tape placed at rear side of the panel sheet is applied to front side of
upper part of machine.
[Connection]
• Connect flexible cable to CN3 of [operation panel board].
[Adjustment]
Not required

8.1.2
[Replacement]
(1) Turn off power SW of machine.
(2) Remove left side cover from upper part of machine
(3) Disconnect flexible cable from connector by unlocking it.
Fig. 8.1-2 Disconnection of flexible cord

(4) Defoliate operation panel sheet from machine.
(5) Prepare new panel sheet.
(6) Clean place for the sheet to be applied.
(7) Remove release paper from rear side of the sheet.
(8) Apply the sheet while passing flexible cable through hole of machine.
(9) Engage the cable with connector followed by locking it.
(10) Turn on power SW of machine.
(11) Check correct function of each SW of operation panel.
(12) Return the removed cover to the original position.
CAUTION
• Replace operation panel sheet after turning off power SW under care not to be charged with
static electricity.
• Handle flexible cable carefully so that it is not folded and/or damaged. Otherwise malfunction
may be caused.
• DO NOT apply excess external force to operation panel because key SW's and patterns
encased in the panel may be folded and/or damaged, resulting in malfunctioning of them, in
particular when the panel itself is stored or handled.
• DO NOT reused removed panel sheet.
• Disconnect flexible cable from connector after unlocking it. If the cable is pulled out under
unlocking the connector, electrodes placed at the connector surface may be separated,
causing machine failure.

8.2.1
8.2. Operation panel board
Fig. 8.2-1 Operation panel board
[General description and functions]

• Operation panel board is positioned at rear side of operation panel placed at
upper part of machine.
• Contrast of LCD is adjusted by VR1 of the board.
• Flow rate of blood pump is set by VR2 of the board.
• Clicking is caused by pressing each SW of operation panel (BZ1).
• Each LED of operation panel is ON or OFF according lo executed SW operation.
[Connection]
• CN1: Connect to CN22 of [main board] through harness.
• CN3: Connect to flexible cable of [operation panel).
• CN4: Connect to CN2 of [LCD module] through harness.
• CN5: Connect to CN1 of [LCD module].
[Adjustment]
See “10.17. Adjustment of contrast”.

8.2.2
[Replacement]
(2) Remove left cover from upper part of machine.
(3) Disconnect all connectors.
(4) Remove green cap from upper part of knob of blood pump flow rate setting volume placed
at front side of machine and loosen exposed screw by screwdriver under pressing the knob
by hand to remove it.
(5) Remove board fixing nuts from machine inside to remove the board.
(6) Prepare new board.
(7) Remove seal, if provided, from buzzer (BZ1).
(8) Attach the new board.
(9) Attach knob of blood pump flow rate setting volume under care of correct 0 point
positioning.
(10) Connect the all disconnected connectors.
(12) Try to adjust contrast as per the procedure specified in “10.17. Adjustment of contrast”.
(13) Check correct functioning of each LED.
(14) Check correct functioning of each SW of operation panel.
CAUTION
• Replace operation panel board after turning off power SW under care not to be charged with
static electricity.
• It is recommended to replace the board after cooling to room temperature because temperature
of resistors placed on the board immediately tuning off power is high, potentially causing burn.
• Handle flexible cable carefully so that it is not folded and/or damaged. Otherwise malfunction
may be caused.
• Disconnect flexible cable from connector after unlocking it. If the cable is pulled out under
unlocking the connector, electrodes placed at the connector surface may be separated, causing
machine failure. Unlock as per the procedure specified in “8.1 Operation panel”.
• LCD may not function normally after the board replacement. If so, adjust contrast.

8.3.1
8.3. LCD module
Fig. 8.3-1 LCD module
[General description and construction]

• LCD module is constructed by LCD, back-light and board.
• LCD is STN type and can indicate 40 letters in each of 4 lines.
• Back-light is constructed by LED's.
• CN1 is connector for back-light and is soldered to board.
• CN2 is connector to transmit signal to LCD.
[Connection]
• CN1: Connect to CN5 of [operation panel board].
• CN2: Connect to CN4 of [operation panel board] through harness.
[Adjustment]
See “10.17 Adjustment of contrast”.
[Replacement]
(3) Disconnect CN1 and CN2 from LCD module.
(4) Remove 4 fixing screws or nuts to take out the module.
(5) Prepare new LCD module.
(6) Remove protective sheet from the new module surface.
(7) Attach the module under care of correct positioning of “UP” mark on the board.
(8) Connect CN1 and CN2 to LCD module.
( 1 0 ) Try to adjust contrast as per the procedure specified in “10.17 Adjustment of contrast”.

8.3.2
CAUTION
• DO NOT apply excess mechanical impact to LCD because it is constructed by glass. If

broken, take care not to be injured by the glass fragments.
• If liquid crystal is leaked from damaged LCD and your skin or cloth is contaminated with the
crystal, rinse out using soap immediately. Also oral contamination with it should be avoided.
• DO NOT scratch polarizing plate covering LCD because the plate is composed of soft
material.
• Replace the module after turning off power SW under care not to be charged with static
electricity.
• DO NOT try to disassemble LCD module because it is integrated as one unit.
• After the replacement, LCD may not function correctly. If so, try to adjust contrast.

8.4.1
8.4. Bubble sensor board
Fig. 8.4-1 Bubble sensor board
[General description and function)

• Bubble sensor board is placed at upper part of machine.
• The board is used to detect bubble in blood line in cooperation with bubble sensor.
[Connection]
• CN601: Connect to connector of [bubble sensor].
[Adjustment]
See “10.15 Adjustment of bubble sensor”.
[Replacement]
(4) Remove bubble sensor board under pressing spacer lock used to fix it.
(5) Prepare new bubble sensor board.
(6) Attach the new board and check correct locking.
(7) Connect all the disconnected connectors.
(9) Adjust the sensor as per the procedure specified in “10.15 Adjustment of bubble sensor”.
(10) Check correct function of bubble sensor.
( 1 1 ) Return the removed cover to the original position.

8.5.1
8.5. Dialysate pressure sensor board
Fig. 8.5-1 Dialysate pressure sensor board
[General description and function]

• Dialysate pressure sensor board is placed at top of lower part of machine.
• The board is used to measure pressure in dialysate line in cooperation with
dialysate pressure sensor.
[Connection]
• CN701: Connect to connector of [dialysate pressure sensor].
[Adjustment]
See “10.3. Adjustment of dialysate pressure sensor”.

8.5.2
[Replacement]
(2) Remove left cover from upper part of machine and left cover from lower part of it.
(3) Remove dialysate pressure sensor ASSY as per the procedure specified in “6.1.2 Dialysate
pressure sensor ASSY”.
(5) Loosen screws used to fix dialysate pressure sensor board to remove it.
(6) Prepare new dialysate pressure sensor board.
(9) Attach dialysate pressure sensor ASSY.
(11) Adjust dialysate pressure sensor as per the procedure specified in “10.3.
Adjustment of dialysate pressure sensor”.
(12) Check correct function of dialysate pressure sensor.
(13) Return the removed covers to the original positions.
CAUTION
• Replace dialysate pressure sensor board after turning off power SW of machine
under care not to be charged with static electricity.

8.6.1
8.6. Main board
Fig. 8.6-1 Main board
• Main board is attached to right side of DENSO box.

• Machine operation is controlled by microprocessor contained in the board.
• Various set values are back-upped by RAM and EEROM.
• Version-up is enabled by replacing ROM with new one.
• A part of functions can be selected by operating DIP SW.
• Venous pressure sensor board can be attached (V.PRESS PCB).
• Also arterial pressure sensor board as option can be attached (A.PRESS PCB).

8.6.2
[Connection]
• CN1: Connect to CN413 of (sub-board] through harness.
• CN2: Connect to [blood leak sensor] through harness.
• CN3: Connect to CN602 of [bubble sensor board] through harness.
• CN4: Not connected.
• CN5: Connect to CN408 of [sub-board] through harness.
• CN6: Not connected.
• CN7: Connect to [photo-sensor board of Bellowphragm pump A] through harness.
• CN8: Connect to [photo-sensor board of Bellowphragm pump B] through harness.
• CN9: Connect to CN502 of [DSUB board] through harness.
• CN11: Connect to CN701 of [arterial pressure sensor board] through harness.
• CN12: Connect to V3,V4,V9,V10,V12 and V17 through harnesses.
• CN13: Connect to CN701 of [venous pressure sensor board] through harness.
• CN14: Connect to CN701 of [dialysate pressure sensor board] through harness.
• CN15: Connect to LS2 and FS through harnesses.
• CN16: Connect to harness of LS3.
• CN17: Connect to LAMP through harness.
• CN18: Connect to harness of CLV.
• CN19: Connect to PS, FSW and LS1 through harnesses.
• CN20: Connect to V5,V6,V7 and V8 through harnesses.
• CN21: Connect to V2,V11,V13,V14 and V15 through harnesses.
• TM1: Connect to temperature sensors (T1,T2 and T3) and concentration sensor.
[Adjustment]
See “10.16. Adjustment of concentration”.

8.6.3
[Replacement] «Main board»

(1) Turn on power SW of machine and record all set values.
(3) Remove right cover from upper part of machine and right cover from DENSO box.
(5) Remove venous pressure sensor board; and arterial pressure sensor board as option, if provided, as
per the procedure specified in "8.7. Venous and arterial pressure sensor boards".
(6) Remove main board under pressing spacer lock used to fix it.
(7) Prepare new main board.
(11) Input all the set values recorded at step (1).
(12) Adjust concentration as per the procedure specified in "10.16. Adjustment of concentration".
(13) Check that various analog sensor values indicated in LCD are correct.
(14) Check correct function of machine.
«ROM»
(1) Turn on power SW of machine and record all set values.
(4) Remove ROM using tool specially designed for the removal.
(5) Prepare new ROM.
(6) Attach the new ROM under care that it is positioned correctly and pins of it are
not damaged.
(8) If ROM of different version is attached, initialization alarm is actuated.
(9) Input all the set values recorded at step (1).
(10) If EEPROM initialization alarm is actuated, adjust concentration as per the
procedure specified in "10.16. Adjustment of concentration".
Fig. 8.6-2 Attachment of ROM
CAUTION
• Replace main board or ROM after turning off power SW of machine under care not to be charged
with static electricity.
• After the board replacement, re-input set values. It should be noted that the values found in
maintenance modes 5 and 6 are specific to machine.
8.7.1
8.7. Venous and arterial pressure sensor boards
Fig. 8.7-1 Venous/arterial pressure sensor board

• Venous or arterial pressure sensor board is mounted on main board placed at right
side of DENSO box.
• Venous or arterial pressure in venous or arterial line is monitored by the board in
cooperation with pressure sensor (PSD701).
• Venous and arterial pressure sensor boards are same design. Application to venous
or arterial pressure monitoring is determined by difference of mounting positions of
the both boards on main board and difference of piping routes to pressure inlet port.
• Generally, only venous pressure is monitored. If arterial pressure monitoring is
required, use of arterial pressure sensor ASSY (option) is required.
[Connection]
When used as venous pressure sensor:
When used as arterial pressure sensor:

• CN701: Connect to CN11 of [main board) through harness.
[Adjustment]
See “10.2. Adjustment of venous and arterial pressure sensors”.

8.7.2
[Replacement]
(4) Remove snapper to take out tube.
(5) Remove venous or arterial pressure sensor board under pressing spacer lock used to fix it.
(6) Prepare new venous or arterial pressure sensor board.
(8) Attach tube and snapper.
(11) Adjust venous or arterial pressure sensor as per the procedure specified in 10.2.
“Adjustment of venous and arterial pressure sensors”.
(12) Check correct indication of venous or arterial pressure.
CAUTION
• Replace venous or arterial pressure sensor board after turning off power SW of machine under
care not to be charged with static electricity.
• Connect tube to left side of sensor and expose right side of it to atmosphere. If connected to the
right side, measured pressure is incorrect.
• After connecting tube to sensor, attach snapper. If not attached, tube may be disconnected by
pressure application, resulting in blood inflow.
• Connect tubes for venous and arterial pressure monitoring to respective boards correctly.

8.8.1
8.8. DSUB board
Fig. 8.8-1 DSUB board

• DSUB board is placed at right side of DENSO box.
• The board is used to control blood pump flow rate at power failure when battery
(VR501) as option is provided.
• The board is provided with connector (CN501) to communicate data with external
monitor as option.
• The board is also used as junction to power connector of external monitor as option.
• The board is additionally used as junction to buzzer board.

8.8.2
[Connection]
• CN501: Connect to external monitor (option).
• CN503: Connect to CN402 of [sub-board] through harness.
• CN504: Connect to CN810 of [buzzer board] through harness.
[Adjustment]
Not required
[Replacement]
(3) If battery (option) is provided, disconnect its connector.
(5) Remove knob from BP BACKUP volume.
(6) Remove spacer used to fix DSUB board and nuts used to fix the volume to take out the
board.
(7) Prepare new DSUB board.
(9) Return the removed knob to BP BACKUP volume.
(11) If battery (option) is used, connect its connector. Turn BP BACKUP volume to check correct
blood pump operation under no power supply.
(13) Check correct function.
CAUTION
• Replace DSUB board after turning off power SW of machine under care not to be charged
• After the replacement, set BP BACKUP volume to OFF position.
• DO NOT miss parts used to fix. Spacer is fixed by nuts at its rear side.

8.9.1
8.9. Buzzer board
Fig. 8.9-1 Buzzer board

• Buzzer board is placed at right side of DENSO box.
• The board is used to alert by buzzing (BZ801).
[Connection]
[Adjustment]
Not required
[Replacement]
(4) Remove buzzer board under pressing spacer lock used to fix it.
(5) Prepare new buzzer board.
(9) Make error to check buzzing.
CAUTION
• Replace buzzer board after turning off power SW of machine under care not to be charged

8.10.1
8.10. Sub-board
Fig. 8.10-1 Sub-board

• Sub-board is placed at left side of DENSO box.
• The board is provided with drivers for blood, syringe and Viscous pumps (BP
PCB,SP PCB, VPa PCB, VPb PCB).
• The board is used to operate AC driven components such as pump and heater.
[Connection]
• CN401: Connect to P1 and P2 through harnesses.
• CN403: Connect to harness of BPC.
• CN404: Used to connect AC power supply to sub-board through harness.
• CN405: Used to connect AC power supply to sub-board through harness.
• CN406: Connect to FAN.
• CN407: Connect to SSR and relay for heater control through harnesses.
• CN409: Connect to Vpa and VPb through harnesses.
• CN410: Connect to SP through harness.
• CN411: Used to connect DC+24V supply to sub-board through harness.
• CN412: Used to connect DC+5V, DC+12V and DC-12V supplies to sub-board
through harnesses.
• CN414: Connect to BATTERY.
• CN415: Connect to BP through harness.

8.10.2
• TAB401: Connect to frame through harness.

• TAB402: Components are attached to the board of the part of AC110V machine.
Not applicable when rating is AC230V.
• TAB403: Components are attached to the board of the part of AC110V machine.
Not applicable when rating is AC230V.
[Adjustment]
Not required
[Replacement]
«Sub-board»
(2) Disconnect power plug from receptacle.
(3) Remove left cover from upper part of machine and left cover from DENSO box.
(4) Disconnect all connectors. DO NOT disconnect TAB402, TAB403 and CN416 when
provided.
(5) Remove sub-board under pressing spacer lock used to fix it.
(6) Prepare new sub-board. Two types of the board shown below are available; one is for
AC100V and other is for 230V. Select the type conforming to the rating.
Board No. is silk screen printed at upper right side of sub-board. SBY0157 is for AC230V and
SBY0163 is for AC110V. Unnecessary Nos. are soldered. And also, concerning SBY0163 for
AC110V, components are attached to CN416.
SBY0157 for AC230V SBY0163 for AC110V

Fig. 8.10-2 Two types of sub-board
(9) Insert power plug in receptacle.

8.10.3
«Fuse»
(2) Disconnect power plug from receptacle.
(3) Remove left cover from upper part of machine and left cover from DENSO box.
(4) Remove fuse.
(5) Prepare new fuse. Select fuse to be replaced by referring to the following purposes and
ratings of fuses:
FUSE402: AC250V 3A P1 pump protection
FUSE403: AC250V 3A RY402 detect power failure relay protection
FUSE404: AC250V 3A P2 pump protection
FUSE405: AC250V 5A BP driver protection
(6) Attach the new fuse.

(7) Insert power plug in receptacle
(8) Turn on power SW of machine
CAUTION
• Replace sub-board or fuse after disconnecting power plug from receptacle. Only power
SW OFF is insufficient to avoid danger because AC supply placed at left side in DENSO
box is not disconnected, potentially causing electric shock.
• Handle sub-board under care not to be charged with static electricity.
• Power rating of sub-board should conform to that of power source of machine.
Otherwise, fire and/or machine failure may be caused.
• Use fuse of correct rating. Otherwise, fire and/or machine failure may be caused.

9.1.1
9. MAINTENANCE MODES
9.1 Display
LCD is used to display various dialysis related information and setting screens by 40
letters in each of 4 lines.
Many information and setting screens are available and desired screen can be displayed
by SW operation on operation panel.
Fig. 9.1-1 Screen flow

9.1.2
CAUTION
• LCD is easily scratched. DO NOT press or scratch its surface by pencil point or hard
tool.
• Glass is mainly used in LCD. DO NOT apply mechanical impact.
• DO NOT press operation panel SW by pencil point or hard tool.

9.2.1
9.2. Maintenance modes
Dialysis related data indication, alarm setting, alarm release, machine function monitoring
or concentration calibration can be executed in selected maintenance mode.
10 maintenance modes are available. There are mode to indicate information only,
mode enabling setting at any time required and mode enabling setting under specified
condition only.
MODE TITLE SETTING

1 DATA Indication only
2 ALARM SETTING Enabled setting at any time required
3 ALARM FORCED OFF Enabled setting at any time required
4 FUNCTION MONITOR Enabled setting under specified condition
5 CONCENTRATE DATA Enabled setting under specified condition
6 CHARACTERISTICS Enabled setting under specified condition
7 SYSTEM Enabled setting under specified condition
8 SERVICE FREQUENCY Indication only
9 MACHINE FILLING PROCEDURE Enabled setting at any time required
10 ALARM HISTORY Indication only
• Indication only
Mode to indicate information only. Setting is disabled.
• Enabled setting at any time required

Mode to enable setting or maintenance operation at any time required with exception
that the setting and maintenance operation are disabled according to specified
operating condition of machine.
• Enabled setting under specified condition

Mode protected against setting change. The protect can be released by the following
procedure to enable setting. The protect released condition is called “maintenance
mode free”.
(1) Select maintenance mode 7 in maintenance mode menu screen.

9.2.2
(2) Press [F-3] or [F-4] SW to display “20. MAINTENANCE MODE FREE”.
(3) Press [F-1] SW to set to “ON”.
(4) Operation SW's [+]/[-] are displayed above [F-1][F-2] and items enabled to
be set blink.
DANGER
• Setting or setting change of item to be maintained during dialysis is danger. DO NOT set or
change item to be maintained under the condition that patient is connected to machine.
• DO NOT change set value without direction of doctor or technician.
• Protect modes 2, 4, 5, 6 and 7 to prevent malfunction of machine always by setting
“20.MAINTENANCE MODE FREE” to OFF. Release the protection only when setting change
is required.
CAUTION
• If ROM of different version is loaded, some maintenance values may be initialized. In such
case, reset the values.
• When ROM or main board is replaced, or CPU is reset, set maintenance mode values
followed by checking them.
• It is recommended to record maintenance mode values. Use supplement of this service
manual to record them.

9.3.1
9.3. Maintenance mode menu screen

In maintenance mode screen, selection and registration of desired maintenance
mode are enabled.
Press [F-3] or [F-4] SW to changeover screen and press [F-1] or [F-2] SW to select
maintenance mode as desired.
Press [F-5] SW to display rinse operation or dialysis operation screen. If alarm is
actuated, alarm screen is displayed.
Fig. 9.3-1 Maintenance mode menu screen
INDICATION DESCRIPTION
MODE1: DATA Dialysis related data indication mode
MODE2: ALARM SETTING Alarm setting mode
MODE3: ALARM FORCED OFF Alarm release mode
MODE4: FUNCTION MONITOR Function monitor and manual operation mode
MODE5: CONCENTRATE DATA Concentration calibration mode
MODE6: CHARACTERISITICS Instrument adjustment mode
MODE7: SYSTEM System setting mode
MODE8: SERVICE FREQUENCY Operation frequency indicating mode
MODE9: MACHINE FILLING
Air purge mode
PROCEDURE
MODE10: ALARM HISTORY Alarm history indicating mode

9.4.1
9.4. Maintenance mode 1 screen
In maintenance mode 1 screen, real time indication of various data during dialysis
operation is executed. In the mode, only data indication is enabled and setting is disabled.
Press [F-3] or [F-4] SW to check data.
Press [F-5] SW to display maintenance mode menu screen.
Fig. 9.4-1 Maintenance mode 1 screen
1. TREATED BLOOD VOLUME Treated blood volume indication
2. TREATMENT TIME Executed dialysis time indication
3. SN AVG.BLOOD FLOW Mean SN blood flow rate indication
4. SN STROKE VOLUME One stroke SN1 blood volume indication
5. BLD REAL VALUE Leaked blood level indication
6. BLD AUTO ZERO Bood leak auto zero value indication
7. BLD SENS VALUE Blood leak SENS value indication
8. BLD RED RIGHT Blood leak red value indication
9. BLD GREEN RIGHT Blood leak green value indication
Leaked closed circuit resulted A chamber negative

10.VCa UF LEAK NEG.PR
pressure indication
Leaked closed circuit resulted B chamber negative

11.VCb UF LEAK NEG.PR
pressure indication
Leaked closed circuit resulted A chamber positive

12.VCa UF LEAK POS.PR
pressure indication
Leaked closed circuit resulted B chamber positive

13.VCb UF LEAK POS. PR
pressure indication
14.CONDUCTIVITY Conductivity indication
15.CONCENTRATION Concentration indication
16.VENOUS PRESSURE Venous pressure indication
17.ARTERIAL PRESSURE Arterial pressure indication
18.DIALYSATE PRESSURE Dialysate pressure indication
19.TMP TMP indication
20.UF.COEFF UFRP indication
21.TEMP.SET VALUE Set temperature indication
22.TEMPERATURE (T3) Dialysate temperature T3 indication
23.TEMPERATURE (T2) Heater outlet temperature T2 indication

9.5.1

In maintenance mode 2 screen, alarm value can be set. When setting is protected,
indication only is enabled and setting is disabled.
Press [F-3) or [F-4] SW to check data. If setting is not protected, press [F-1] or [F-2]
SW to change set value.
1.V.PRESS MAX RANGE Auto-setting of upper venous pressure alarm limit
2.V.PRESS MIN RANGE Auto-setting of lower venous pressure alarm limit
3.A.PRESS MAX RANGE Auto-setting of upper arterial pressure alarm limit
4.A.PRESS MIN RANGE Auto-setting of lower arterial pressure alarm limit
5.D.PRESS MAX RANGE Auto-setting of upper dialysate pressure alarm limit
6.D.PRESS MIN RANGE Auto-setting of lower dialysate pressure alarm limit
7.TMP(I) Setting of TMP alarm limit
8.CONDUCTIVITY MAX Setting of upper conductivity alarm limit
9.CONDUCTIVITY MIN Setting of lower conductivity alarm limit
10.TEMPERATURE MAX Setting of upper dialysate temperature alarm limit
11.TEMPERATURE MIN Setting of lower dialysate temperature alarm limit
12.BLOOD LEAK Setting of blood leak alarm limit
13.UF MAX AGAINST BLF Setting of upper UF alarm limit
14.SN HIGH/LOW RANGE Setting of upper and lower SN alarm limits
15.SN STROKE TIME Setting of SN stroke time alarm limit
16.VCS UF LEAK TEST Setting of leak detection level from closed circuit
17.UF LEAK VALUE a Setting of leak detection level a from closed circuit
18.UF LEAK VALUE b Setting of leak detection level b from closed circuit
19.UF LEAK TIME c Setting of leak detection time c from closed circuit
20.UF LEAK TIME d Setting of leak detection time d from closed circuit
21. RESET SW TIME Setting of no reset SW press alarm time
22.DIALYSIS SW TIME Setting of no dialysis SW press alarm time
23 BYPASS SW TIME Setting of no bypass SW press alarm time

9.6.1

In maintenance mode 3 screen, alarm can be released and resumed at any time
required.
Press [F-3] or [F-4] SW to shift blink and press [F-1] or [F-2] SW to change setting.
By selecting “ON”, alarm is released and by selecting “OFF”, alarm is resumed.

INDICATION DESCPIPTION
1.V.PRESS Release of upper/lower venous pressure alarm limits.
2.A.PRESS Release of upper/lower arterial pressure alarm limits
3.D.PRESS/TMP Release of upper/lower dialysate pressure alarm limits and TMP alarm limit
4. TEMPERATURE Release of upper/lower dialysate temperature alarm limits
5.AIR BUBBLE Release of bubble alarm
6.BLOOD LEAK Release of blood leak alarm and blood leak sensor error
7. SYSTEM ALL Release of all alarms registered in system
8.SYSTEM E02 Release of T1 temperature sensor error
9.SYSTEM E03 Release of T2 temperature sensor error
10. SYSTEM E04 Release of T3 temperature sensor error
11.SYSTEM E07 Release of upper limit set by dialysate pressure limiter
12. SYSTEM E08 Release of lower limit set by dialysate pressure limiter
13.SYSTEM E11 Release of upper limit set by venous pressure limiter
14.SYSTEM E12 Release of lower Iimit set by venous pressure limiter
15.SYSTEM E15 Release of upper limit set by arterial pressure limiter
16.SYSTEM E16 Release of lower limit set by arterial pressure limiter
17.SYSTEM E26 Release of short water supply alarm
18.SYSTEM E33 Release of viscous pump (Vpa) drive error
19.SYSTEM E34 Release of viscous pump (Vpb) drive error
20.SYSTEM E35 Release of VP aspiration volume set by limiter
21. SYSTEM E45 Release of deaeration tank AS2 error

9.6.2
WARNING
• DO NOT release any alarm during dialysis. Otherwise, machine failure may be caused.
CAUTION
• Monitor machine functions continuously during release of any alarm.

9.7.1
In maintenance mode 4 screen, functions of components such as those assembled

in fluid (dialysate) line can be monitored and valves, pumps, clamp and fan can be
operated manually. If setting is protected, indication only is enabled and setting is
disabled.
Press [F-3] or [F-4] SW to check data. If not protected, press [F-3] or [F-4] SW to
shift blink and press [F-1] or [F-2] SW to operate component.
Fig. 9.7-1 Maintenance mode 4 screen (function monitoring)
Fig. 9.7-2 Maintenance mode 4 screen (manual operation)

9.7.2
FUNCTION WHEN
SYMBOL COMPONENT SYMBOL IS MARKED WITH NOTE
O IN DRAWING
V2~V4
Two way electromagnetic valve During power supply
V10~V17
V5~V9 Three way electromagnetic valve During power supply
P1 Deaeration pump During power supply
P2 Dialysate pump During power supply
CLV Clamp During power supply
FAN Fan During power supply
VPA A chamber viscous pump During power supply CW rotation
VPa A chamber viscous pump During power supply CCW rotation
VPB B chamber viscous pump During power supply CW rotation
VPb B chamber viscous pump During power supply CCW rotation
H Heater During power supply
BP Blood pump During power supply
SP Syringe pump During power supply
PH1 Viscous pump position sensor Shaded photo-sensor Original point detection.
PH2 Viscous pump position sensor Shaded photo-sensor Rotation signal
PH3 Viscous pump position sensor Shaded photo-sensor Original point detection
PH4 Viscous pump position sensor Shaded photo-sensor Rotation signal
LS2 Coupler SW Coupler being set
LS3 Syringe overload SW Overload detection
LS5 Clamp position sensor Being clamped
PS Pressure SW Pressurized water
FS Flow sensor Float drop
FSW Float SW Air detection
P1F P1 pump fuse Burnt out
P2F P2 pump fuse Burnt out
DANGER
• DO NOT operate any component manually under the condition that patient is connected to
machine to avoid his/her injury.
CAUTION
• Manual operation of any component should be performed by engineer familiar with its
construction and function.
• DO NOT operate P1 or P2 pump without priming with fluid. Empty run may caused the
pump failure.

9.8.1

In maintenance 5 screen, dialysate concentration can be set and information related to
dialysate preparation in dialysis mode selected in setting. Il screen can be indicated.
9.8.1. When dialysis mode BC1 or BC2 is set

Currently set dialysis mode is found in screen title. If setting is protected, indication
only is enabled and setting is disabled. Indicated items are common to both BC1 and
BC2, while value different from other can be set.
change setting.
Fig. 9.8-1 Maintenance mode 5 screen (when BC1 mode is set)
1.VCa W+A RATIO Setting of [water : A] ratio in A chamber

2.VCb W+A RATIO Setting of [water : A] ratio in B chamber
3.THEORETICAL W+A Setting of theoretical [water + A] concentration
4.VCa W+B RATIO Setting of [water : A] ratio in A chamber
5.VCb W+B RATIO Setting of [water : A] ratio in B chamber
6.THEORETICAL W+B Setting of theoretical [water + B] concentration
7.CHAMBER Indication of functioning chamber. Disabled setting
8.MODE Setting of dialysate preparation function at calibration
9.COND. W+A+B Calibration of [water + A + B] conductivity
10.CONC. W+A+B Calibration of [water + A + B] concentration
CAUTION
• Both BC1 and BC2 are bicarbonate dialysis modes. If different dialysate preparation
information is registered, it is recommended to record that the information is registered in
which mode BC1 or BC2 after checking concentrate type to be used.
• See “Concentration Calibration Procedure”.

9.8.2
9.8.2. When dialysis mode AC is set

Currently set dialysis mode is found in screen title. If setting is protected, indication
only is enabled and setting is disabled.
change setting.
Fig. 9.8-2 Maintenance mode 5 screen (when AC mode is set)
1.VCa W+AC RATIO Setting of [water : AC] ratio in A chamber
2.VCb W+AC RATIO Setting of [water : AC] ratio in B chamber
3.THEORETICAL W+AC Setting of theoretical [water + AC] concentration
4.CHAMBER Indication of functioning chamber. Disabled setting
5.MODE Setting of dialysate preparation function at calibration
6.COND. W+AC Calibration of [water + AC] conductivity
7.CONC. W+AC Calibration of [water + AC] concentration
CAUTION
• AC is acetate dialysis mode. It is recommended to record registered information after

checking concentrate type to be used.
• See “Concentration Calibration Procedure”.

9.9.2
Indication of offset value to calibrate blood pump flow rate
18.BPF(OFFSET)
(instrument specific value)
19.ROLLING TUBE TYPE Setting of blood pump intended to be used
20.HEATER CONT.COEFFICIENT Kt Indication of coefficient in heater control
21.HEATER CONT.COEFFICIENT Kp Indication of coefficient in heater control
22.HEATER CONT.COEFFICIENT Ki Indication of coefficient in heater control
23.HEATER CONT.COEFFICIENT Kd Indication of coefficient in heater control
24. HEATER CONT.COEFFICIENT Kl Indication of coefficient in heater control
25. HEATER CONT.COEFFICIENT Kb Indication of coefficient in heater control
26.HEATER CONT.COEFFICIENT Lt1 Indication of coefficient in heater control
Indication of coefficient in temperature calibration of
29.TEMP.CORR.COEFFICIENT
conductivity
Indication of T1 determined by input value added T1
30. T1 OFFSET
temperature sensor value
31.T2 OFFSET
32.13 OFFSET
DANGER
• Change of setting other than calendar year, month and day; and clock hour and minute in maintenance
mode 6 may cause significant changes of UF volume, conductivity (concentration) and dialysate
temperature resulting in giving serious injury to patient. DO NOT change setting by any person other than
engineer familiar with the setting.
• After setting change, perform trial test of instrument to check its normal function.
Perform UF test to check that UF error is within specified range.
Measure conductivity to check that difference between the measured one and set one is within specified
range.
Check that measured blood pump flow rate is within ±5% of set flow rate.
Check also that temperature control is normal and dialysate temperature is stabilized.
WARNING
• DO NOT change "19.ROLLING TUBE TYPE" during dialysis to avoid trouble.
CAUTION
• BP flow rate calibration (GAIN and OFFSET) values are those determined using standard NIPRO
blood line. When blood line of smaller sized or other manufacturer is used, adjustment is required.
Also when blood line of smaller sized is used, adjust gap between BP rotors and housing.

9.10.1
In maintenance mode 7 screen, system and option settings can be performed. If setting
is protected, indication only is enabled and setting is disabled.
Press [F-3] or [F- 4] SW to check data. If not protected, press [F-1] or [F-2) SW to
change setting.
Setting of cross-sectional area ratio of syringe intended to be used

1.SYRINGE RATE to NIPRO syringe as 100%. When the ratio is 50%, infusion rate is
doubled.
Setting to ON when blood pump SW is turned off at return to normal

2. BP STOP AFTER POWER FAIL
after power failure
Setting of time required to reset upper/lower alarm limits of venous,
3.V,A,DP ALARM RESETTING
arterial and dialysate pressure during dialysis
4.DISINFECTION RATIO Setting of dilution rate of Na hypochlorite in disinfection/rinse
5.ACID RATIO Setting of dilution rate of acetic acid in acid rinse
6.VP MAX ALARM LIMIT Limiting of allowable upper venous pressure alarm limit
7.VP MIN ALARM LIMIT Limiting of allowable lower venous pressure alarm limit
8 AP MAX ALARM LIMIT Limiting of allowable upper arterial pressure alarm limit
9.AP MIN ALARM LIMIT Limiting of allowable lower arterial pressure alarm limit
10.DP MAX ALARM LIMIT Limiting of allowable upper dialysate pressure alarm limit
11.DP MIN ALARM LIMIT Limiting of allowable lower dialysate pressure alarm limit
12.INITIAL UF GOAL Setting of initial value of target UF volume
13.INITIAL UF RATE Setting of initial value of UFR
14. MINIMUM UF Setting of minimum UFR
15.ACID PORT OPTION Setting to ON when acid rinse port (option) is used
16.ART. PRESSURE OPTION Setting to ON when arterial pressure sensor (option) is used
17.BACK UP OPTION Selling to ON when back-up unit (option) for power failure is used
18.SYRINGE OPTION Setting to ON when syringe pump is used
19.CONSOLE MODE Setting to ON when operated in console mode
20 MAINTENANCE MODE FREE Setting to ON when protected setting in MODE 2 and ……

9.10.2
WARNING
• Connection of each option should conform to its setting. Otherwise, disabled function of the
option or malfunction of machine may be caused.
CAUTION
• Set each item value after full understanding its function.

9.11.1
In maintenance mode 8 screen, service frequency of each component is indicated

by operation time or operation frequency.
Press [F-3] or [F-4] SW to check data.

1. POWER Indication of power connection time of machine
2.FAN Indication of fan operation time
3.P1 Indication of deaeration pump P1 operation time
4.P2 Indication of dialysate pump P2 operation time
5.CLV Indication of clamp operation frequency
6.V2 Indication of two way electromagnetic valve (EMV) V2 operation frequency
7.V3 Indication of two way EMV V3 operation frequency
9.V5 Indication of three way EMV V5 operation frequency
CAUTION
• Once zero cleared, the cleared operation time or frequency can not be resumed.

9.12.1

In maintenance mode 9 screen, air purge process can be executed according to
instruction indicated in the screen.
Press [F-1] SW to execute air purge process. Repress [F-1] SW to forcibly stop the
process.
Press [F-5] SW to display maintenance mode menu screen though the display is
disabled during air purgeing.
Fig. 9.12-1 Maintenance mode 9 screen (during waiting)
Fig. 9.12-2 Maintenance mode 9 screen (during execution)
Fig. 9.12-3 Maintenance mode 9 screen (during stop)

9.13.1

In maintenance mode 10 screen, history of up to 20 latest alarms is displayed.
Press [F-3] or [F-4] SW to check data. Press [F-1] SW to clear the history.
/ / Indication of day/month/year of alarm actuation

: Indication of time of error actuation
E Indication of error No. of actuated alarm

10.1.1
10. ADJUSTMENT
10.1. Measurement of chamber capacity and adjustment of silicone volume
10.1.1. Measurement of chamber capacity
In the cases such as replacement of viscous chamber or viscous pump, silicone oil
volume in the chamber may be changed. Measure the chamber capacity based on the
below procedures and input the measured result into machine.
(1) Required devices

• Electronic balance (≤ 0.2g as minimum unit)
• Container (to be placed on the balance (≥2000mL)
• Forceps
(3) Turn on [DIALYSIS] SW to shift to dialysis wait process.
(4) Release setting protection by selecting ON of “20.MAINTENANCE MODE FREE” in
maintenance mode 7 screen.
(5) Set machine operation to console mode by selecting ON of “19.CONSOLE MODE” in
(6) By pressing [PRIP.] SW to shift to preparation process, machine is started from console
mode.
(7) Check dialysate temperature stabilization.
(8) Isolate air discharge line of AS1 from drain line by clamping upper tube of AS1 by forceps
or the like.

10.1.2
(9) Measure RO water weight discharged from each of A and B chambers when each of [V5
and V6] and [V7 and V8] are ON using electronic balance under referring to data
displayed in maintenance mode 4 screen to derive each of the A and B chamber
capacities respectively. Calculate mean value of 3 measurements for each of the
chambers.
•A chamber capacity : when V5 and V6

are ON
• B chamber capacity: When V7 and V8
are ON
Fig. 10.1-1 Measurement of chamber capacity
(10) Each of the capacities should satisfy the below requirement. If not so, adjust silicone oil
volume in each of the chambers followed by performing the measurement 3 times for
each of them.
345ml(g) ≤ chamber capacity ≤ 375ml(g)
(11) Input the chamber capacities in maintenance mode 6 screen.

• A chamber capacity : 9.VCa VOLUME (mL)
• B chamber capacity : 10.VCb VOLUME (mL)

(12) Release console mode by selecting OFF of “19.CONSOLE MODE” in maintenance mode
7 screen.
(13) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance
mode 7 screen.

10.1.2. Adjustment of silicone oil volume
Add silicone oil to the chamber when the capacity is larger than specified volume
and aspirate from the chamber when smaller than the volume based on the following
procedures:
(1) Required devices:
• Silicone tube (ID: φ 6mm. length: 200~300mm)
• Syringe (applicable to the silicone tube)
• Silicone oil (when added)
• Forceps (2 or more)
• Radio pliers
• Tissue paper or the like used to wipe off excess silicone oil
(4) Release setting protection by selecting ON of "20.MAINTENANCE MODE FREE
(5) Clamp plug 4 provided tube 5 placed at top of viscous pump using forceps and remove
snapper 6 from the plug by twisting latch along tooth line using radio pliers to remove the
plug.
(6) Turn on “V4” manually in maintenance mode 4 screen.
(7) Use silicone oil filled syringe 2 to add the oil to the
chamber and use empty syringe 2 to aspirate it

from the chamber.
(8) Connect one end of silicone tube 3 to the syringe
2 and other end to tube 5 clamped using
forceps.
(9) Release the clamping and remove all air together
with small volume of the oil from the silicone tube
3 by retracting the syringe plunger.
(10) Add or aspirate required volume of the oil to or
from the chamber under referring to the syringe
calibration by taking correction of the removed oil
volume in the step (9) into consideration followed by
re-clamping the tube 5.
Fig. 10.1-2 Adjustment of silicone oil volume

(11) Remove the silicone tube e and re-attach the plug f
(12) Fix the plug f securely with the snapper 6 and remove the forceps.
(13) Turn off “V4” manually in maintenance mode 4 screen.
(14) Operate machine to measure the chamber capacity and input the measured result in
(15) Protect setting by selecting OFF of "20.MAINTENANCE MODE FREE" in maintenance mode
7 screen.
DANGER
• Take care for air not to be included in silicone oil to prevent conductivity (concentration) error or
UF error potentially causing patient injury.
WARNING
• Use silicone oil of acceptable quality, viscosity, purity and the like specified by manufacturer. DO
NOT use any other silicone oil.
• Add or aspirate silicone oil to or from chamber when the chamber capacity is larger or smaller
than specified volume.

10.2. Adjustment of venous and arterial pressure sensors
10.2.1. Adjustment of venous pressure sensor

• Manometer (calibrated)
• Syringe
• Three way stopcock
• Air tube (ID: about φ 4mm)
• Precision screwdriver
(2) Remove right cover from upper operation part

and right cover from DENSO box to expose
venous pressure sensor board.
• PV PCB: Venous pressure sensor board

• PA PCB: Arterial pressure sensor board
(option)
Fig. 10.2-1 Venous and arterial pressure
sensor boards
(4) Turn on [DIALYSIS) SW to shift to dialysis wait process.
(5) Release setting protection by selecting ON of “20.MAINTENANCE MODE FREE”
(6) Set “6.V.PRESS OFFSET” value to 0mmHg in maintenance mode 6 screen. Record the
offset value to re-input it at the last step.
(7) Display venous pressure value in dialysis screen or maintenance mode 1 screen.

10.2.2
(8) Connect syringe and manometer to venous pressure inlet port as shown in the below Fig.
Fig. 10.2-2 Adjustment of venous pressure sensor
(9) Expose manometer to atmosphere and try to indicate venous pressure of 0mmHg in the screen
by turning VR701.
(10) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate venous
pressure of 300mmHg in the screen by turning VR702.
(11) Repeat the above steps (9) and (10) until each of 0mmHg and 300mmHg is indicated.
Manometer reading Adjusting means
0 mmHg PV_PCB VR701
300 mmHg PV_PCB VR702
(11) Input “6.V.PRESS OFFSET” value recorded at the above step (6) in maintenance mode 6
screen.
(12) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
(13) Disconnect the syringe and manometer.
10.2.2. Adjustment of arterial pressure sensor (option)
Adjust arterial pressure sensor based on the same procedures as the case of the
venous pressure sensor. Offset value and adjusting means are as follows.
•Offset value
Maintenance mode 6 screen “7.A.PRESS OFFSET”

•Adjusting means

10.3. Adjustment dialysate pressure sensor

• Syringe
• Silicone tube (ID: about φ 5mm)
• Forceps
(2) Remove left cover from upper part of machine
and left cover from lower part of it to expose
dialysate pressure sensor Assy.
•PD PCB : Dialysate pressure sensor board

•PD Assy : Dialysate sensor Assy
Fig. 10.3-1 Dialysate sensor board

and dialysate sensor Assy
(6) Set “8.D.PRESS OFFSET” value to 0mmHg in maintenance mode 6 screen and record the
offset value to re-input at the last step.
(7) Indicate dialysate pressure value in dialysis screen or maintenance mode 1 screen.

10.3.2
(8) Clamp tube connected to one side of dialysate pressure sensor using forceps and connect
syringe and manometer to tube connected to other side of the sensor as shown in the below
Fig.
Fig. 10.3-2 Adjustment of dialysate pressure sensor

(9) Expose manometer to atmosphere and try to indicate dialysate pressure of 0mmHg in the
screen by turning VR701.
(10) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate
dialysate pressure of 300mmHg in the screen by turning VR702.
(11) Repeat the above steps (9) and (10) until each of 0mmHg and 300mmHg is indicated.

0 mmHg PD_PCB VR701
3 0 0 mmHg PD_PCB VR702
(11) Input “8.D.PRESS OFFSET” value recorded at the above step (6) in maintenance mode
6 screen.
(12) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode
7 screen.
(13) Remove the syringe and manometer.

10.4.1
10.4. Adjustment of temperature sensor

Connect resistor for calibration to terminal bed on main board and adjust temperature
sensor by input from operation panel.
(1) Required device
• Resistor for calibration (115.54 Ω at 40.0°C)
(2) Remove right cover from upper operation part and right cover from DENSO box to
expose terminal bed TM1 on main board.
• MAIN PCB : Main board

• TM1 : Terminal bed
Fig. 10.4-1 Main board and terminal bed TM1

(5) Release setting protection by selecting ON of "20.MAINTENANCE MODE FREE" in
(6) Adjust the sensor at 40.0º C only.
(7) Take out temperature sensor to be adjusted from terminal bed and connect to resistor for
calibration as shown in Figs. 10.4-1 and 10.4-2.
Fig. 10.4-2 Connection to resistor for calibration

10.4.2
(8) Adjust by checking indicated value when the resistor is connected. Check the
value in maintenance mode 6 screen and input offset value.
31.T1 OFFSET 40.1c: 0.0

32.T2 OFFSET 40.1c: 0.0
33.T3 OFFSET 40.2c: 0.0
1 2 3
1: Item name 2: Currently recognized temperature 3: Set offset value

(9) Remove the resistor from terminal bed and attach temperature sensor followed by
connecting it as shown in Fig. 10 4-1 under care of correct color matching of harness (W:
white; R: red).
mode 7 screen.

10.5.1
10.5. Adjustment of pressure SW

Apply pressure to pressure SW to adjust pressure when the SW is ON by turning
adjusting screw based on the following procedures.
• Syringe
• Silicone tube (ID: about φ 5mm)
• Forceps
• Spanner (8mm)
• Hexagon wrench (4mm)
(2) Remove right cover from lower part of machine to expose pressure SW.
(5) Clamp tube connected to one side of pressure SW using forceps and connect syringe and
manometer to tube connected to other side of it as shown in the below Fig.
Fig. 10.5-1 Adjustment of pressure SW
(6) Check ON or OFF of pressure SW in maintenance mode 4 screen.

10.5.2
(7) Apply pressure to pressure SW by gradual advancement of syringe plunger.

(8) Adjust pressure SW so that it is ON at a pressure between 514.5 and 588mmHg (0.7 and
0.8 kgf/cm2) by loosening set nut using spanner followed by turning adjusting screw. ON of
pressure SW can be found by ON of PS in maintenance mode 4 screen or clicking of micro
SW.
(9) After the adjustment, tighten the set nut. This may cause small change of pressure when
pressure SW is ON. Recheck the ON pressure.
(10) Then retract the syringe plunger gradually to check that pressure SW is OFF at a pressure
of ≤ 441 mmHg (0.6kgf/cm2).
SW function ON/OFF pressure

ON 514.5 to 566 mmHg (0.7 to 0.6kgf/cm2)
OFF ≤ 441 mmHg( 0.6kgf/cm2)
(11) Remove the syringe and manometer and return the pressure SW connection to the original.

10.6.1
10.6. Adjustment of blood leak sensor

Turn volume of blood leak sensor under checking value indicated in screen based
on the following procedures.
NOTE
• Clean the Blood leak detector, before you calibrate it. Blood leak detector which is
not cleaned detect blood leak even it does not happen blood leak.
(1) Required device

(2) Remove left cover from lower part of machine to expose blood leak sensor.
(3) Remove 2 screws used to fix the sensor and take out it without disconnecting tubes.
(4) Remove the sensor cover.
Fig. 10.6-1 Blood leak sensor

(7) Press [PREP.] SW to shift to preparation process. Water may be used instead of
concentrate.
(8) Check water temperature stabilization.
(9) Adjust R43 to try to set “8.BLD RED LIGHT” value to 0±55 in maintenance mode 1 screen.
(10) Adjust R47 to try to set “7.BLD SENSE VALUE” to 800±55 in maintenance mode 1 screen.
(11) Repeat the above steps (9) and (10) until each of 0±55 and 800±55 is set.
(12) Attach the removed sensor cover to the sensor to return it to the original position.
(13) Return the removed left cover to the original position.

10.7.1
10.7. Adjustment of reducing valve

Adjust actuating pressure of reducing valve by turning adjusting screw of the valve by
measuring manometer pressure after priming completion based on the following
procedures.
• Connection means (tubes and T-pipe)
• Forceps
(2) Remove right cover form lower part of machine to expose reducing valve.
(5) Press [PREP.] SW to shift to preparation process. Water may be used instead of concentrate.
(7) Clamp tube connected to IN of reducing valve V10 using forceps and disconnect silicone tube
from the valve to connect it to manometer through connection means.
E 10.7-1 Connection of reducing valve to manometer

(8) After lifting manometer sufficiently, release the clamping followed by lowering it to align with
reducing valve horizontally.
(9) Check visually water discharge from machine and set the manometer indication to 250 to
270mmHg (0.34 to 0.37kgf/cm2) during stop of the discharge by loosening set nut followed by
turning adjusting screw of reducing valve.
(10) Tighten the set nut. This may cause small change of the set value. Check the value again.
Adjusting value
Reducing valve 250 to 270mmHg(0.34 to 0.37kgf/cm2)

10.8.1
10.8. Adjustment of priming end pressure

Adjust priming end pressure by checking pressure at priming end by turning relief valve
1 based the following procedures.
• Connection means (tubes and T-pipe)
• Forceps
• Monkey wrench
(2) Remove right cover from lower part of machine to expose relief valve 1.
(5) Press [PREP.] SW to shift to preparation process. Water may be used instead of concentrate.
(7) Clamp tube connected to IN of V11 using forceps and disconnect silicone tube from V1
connect it to manometer through connection means.
Fig. 10.8-1 Connection of manometer

(8) After lifting manometer sufficiently, release the clamping followed by lowering it to align
chamber horizontally.
(9) Check visually water discharge from machine and set the manometer indication to 698 to
735mmHg (0.95 to 1.00kgf/cm2) during stop of the discharge by loosening set nut of … valve 1
followed by turning the valve. Take care for silicone tube not to be twisted.
(10) Tighten the set nut. This may cause small change of the set value. Check the value again.
Adjusting value
Priming end pressure 698 to 735mmHg (0.95 to 1.00kgf/cm2)
(11) Remove the manometer and the connection means to return to the original condition.

10.9.1
10.9. Adjustment of closed circuit pressure
Adjust closed circuit pressure based on the following procedures.

• Blood line
• Dialyzer
(2) Remove left cover from lower part of machine to expose relief valve 2.
(5) Connect concentrate to machine.
(6) Press [PREP.] SW to shift to preparation process.
(7) Set dialyzer and blood line to machine.
(8) Check stabilization of dialysate temperature and conductivity and release of bypassing.
(9) Full open NV2 to run dialysate at the maximum flow rate.
(10) Adjust blood pump flow rate so that dialysate pressure becomes 0mmHg.
(11) Loosen set nut of relief valve 2 and turn the valve body to adjust dialysate flow rate
indicated by flow mater to 600mL/min. Take care for silicone tube not to be twisted.
(12) Tighten the set nut. This may cause small change of the dialysate flow rate. Check the flow
rate again.
(13) Turn NV2 to adjust dialysate flow rate to 500mL/min.

mode screen.

10.10.2
10.10.2. Adjustment by Discharge Flow Time

Adjust priming flow rate of water by turning control valve NV1 by measuring discharge
flow time which is substantially same as priming flow rate. Follow the below procedures.
(1) Required device
• Stopwatch
(2) Remove right cover from lower part of machine to expose NV1.
(6) Set machine operation to console mode by selecting ON of “19.CONSOLE MODE” in
(7) By pressing [PRIP.] SW to shift to preparation process, machine is started from console
mode.
(8) Check dialysate temperature stabilization.
(9) Measure discharge flow time from start of discharge to end of discharge. Discharge flow is
intermittent.
Fig. 10 10-1 Discharge Flow Time

(10) Adjust discharge flow time from 29 to 31sec by turning adjusting screw of NV1. Turn NV1
right crease the rate of discharge, turn NV1 left increase the rate of discharge.
Adjusting valve
Priming flow time 29 ~ 31sec

10.12.1
10.12. Adjustment of gaps between housing and rotor rollers of blood pump
10.12.1. Adjustment by water head pressure
Adjust the gaps by application of water head pressure to blood line set to blood pump
based following procedures.
• Blood line
• Water receiver
• Water bottle
• Hexagon wrench (1.5mm)
(3) Set rolling tube of blood line to blood pump and connect water bottle to inflow end of t??
(4) Prime blood line with water from the bottle by gravity flow of water.
(5) After the priming completion, turn rotor of blood pump manually to occlude rolling tube of 3
rollers of the rotor.
Fig. 10.12-1 Adjustment of gaps between housing and rotor rollers of blood pump
(6) Lift the bottle 1 so that height of water level in it from center of the rotor becomes above
Open outflow end of the rolling tube above water receiver.
(7) Loosen set screw 3 of the roller by hexagon wrench 2. Turn shaft 4 by screw repeat
narrowing and widening of gap between the roller and housing of blood pump set the gap to
allow water discharge from the outflow end.
(8) Tighten the set screw 3 at a moment when the water discharge is stopped by turning 4
slowly.
(9) Repeat the above procedures until all the gaps are adjusted.

10.11.1
10.11. Adjustment of bypass flow rate

During V9 is OFF (that is, dialysate line is bypassed), adjust dialysate flow rate by
turning adjustment screw of pinch cock 1 (PC1) under monitoring flow rate indication of
flow meter based on the following procedures.
(1) Remove left cover form lower part of machine to expose PC1.
(3) Turn on [DIALYSIS] SW to shift lo dialysis wait process.
(4) Press [PREP.] SW to shift to preparation process. Engage coupler with bypass connect
dialysate concentrate is not used, connect dumm? resistor to conductivity sensor.
(5) Check stabilization of dialysate temperature and concentration.
(6) Check that [BYPASS] SW is OFF (released bypassing and dialysate flow through coupler
(7) Adjust dialysate flow rate to 500ml/min by turning adjusting screw of NV2 under monitor
dialysate flow rate indication of flow meter.
(8) Turn on [BYPASS] SW to bypass dialysate line.
(9) Adjust bypass flow rate to 500ml/min by turning adjusting screw of PC1 under monitor
bypass flow rate indication of flow meter. Tube should be centered at PC1 and plates of
should be aligned correctly.
Fig. 10.11-1 Correct and incorrect conditions of pinch cock 1 (PC1)
(10) Turn off [BYPASS] SW and wait for 1 to 2 minutes.

(11) Turn on and off [BYPASS] SW several times to check that dialysate flow rate is 500ml/min
when bypassed and not bypassed.
(12) Apply adhesive or the like to adjusting screw of PC1 for fixing.

10.12.2
10.12.2. Adjustment using syringe and manometer

Adjust the gaps by application of water pressure to blood line set to blood pump by
syringe based or the following procedures.
• Blood line
• Water receiver
• Syringe
• Manometer
• Hexagon wrench (1.5mm)
(3) Set rolling tube of blood line to blood pump.
(4) Prime the tube with water.
(5) After the priming completion, turn rotor of blood pump manually to occlude the tube by one of
???rollers of the rotor.
Fig. 10.12-2 Adjustment of gaps between housing and rotor rollers of blood pump
(6) Connect syringe 1 and manometer 5 to inflow end of the tube and open outflow end o??
above water receiver.
(7) Loosen set screw 3 of the roller by hexagon wrench 2. Turn shaft 4 by screwdriver repeat
narrowing and widening of gap between the rotor and housing of blood pump. Initially turn the
shaft to stop water discharge from the outflow end when a water pressure 0.2kgf/cm2 is applied
to the tube through the inflow end by operating the syringe.
(8) Tighten the set screw 3 at a moment when the water discharge is started under the pressure
application by turning the shaft 4 slowly.
(9) Repeat the above procedures until all the gaps are adjusted.

10.13.1
10.13. Adjustment of blood pump flow rate

10.13.1 In case of you use Standard Rolling Tube (φ 8 X φ 12mm)
Adjust blood pump flow rate by setting blood line to blood pump to input GAIN and
OFFSET values of blood pump flow rate by referring to actually measured flow rate
(discharged water weight or volume/min) in maintenance mode 6 screen based on the
following procedures.
• Electronic balance or measuring cylinder
• Stopwatch
(5) Set blood line to blood pump.
(6) Place electronic balance or measuring cylinder below outflow end of the line to measure
discharged water weight or volume.
Fig. 10.13-1 Adjustment of blood pump flow rate

(7) Set blood pump flow rate to 50ml/min and operate the pump.
(8) Measure the discharged water weight or volume per one minute.
• Flow rate (g/min or ml/min) = measured weight or volume ÷ time (one minute)
(9) Input “18.BPF(OFFSET)” value of blood pump flow rate in maintenance mode 6 screen
value to try to adjust the actual flow rate to about 50ml/min. Decrease (increase) the
value if the actual flow rate is higher (lower) than the set flow rate.

10.13.2
(10) Set blood pump flow rate to 400ml/min and operate the pump.
(11) Measure actually discharged water weight or volume/minute (ml/min).
(12) Input “17.BPF(GAIN)” value of blood pump flow rate in maintenance mode 6 screen value
t?? to adjust the actual flow rate to about 400ml/min. Decrease (increase) the value if the a??
flow rate is higher (lower) than the set flow rate.
(13) Repeat the above procedures (7) to (12) until each of the actual flow rates of 50 and
400ml/min is obtained.
Blood pump flow rate Adjusting value

50ml/min Maintenance mode 6 screen 18.BPF(OFFSET)
400ml/min Maintenance mode 6 screen 17.BPF(GAIN)
(14) Protect setting by selecting ON of “20.MAINTENANCE MODE FREE” in maintenance

mode ?? screen.
10.13.2 In case of you use Small Rolling Tube (φ 6.35X φ 9.75mm)
(1) See chapter 10.12 and adjust gaps between housing and rotor rollers by using Small
Rolling Tube.
(2) Change “NORMAL” to “SMALL” at [19.ROLLING TUBE TYPE] in Maintenance mode 6
screen (Max blood flow change 500ml/min to 350mI/min)
(3) Set 2 pies of Tube holder (See Chapter 6.2 of Operation Manual) at inlet and outlet of
???? pump unit.
(4) See chapter 10.13.1 and adjust blood pump flow as same method. But adjust 50mL/min
to OFFSET and adjust 250mL/min to GAIN.
Blood pump flow rate Adjusting value

50 mL/min Maintenance mode 6 screen 18.BPF(OFFSET)
250 mL/min Maintenance mode 6 screen 17.BPF(GAIN)

10.14.1
10.14. Leak test and gap adjustment of clamp

10.14.1. Leak test of clamp
Leak test of clamp is performed to find whether gap adjustment of the clamp is required based
on the following procedures.
• Manometer
• Connection means
• Forceps
• Syringe
• Stopwatch
(4) Set manometer, connection means and syringe to clamp as shown in Fig. 10.14-1 (a).
(5) Turn on BUBBLE SW to operate the clamp after bubble introduction into venous tube.
(6) Set manometer indication to 150mmHg by pressurizing the venous tube using the syringe
followed by clamping line between the syringe and manometer using forceps to maintain the
pressure as shown in Fig. 10.14-1(b).
(7) After the clamping, leave to stand for about 90 seconds to record the pressure A.
(8) Additionally leave to stand for about 120 seconds to record the pressure B.
(9) Additionally clamp line between the clamp and manometer using forceps as shown in Fig.
10.14-1(c).
(10) After the clamping, additionally leave to stand for about 120 seconds to record the pressure C.
(11) Derive leak value from the recorded pressures A, B and C. If the value is not acceptable, adjust
the clamp gap and re-check.
• Leak value (mmHg) = Leak value from clamp and test setup — Leak value from test setup
=(A—B)—(B—C)
Acceptable range
Clamp leak value ≤ 1.00mmHg
Fig. 10.14-1

10.14.2
10.14.2. Gap adjustment of clamp

If leak from the clamp is detected, adjust the clamp gap based on the following
procedures.
• Spanner (x 2)
(2) Remove left cover from upper part of machine to expose clamp.
(4) Push rear side 1 of the clamp by finger to check me gap. In general, the gap is adjusted to
1.3 to 1.5mm.
(5) Release the push and loosen 3 set bolts 2 used to fix solenoid to upper part of the clamp
using spanner to make the solenoid free.
(6) Adjust the gap to 1.3 to 1.5mm by loosening set screw (nut) 3 followed by turning adjusting
screw 4. If venous tube of smaller diameter is used, reduce the gap of 1.3 to 1.5mm. The
adjustment is enabled only in direction to reduce the gap. To enlarge the gap, turn the
adjusting screw 4 followed by shifting the solenoid 5.
(7) Under solenoid (5) fits to screw (3) correctly, tighten the 3 set bolts 2 to fix the solenoid to
upper pad of the clamp using spanner.
(8) Push rear side of the clamp by finger to check the adjusted gap.
Adjusting value
Clamp gap 1.3 to 1.5mm ( 1)
1: Change based on venous tube diameter if different from standard.
(9) After checking correct gap adjustment, tighten the set screw (nut) 3.
(10) Perform the leak test again to check whether the gap is correctly adjusted.
Fig. 10.14-2 Adjustment of clamp gap

10.15.1
10.15. Adjustment of bubble sensor

Adjust bubble sensor by setting water filled blood line to bubble detector followed by
turning volume of bubble sensor board based on the following procedures.
• Blood line
• Tester
• Micro-syringe
(2) Remove left cover from upper part of machine to expose bubble sensor board.
(3) Set tester to DC range and connect test PIN602 of bubble sensor board to (+) probe of the
tester and PIN601 of the board to (-) probe of it.
(4) Set standard tube filled with about 37ºC water to bubble detector and adjust voltage
indication of the tester to the maximum by turning VR601.
(5) Check that the adjusted voltage is 1.6 to 1.8V.
(6) Remove the tube from the detector and check that the voltage indication is reduced to ≤
0.5V.
(7) Set blood line to blood pump.
(8) Operate the pump at a flow rate of 200mL/min to re-circulate 37°C water through the line.
(9) Turn on BUBBLE DETECTOR SW and introduce 0.05ml of bubble into the line using micro-
syringe under care for the bubble is not divided. Check that bubble alarm is actuated when
the bubble passes through the detector sensor.
Fig. 10.15-1 Bubble sensor board

10.16.1
10.16. Adjustment of conductivity and concentration

Adjust dilution ratio of dialysate concentrate intended to be used to input the adjusted
ratio and calibrate indicated dialysate conductivity and concentration by manipulation of
operation panel based on the following procedures.
Fig. 10.16-1 Adjusting and calibrating process

10.16.2
10.16.1. Selection of dialysis mode to be adjusted
Select dialysis mode: bicarbonate 1 (BC1), bicarbonate 2 (BC2) or acetate (AC) to be

adjusted in setting II screen. Concentrate data of the selected mode is displayed in

(3) Press [F- 5] SW to display setting II screen.
(4) Press [F- 3] or [F-4] SW to blink “4.MODE”.
(5) Press [F-1] or [F-2] SW to select dialysis mode.
(6) Check the selected mode.
• BC1(BICARBONATE1) : Bicarbonate dialysis mode 1

• BC2(BICARBONATE2) :Bicarbonate dialysis mode 2
• AC(ACETATE) :Acetate dialysis mode

10.16.3
10.16.2. Input of concentration data

Input basic concentrate data in maintenance mode 5 screen. When bicarbonate dialysis
mode (BC1 or BC2) is selected in setting II screen, input A and B concentrate data. When
acetate dialysis mode (AC) is selected, input acetate concentrate data. See the data
specified in the operation manual. Also set concentration to theoretical value derived from
the concentrate data in setting II screen.
«Input of data of bicarbonate concentrate»
(1) Check that current process is dialysis wait.
(2) Press [F-5] SW to display maintenance mode 5 screen.
(3) Press [F- 3] or [F-4] SW to blink item to be inputted.

(4) Press [F- 1] or [F-2] SW to input data.
(5) Input the following values by referring to concentrate data specified in the operation
manual.
• 1.VCa W+A RATIO : Dilution ratio of A concentrate in chamber a
• 2.VCb W+A RATIO : Dilution ratio of A concentrate in chamber b
• 3.THEORETICAL W+A(mmol/L : Theoretical concentration of diluted A concentrate
• 4.VCa W+B RATIO : Dilution ratio of B concentrate in chamber a
• 5.VCb W+B RATIO : Dilution ratio of B concentrate in chamber b
• 6.THEORETICAL W+B(mmol/L) : Theoretical concentration of diluted B concentrate
(6) Press [F-5] SW to display setting II screen.
(7) Press [F-3] or [F-4] SW to blink item to be inputted.

(8) Press [F-1] or [F-2] SW to input data.
manual.
• 1.BC(W+A+B) : Final concentration
(theoretical concentration of diluted A concentrate + that of
diluted B concentrate)
• 2.BC(W+A) : Theoretical concentration of diluted A concentrate

10.16.4
«Input of data of acetate concentrate»

(3) Press [F-3] or [F-4) SW to blink item to be inputted.

manual.
• 1.VCa W+AC RATIO : Dilution ratio of acetate concentrate in chamber a
• 2.VCb W+AC RATIO : Dilution ratio of acetate concentrate in chamber b
• 3.THEORETICAL W+AC(mmol/L) : Theoretical concentration of diluted acetate
concentrate
(6) Press [F-5] SW to display setting II screen.
(7) Press [F-3] or [F-4] SW to blink item to be inputted.

(9) Input the following value by referring to concentrate data specified in the operation manual.
• 3.AC(W+AC) : Theoretical concentration of diluted acetate concentrate

10.16.5
10.16.3. Adjustment of dilution ratio

« Adjustment of dilution ratio of bicarbonate A concentrate»
Adjust the dilution ratio when bicarbonate dialysis mode is selected.
Set dialysate preparation components to water and A concentrate only in maintenance
mode 5 screen and operate machine in preparation or preparation end process. Measure
concentration of prepared dialysate specimen after prepared dialysate conductivity is stabilized. If
required, change the dilution ratio to adjust.
(3) Press [F-3] or [F-4) SW to blink “8.MODE”.
(4) Press [F-1] or [F-2) SW to set “W+A” for selecting water and A concentrate only as dialysate
preparation components.
(5) Connect the concentrate to concentrate connector.
(6) Press [PREP.] SW to shift to preparation process to start dialysate preparation.
(7) Wait until conductivity (mS/cm) is stabilized under monitoring “9.COND. W+A+B”.
(8) After the stabilization, take dialysate specimen from sampling port.
(9) Measure the specimen concentration (mmol/L) using separately available concentration meter.
It is possible to derive the concentration by converting conductivity measured using any
conductivity meter to the concentration by referring to conversion Table.
(10) Check that the measured concentration (mmol/L) is equal to theoretical concentration of diluted
A concentrate (“3.THEORETICAL W+A”). If not equal, change dilution ratios of “1.VCa W+A
RATIO” and “2.VCb W+A RATIO” to adjust them.
Calculate each of the changed dilution ratios roughly by application of the below formula:
New dilution ratio = [Theoretical concentration of diluted A concentrate X Current dilution ratio] ÷ [Measured
concentration]
New dilution ratio: dilution ratio after adjustment
1
Input of into “1.VCa W+A RATIO” and “2.VCb W+A RATIO”
AA. AA
Current dilution ratio: dilution ratio before adjustment
1
Indication of in “1.VCa W+A RATIO” and “2.VCb W+A RATIO”
BB.BB
Measured concentration : Concentration measured using meter (mmol/L)
Theoretical concentration of diluted A concentrate A: (mmol/L)
Indicated in “3.THEORETICAL W+A”
(11) After the adjustment, wait until indicated conductivity is stabilized.
(12) Take dialysate specimen again from sampling port to measure its concentration using
concentration meter. Repeat the adjustment until the measured concentration (mmol/L)
becomes equal to theoretical concentration of “3 THEORETICAL W+A”.

10.16.8
10.16.4. Calibration of indicated conductivity and concentration

After adjustment completion of each dilution ratio and conductivity stabilization,
calibrate indicated conductivity and concentration in maintenance mode 5 screen.
«Calibration of indicated conductivity and concentration of bicarbonate dialysate»

(1) Check completion of the adjustment and stabilization of dialysate conductivity.
(2) Press [F- 5] SW to display maintenance mode menu 5 screen.
(3) Press [F-3] or [F-4] SW to blink “9.COND. W+A+B”.
(4) Take dialysate specimen from sampling port.
(5) Measure the specimen conductivity (mS/cm) using conductivity meter not assembled in
SURDIAL
(6) Press [F -1] or [F-2] SW to input the measured conductivity into “9.COND. W+A+B”.
(7) Convert the measured conductivity to concentration (mmol/L) by referring to conversion Table
when available. If not available, measure the specimen concentration using separately
available concentration meter.
(8) After obtaining the concentration, press [F-3] or [F-4] SW to blink “10.CONC. W+A+B”.
(9) Press [F-1] or [F-2] SW to input the obtained concentration into “10.CONC. W+A+B”.
«Calibration of indicated conductivity and concentration of acetate dialysate»

(1) Check completion of the adjustment and stabilization of dialysate conductivity.
(2) Press [F-5] SW to display maintenance mode menu 5 screen.
(3) Press [F-3] or [F-4] SW to blink “6.COND. W+AC”.
(4) Take dialysate specimen from sampling port.
(5) Measure the specimen conductivity (mS/cm) using conductivity meter not assembled in
SURDIAL.
(6) Press [F-1] or [F-2] SW to input the measured conductivity into “6.COND. W+AC”
(7) Convert the measured conductivity to concentration (mmol/L) by referring to conversion Table
when available. If not available, measure the specimen concentration using separately
available concentration meter.
(8) After obtaining the concentration, press [F-3] or [F-4] SW to blink “7.CONC. W+AC”
(9) Press [F- 1] or [F-2] SW to input the obtained concentration into “7.CONC. W+AC”.

10.17.1
10.17. Adjustment of contrast

Adjust contrast of LCD by turning volume of operation panel board under observing the
LCD based on the following procedures.
(1) Required device

(2) Remove left cover from upper part of machine to expose operation panel board.
(4) When back-light is OFF, press any SW of operation panel to turn on the light.
(5) Adjust contrast of LCD by turning VR1 of operation panel board using precision
screwdriver under observing the LCD. Take care for tip of the screwdriver not to be touched
with any part and for your hand not to be contacted with resistor of high temperature.
Fig. 10.17-1 Operation panel board

11.1.1
11. DIP SW'S

11.1. Operation of dip SW's
Special functions are enabled by operating dip SW’s.
(1) Remove right cover from upper part of machine and right cover from DENSO box to exp dip
SW’s placed on main board.
• MAIN PCB : Main board

• DIPSW : Dip SW
Fig. 11.1-1 Main board and dip SW's
(2) Check Nos. of dip SW’s; SW1 to SW4 from the left in sequence.
(3) By shifting each dip SW to UP, it is turned on and by shifting it to DOWN, it is turned off.

11.2.1
11.2. Functions of dip SW's
11.2.1. Function of dip SW1

By turning on dip SW1, skip of rinse mode is enabled.
By pressing [RINSE] SW during execution of rinsing operation, currently executed
rinsing mode is skipped.
Keep dip SW1 OFF during any process other than execution of maintenance.
11.2.2. Dip SW2

By turning on dip SW2, indication of adjustment mode in LCD is enabled for use by
the manufacturer only.
11.2.3. Dip SW3

By turning on dip SW3, service frequency indicated in maintenance mode menu 8
screen can be cleared to 0. Turn on dip SW3 to display maintenance mode menu 8
screen for indicating [CLEAR] SW and for blinking service frequency. Select item to
be cleared and press [CLEAR] SW.
11.2.4. Dip SW4

Not used
CAUTION
• Usable functions are limited to those operated by SW1 and SW3. DO NOT operate SW2
because it is intended to be used by manufacturer only.
• Keep all dip SW's OFF during any process other than execution of maintenance.

12.1.1
12. VARIOUS DATA

12.1. Loaded CPU and ROM
Symbol Designation CPU type ROM type ROM indication
1 Type name
CPU Main board µ PD784031 HN27C4096AG-10 2 Version No.
3 Registered date
2 The last letter of version No. indicates language (E: ENGLISH; S: SPANISH).
Fig. 12.1-1 ROM

12.2.1
12.2. Wiring in POWER BOX
Fig. 12.2-1 Wiring in POWER BOX

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Surdial Service Manual

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SERVICE MANUAL

SINGLE PATIENT DIALYSIS MACHINE

The service manual is designed to give information required to check/maintain and

Use the manual by referring to the operation manual of SURDIAL. Generally,

Information required to operate SURDIAL is contained in the operation manual (and

Description in the service manual is protected by copyright of the manufacturer. Copy,

NIPRO SURDIAL (SEM) ver. OR2102-9902

CAUTIONS FOR SAFETY

To use the machine (SURDIAL) safely, it shall be operated in accordance

(2) NOTE Reference to operation of the machine

NIPRO SURDIAL (SEM) ver. OR2102-9902

Be familiar with procedure how to stop the machine in emergency.

Be familiar with procedure how to take corrective actions if the machine is

Check frequently that blood line is connected correctly to avoid danger to

NIPRO SURDIAL (SEM) ver. OR2102-9902

DO NOT use electric wave generating electronic device in any room or

If the device such as portable telephone, transceiver or radio control toy is

DO NOT change parameter setting during dialysis excluding the case of

Change parameter setting before connecting with patient.

Set parameter as intended after full understanding its function.

Provide drain port near the machine.

DO NOT incline the machine at an angle 5° (Maximum) under loading any

DO NOT load any object during transport.

DO NOT incline the machine at an angle of 10° (Maximum) under no load to

NIPRO SURDIAL (SEM) ver. OR2102-9902

NIPRO SURDIAL (SEM) ver. OR2102-9902

6.3. Other components ............................................................................................ . 6.3.1-1

NIPRO SURDIAL (SEM) ver. OR2102-9902

9.5. Maintenance mode 2 screen .............................................................................. 9.5-1

NIPRO SURDIAL (SEM) ver. OR2102-9902

NIPRO SURDIAL (SEM) ver. OR2102-9902

NIPRO SURDIAL (SEM) ver. OR2102-9902

1. The machine shall be operated by well trained technician only.

2. Cautions for installation

atmospheric pressure, temperature and/or humidity; insufficient ventilation, direct

installation and transportation.

3. Cautions prior to starting operation

operation of the machine.

(3) Check correct connections of all wires.

4. Cautions during operation

the machine stop so that the patient is kept safe.

NIPRO SURDIAL (SEM) ver. OR2102-9902

5. Cautions after operation

based on prescribed procedures.

(3) Take care the followings to store or transport the machine:

1) Store the machine at place without fear of contact with water.

atmospheric pressure, temperature and/or humidity; insufficient ventilation,

storage and transportation.

6. If the machine is damaged, indicate the damaged conditions to request repair by

7. DO NOT remodel or modify the machine.

8. Check and maintenance

it can be operated normally and safely.

9. Read and understand other CAUTIONS contained in the operation manual.

NIPRO SURDIAL (SEM) ver. OR2102-9902

4. SYMBOL FOR SAFETY

NIPRO SURDIAL (SEM) ver. OR2102-9902

5.1. Fluid and blood lines

Fig. 2-1 Flow chart

NIPRO SURDIAL (SEM) ver. OR2102-9902

5.1.2. List of input components

NIPRO SURDIAL (SEM) ver. OR2102-9902

5.1.3 List of output components

EMV: electromagnetic valve