Professional Documents
Culture Documents
www.axorindustry.com
Content
1 Hinges
2 Gears
4 Stay arm
5 Additional elements
7 Installation Tools
8 Profile-depending elements
General product
System
information
KOMFORT LINE K-3
Application range All window furniture in our catalogue is intended exclusively for the internal opening
of windows and balcony doors.
The system K3 has been provided in such assemblies as, tilt and turn opening,
single turn opening, single tilt opening and double sash opening as well.
Hardware elements All sets of hardware, which were indicated in this catalogue, must consist only from
original elements of AXOR INDUSTRY. Otherwise the producer won’t be able to
guarantee the work of hardware properly.
So, for each type of a sash, it is possible to set optional elements for additional
functionality of one. These elements were marked with following colors:
Red – base safety;
Grey – possible equipment.
Assembly So, for accurate an assembly and for further correct work of hardware it is neces-
sary to follow instructions of this catalogue.
Fixing of details:
The handle with screws M5 x 40mm.
The elements of a sash and the locking plates: self-tapping window chromated
screws 4,0 x 25 mm or 3,9 x 26 mm.
The elements of hinges group: galvanized or alternatively chromated screws with
flat head and cross-shaped slot, DIN 7982 3,9 x 32 mm or 3,9 x 38 mm.
Preliminary drilling is necessarily for these screws. Perforation instead of drilling is
forbidden. Drill diameter for PVC profiles is 0.7, and for steel profiles is 0,8 diameter
of a screw.
Settings of electric- or pneumatic screwdriver: maximum torque is 2.5 Nm, rotation
speed: max 600 - 1000 rpm.
In case of non-compliance of these catalogue’s recommendations for assembly and exploitation, the producer AXOR INDUSTRY cannot
guarantee properly work of separate elements, as well as, the work of hardware system in whole.
The AXOR INDUSTRY Company reserves the right, in a process of further an improvement and development, to make technical changes of
product KOMFORT LINE K-3, and also to change packaging norms.
2
General product
information
Locking pins
The system of window hardware KOMFORT LINE K-3 was equipped with cylindrical pins of sliding.
Thus, as additional option it is possible to complement separate elements of a sash, such as, a corner transmission and middle lock with a
mushroom pin, to conform the base safety level according to AhS Standard.
In order to ensure air and water permeability of window and balcony door units in accordance with the GOST 23166 and DSTU Б В.2.6-39:2008
standards, the construction of turn, tilt and tilt&turn devices shall ensure that the contact between the sash (leaf) and the frame remains tight
and even for the entire duration of service life, based on recommendations from the profile system manufacturers, the use of a certain type
of gasket and observance of the required size of gap under the gasket (GOST 30777-2012), which means that when assembling a tilt-and-turn
(turn) window, the manufacturer must receive recommendations regarding the number of and the distance between the locking points directly
from the profile manufacturer, in writing and with the explanation of these requirements.
The adjustment range of locking pins is +/-1 mm. The diameter of pins is 11mm.
1. All elements of hardware have holders which allow fixing ones 9. The antitheft locking plates with mushroom pins of the corner
in the fitting groove before screwing by screws and to prevent transmission and middle lock together allow equipping a
moving along of fitting groove during assembly of a sash. window according to requirements of the base safety accord-
ing to AhS Standard.
2. There is an opportunity to fix the finger of the corner bearing
at the extreme bottom position under angle 180* in order to 10. The wrong operation safety device with sash lifter is universal
make an assembly more comfortable by a screw gun, so the for left and right opening. There is a fixation of the central
finger is not falling down and hindering to screw the screws. position before a moment of assembly. It can work even the
gap between the frame rebate and sash rebate is from 10,5
till 14 mm. Thus, if it is necessary there is an opportunity to
3. The holes of the corner bearing and stay arm bearing were adjust a lifting plate at +/- 1 mm by height. So, the setting of
designed thus all screws to pass through reinforcement profile the lifting pate with a special telescopic jig provides the correct
inside of a frame. work this wrong operation safety device whole.
4. The drill-in corner hinge has two pins following sizes: length 11. The bottom extension has “a ski-lift” which was integrated to
5 mm and diameter 3 mm to fix reliably this one before the this one, thus it excludes the sagging down of a sash when
moment of screwing by screws. it is closed.
5. There is a plastic bush, of high-strength polymer, Inside of the 12. The junction of the middle lock to the stay arm is quite reliably
drill-in corner hinge, which prevents unscrewing of an adjust- thanks to a screw, which joins these ones.
able screw during the turning of a sash. Thus there is not any
creak during of the turning of a sash. The adjustable screw of
the drill-in corner hinge was fixed primordially in the central 13. The adjustment range of the stay arm by a gasket pressing
position to exclude unscrewing during transportation and ex- is +/- 1 mm.
ploitation of end product.
14. The junction between the middle lock and the middle lock’s
6. The top sash hinge is universal for left or right opening. extension is rather reliably thanks to a special slider of exten-
sion and a screw (it is the same as junction between the
corner transmission and espagnolette or stay arm) thus,
7. The finger of the stay arm bearing gets the hard and reliable this special connection excludes the disconnection between
fixation thanks to a special bush of high-strength polymer, ex- these ones or incorrect work of ones.
cluding the disconnection by itself.
15. There are four types of middle locks thus, it is quite useful for
8. The locking plates were produced of wear-resistant alloy, thus an optimization of a warehouse and for logistics too.
wear and tear at 20 000 cycles does not exceed norms which
were regulated by DSTU.
3
General product
Protective plating of
information
KOMFORT LINE K-3
1. The prolonged exposure of high wetness (more than 70%). 4. Some cleaning agents include alkali, acid and so on.
2. The polluted air with gas, comprising a connection of various 5. Under the influence of different temperature there can appear
acids, and an exposure of salt-mist. the formation of condensate at the surface of hardware.
3. The mechanical damages of surface during an assembly or 6. The pollution with some building materials, in particular by
maintenance, which disrupt wholeness of the plating. cement or gypsum plaster.
1. Avoid hits of building materials at the hardware surface, for 4. The cleaning should be made with pH-neutral solute, before
example plaster, cement, different building solutes and building diluted.
dust.
Storage conditions
This applies to storage and transport, as well as for unloading and loading procedures. Where appropriate, plastic protective sheets or simi-
lar are to be used during outdoor transport when raining (i.e. on-site transport). Storage may only be carried out in suitable, closed rooms
and not outdoors. Condensation is to be absolutely avoided during the entire transport and storage duration.
1) Always keep the hardware boxes closed, and always cover up 3) The components may not get wet. The packaging must remain
hardware boxes which were opened and do not put boxes directly dry (it is recommended: Warehouse temperature – 15-25˚C;
on the floor. Relative humidity – less then 50%).
2) Transport the hardware always with suitable devices (if pos- 4) If box becomes wet please immediately unpack the compo-
sible on pallets with stretch film). nents from the wet bundles, dry the components and check for
signs of corrosion. In any case repack the usable components
when dry with new packing material.
4
Basic notations
General product
and representation
information
of the information
Basic notations
All article numbers in this catalogue were afforded an alphanumeric form. The decipher of all article numbers you can find at
the pages 8-9.
Thus, all sizes which were shown in that catalogue are nominal and contain general tolerances.
All sizes were confered in mm.
The information about restriction of sashes’ sizes should be taken from diagrams of this catalogue or a user’s guide.
5
Section of PVC
General product
profiles for single
information
sash and double one
9
min. 12
18-22
13
min. 12
18-22
min. 12
18-22
min. 12
18-22
The information about profile-depending elements you find at the profile list
6
Recommendations
General product
for profile design -
information
PVCu windows
6. 5.
B
+1,0 3 ±0,5
- 0,5
3.
min.16
+0,5
Center A
1.
12 – 0,5
+1,5
A ±0,3
Width
18/20/22 mm
of hinge
Sash groove position 9 17 ±0,2
Sash groove position 13 21 ±0,2
Center B
+0,2 +0,2
16,2 - 0,1 16,2 - 0,1
+0,2 +0,2
12,2 - 0,1 12,2 - 0,1
2,2 ± 0,2
2,2 - 0,2
9,3 ± 0,2
9,3 - 0,2
2,8
7
General product
information
Article structure
Article structure
1 2 3 4 5 6 7 8 9 10 11
XXXXX-XX-XXXX
Modification index
Color
Packaging quantity
Type of opening
Size
Number of subgroup
Product group
Product class
8
General product
information
Article structure
Double encoding can be used for several tones of the same color.
Example: 1 – white color RAL 9016
1B – white color RAL 9010
9
General product
Application range
information
diagrams
Gla
2300 2300
Gl
Gla
ss w
2200 2200
as g/sq
22
Gl
s w .m
2100
as
eig
ht
sw
e
2000 2000
33
ht
igh
Gl
eig
as
kg/
1900 1900
ht
t4
sw
sq.
3
1800 1800
2k
3k
eig
m
240-mm middle 240-mm middle
g/
1700
g/s
1700
ht
sq
4
q.m
1600 1600
2k
.m
g/
1400
.m
1400
1300 1300
1200 1200
Sash rebate height, mm
Sash rebate height, mm
1100 1100
1000 1000
900 900
800 800
700 700
600 600
500 500
400 400
370 370
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1520
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1520
Tilt sash
1600
1500
1400 One tilt stay arm should be
1300 installed on top
1200
1100
Sash rebate height, mm
1000
900 Two tilt stay arms should be
800 installed on top
700
600
500
400
300
280
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
10
General product
Incorrect using
information
and safety
Risk of injury or damage from pressing the sash against the reveal
• Do not press the sash against the window reveal.
Risk of injury from trapping parts of the body between the sash and the frame
• Do not insert obstructions into the opening between sash and frame.
11
General product
information
Certificate ISO
12
General product
information
Certificate DSTU
13
General product
Certificate GOST information
14
General product
information
Certificate QM 328
ZERTIFIZIERT
CERTIFIED
15
Hinges
Section 1
Corner
Hinges
bearing
Axis position
± 2*
Sash
Size “А”
overlap
77
18
46
The groove for glazing bead
* horizontal adjustment, mm
14
15,5
1
Axis position
22
± 2* Sash
Size “А”
overlap
18 18,5
- maximum tilting of pin inclination - 180 deg.; 20 20,5
- for appropriate sash hinge look at p.21; 21 21,5
- for decorative covers in other colors look at p. 28;
18
46
77
The groove for glazing bead
* horizontal adjustment, mm
14
15,5
1
5
3
± 2*
15
- used for 18-22 mm sash overlap; 50
* vertical adjustment, mm
23,5**
± 2* clamp adjustment,
±0.8 mm
15
50
* vertical adjustment, mm
23,5**
16
6
26
± 2* clamp adjustment,
15
±0.8 mm
50
* vertical adjustment, mm
23,5**
16
6
26
± 2*
15
50
* vertical adjustment, mm
35*
23,5**
Axis position
- for appropriate sash hinge look at p.25; The groove for glazing bead
15,5
1
14
Sash
18
46
77
Size “А”
overlap
18 18,5
20 20,5
21 21,5
Axis position
15,5
1
14
Sash
18
46
77
Size “А”
overlap
18 18,5
20 20,5
21 21,5
± 2*
± 2**
751-1710 1
Middle hinge 12/20-9 12 20 9 50* 2 / 4х25 100 A7030-09-N03
1711-2360 2
751-1710 1
Middle hinge 12/20-13 12 20 13 50* 2 / 4х25 100 A7030-13-N03
1711-2360 2
751-1710 1
Сover of top sash hinge ― ― ― ― ― 500 A7004-00-N01
1711-2360 2
28
Gears
Drilling and milling
Section 2
a sash for 15-mm
Gears
backset gear
Ø 10
43 Ø 12
51
Ø 10
Size G
15 12 12
15
29
Section 2
Tilt and turn
Gears
variable gear
Minimum cut
dimension
C-2
A
The place for сover for gear
with customer logo
D
B
150
30
Section 2
Tilt and turn
Gears
variable gear
Dimensions
Description SRH (mm) Part No.
G A B C C-2 D
Tilt and turn variable gear 0,
450-550 225-275 250 125 – – – – – 20 K1001-02-N03
L=250, 450-550*
31
Section 2
Gears
Constant tilt & turn gear
Minimum cut
dimension
С 1
А
32
Section 2
Gears
Constant tilt & turn gear
Dimensions
SRH Part No.
Description
(mm)
G A B C C-1
Constant gear 1,
400-500 175 350 - - - 0 2 20 K1004-03-N03
L=350, G=175, 400-500*
Constant gear 2,
480-680 200 530 - - - 0 3 20 K1004-05-N03
L=530, G=200, 480-680*
Constant gear 3,
681-920 300 770 - 120 - 1 5 20 K1004-08-N03
L=770, G=300, 681-920
Constant gear 4,
921-1160 450 1010 - 120 - 1 5 20 K1004-10-N03
L=1010, G=450, 921-1160
Constant gear 5,
1161-1400 600 1250 - 120 - 1 7 20 K1004-12-N03
L=1250, G=600, 1161-1400
Constant gear 6,
1401-1640 600 1490 - 120 438 2 8 20 K1004-15-N03
L=1490, G=600, 1401-1640
Constant gear 7,
1641-1880 600 1730 - 120 643 2 9 10 K1004-17-N03
L=1730, G=600, 1641-1880
Constant gear 8,
1641-1880 1000 1730 280 263 - 2 10 10 K1004-18-N03
L=1730, G=1000, 1641-1880
Constant gear 9,
1881-2120 1000 1970 280 387 - 2 11 10 K1004-20-N03
L=1970, G=1000, 1881-2120
- Backset 15 mm.
33
Section 2
Tilt and turn
Gears
variable gear
Minimum cut
dimension
C-2
A
The place for сover for
gear with customer logo
D
150
34
Section 2 Tilt and turn
Gears variable gear
Dimensions
Description SRH (mm) Part No.
G A B C C-2 D
Gear variable L= 250, 450-550,
450-550 275-375 450 225 — — — — 2 20 K1011-02-N03
backset 7,5 mm
35
Section 2
Double-sash gear with
Gears
integrated locking plates
Integrated locking
plate
С-2
С
A
D
36
Section 2
Double-sash gear with
Gears
integrated locking plates
Dimensions
SRH Part No.
Description
(mm)
A B C D C-2 E
Double sash lever
espagnolete variable* 551-750 450 265 0 0 0 225 0 2 20 K1002-04-N03
1 l=450, 551-750
37
Section 2
Double sash
Gears
espangolette constant
Integrated locking
plate
A
D
38
Section 2
Double sash
Gears
espangolette constant
Dimensions
SRH Part No.
Description
(mm)
G A B C D
Double sash
espangolette constant 1641-1880 1000 1580 577,5 1120,5 - 2 10 10 K1018-16-N03
G=1000, L=1580мм**
Double sash
espangolette constant 1881-2120 1000 1820 577,5 1244,5 - 2 11 10 K1018-18-N03
G=1000, L=1820мм**
Double sash
espangolette constant 2121-2360 1000 2060 577,5 977,5 1580,5 3 13 10 K1018-20-N03
G=1000, L=2060мм**
39
Section 2
Gears
Turn gear
Turn gear
A
D
C
40
Section 2
Gears
Turn gear
Dimensions
SRH Part No.
Description
(mm)
A B C D E F
Turn gear 1
L=300, 300-500 300 150 96 ― 79 ― 2 2 20 K1003-03-N03
300 - 500, 2ML
Turn gear 2
L=400, 401-600 400 200 146 ― 129 ― 2 2 20 K1003-04-N03
401 - 600, 2ML
Turn gear 3
L=600, 601-800 600 300 246 ― 229 ― 2 4 20 K1003-06-N03
601 - 800, 2ML
Turn gear 4
L=800, 801-1000 800 400 346 ― 329 ― 2 4 20 K1003-08-N03
801 -1000, 2 ML
Turn gear 5
L=1000, 1001-1200, 1001-1200 1000 500 446 ― 429 101 3 8 20 K1003-10-N03
3 ML
Turn gear 6
L=1200, 1201-1400, 1201-1400 1200 600 546 ― 530 101 3 8 20 K1003-12-N03
3ML
Turn gear 7
L=1400, 1401-1600, 1401-1600 1400 700 646 ― 629 101 3 8 20 K1003-14-N03
3ML
Turn gear 8
L=1600, 1601-1800, 1601-1800 1600 800 746 318 729 301 4 8 10 K1003-16-N03
4ML
Turn gear 9
L=1800, 1801-2000, 1801-2000 1800 900 846 318 829 301 4 10 10 K1003-18-N03
4ML
Turn gear 10 L=2000,
2001-2200 2000 1000 946 318 929 301 4 10 10 K1003-20-N03
2001-2200, 4ML
41
Corner transmissions
Middle locks
Section 3
Corner transmissions Standard corner
Middle locks transmission
150
Corner transmission, 2 ML
150
Standard corner transmission:
60
- not intended for WK security level.
60
150
Application range
Description Part No.
SRW (mm) SRH (mm)
43
Section 3
Narrow corner Corner transmissions
transmission Middle locks
114
50
60
150
In order to use the narrow corner transmission according to scheme B the distance from the bottom of the fitting groove
to the handle axis should be 225 mm, i.e. a hole for handle on gear K1001-02-N03 is displaced from the center of the
sash in application range of the sash’s height 370-450 mm.
A B С
Application range
Description Performance Part No.
SRW (mm) SRH (mm)
Narrow corner transmission
А 300-400 450-2390 1 3 50 K2003-00-N03
50х150
Narrow corner transmission
B 400-600 370-450 1 3 50 K2003-00-N03
50х150
Narrow corner transmission
С 400-600 300-350 1 3 50 K2003-00-N03
50х150
44
Section 3 Narrow corner
Corner transmissions transmission
Middle locks with mushroom pin
114
50
60
150
A B С
Application range
Description Performance Part No.
SRW (mm) SRH (mm)
Narrow corner transmission with
А 300-400 450-2390 1 4 50 K2006-00-N03
mushroom pin
Narrow corner transmission with
B 400-600 370-550 1 4 50 K2006-00-N03
mushroom pin
Narrow corner transmission with
С 400-600 300-350 1 4 50 K2006-00-N03
mushroom pin
45
Corner Section 3
transmissions with Corner transmissions
additional options Middle locks
150
60
150
Frame rabate
- separate transmissions for
left and right opening;
- provides 3 type-sizes of ventilation;
- ventilation slit 12,16, 20 mm.
100
150
Application range
Description Part No.
SRW (mm) SRH (mm)
Corner transmission BT, SE 150х150 400-1520 450-2390 1 4 50 K2005-00-N03
Application range
Description Part No.
SRW (mm) SRH (mm)
Corner transmission, integrated slit (left) 400-1520 450-2390 1 4 50 K2004-00-L03
Locking plate for integrated slit (frame part) look at the section “Profile-depending elements”
46
Section 3
Corner transmissions
Middle locks Middle lock
B
A
B
Sash rebate
4mm
Outer edge of
middle lock or C
its extension
A Middle lock extension
680мм
A
- wrong operation safety device is necessary;
- for additional locking point;
- addition of extension is available;
- for height >1710 mm.
- not destined for WK security level.
* Dimensions B and C are distances from the outer edge of middle lock or its extension to the locking pin axis 47
Section 3
Middle lock Corner transmissions
2 ML Middle locks
B
B
A
Sash rebate
C
4mm
middle lock or
its extension
A
A
- for additional locking point;
Additional locking - for height >1710 mm.
pin upwardly
B
B
A
Sash rebate
C
4mm
A
- for additional locking point;
Additional locking - for height >1710 mm.
pin upwardly
* Dimensions B,C and D are distances from the outer edge of middle lock or its extension to the locking pin axis 49
Section 3
Corner transmissions
Extension locks Middle locks
Extension lock
90
240
411
480
Middle connection
Minimum cut
dimension
C1
A
C
51
Section 3
Middle Corner transmissions
connection Middle locks
SRW Dimensions
Description Part No.
(mm)
A B C С-1
Middle connection
551-750 450 225 ― ― ― 2 20 K4013-05-N03
L = 450, 551-750
Middle connection
751-950 650 325 ― ― 1 4 20 K4013-07-N03
L = 650, 751-950
Middle connection
951-1430 1130 565 ― — 1 4 20 K4013-11-N03
L = 1130, 951-1430
Middle connection
1431-1910 1610 805 330 330 2 8 10 K4013-16-N03
L = 1610, 1431-1910
Middle connection
1011-2390 2090 1045 595 595 3 10 10 K4013-21-N03
L = 2090, 1911-2390
52
Section 3
Corner transmissions
Middle locks Bottom extension
Bottom extension
150
53
Section 3
Shoot Corner transmissions
bolt bottom Middle locks
150
45
150
55
Stay arm
Section 4
Stay arm
Stay arm
Stay arm
± 1* ± 2**
* clamp adjustment, mm
** horizontal adjustment,mm
SRW Dimensions
Description kg Part No.
(mm)
A B
Stay arm 2+ML, L=650, 601-800, 1 ML 601-800 650 415 1 130 4 20 K3001-57-N03
57
Section 4
Stay arm
Stay arm “First Tilt”
± 1* ± 2**
* clamp adjustment, mm
** horizontal adjustment,mm
Dimensions
Description SRW (mm) kg Part No.
A B
Stay arm 1, “First Tilt”, L=450, 400-600 400-600 450 ― 130 3 20 K3014-05-N03
Stay arm 2, “First Tilt”, L=650, 601-800 601-800 650 ― 130 4 20 K3014-07-N03
Stay arm 3, “First Tilt”, L=890, 801-1040 801-1040 890 537 130 6 10 K3014-09-N03
58
Section 4
Turn
Stay arm
stay arm
± 1*
124
± 2**
± 0,8* 79
* clamp adjustment, mm
** horizontal adjustment,mm
59
Section 4
Tilt stay arm
Stay arm
(fixing on a gear)
Adjustment plate
109
82
172
191
Frame rebate
12
98
Balcony catch M
70
98
17
98
17
± 3*
* horizontal adjustment,mm
SRH/SRW
Description А С B Part No.
(mm)
Concealed middle hinge 751-1710 1
12 20 13 2 / 4х35 100 A7016-13-N03
frame part 12/20-13 1711-2360 2
Concealed middle hinge 751-1710 1
12 20 9 2 / 4х35 100 A7016-09-N03
frame part 12/20-9 1711-2360 2
Concealed middle hinge sash 751-1710 1
— — — 2 / 4х25 100 A7015-00-N03
part 1711-2360 2
Middle hinge
SRH/SRW
Description Part No.
(mm)
751-1710 1
Middle hinge with cover (white) 4 / 4х25 100 A7045-00-N01
1711-2360 2
751-1710 1
Middle hinge with cover (brown) 4 / 4х25 100 A7045-00-N02
1711-2360 2
66
Section 5
Additional
elements Stroke limiter 90°
12
16
67
Section 5
Сover for gear with Additional
customer logo elements
15,5
12
16
73
68
Hardware set combinations
Section 6
Hardware set
combinations Tilt and turn set
10 10
26 10
3 17 15
27 10 5a
28 5 18
2
4 16
10
6
10a 15a
6a
Application range:
Width: 300 – 1520**mm
Height: 370* – 2390 mm
10 10
1
12
7
11 1a
38 29 29b 38a
10
14b 13a
14a
8 2a
36 19 20
9 6 14
21 13
10b 10 10
69
Section 6
Hardware set
Tilt and turn set combinations
70
Section 6
Hardware set
combinations Tilt - turn set
71
Section 6
Tilt and turn set Hardware set
“First Tilt” combinations
10 26 10
3
10 15a
27 10 17
28
5b
2 16 15 18
4
10
10a
Application range:
Width: 400 – 1520 mm
Height: 370 – 2390 mm 6
6a
10 10
12
11 7
10
19
13a 20
2a
14
36
14a 14b
10 13 21
10с
72
Section 6
Hardware set Tilt and turn set
combinations “First Tilt”
73
Section 6
Tilt and turn set Hardware set
“First Tilt” combinations
74
Section 6
Hardware set
combinations Turn set
Turn set
10
17 15
34a 6 22
10 10
18
2 36
16
4
15a
Application range*:
Width: 280 – 1280 mm
Height: 450 – 2390 mm
30 31 31a
10
1
12
11
30 31 31a
38 29 29b 38a
14b 13a
14a
4
10 19 20
2
36
14
34
6
10 10 21 13
76
Section 6
Hardware set
combinations Turn set
Turn set
17
15
22
18
16
10
15a
Application range:
Width: 280 – 700 mm
Height: 300 – 2400 mm
30 31 31a
10
37
38 29 29b 38a
30 31 31a
10 14b 13a
14a
19 20
14
21 13
77
Section 6
Hardware set
Turn set combinations
78
Section 6
Hardware set
combinations Tilt set
Tilt set
10
10 10
33
34 34a
1
2 2
4 4
Application range:
Width: 450 – 2000 mm
10 6 6
Height: 280 – 1600 mm
10
36 36
10
10
32 30 32
31
15 15
18 31a 18
17 17
79
Section 6
Hardware set
Tilt set combinations
80
Section 6
Hardware set
combinations Tilt set
Tilt set
10 10 10
33
37
Application range:
Width: 300 – 2000 mm
Height: 280 – 700 mm
30 32
31
15 15
18 31a 18
17 17
81
Section 6
Hardware set
Double sash combinations
10 10
17
15 22
18 36
2
16
15a
Application range:
Width: 400 – 1280 mm
Height: 550 – 2390 mm
31a 31 30
23a
31a 31 30
38b* 29a*
24
13a 14a
14b
20 19
36 25
14 6
13 21
10 10 10a 35
82
Section 6
Hardware set
combinations Double sash
Main sash
26 10
10
27 10
17
5a 15
5 18
2
16
6 10a
6a 15a
Application range:
Width: 400 – 1280 mm
Height: 550 – 2390 mm
10
1
12
7
29b* 38a*
10
14a 13a
14b
8 2a
19 20
36
6 14
21 13
10b 10 10
84
Section 6
Hardware set
combinations Double sash
85
Section 6
Double sash Hardware set
“First Tilt” combinations
17 15a
10 10
22 36
18 15 16 2
Application range:
Width: 400 – 1280 мм
Height: 550 – 2390 мм
31a 31 30
38b 29a
23a
31a 31 30
24
19
20 13a
2a
14
36
14a 14b
21 13 10 10a
86
Section 6
Hardware set Double sash
combinations “First Tilt”
26 10
10 10 15a 17
27
5b
2 16 15 18
10a
Application range:
Width: 400 – 1520 мм
6
Height: 550 – 2390 мм 6a
10
29b 38a
12
10
19
13a 20
2a
14
36
14b 14a
10с 10 13 21
87
Section 6
Double sash Hardware set
“First Tilt” combinations
88
Section 6
Hardware set Double sash
combinations “First Tilt”
89
Installation Tools
Section 7
Installation Information for an
Tools adjustment of jigs
Stay arm 4
Stay arm 3
Stay arm 2
6
7
81 394
For corner transmission 541
1 For corner with locking 628
transmission with pin vertically
locking pin vertically
155
2 For corner transmission For middle lock
305
with locking with additional
pin vertically locking pin
variable 6
555
Middle lock 400
725
Gear
1035
variable 5
1268
variable 2, 3, 4
604
1715
Gear
Gear
274
129
129
For microli
For microli
Middle
160
160
lock 1130 5
282
382
482
variable 6 variable 5
variable 4
Middle lock650 +
Gear
Gear
4
138
288
538
708
1018
All dimensions are approximate and are subject to verification during production start-up.
91
Information for an Section 7
adjustment of jigs Installation
constant gear Tools
Stay arm 4
Stay arm 3
Stay arm 2
6
7
81 394
For corner transmission 541
with locking 628
pin vertically
9 3
155
Locking plate
2121-2360 1744
For middle lock
305
with additional
locking pin
555
Middle lock 400
725
Locking plate 1408
1881-2120
8
1035
Locking plate
1641-1880 1284 1264 Locking plate Middle lock 650
1641-1880
1268
Locking plate
2121-2360 1141
Middle lock 820
1059
Locking plate 1515
1401-1640
Wrong operation
1715
safety device
liing plate
1641-1880
1881-2120
2121-2360 852
Locking plate
1161-1400 Middle
Locking plate 1401-1640 5
1641-1880 741 741 1641-1880 lock 1130
1881-2120
2121-2360
Locking plate
591 921-1160
Middle lock650 +
Extension lock 480
Locking plate
Wrong operation 452 681-920
safety device
liing plate
1161-1400
1401-1640 Wrong operation safety
1641-1880 302 device liing plate Middle lock 1130 +
921-1160 Extension lock 480
Wrong operation safety
152 device liing plate
681-920
Middle lock 1130 +
Extension lock 680
0 0
For constant tilt & turn gear For constant tilt & turn gear
8, 9,10 3, 4, 5, 6, 7
with additional pin
4
138
288
538
708
1018
92 All dimensions are approximate and are subject to verification during production start-up.
Section 7
Installation Locking
Tools plate jigs
5 Linear jig MLEV For all vertical middle lock extensions. A7027-00-N00
7 Linear jig CTCP1 For corner transmission with vertical locking pin. A7025-00-N00
93
94
583
For extension lock
319 of corner transmission
64
Corner transmission
394
155
Middle
Stay arm 601-800 lock
305
541 L=400
Stay arm 801-1040 Middle
628 lock
555
Stay arm 1041-1280 L=650 Middle
lock
725
L=820
Middle
lock Middle
lock
1035
L=1130
L=650
+
Middle
1235
Extension
lock lock
680 L=1130
Gear variable +
1515
604
1911-2390 Extension Middle lock
Gear lock L=1130
Installation of frame hardware components
274
751-1230
680
components
950-1430 1431-1910
129
1231-1710
Installation of
1911-2390
frame hardware
Li ing
160
plate
Gear Gear
variable variable
382
282
1231-1710 1431-1910 Gear variable
482
1911-2390
1018
Middle lock L=1130
708
Middle lock L=820
Tools
Installation
Section 7
538
Middle lock L=650
288
Middle lock
L=400
64
Middle
Corner transmission 394 lock
155
305
Stay arm 601-800 L=400
Middle
541
Section 7
lock
Stay arm 801-1040 L=650
Installation
555
628 Middle
Stay arm 1041-1280 lock
using a constant gears
725
L=820
Middle Middle
lock lock
1035
L=1130 L=650
1235 +Extension
lock 680
Middle
lock
L=1130
1515
+Extension
Size Х for constant gear: lock 480
Installation of frame hardware components
681-920 - 152 mm
921-1160 - 302 mm Middle
lock
1161-1400 L=1130
1401-1640 - 452 mm +Extension
1715
1745
1641-1880 lock 680
1641-1880
1881-2120 - 852 mm
2120-2360
1265
Middle lock L=1130
1142
708
1060
742
1401-1640, 1881-2120
288
Middle lock
442
L=400
95
Section 7
Installation
Jigs for frame hinges Tools
Drilling jig for frame hinges Drilling jig for sash hinges
4.
3.
1. 2.
Adjustment plate
Drilling jig for frame For drilling holes for top and bottom
12/20-13 drill Ø3 50 A7002-00-N09
hinges frame hinges
Drilling jig for frame For drilling holes for top and bottom
12/21-13 drill Ø3 50 A7002-20-N09
hinges frame hinges
Drilling jig for sash For drilling holes for bottom sash
12/20-13; 12/20-9 drill Ø3 80 A7003-00-N09
hinges hinge
Drilling jig for sash For drilling holes for bottom sash
12/21-13; 12/21-9 drill Ø3 80 A7003-20-N09
hinges hinge
Adjustment plate
- For sash jig adjustment - 1 10073-05-N08
0,5 mm
Adjustment plate
- For sash jig adjustment - 1 10073-10-N08
1 mm
96
Section 7
Installation Jigs for frame
Tools hinges 130 kg
Drilling jig for frame hinges 130 kg Drilling jig for sash hinges 130 kg
4.
3.
1. 2.
Adjustment plate
Drilling jig for frame For drilling holes for top and bottom
12/20-13 drill Ø3/6 50 A7002-10-N09
hinges 130 kg frame hinges
Drilling jig for frame For drilling holes for top and bottom
12/21-13 drill Ø3/6 50 A7002-30-N09
hinges 130 kg frame hinges
Drilling jig for sash For drilling holes for bottom sash
12/20-13; 12/20-9 drill Ø3/6 80 A7003-10-N09
hinges 130 kg hinge
Drilling jig for sash For drilling holes for bottom sash
12/21-13; 12/21-9 drill Ø3/6 80 A7003-30-N09
hinges 130 kg hinge
Adjustment plate
- For sash jig adjustment - 1 10073-05-N08
0,5 mm
Adjustment plate
- For sash jig adjustment - 1 10073-10-N08
1 mm
97
Section 7
Adjusting Installation
tools Tools
98
Section 7 Installation
Installation recommendations
Tools Adjustment
The pin should be installed only when the sash has The pin should be removed only when the window has
been closed and the handle is in “Tilt” position. been closed and the handle is in “Tilted” position. Then,
Caution! after the pin has been removed to turn the handle to
After the pin has been installed to rotate the handle “Open” position and to remove the sash.
to “Closed” position.
Pin installation
Hook
± 2 mm
± 2 mm
± 1 mm
± 0,8 mm ± 2 mm
± 2 mm ± 1 mm
± 0.8 mm
99
Installation Section 7
recommendations Installation
Adjustment Tools
Locking
pin СP Rotation
direction
Adjustment
limits
Locking
pin MP Rotation
direction
Adjustment
limits
Installation recommendations
For hinge installation it is recommended to drill 3-mm hole in
plastic and reinforcement profile, then to screw the hinge with
screws without drill-bit.
100
Section 7
Installation Punching
Tools machines
Punching machines
The rulers
101
Section 7
An order of the Installation
hardware installation Tools
5
2
16
Order of
Description
operations
8
14
102
Section 7
Installation An order of
Tools the hardware installation
10 10
15
10
28
27
10a
An order
of opera- Description
tions
11
10
9 13
10b
103
Profile-depending elements
Locking plate Adjustable locking
Tilt locking Standard Locking plate Safety locking Tilt safety locking Tilt locking plate
Profile В Lifting plate for adjustable plate for shoot
plate locking plate integrated slit plate plate «First Tilt»
integrated slit bolt
ALUPLAST IDEAL 2000 13 K6004-13-L/R03 A7012-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 K6002-13-N03
elements
Section 8
BROKELMANN 58 13 K6005-13-L/R03 A7034-00-N00 A6003- 13-N03 A6002-13-N03 A6004-00-N03 S6005-13-N03 S6006-13-N03 K6002-13-N03
GEALAN 13 K6009-13-L/R03 A7042-13-N03 A6003- 13-N03 A6002-13-N03 A6004-00-N03 S6014-13-N03 S6022-13-L/R03 K6002-13-N03
KBE 58/9 9 K6003-09-L/R03 A7013-09-N03 A6007-09-N03 A6005-09-N03 A6004-00-N03 S6003-09-N03 S6004-09-N03 K6002-09-N03
KBE 58/9 Plus 9 K6003-09-L/R03 A7043-09-N03 A6007-09-N03 A6005-09-N03 A6004-00-N03 S6003-09-N03 S6004-09-N03 K6002-09-N03
Profile list
KBE 58/13 13 K6001-13-L/R03 A7011-13-N03 A6003- 13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 K6002-13-N03
MIROPLAST WDS 400 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
MIROPLAST WDS 404 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
MIROPLAST WDS 505 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
MIROPLAST WDS 800 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
105
106
Locking plate
Tilt locking Standard Locking plate Safety locking Tilt safety Tilt locking plate Adjustable locking
Profile В Lifting plate for adjustable
plate locking plate integrated slit plate locking plate «First Tilt» plate for shoot bolt
integrated slit
REHAU BASIC DESIGN 13 K6004-13-L/R03 A7012-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 K6002-13-N03
REHAU BRILLANT DESIGN 13 K6004-13-L/R03 A7012-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
REHAU CLIMA DESIGN 13 K6004-13-L/R03 A7012-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
REHAU THERMO DESIGN 13 K6004-13-L/R03 A7012-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
SALAMANDER DESIGN 2D 13 K6004-13-L/R03 A7012-13-N03 A6013-13-N03 A6014-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
Profile list
SALAMANDER DESIGN 3D 13 K6004-13-L/R03 A7012-13-N03 A6013-13-N03 A6014-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
VEKA SOFTLINE 58 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
VEKA SOFTLINE 70 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
VEKA TOPLINE AD 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
WINTECH 532 (ISOTECH) 13 K6001-13-L/R03 A7011-13-N03 A6017-13-N03 A6015-13-N03 A6016-00-N03 S6007-13-N03 S6008-13-N03 K6002-13-N03
WINTECH 632 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
WINTECH 742 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
WINTECH 752 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03
elements
Profile-depending
Section 8
WINTECH 80 13 K6001-13-L/R03 A7011-13-N03 A6003-13-N03 A6002-13-N03 A6004-00-N03 S6001-13-N03 S6002-13-N03 S6015-13-L/R03 K6002-13-N03