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SYSTEMS DESCRIPTION
TABLE OF CONTENTS
Page
Paragraph Number
INTRODUCTION ................................................................... 2-3
2-3
HELICOPTER DESCRIPTION ...................................................... 2-3
2-3
PRINCIPAL DIMENSIONS ....................................................... 2-3
2-3
LOCATION REFERENCES ...................................................... 2-3
FUSELAGE STATIONS .......................................................... 2-3
2-3
WATERLINES ............................ . ...................................... 2-3
2-3
BUTTOCK LINES ................................................................ 2-3
GENERAL ARRANGEMENT ....................................................... 2-3
2-3
CREW COMPARTMENT ......................................................... 2-5
2-5
PASSENGER/CARGO COMPARTMENT ........................................ 2-5
2-5
BAGGAGE COMPARTMENT .................................................... 2-5
2-5
INSTRUMENT PANEL AND CONSOLES .......................................... 2-6
2-6
ROTOR SYSTEMS ................................................................. 2-6
2-6
MAIN ROTOR ...... . ............................................................ 2-6
2-6
TAIL ROTOR .................................................................... 2-6
2-6
TRANSMISSION ................................................................... 2-6
2-6
POWERPLANT ..................................................................... 2-10
FUEL SYSTEM ..................................................................... 2-10
DESCRIPTION - MECHANICAL................................................. 2-10
CELL VENTS .................................................................... 2-15
2-15
FUEL TRANSFER AND FILLING ................................................ 2-15
2-15
ENGINE FEED SYSTEM ......................................................... 2-15
2-15
FUEL QUANTITY SYSTEM ...................................................... 2-15
2-15
FUEL SYSTEM CONTROLS ..................................................... 2-15
2-15
DESCRIPTION - ELECTRICAL ................................................ 2-18
2-18
CAUTION LIGHTS ............................................................... 2-20
2-20
ELECTRICAL SYSTEMS ........................................................... 2-20
DC ELECTRICAL SYSTEM ...................................................... 2-20
AC ELECTRICAL SYSTEM ...................................................... 2-28
HYDRAULIC SYSTEMS ............................................................ 2-30
FLIGHT CONTROL SYSTEM ...................................................... 2-31
2-31
FORCE TRIM SYSTEM .......................................................... 2-31
2-31
AUTOMATIC FLIGHT CONTROL SYSTEM (AFCS) ............................... 2-32
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2-1
B HT-412-M D-2
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TABLE OF CONTENTS (font)
Page
Paragraph Number
ROTOR BRAKE .................................................................
awvwuY>. 2-35
EMERGENCY EQUIPMENT ........................................................ 2-35
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LIST OF FIGURES
Figure Page
Number Title Number
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2-1
2-1 Principal dimensions ...................................................... 2-4
2-2
2-2 Instrument panel .......................................................... 2-7
2-3 Collective control panel ................................................... 2-10
2-4 Pedestal .................................................................... 2-11
2-5 Overhead console ......................................................... 2-12
2-6 Hourmeter panel ........................................................... 2-14
2-7 Fuel system schematic .................................................... 2-16
2-8 Fuel burn sequence ....................................................... 2-18
2-9 DC electrical system ...................................................... 2-21
--
LIST OF TABLES
Table Page
Number Title Number
2-1
2-1 DC electrical system bus loading (nonessential buses) ............... 2-23
3033
0.000
2-2
BHT-412-MD-2
SYSTEMS DESCRIPTION
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INTRODUCTION
helicopter. Station zero is the reference
The helicopter, its primary and auxiliary datum plane and is 20 inches (508
systems, and emergency equipment are millimeters) aft of the nose of the
described within this section. helicopter.
The Bell Helicopter Textron Model 412 is a Waterlines (WL) are horizontal planes
twin engine, fifteen-place helicopter with a perpendicular to, and measured along the
single four-bladed main rotor system and a vertical axis of the helicopter. Waterline
tail rotor to provide directional control. zero is a reference plane located 7.4
inches (188 mm) below the lowest point on
The airframe is a semimonocoque the fuselage.
structure with metal and fiberglass
covering. Two longitudinal main beams BUTTOCK LINES
and the pylon support structure provide
primary support. Buttock lines (BL) are vertical planes
perpendicular to, and measured to the left
Skid-type landing gear is provided. and right along the lateral axis of the
Optional skid-mounted emergency pop-out helicopter. Buttock line zero is the plane at
flotation gear is available. the longitudinal centerline of the
helicopter.
PRINCIPAL DIMENSIONS
GENERAL ARRANGEMENT
Principal exterior dimensions are shown in
figure 2-1.
figure 2-1. All height dimensions must be
-
be determined in relation to fuselage support structure, and the upper fuel cells.
stations, waterlines, and buttock lines The aft section of the fuselage houses the
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measured in inches from known reference left and right engines, the combining
points. gearbox and oil coolers, and has
compartments for avionics, AFCS
computers, bleed air heater, and optional
FUSELAGE STATIONS equipment components.
Fuselage stations (FS or sta.) are vertical The tailboom is attached to the aft end of
planes perpendicular to and measured the fuselage and supports the tail rotor
2-3
BHT-412-MD-2
NOTE
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units with metrics in parenthesis for standard
a)
configuration and 11,900 pound (5398
2
LC)
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kilogram) gross weight.
WL 0.00 -
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..._____9 FT 4 IN
7.4 IN (2.8 m)
(188 mm)
011
8 FT 7 IN
(2.6 m)
FS
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IN
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BHT-412-MD-2
and drive train, vertical fin, horizontal A large sliding door and a hinged panel on
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stabilizer/elevator, and tail skid. A baggage either side of the cabin provide full, direct
compartment is located in the forward end access to the passenger/cargo
of the tailboom. compartment. Large acrylic windows in the
doors allow outside viewing from any seat.
CREW COMPARTMENT
PASSENGER SEATS
The crew compartment or cockpit occupies
the forward part of the cabin. The pilot The passenger seats are arranged in a row
station is on the right side. and the of four seats facing aft, another row of five
-
copilot/forward passenger station is on the
-t seats facing forward, and a pair of seats
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front of the cockpit and is tilted upward harnesses, and inertia reels, and are
slightly for more direct viewing of the designed for energy attenuation to absorb
instruments. An overhead console is vertical impact loads in the event of hard
centered on the cabin roof, and a floor- landing.
mounted pedestal is located between the
crew seats. TIEDOWNS AND EQUIPMENT FITTINGS
A door on either side permits direct Fifty-five tiedown rings and eighty-nine
access to the crew compartment. Large studs are recessed into the cabin deck for
glass windshields and clear acrylic securing internal cargo, passenger seats,
windows in the crew doors, roof, and lower and other optional equipment kits such as
nose area allow good visibility from the internal hoist, litters, etc. Fourteen
crew compartment. additional studs are incorporated into the
cabin roof for attachment of optional
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CREW SEATS
equipment.
The deck-mounted tiedown fittings have
The pilot and copilot seats are designed airframe structural capacity of 1250
for energy attenuation to absorb vertical pounds (567.0 kilograms) vertical and 500
impact loads in the event of hard landing. pounds (226.8 kilograms) horizontal per
Adjustment handles located beneath the fitting.
right side of each seat can be pulled to
adjust seats 4.0 inches (10.2 cm) vertically Provisions for installation of cargo
and 4.5 inches (11.4 cm) longitudinally. tiedowns fittings are incorporated in the
Each crew seat is equipped with a lap aft cabin bulkhead and transmission
seatbelt and a dual shoulder harness with support structure. Each tiedown point has
inertia reel, which locks in the event of an airframe structural capacity of 1250
rapid deceleration. pounds (567.0 kilograms) at 90 degrees to
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2-5
BHT-412-MD-2 MANUFACTURER’S DATA
The floor of the baggage compartment has and searchlight control switches, and
four separate rows of footman loops at Boom provisions for optional equipment switches.
Stations (BS) 18, 45, 73, and 101. Each of
these rows contains three footman loops that The pedestal, located between the two crew
have the following safe load limits: a vertical seats, supports avionics control heads and
limit of 110 pounds (49.8 kg) or a horizontal engine and flight control system switches
limit of 80 pounds (36.2 kg) or a 45° limit of (Fig ure2-4
figure 2 -4). A ca se for s tow ag e of the
70 pounds (31.7 kg). helicopter logbook, maps, and other data is
incorporated into the pedestal.
The floor of the baggage compartment also
The overhead console is centered on the
has two additional rows of footman loops
cabin ceiling and incorporates electrical
running fore and aft directly inside the
system switches and circuit breakers
baggage compartment door between BS 45
(Figure 2-5).
figure 2-5
and 73. Each of these rows contains four
footman loops that have the following safe The hourmeter panel (Figure 2-6) is located at
figure 2-6
load limits: a vertical limit of 45 pounds the base of the pedestal on the right side. It
(20.4 kg) or a horizontal limit of 45 pounds supports the hourmeter, transmission chip
(20.4 kg). indicators (XMSN CHIP IND), and the battery
bus circuit breakers (NO. 1 BUS BAT and
The access door is on the right side of the NO. 2 BUS BAT). The hourmeter records
tailboom and is provided with a key lock for
helicopter operating time in hours and tenths.
security of baggage compartment contents.
The transmission chip indicators provide an
Two interior lights illuminate when the door is indication to maintenance personnel that the
open. The DOOR LOCK caution light transmission chip caution light (XMSN CHIP)
illuminates on the caution panel when the had illuminated and where the chip occurred.
door is not properly latched. To reset the indicator, rotate the outer portion
60° clockwise.
A smoke detector is installed in the
c o m pa r t m e n t a n d i s c o n n e c t e d t o t h e ROTOR SYSTEMS
BAGGAGE FIRE warning light on the MAIN ROTOR
instrument panel.
The m ain rotor system consists of four
INSTRUMENT PA N E L AND composite blades mounted to flex-beam type
CONSOLES yokes to provide a soft-in-plane arrangement.
Elastomeric bearings help damp vibrations
The instrument panel, which consists of three and provide lead-lag action for the main rotor
separate sections, extends across the front of blades. Two of the blades can be folded
the cockpit (Figure 2-2). It is tilted slightly to
figure 2-2 parallel to the others to minimize the space
provide better viewing of the instruments by required for storage.
the flight crew.
TAIL ROTOR
The flight instruments are mounted in the The tail rotor is a two-bladed, semi-rigid rotor
section in front of the pilot seat. The systems system mounted on the right side of the
i n s t r u m e n ts a n d t h e c a u t io n pa n e l a r e vertical fin. Rotor flapping is allowed by a
mounted in the center section of the panel. delta hinge for stability during hovering turns
O p tio na l c o pi lo t flig h t in s tru m e n ts a re and forward flight.
mounted in the section in front of the left seat.
TRANSMISSION
The collective control panel (Figure 2-3)
figure 2-3
provides a location for engine switches used The transmission is mounted in the pylon
during starting and shutdown, landing light support structure with four vibration-isolating
mounts. Two stages of planetary reduction drive. Both hydraulic pumps are driven by the
gears and spiral bevel gears are used to transmission.
reduce the input driveshaft speed to the
speeds required for main rotor and tail rotor A gauge in the instrument panel allows the
fligh t c rew to mo nito r tr ans m iss ion o il
temperature and pressure. Warning lights
CYC CTR
MASTER CAUTION
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BHT-412-MD-2 MANUFACTURER’S DATA
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BASIC USABLE
FUEL CAPACITY
2247 LBS
WITH AUX FUEL KIT
412-706-007
3358 LBS
412-706-009
2468 LBS
(JET A AT 15°C)
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are provided to inform the pilot of high warning lights alert the crew of the
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transmission oil pressure, and metal ENG RPM, low engine oil pressure, metal
particles in transmission oil. Three remote particles in engine oil, low combining
transmission chip indicators are located gearbox oil pressure, high combining
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on the right side of the pedestal near the gearbox oil temperature, and metal
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The powerplant, a Pratt and Whitney PT6T- The fuel system description is in two parts
3B twin turboshaft engine, consists of two - mechanical and electrical.
identical free turbine power sections
connected to a combining/reduction
gearbox. Each power section has its own DESCRIPTION - MECHANICAL
lubrication system, starter-generator, and
fuel control. The combining gearbox has a figure 2-7)
The fuel system (figure 2-7 is comprised
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Instruments on the panel provide four are located aft of the cabin and above
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indications of gas producer RPM (GAS the level of the underfloor cells. A system
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PROD), power turbine RPM (ENG), torque, of transfer pumps, interconnects, and
interturbine temperature, oil temperature, standpipes provides a fuel burn sequence
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and oil temperature and oil pressure for within the required limits. Partial cell
the combining gearbox. Caution and dividers in two of the aft cells and the
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Figure 2-4. Pedestal
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VENT T AFT
BLOWER OUTLET HEATER
CARGO
RELEASE
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EXTERIOR LIGHT
POSITION ANTI COLL
OFF OFF
2-13
BHT-412-MD-2
N01 N02
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2-14
BHT-412-MD-2
system interconnect valve provide 65.5 pumps shut off automatically after the
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gallons (247.9 liters) isolated fuel supply lower forward tanks are emptied.
for each engine.
ENGINE FEED SYSTEM
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CELL VENTS
Fuel is supplied to engines by electrically
Four fuel cell vents are located on the driven boost pumps located in the aft
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underside of the fuselage. The two vents underfloor cells (engine feed cells). Fuel
located inside of the doorposts vent the passes through a check valve and an
lower forward and mid cells. The two vents electrically operated firewall shutoff valve
located aft of the fuel compartment vent before entering the engine. A pressure
the lower aft and upper fuel cells. switch for each pump indicates if fuel
boost is inoperative. A fuel crossfeed
valve connects the two engine feed
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During refuel operations, air pressure may systems for operation with one boost
force some fuel into the vent lines, and it pump inoperative. The crossfeed valve is
is normal for the system to expel up to a
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pint of fuel under each doorpost. opened automatically by a signal from the
pressure switch when crossfeed switch is
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in NORM position.
FUEL TRANSFER AND FILLING
FUEL QUANTITY SYSTEM
Each lower fuel cell is joined with its
opposite (left and right), and with the Fuel quantity is measured by four
upper cells by an interconnect system. capacitance-type quantity probes located
Standpipes in the upper cells control the on each side of the helicopter. The signals
fill and burn sequence. Fuel is supplied to from these quantity probes are displayed
the engines from the aft underfloor cells on a dual needle fuel quantity indicator
(engine feed cells). Fuel for sequences 1, located in the center instrument panel
3, and 5 is transferred to the engine feed figure 2-2
cells by gravity. Burn 2 and 4 fuel is (figure 2-2). The four quantity probes on
the left side of the helicopter drive one
transferred to the engine feed cells on needle and the right four drive the other
helicopter SIN 33167 and prior, and to the needle. A digital display on the instrument
upper aft center cell on helicopter SIN displays the signal from all eight quantity
33168 and subsequent by a dual transfer probes. A DIGITS TEST button is located
(left and right) system. Each system left of the indicator. When pressed, a
consists of an electrically driven transfer
pump located in the forward underfloor properly functioning digital display will
read 888. A FWD TANK/MID TANK switch,
cell, and a combination flow switch and located left of the DIGITS TEST button,
check valve. The transfer system will allows the pilot to check lower forward and
operate continuously until the burn 4 fuel mid cell quantities separately to ensure
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is depleted, then the thermistors located in that proper balance was maintained during
the forward underfloor cells will shut off a shutdown period with partially empty
the transfer pumps. Fueling through the cells. The fuel quantity system
gravity filler cap will fill the cells in the compensates for the different densities of
reverse order of the fuel burn sequence. fuels. I
A transfer pump in each lower forward
tank transfers fuel to the corresponding FUEL SYSTEM CONTROLS
lower aft tank or upper aft center tank.
This flow provides the motive force for an Fuel system controls are located on the
ejector pump in the lower mid tanks, which pedestal mounted engine control panel
transfers fuel from that tank to the figure 2-4
(figure 2-4). The two transfer pumps and
corresponding lower aft tank. The transfer boost pumps are individually controlled by
2-15
B HT-412-M D-2
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QUANTITY PROBE
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QUANTITY PROBE WITH THERMISTOR
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INTERCONNECTS OT DEFUEL VALVE
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OVERBOARD PUMP OVERBOARD
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PUMP VENT
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CAUTION PANEL
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2-17
2) of 2 (Sheet schematic system Fuel 2-7. Figure
SUB AND 33168 SIN EFFECTIVE
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SIDES BOTH TYPICAL
VENTS
OVERBOARD
SENSORFUEL
BARRIER
ISOLATION
SWITCH
PRESSURE
VALVE
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CHECK
TEST TANK
TANK CLOSE OVRD
MID
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OPEN
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FWD BP FWD FWD BP
VENTS
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OVERBOARD L OFF F OF l
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VALVE %FEEOIINTCON
SHUTOFF CROSSFEED
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MANUAL ON OVRD FUEL OVRO MANUAL
1 ENGINE
ALTO NORM NORM Al'TO
GOV P PARTSEP GOV
2 ENGINE
J, , t rENGINE
D-2HT-412-MB
B HT-412-M D-2
Vent Filler
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Vent
C
Up
TO BURN LB
ENG
Isolation BURN
Barrier
Fwd
Standpipe
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Cabin floor
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Electrical power for No. 1 engine transfer electrical portion of the fuel system, refer
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and boost pumps is provided by the No. 1 to DESCRIPTION - ELECTRICAL.
28 vdc essential bus. Electrical power for
No. 2 engine transfer and boost pumps is
provided by the No. 2 28 vdc emergency DESCRIPTION - ELECTRICAL
bus and No. 2 28 vdc essential bus
respectively. Four valve switches are The electrical portion of this system is
provided: one for each of the fuel valves, basically two distinct parts. One part is
the interconnect valve, and the crossfeed fuel quantity indication that is inclusive of
valve. All are two-position switches except the fuel gaging and fuel low level
the FUEL INTCON switch. The normal indication. The other part is the fuel
portion of the crossfeed and interconnect transfer system.
valves is closed, but the interconnect
valve has an optional open position. Both The fuel quantity part of this system is
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have an override position so the valves identical for each side of the helicopter,
may be closed, if necessary, after being respective to fuel tanks. Fuel quantity
automatically opened. Electrical power for system components in each side are four
the crossfeed valve is provided by the 28 capacitive fuel probes, a section of the
vdc essential buses. Electrical power for fuel quantity signal conditioner, and one
the interconnect valve is provided by the needle of a dual needle indicator. In
28 vdc emergency buses. If essential bus addition to these components are the
fails, the valves will continue to operate. digital display and the FWD/MID TANK
The fuel valves are powered by the 28 vdc switch function. The digital display, switch
emergency buses. Circuitry protection is function, and probe locations are
provided by circuit breakers located on the adequately described in the mechanical
figure 2-5).
overhead circuit breaker panel (figure 2-5 portion of fuel system description.
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2-18
B HT-412-M D-2
The probes send information to the signal that will illuminate the FUEL INTCON
0
conditioner, and in turn the signal caution light if bus 1 electrical power is
conditioner processes and sends the not available. The same result would be
CD
information to the indicator. valid when the switch is positioned to
TEST BUS 2. A similar test is
L
The low fuel indication that is displayed by simultaneously performed for the fuel
a caution segment indicator light consists crossfeed circuit by use of this switch.
of the caution segment, a part of the signal
conditioner, and thermistors on the fuel The transfer part of this system for each
quantity probe in each outboard upper fuel side of the helicopter fuel tanks is
cell. A thermistor is a device that changes
!
identical to the other side. However, the
0
signal level when fuel is no longer fuel quantity signal conditioner signal that
i
covering it. Thus, this change in signal enables the fuel transfer pump is supplied
-
CD
level is transmitted to the signal for both fuel transfer pumps from either
conditioner, which in turn provides a signal conditioner. This results in
signal to illuminate the FUEL LOW caution
operation of both fuel transfer pumps until
Q.
light. Each signal conditioner can provide both forward fuel tanks are empty.
this information to a single FUEL LOW
caution light. This means that either
outboard upper fuel tanks low fuel Each side has a FUEL TRANS caution light
condition will result in illuminating the associated with the fuel transfer function.
FUEL LOW caution light. The FUEL LOW This light will illuminate if there is fuel in
-I
caution light signal from either side is the respective forward fuel tank and no
inhibited if electrical power to the fuel is being transferred. This condition
respective side is not present. This can occur if the FUEL TRANS switches are
operation is necessary to prevent a signal not positioned to ON and fuel is present in
that is a result of power failure and not either forward tank. Another condition for
necessarily low fuel. illumination of this caution light is if fuel
should be present in the mid tank after
P
The fuel low function interacts with a fuel fuel transfer is complete from the forward.
C)
interconnect feature. When both low fuel This is an indication of trapped, unusable
D
signals from both signal conditioners fuel in the mid tank. The last condition for
occur, the fuel interconnect valve will illumination of this caution light is loss of
automatically open between the two power to the respective fuel quantity
engine feed fuel tanks. This will cause the signal conditioner and absence of fuel flow
FUEL INTCON caution light to illuminate. from the respective transfer pump. This
The light will extinguish when the FUEL would result in an illuminated FUEL
INTCON switch is positioned from NORM TRANS caution light when the respective
to OPEN. The option to open or close the fuel quantity indicator is inoperative and
interconnect valve is available should a fuel transfer from this forward tank is
-ti
manual override be desired from either complete. The light will remain illuminated
CD
_.0
valve position. When the valve is under this condition after fuel transfer is
commanded to change position from the
opposite position, by selecting OPEN or complete.
OVRD CLOSE, the FUEL INTCON caution
light will illuminate during the time of The condition of power loss to the signal
valve movement. It will extinguish after the conditioner affects the fuel low level
valve reaches a compatible position with caution function as previously discussed.
the switch. A press-to-test feature is The total indication of power loss to a
provided to determine if redundant signal conditioner is a loss of fuel quantity
electrical power is available. When the indication for the respective side and a
FUEL XFEED INTCON switch is positioned FUEL TRANS caution light that illuminates
to TEST BUS 1, the other power source and will not extinguish after fuel transfer
(bus 2) is disabled. This results in a test from the forward tank is complete.
2-19
B HT-412-M D-2
z
FUEL TRANS -No fuel transfer during transit
z
through indicated operation, and
system. Probably extinguishes when
inoperative transfer or valve is seated in
ejector pump. closed position or
indicates valve has
FUEL BOOST - Loss of engine feed automatically opened
line pressure in with switch in NORM
indicated system. position. Placing the
Indicates fuel boost switch in the OPEN
pump failure.
Crossfeed valve position will extinguish
the light. A fault is
automatically opens. indicated if light fails to
extinguish.
FUEL LOW - Fuel level in left or
C
0
0
m
ELECTRICAL SYSTEMS
open automatically
when fuel level in
opposite side
decreases to 190
DC ELECTRICAL SYSTEM
pounds to allow fuel in The primary electrical system is a 28 volt
lower cells to equalize. direct current, negative ground system
figure 2-9
(figure 2-9). Power is supplied by two 30
FUEL FILTER - Impending bypass of
C
during transit
C
extinguishes when
valve position is same
as that of switch. A Each generator supplies power to a main
fault is indicated if it do bus and to two interconnected
does not extinguish. nonessential do buses. Each main do bus,
in turn, serves as a feeder for the two
essential do buses and two emergency
buses. Electrical separation between main
buses and between generators is
accomplished through the use of circuit
breakers and isolation diodes.
2-20
BHT-412-MD-2
DUAL
AMMETER
EXT
PWR
RECP
1 EXT
PWR
11
RELAY Q
s
STARTER 1 STARTER
GEN NO. 1
RELAY
BAT BUS
NO. 1 RELAY
-1,I -- IO BAT BUS NO. 1 d
BAT BUS
NO. 2 RELAY
O.BAT BUS NO. 2
GEN NO. 2
T RELAY
U)
1 NON ESNTL
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BATTERY
EM ERG EM ERG
NON ESNTL BUS SW4 NON ESNTL BUS SW j,NON ESNTL
BUS SENSOR BUS SENSOR 2 RLY
O
JBUS
TDCi 0{ Imo-,
b NON ESNTL DC 2
0
NON ESNTL DC 1
0
m
0
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m
0
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ESNTL DC 1
m
MAIN
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MAIN
DC 1 DC 2
ESNTL DC 2
EMERG EMERG
DC 1 DC 2
r --
POWER WI V I I NO 2 POWER RLY
INVERTER
N0.2 iNv
0_
NO. 1 I i
1
I NO. 2 SW
EMERG
BUS SW o--------------
I
EMERG
1 BUS SW
FROM
BAT BUS NO. 1
2-21
BHT-412-MD-2
EXT
PWR
RECP
r-- F 1
EXT T Tcn
r PWR T NO 2
-- STARTER
- SE
TARTR
GEN NO. 1
RELAY
BAT BUS
-i f--
NO. 1 RELAY
1. NON ESNTL i
i
K BAT BUS NO. 1c -i
BAT BUS
NO. 2 RELAY
BAT BUS NO. 2
GEN NO. 2
T RELAY
INVERTER
NO. 1
,,
)
EMERG
BUS SW
.. ,
EMERG BUS
NO 1POWER RLY
r-----a
j
SL
FROM
I NO 2POWER RLY
I
INVERTER
0--------------
I
EMERG
BUS SW
N0.2
RELAY -
` INV 21NTLK
fl
Nv
NO. 2 SW
2-22
BHT-412-MD-2
In the event that one generator or engine The emergency load switch is in
00
C-
should fail, both nonessential buses are EMERG LOAD position.
automatically dropped, and all essential
and emergency do loads are supplied by Either BATTERY switch is ON.
the remaining generator. The nonessential
bus switch (NON-ESNTL BUS) located on
figure 2-5
the overhead console (figure 2-5) is One or both generators are operating.
0
0
0)-.
0.C
C
available so that the pilot, if desired, can
o
0
table 2-1
0
shedding (table 2-1) for a 30-minute flight
with electrical power supplied by the
battery only. Auxiliary power is provided.
An emergency load switch is located on
figure 2-5
mEither BATTERY switch is on with
CD
the overhead console (figure 2-5). In the emergency load switch in NORMAL
event of dual generator failure, placing the
position.
switch in the EMERG LOAD position sheds
the essential do buses (table
table 2-2)
2-2
providing approximately 90 minutes of The nonessential do buses (table
table 2-1)
2-1 are
flight on battery power only. Placing the energized whenever:
switch in the EMERG LOAD position with
one or both generators operating does not Both generators are operating.
have any effect on the do power system. It
Auxiliary power is provided.
0
will, however, affect the ac power system. One generator is operating with
nonessential bus switch (NON-ESNTL)
table 2-3
The emergency do buses (table 2-3) are in MANUAL position.
EN
energized whenever:
2-23
BHT-412-MD-2
NOTES:
L Automatically sheds for 30 and 90 minute flight with electrical power supplied
CD
CD
by the battery only.
NAV-COMM SYSTEMS
NAV 1
Copilot ICS
FLIGHT INSTRUMENT SYSTEM
Copilot turn and slip indicator
LIGHTING SYSTEMS LIGHTING SYSTEMS
Pilot instrument light
_
Emergency light
Engine instrument light
Utility light
2-24
MANUFACTURER’S DATA BHT-412-MD-2
NOTES:
1 Sheds for 90 minute flight with electrical power supplied by the battery only and with
emergency load switch in EMERG LOAD position.
COD
Oil temperature indicator Oil temperature indicator
O,,0
--I
CAUTION/WARNING SYSTEM
Master caution panel Caution fail light
.2-4)
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Engine 1 fire warning detector Engine 2 fire warning detector
Baggage compartment fire detector
MISCELLANEOUS SYSTEMS MISCELLANEOUS SYSTEMS
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O-1
The primary do electrical power The battery bus switches through the
distribution system is located in the roof respective battery bus relays prevent a
and nose of the helicopter. The generator ground fault (short) in one main do bus
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control units, contactors, buses, and from disabling both generators. They also
(DD
0
feeder protection devices are located select the generator that charges the
battery. During normal operation,
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=-<7..
in the nose compartment. Other BATTERY BUS 2 switch is ON. However,
for a battery start of engine 1, BATTERY
00o
contactors, feeder potection devices, and BUS 1 switch must be ON. With both
the distribution buses are located in the generators or generator 2 operating,
Z:DO
cabin roof. System control switches and BATTERY BUS 1 switch will automatically
0-N
distribution circuit breakers are located in switch to OFF if BATTERY BUS 2 switch is
the overhead console. ON.
2-26
BHT-412-MD-2
WC)
0
BREAKER
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BATTERY Overhead OFF/ON NO. 1 BUS Pedestal
BUS 1 Console (Magnetic) BATTERY Hourmeter
Panel
BATTERY Overhead OFF/ON NO.2 BUS Pedestal
BUS 2 Console (Magnetic) BATTERY Hourmeter
Panel
GEN 1 Overhead GEN 1 FIELD Left
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RESET/OFF/ON
Console Overhead
CB Panel
GEN 2 Overhead RESET/OFF/ON GEN 2 FIELD Right
Console Overhead
CB Panel
NON-ESNTL Overhead MANUAL/ GEN 1 RESET Left
BUS Console NORMAL Overhead
CB Panel
START Pilot Collective ENG 1/ENG 2 GEN 2 RESET Right
Stick Overhead
CB Panel
ENG 1 START RLY Left
m
Overhead
CB Panel
No. 1 ESNTL BUS Left
.W
CB Panel
2.27
BHT-412-MD-2
m
m
Right
Overhead
CB Panel
CO
associated controls. Inverter 1 is energized
by emergency do bus 1 and is controlled The inverter 2 interlock relay disables
by the INV 1 switch located in the inverter 2 while the emergency load switch
figure 2-5
overhead console (figure 2-5). Inverter 2 is is in the EMERG LOAD position.
energized by essential do bus 2 and is
controlled by the INV 2 switch located in Inverter 1, inverter 2, and ac voltage
<
the overhead console. sensor relays are located on the lower
nose shelf. The emergency ac bus control
There are four additional components relay and inverter 2 interlock relay are
located in the cabin roof aft of overhead
essential to the control and operation of console.
the ac electrical system: two ac voltage
sensor relays, an emergency ac bus
C
control relay, and an inverter 2 interlock INV 1 PWR and INV 2 PWR circuit breakers
relay. figure 2-5
(figure 2-5) protect do circuits providing
power to the respective inverters.
Each voltage sensor relay monitors the
115 vac output from the corresponding Indication of failed inverters is provided by
inverter and directs the ac voltages to the NO. 1 INVERTER and NO. 2 INVERTER
respective buses of each inverter (table
table 2- figure 2-2).
segments in the caution panel (figure 2-2
55). If an inverter fails to maintain a 104 to
125 vac output, the corresponding ac Eight circuit breakers in the overhead
voltage sensor relay will transfer the ac figure 2-5
console (figure 2-5) protect the ac power
0
0
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2-28
BHT-412-MD-2
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cc
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cnwm
0
2-29
BHT-412-MD-2
00
Copilot HSI Pilot HSI
Transmission oil pressure indicator
0 Combining gearbox oil pressure
Engine 1 torquemeter indicator indicator
Engine 1 oil pressure indicator Engine 2 torquemeter indicator
C C C
Engine 1 fuel pressure indicator Engine 2 oil pressure indicator
LF ADF (bearing pointers) Engine 2 fuel pressure indicator
LL
NO.2 INVERTER
NOTES:
0 Does not shed when emergency load switch is in EMERG LOAD position.
HYDRAULIC SYSTEMS
nose to switch from green to red. The
Two separate hydraulic systems are used remote bypass indicator can be seen on
to assist cyclic, collective, and antitorque preflight check through the lower right
flight controls. Each system contains a nose window.
reservoir, pump, integrated valve and filter
The hydraulic pumps are driven by the
---I
2-30
BHT-412-MD-2
being switched off at the same near the tailboom attachment. The tail
time. If one system is off, and the rotor fixed controls are connected to the
other system is switched off, the rotating controls through a bearing in the
second system will remain on. crosshead assembly, which slides along
the tail rotor mast to provide pitch change
The cyclic and collective flight control control.
servoactuators are each powered by both
hydraulic systems, such that if either The antitorque control pedals in the
system fails, the remaining system will cockpit can be adjusted fore and aft by
operate the actuators. The antitorque depressing and rotating a knob located on
Th_
servoactuator is powered by hydraulic the floor just forward of each crew seat.
0
system 1 only.
FORCE TRIM SYSTEM
Each hydraulic system has a gage to allow
the flight crew to monitor fluid pressure The cyclic and antitorque controls
and temperature. A NO. 1 HYDRAULIC or incorporate a force trim system to provide
NO. 2 HYDRAULIC caution light illuminate artificial control reaction forces when the
in the event of low hydraulic fluid pressure controls are manually moved from their
or high temperature in the corresponding reference positions. The force trim system
system. is also interrelated with the operation of
the AFCS. Refer to Automatic Flight
FLIGHT CONTROL SYSTEM Control System.
The flight control system, consisting of The force trim components include spring-
loaded force gradient cartridges connected
cyclic, collective pitch, and antitorque in series with rotary trim actuators to the
controls, is used to regulate helicopter fore/aft and lateral cyclic controls and to
attitude, altitude, and direction of flight. the antitorque controls. When engaged,
The flight controls are hydraulically
C
boosted to reduce pilot effort, to overcome the trim actuators become locked in
resistance of the elastomeric bearings in position by internal magnetic brakes.
the main rotor system, and to counteract Manual movement of the controls then
control feedback forces. actuates the force gradients which provide
the desired control resistance.
Control inputs from the cyclic stick,
collective stick, and antitorque pedals are FORCE TRIM CONTROLS
transmitted by push-pull tubes and
bellcranks to the hydraulic flight control The force trim system is activated by the
actuators. The two cyclic flight control FORCE TRIM switch, located on the
actuators are connected to the swashplate, pedestal. A FORCE TRIM release button,
located above the transmission. The located on the cyclic stick grip, can be
swashplate converts the fixed controls to depressed to de-energize the system
rotating controls and actuates alternating momentarily, allowing the pilot to position
cyclic pitch inputs to the main rotor. the cyclic and pedals for long term pitch,
roll, and yaw corrections. Upon releasing
The collective flight control actuator is button, the magnetic brakes are
-
connected to the collective lever at the reenergized and will lock the trim
mast. The collective lever actuates the actuators in the new reference positions
collective sleeve, which moves the mixing/ existing at the moment the button is
C
2-31
BHT-412-MD-2
caution lights located on the pilot and the force trim must be ON during ATT
0
3
copilot instrument panel near the MASTER mode operation.
0
CAUTION light. These lights will illuminate
upon excessive cyclic inputs during Automatic trim is provided in ATT mode
000-t
LcoO
0--
ground operations below normal operating (when both helipilots are engaged) to
range. Properly positioning the cyclic stick maintain the linear actuators close to their
will extinguish the lights. center positions for optimum control
00 0
authority. Autotrim is disabled during
single helipilot operation.
AUTOMATIC FLIGHT CONTROL
SYSTEM (AFCS) AFCS CONTROLS AND INDICATORS
The dual automatic flight control system
(AFCS) enhances the stability and AFCS CONTROL PANEL
controllabilty of the helicopter and reduces
pilot workload. The AFCS consists of two The AFCS control panel, located on the
independent helipilot systems either of pedestal, controls the engagement of the
which is capable of helicopter attitude subsystems and primary modes of the
control. HP 1 is a three axis helipilot automatic flight control system. The
system (pitch, roll, and yaw) and HP 2 switches on the panel are pushbutton type
controls the pitch and roll axes only. The with legends which illuminate when the
systems incorporate independent gyro respective subsystem or mode is engaged.
references, helipilot computers, and linear
actuators to enable either helipilot to Helipilots 1 and 2 are selected by HP 1 and
continue functioning in the event that the HP 2 buttons. The SAS/ATT button is used
other fails. to select the desired helipilot mode. When
either helipilot is engaged, ATT mode is
Either helipilot can be operated in SAS automatically engaged. SAS mode may
mode or in ATT mode. The stability then be selected by depressing the SAS/
augmentation system (SAS) mode ATT button.
provides short term stabilization without
sacrificing maneuverability. Aircraft The CPL button is used to couple the
003
response to a control input is attitude rate optional flight director (when installed) to
limited to provide smooth, coordinated the helipilot system for fully automatic
movement about the pitch, roll, and yaw BHT-412-
navigational control. Refer to BHT-412-
axes. The attitude retention (ATT) mode FMS-6
FMS-6.
provides automatic (hands off) control of
pitch and roll attitudes with short term FORCE TRIM SWITCH
stabilization of yaw attitude. Turbulence
damping in all three axes is provided The pedestal-mounted FORCE TRIM switch
automatically in either SAS or ATT mode. controls the activation of the cyclic and
pedal rotary trim actuators. When the
Operation in ATT mode is intended for FORCE TRIM switch is ON while operating
flight in instrument meteorological in SAS mode, the trim actuators become
conditions or whenever the pilot desires locked in position providing artificial
fully automatic (hands off) control. SAS control reaction forces when the controls
mode should be engaged during ground are moved from their reference positions.
operation, hover, takeoff, and any other
time the pilot controls the aircraft When the FORCE TRIM switch is ON while
'gym
during operation in SAS mode; however, move the cyclic as required to keep the
2-32
B HT-412-M D-2
_
their center positions. This autotrim
function relieves the pilot of continuous The ATTD TRIM switch, located at the top
0
actuator monitoring. of the cyclic stick grip, is a four-position
0
switch used to adjust pitch and roll
attitudes when both helipilots are engaged
FORCE TRIM RELEASE BUTTON in attitude retention (ATT) mode.
Movement of the switch signals both the
helipilot computers and the trim computer
'
The FORCE TRIM release button, located
on the cyclic stick grip, is used to that a new reference attitude is desired.
The amount of pitch or roll attitude change
-I
disengage the AFCS momentarily so the
pilot can maneuver the controls manually is determined by the length of time the
for large pitch or roll attitude changes. switch is held off center.
The ATTD TRIM switch is disabled during
Upon depressing the FORCE TRIM button, operation in SAS mode and during single
the pitch and roll rotary trim actuators are helipilot operation in ATT mode.
de-energized; the pitch, roll, and yaw
linear actuators return to their center
positions; and the helipilot computers are ACTUATOR POSITION INDICATORS
placed in a fast follow-up mode to track
flight control positions. Upon releasing the The actuator position indicator (API) panel,
FORCE TRIM button, the helipilot will located on the pedestal, provides the pilot
resume functioning in the preselected with visual indicators for monitoring the
mode. If in ATT mode, the helipilots will positions of the helipilot pitch, roll, and
yaw linear actuators with respect to their
maintain the pitch and roll attitudes
C).-
control of the helicopter, because The static system consists of static ports
0 (0_
automatic attitude control is impossible and the tubing necessary to connect them
without a properly operating force trim to the airspeed indicator(s), altimeter(s),
CD
0
2-33
BHT-412-MD-2
heated air is diverted from the doorpost instrument panel. The pilots approach
and pedestal heater outlets to the plate and map light is powered by the
.
system delivers outside air through mounted over the windows in the
E
2-34
BHT-412-MD-2
0
flight crew to control the intercom system each power section. A fire or overheat
and the navigation and communication condition will cause the FIRE PULL handle
radio signals. for the affected power section to
illuminate.
An optional aft intercom system may be
installed to enable the flight crew to
communicate with passengers in the aft A smoke detector is mounted at the
0
panel. Passengers may also use the aft compartment will cause the BAGGAGE
intercom system to communicate with FIRE warning light in the instrument panel
each other, or to monitor other to flash intermittently.
communication or navigation systems
being used by the flight crew. During IFR
m
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m
z
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ROTOR BRAKE
as to allow either bottle to be discharged
0
C)
0
The rotor brake incorporates dual onto either engine. Pulling the FIRE PULL
hydraulic systems which are independent handle of the affected power section
of the flight control hydraulic systems. The closes the bypass door in the air
primary components include a dual master management system, closes the fuel
w
cylinder located on the forward cabin roof, shutoff valve, closes both heater bleed air
a brake disc with dual brake cylinders valves, and arms both fire bottles. The fire
mounted on the transmission, and extinguisher selector switch may then be
associated hydraulic tubing. Two ROTOR used to discharge the main and reserve
c'>
2-35
BHT-412-MD-2
0
w
z
each crew door.
Two portable fire extinguishers are
mounted in the cabin, one on the cabin WINDOW JETTISON
floor to the right of the pilot seat, and the
other on the doorpost aft of the copilot If cabin sliding doors or hinged panels
seat.
cannot be opened, emergency escape is
possible by pushing on lower corners of
FIRST AID KIT windows in sliding doors to jettison
windows.
A portable first aid kit is attached to the
left side of the pedestal by hook and pile
fasteners.
EMERGENCY EXITS
w
DOOR JETTISON
z
2-36