PERMAWELD EXOTHERMIC. W.ElsDWN SG SYSTEM a eeex wi [=] F cS) n ra z ny E z io] Oo i ° Ww all i] 4 - Specifications, Key to Symbols. : How to make a Permaweld Connection Requirements before the Process...... Permaweld Tools and Accessories Permaweld Connection Selector Chart. Connections Wire to Wire .... Wire to Ground Rod. Busbar/ Strap to Busbar. Ground Rod to Ground Rod. Ground Rod to Busbar/ Strap. Wire to Plate Wire to Pipe. Wire to Reb: Wire to Busbar. Wire to Rail......... Cathode Protection. Ground Plates.. Terminal Lugs. Various Configuration: Cross Reference Table... INDEX BY MOLD TYPES [Mold Type [Mold Type Mold Type ERW RVRH SVEU GBN SHE: SVEUD GBT SVIHA GEE SVIHAD GEP, SVIRB GET ‘SVIHB-D GEY SVIVA GST SVIVA-D GVE KS KZ PK PT PY RHXHPERMAWELD EXOTHERMIC PROCESS The process of exothermic welding is a method of making electrical connections of copper to copper or copper to steel in which no outside source of heat or power is required. In this process, granular metallic particles of powdered copper oxide and aluminum ate placed into a graphite mold ( 1) with a crucible (2), tap hole (3) and a weld cavity (4). The conductors (5) and (6) to be joined, are located in the weld cavity as shown, and the mold is closed. At the bottom of the crucible, a steel disc (7 ) is used to retain the weld powder (8) and starting powder (9) which are poured ‘on top. The reduction of these particles (exothermic reaction) creates high heat in excess of 1400 degrees Celcius, and produces molten copper. The molten copper flows ino the weld cavity filling any available space and complete the weld. The weld then cools and solidifies. The mold is removed and made ready of the next weld ‘The entire process ukes only 20 seconds to complete, the total amount of heat applied to conductors is considerable less than those employed in brazing or soldering, This is an important consideration when welding to insulated cable or thin wall pipe. Exothermically welded connections produce a joint ( or connection ) superior in performance to any known mechanical or pressure type surface t0 surface contact conenctor. By virtue of this molecular bond, exothermically welded connection will never loosen sior increase in resistance over the lifetime of the installation. Exothermic Welding is also applied to materials other than copper, some of these are listed below : Bronze Monel Brass Niobium Cast Iron Pure Tron Steel Rail Columbium Common Steel Copper Cald Steel Silicon Bronze Satinless Steel Wrought Iron Galvanized & Bethanized Steel r-4 2 = oO > [=] ° 4 = F” z Q Ee < 2 x oO my 5 “” 0B ” Ww iY) < FE z < P4 a 4 ir) al ° a = I Ce) ° Ee P Wu 4 ADVANTAGES OF PERMAWELD EXOTHERMIC WELDING 1. Current Carrying Capacity is equal or greater than that of the conductor. 2, Pemanent molecular bond that will not age, loosened or corrode 3. Will withstand repeated faults and is not affected by high current surge 4. Low labor cost and no skills required. 5. Portable and no external heat or power required. SPECIFICATIONS OF PERMAWELD As recommended by IEC and IEEE regulations, all grounding system connections shall be made by exothermic (Permaweld) weld, Connections should include, but not limited to, all cable to cable splices: all cable to ground rods; ground rod splices; cable to steel and cast iron and cable lugs. KEY TO SYMBOLS The following symbols are used througout this catslog : A B MOLD 50 mm’ 38 mm’ WI-50/38 4 4 , Conductor A Conductor B Mold Part No. Mold Size Key Weld Metal No. CP#: for Cathode Protection Others: S ~Sealing Material BH: for Rail D Outside diameter of Pipe in mm. Connections L/R_ - Specify Cable turn Left or RightHOW TO MAKE A PERMAWELD CONNECTION . Dry and clean the mold and the conductor. Prepare the mold (if new) by pre-heating it witha blow torch or making a test joint. ‘+ Place eable ends in the mold. ° ‘Close the handles to lock the mold. Place 1 retaining disc in the bottom of mold crucible. . . Pour weld metal into the crucible. De not empty the eareridge completely, save the starting poveder located at the bottom of the cartridge for the next step. © Tap gently the cartridge and sprinkle sarting powder over the weld mesal, and onto the lip of the mold. . Close the cover and ignite with the fine ‘gun from the side, Fring sparks unto the starting powder. © Open the mold after the process. Remove stag from the mold and clean it with a brush for next connection. SAFETY FIRST - IN ALL PERMAWELD PROCESSES, IT IS RECOMMENDED ‘THAT SAFETY GLASSES AND GLOVES BE USED. r4 z = [s) my = 4 Le} [s) [=] al tT) = 4 = 4 Wi a 9 my "4 a = °o E = f°) =z © FE 4 = 4 fe) rs F U) rs [4 mT) Qa 4 fe) REQUIREMENTS BEFORE THE PROCESS To be able to complete the process, be sure to have the following: A. Materials 1. Molds - molds listed in this catalog are the most commonly used in the industry. Should you need other sizes not listed in this catalog, we can produce the mold for your requirement. The average life of a mold is 50 connections. 2, Properly sized Permaweld Weld Metal - listed beside the mold catalog number and on the mold itself. 3. Other materials that may be needed such as lugs, plates, etc. B. Tools 1. Proper Mold Clamp as based on the Mold size Key. 2. Cable cleaning Brush. 3. Rasp for cleaning steel or cast iron surfaces, 4. Flint Ignitor is needed with each handle clamp. 5, Strike -rod is used for burying the ground rod easily. This also prevents the top of the rod from mushrooming or flaring out. Model SK-210 for 1" Ground Rod -234A for 3/4" (18 mm) Ground Rod 34B for 3/4" (20 mm) Ground Rod Model SK-258 for 5/8" Ground Rod Model SK-205 for 1/2" Ground Rod PERMAWELD TOOLS AND ACCESSORIES 1. WELD POWDERS ~- Permaweld weld powders are contained in plastic cartridges. These cartridges are packed in boxes of 10 or 20 depending on their size In the boxes are contained the retaining discs which are seperately packed in a bag. Starting powder can be found at the bottom of each weld powder cartridge, they are released after the weld metal is poured and tapping the cartridge gently while inverted. Permaweld weld powder sizes ate based on the nominal weight in grams. Different joints require corresponding power sizes. They are suitable for making connections from copper to copper and from copper to steel. When a particular size cartridge is not available, a combination of smaller cartridges or a portion of 2 larger cartridge can be used to arrive at the desired gram weight. Cate should be taken into consideration when mixing smaller cartridges. The starting powder must not be allowed to mix with the weld metal. 2, Molds - Permaweld graphite molds are classified in different sizes from size 1 and upwards. They can have a useful life of more than 50 connections if used with care. In the catalog, you will find the weld powder size that must be used as well as the conductor sizes they are intended for use.3. Handle Clamps - Handle Clamps are used to handle as well as clamping the mold halves together. They may also be sued to clamp the mold to the susface to which a connection is to be made. (For Model Numbers, please see below ) 4, Flint Ignitor - required to start the reaction, Model Number 1-150 5. Standard Tools Slag Removal Spade - use for removing slag from the mold crucible after the process. Model Number T-100 Brush - used for final mold cleaning. Model Number B-10 Cable Brush - used for cleaning cables and rods. Flat Metal Brush - for cleaning flat surfaces and conductors. Mold Size vs. Handle Clamp [Mold [Handle [Mold \Size Key |Clamp Size Key 1 [included 5 2 CL-2 6 3 CL-3 7 4 CL-4 8 c S a | MOLD j ass SPADE BRUSH STRIKE ROD j 2 = < = “4 °o i“ = 4) rs "4 my r=) 4 °- 3 4 By iS) 4 ° e S] Wd a] mm 7) 2) z © = *) wi 4 z ° oO a wll 3 4 = "4 Wi 3 WIRE TO WIRE WE PagelO © WT Page10 | WX Page 11 WXL Page 11 WP Page 11 Se SS WE Page 12 WL Page 12 WIRE TO GROUND ROD is GEEPage 13 ae = GEP Page 15 BUSBAR/ STRAP TO BUSBAR GBT Poge 14 GST Page 14 GEY Page 15 BE Pagel? —-BEH Page 17 BT Page 17 BUSBAR/ STRAP TO BUSBAR ( Continued) Sqn g BX Page 17 BS Page17 BTV Page17 GROUND ROD TO GROUND ROD OR TO BUSBAR/ STRAP 5 GVE Page 18 GBN Page 18/ 19 GBT Page 18/19 WIRE TO STEEL PLATE LA LF SHEA Page20 SHEB Page20 SHTA Page 20 SHTB Page20 SVES Page 20 SVED Pag: 20 | (0) I 8) SVEU Page21 SVTVA Page 21 SVTVB Page 21WIRE TO BUSBAR tee mee re me ERB Poge27 ERW Poge27? ERT Page27 “CATHODE PROTECTION ey Cen fk CSHEA Page29 CSHTA Page 29. CSVES Page29 (es cP <= CWL Page2s CIP Page29 CWE. Page 29) WIRE TO STEEL PLATE ( Continued ) SVTHA Poge21 SVTHBPage21 SVEH Page 21 WIRE TO STEEL PIPE C29 o> Cp SHEAD Page 22 SHEB-DPage22. SHTAD Page 22 a=, a fi SHTB-D Page22. SVES-DPage22. SVED.D Page 22 b SVEU-D Page 23 SVIVAD Page 23 SVIVB-D Page23 GROUND PLATES [2] | es 75 | 725 [we 725/735 tor] 100_[we-tori00 3 | 9 :0_| s50_|we-ssoreso TYPE WT HORIZONTAL od TAP TO HORIZONTAL B RUN A ‘Baim Pota Cat No] S ‘_ Bmon}uoldCat No] § WA] ‘A. [Bram food Cat No] 2 | 2 Wear [3 co | 2 Wo Fao Too_W7T2SO7I00 50 [30-3000 | as as/nes| 5 Las 80_ Wr 250780 BWW 300213 | Too_W7T- 125/100 3 [i50, 20 [60 wi 25060 Bsr ss _TS. || 125 [rao ras TT 30"]wi- 25050 38 [ore su30_15 | 60 135169 [ [90 38 WT. 25058 Bowe sm [5 $0_ Wr. 125/503 [90 325 WT. 325275 30 Wwr- 53013 38_ WT. 3558 [ 3 [90 350. WF 325730 so Tis Wwresess [9 30~WF25/5)[3| 90 200 WT. 325200, Sow. 5x30 150” jwT- 50/130] 5 [300 a5 PSOE 25050) 2 son? 135 Wr. 150/175 [3 1150. 525 [as Iw 325025 Wr eves 1oo_WT-Ts0/100| 31156 100" NW 525/100 $0_ WT 601503 150 [70 “wr sove0_[ 31150 $0_[WT- 32580 @ Tis wr ons 60 WE 90169 [ 5] 90 co WT 32560 30_ WT 6w30_[ 3 30_WT- 150089 [-3|-90 50 WT 32560 awe 38_ WF 1s038_[ 3 1-90. 300 WT 300800, 30 Wr 3080 [3 | 200 Wr 2003001 3 325 NWT 0025 oy 360 [3 | 130” WT: 700/150 3 3507 WT 400250 80 [7 rr sso | 125_WT. 200/195 38 wT. 383 240 [io0" Wr 20071901 3 ofr ||" [rare soon she 15 Wr a00n7s Wr 9109 [3 | 60_ WT 20016971571 90 100” NW 400/100 1001967105] 5 50_wr 700089 13 [-¥0 80 _NwTeaooR 30 NWT 100780 [3 38 WT-20088_[ 31-90 é0_ WT. <00060. 100 [eo er reo | 350 WT 2s0a50 > 150 30 _WT- 30050, 30 Wr. 1W030-[- || 2:0 [00350001 ST 250 500 WT. 300800, 3s Wrw5s [3 | 230730]-3-[ 200, +00 [a00" wr 500800) 30 NE 930 | = 250/25 | 3 [300 325 WT: S005PERMAWELD SYSTEM. i meee eel Lena lel Lo nea TYPE WX TAPE WAL TYPE WP Horizontal to Horizontal to Horizontal Wire Two Wires Horizontal Wire ‘Cross, Lapped Parallel and on Cross and not Cut Veriteal Plane. (Anum{B mmr] [MoldCat No] s [Waa] MoldCatns. = [wm a2] pene: ots] fixtan pave [9 | as Go [07] Peioso Ts | XL so30 ES ze om [ss] WNLIORE fur sans [3 [as] Ws, suse [3s | WXLwss jweswss—[3 | So] prxawso Te L330 ferseno [oo 50 csos0 138] WXLs050 jwesoso— [3 so [GE] fess So] axcsoss vp.si38 |S 30 O30 [3 |] fWXLO50 .5030_| 3 60 6060 FLAS] WX L660 P6160 3 oo [30] fexeoso—Ts| xLeose fwe-snso— [3 38 cass [3s] WXLAOBS fwe-carss [3 2] fxm] Wxtaneo fersoeo [3 10 [Too cao [3 [150] ANL-ab/6o feeso60 [5 50 soso pms}] — XLA00. feesoso [3 Se] exams [STs] xCaoss jeesoss_[3 Too] FwXcIOONID ES P20] Next Tooro [eeonaD | so] [Wx Hl WXL=100/80 bwe-ro0r80 [3 100 Feo x X10 P-100060_[ 3 50 x Xs 100050 10050" F 3 38 3 XL=100/35 wesooas_(-3 Tas] fees Teta] Rxcasis ans] 3 100] fx-r2snco [3 [300] — FAXL-125/160 PanasMiODT 3 vs Cao] faxcizsae [a paw] fwxcnasee Pi357@0 [3 [Teor] casec[3 [0] fwxtnser 135/605 30] cuss Ts] WAG asis0 291303 Ss] fix-2s38 3 [0s] WLS vP.125138-| 3 150] ROI TST] WXEL worse rpctson sd] 4 5 oP 130/125] 3 3 vP-i307100| 3 180 H perso [3 a 3 ts 150060 P150160_ 3 50 ex 15050 p-1s0350_[-3 T 38 x SURETY F-18038 | 3] 300 « Faxt-z00700, fwr-200203|-4 150) ‘ Faxte200n0 < 12s 7 [XCar pet 10 x XL 200/10 13 200 [a0 x L200 00780 73 o 3 Xt 200060 7200160" | 3]. 30 x St 200050, P-200/50_} 3] 3 ‘i Wx MORE ane | 1 350 < WLs250250 at 300 f fact as0a00 = 150") fux-as0nso NL350"120| 4 Tas] fwxeasorias Ts 5 hwx-2507100_f-3 5 3 z ZRWIRE TO WIRE CONNECTIONS TYPE WE Two wires Parrallel Both on Horizontal Plane PERMAWELD SYSTEM TYPE WL Wires Parallel on Vertical Plane, One wire is Tap placed on top. Bina Magee [5 zt x sot 5 A { 3 3H mz % ms jwrsose [3 [90 3 = fires -f-so fresno = w Zs “iss0i60—| 3 | 115 ke 1 us fwt-saiso™— [> i 30, Bwi-so3s_| 3, H Ts [isoso_T3 B HS, WL s0%60_ |S i \wis01s0 ne vL-s0s0 | 3 iwesone 20] fwtssors—|—s ia fwF-100109_| 330 3 hwF-10080 [350 3 T fwF-to060 [5130 3 t F083 159 5 Co Kwr10038, 113 el 1 Wwe 535 200-| 3 —I fwF-ias100"1 |" 300 vis135!100-[ 3 ae Wwisiasieo [3 ais. Wes 3130 wos 3 A t 7 ; fo W155] a PL A507 | 4 | erases [4] 350 feeasores [> = t hwr-1807100—|_3 "300. WwL1s0700 [3 / = — {wrsisuso [3 [200 {wiests0%0_|3 — I Wesco [350 Ir wwe-13t’s0—[3_[180-| Wesis0s0 weiswss—] 3150") (weisois— 3 jwe-200r200_[ 413-150) vi 200200 | T jw ons | [> as0 eset t +350. hwe 200735 TYPE WL I [wr-200100 [3 _|_ 200 fwi-2007100_1 {F-20050 [3300 iwi aoot0 Sooo —[3— 50 fw 200060 Soars [3150 wo aons0—| 200738131130, fwez0035—T 3 35086] 3 [5.200 fircasans6 | five 230200 [ = 130, [iwL-3s0700- 159 jweasonso_l «13-150 350/50 135 350/125 | 4 350, vL3S0/I35 | fwr-2s0r100 [3200 fwi-2s0r 00) C jweasos0_—| 3200 hw 2s0n0_[— KWE25060_—[ 5150 hwt-2sa0 c fuF-28050—| 3 | 150. hw 28070 | jwr.230538 31150) Av.25038PERMAWELD SYSTEM WIRE TO GROUND ROD CONNECTIONS ——<—<—<—$— — — $$. [Melé Cat No, GEE. 1322 (GEE. 13730 (GEE13ae (GEE. 13/50 (GEE. 13260 (Gee 13789 GEE BEE. ‘GeE-t3/s0 (Ground Rod in | wane @3 ma) 13 MM GEE 16150 16/60 sie INCH (16 mn) BE. 18/100, Brewing EE. 167150 EE 162200) EE. 16250 1516 MM Horizontal Cable Tap to Ground Rod EE 1950 EE. 16 EE 16780 1/00 1s 18/150_| 18200 1e050. EE. 18/325 [pee-18/400 (BEE. 18/500. s/t INCH (18a) 1718 MM sarc om is20m tS Ts Ts rine 3 inet : eas 3 3WIRE TO GROUND ROD CONNECTIONS Ground Rod mn] Wirela mnt | [old Ca Nols [wnt zr | GET. i3o2 3 90 ao | feer-sa0— [> [90 35__| er-368 [3 | 90] ost-1358 30] er-ass0 Ps [90] sr-i380 vase @__| er 1360_[5 [90] fst 1360 3 mm $0. sET- 13/80] 3 [Us| \GST- 13180. seasnne io] ber anos sire] fosr-is08 2 12s] ber anias Ts | is0-| Gst-i9428 1s] erase [3 | 200-| ests | ker-16o2 [3 [90 | sien B So] Gersiea0 Ts [90] sr-1650 = 38 ET-1638 | 3] 90_| GsT-1638 Sc 3) oer. 1650 5-|-90~| fast-1650 S78" INCH 6. CRT. 16160_| 3 16160. (16 mm) ‘80 ET. 16/80_| 3. 1680 ! ico] fer: STs Bsr 1at09 ISM 133] GET 3 [11507] St 16125 A 130 ET I 3200) GST 16150 0 xt] Ker. 3 [iso] Gsr- 16200 2:0 | ceT-16250 | 3 [350] GsT-16250 (7 keris Ts 30) esr-tee2 1 | TYPE GET E e303 | 90 (sr. 1830 Horizontal Thru | [ 1a33_ [3 | 90, sT1938 | Cable to Top of 1a/s0_[ 3 [1S | T= 1950_] Cable to op wen Tee —ttr ESe aT et vars0_[3 [is | (st t980_| (Tee) (ema) ig@o_| 3-115 | 6st. 19109 ha CE CON SSE {eS MM 13/130 [3 ]200_| Kesr- 18/1307 eae [3 [30 fist is00 iaasd[3 [350] 6st 18250 wais_[s 12150] (ost 1ws5 e403 12150) (6St- 18400 | 12500 ST-19/500 | eT2027 [3 S720? | 2030 [3 ST. 2030 ase 3 ST 3038 20/50 [3 1ST- 20/50 | e160 [3 bsraweo samen 3001 sT-3080_| sae ano ST. 30100 30n3s-L3 sao 1820 MM = 20/150 [3 fost. 20750 9300-13 Gsr-20a00 | 20250 [3 est 20050] = 20/323 _| 4 iS T= 20/325 | = fest 20800 3 bast 20500, z 5ST 3507 fet-2560_f3 [150] (st-35i90-[7 erasae Ta [iso] Gsrasna [9 [0 TYPE GST ae so] fber.25/50 [31-150] Gst-2950[ 7 is Horizontal Thre wr act o 71.25/60 1 3] 150] GST 25/60_[ 7 [15 | cabtctw sige ot @5 men) 10] er-2s/00 [3 fost. 2580] 7 : 00] ber-25/100_L3 ST. 25/100 Ground Rod 34-25 MM 125 eT 25/28 | 3 (ST. 2525 180] fT-25n150-[3 ST. 35150 00} EF 25000 [3 ST. 257200 250] BET 25725013 iest.25As0 325] ber 2525 (est- 257305 [00 a st- 3500 20 4 {Gst- 351500PERMAWELD SYSTEM WIRE TO GROUND ROD CONNECTIONS ———— Ez [zvrecer | TYPE GEY (GroardRo mmm] Wirein ma | [Mol Cat.No| S [wn] [Mod Cu. No] S | Gere TST is] BETS To 307} GeP.130_Ts [ns] Gev-1930} 5-90 ae] berwaae [Ts [nis] ev-uae Ts [as 30 | GeP-13/59 [5 | 150-] (oEv= 1550 | s [11s ‘amen So] er-13/6 [5 bev i360-[s Tis (13 mm) 0 5 bey-ie0[s [150 5 Too 5 (GEY-137100| 5 | 200 13MM Bs] ferns ts FY iyias| 5 [2150 E- 13/150 [3 KEY. 1570] 5 | 2-150 . ep ga2 [s igev-192> [5] 90 = == eres s eae spac] jroo [3 (aex] be one PT feH-o0 [3 Bromo [3 Page] fpeom—P3 3 0820 [3 (Css5e-] Bop fren. on0 [3 f7-os0 1-3 Tas] eons Ts sex ons—|s fr-ors—T3 Teo] Be wis joe ons 3 Bros 13 was] Bons ev 005 Ts pros [> Cs] eos eH 0275 | Bios [3 2430 [BE- 0230, BEH- 0230 | 3 | 65, 3 3x30 | (BE 0330 IBEH- 0330, 3 | 6s 3 | fo] peo, BeH-o090 [3 [en iS Tso] eon Bex-oso [SPs] aros3o— 3 sea] Eon Bence [3a] arose [3 fav) Bow fproao [3s] prose [> Sea] Beus fen owo [3 -[9o| arose [5 Sea] EON oad SP TIS] aT o6ee Tso] Be0sso7 [peu 0550} 200-] Bross sso] freon fins [a 90] tonse $50] peo Ben. o1s0 [apis] aT-oss0 exo] ews fen eco [a fais} ar osce $60] eos, Ben. of [a 19-20] at oso0 x60] BE-00 Bene eo [a s00] fat T080 ~éxa0| fev faci. oto [6 TR200] far ooso fxa0| pease [penciso [6 [2.20] [pr oss0 ox#7] [Re 10m jae ioso |e [-soo-| fate toao TYPE B’ (Rinmm | [oeisCa No] S [wa] [MotsCorne | S| wi | [ould Cu No [x30 jx.o209 [3 [43] fos. 0220, 36s] [erv-o70 isx-0829 [3165 00} 3 t0] pono ix-om0 [3 [6s 000 13 [90] BIV-0120, iex-o50 [3 [6] as-os0 3 [iis | atv-0520 lax-ooos [af] asonns a pTVo795 lax-os [3 1%) [as.ons sis] larwv-os fpx-ows [3 [150] fas-ouns STs] ercons x08 [3 [iO] Bs. 050s Sis] aiv-095 jpx-020 [3] 9] Bs-oa0 Ps [180] fatv-030 fex-o330 [3 [is | fs-os0 3 [is | prv-0330_ iax-o130 [3 | 200 | [as- 0830 3 [iso STV 0830. fax-osso [3 | 200) [as osto = [200 uTV.0530. fpx- 0300 [a | 210 | fas. 0340 3) 130 iTV 0340 poses f3-150] fos-ono. S200] atv-ow0 jax-os20 | « [2200] fas-osio | 3 | 200] [ptv-osa0_| [Bx-06:0 | 4 [3-130] [esos [3250] [atv-os40 jsx-0550 [4 [3200] _[ps-os50 3 [280] [atv osso. iax-06s0 | ias-o650 [3 [ase] ary 0550 [px-o8so | fas-o850. 3 [2se] ferv-crso x= 0640 | 6. is 0650. 3 [21s] fev 0660 [ax- oso _[-6 fss-oss0 Ts Paiso-} [aTv-oseo fbx: 100 | fps: 1050 [a [3.200] [BTVv- 1060 8 060 fa | 2-130-| [BTV asso [px 0810 |e oso [a [2.150] [arv-caeo ax-10%0 Ts = 1080 TV 1080GROUND ROD TO GROUND ROD CONNECTIONS PERMAWELD SYSTEM TYPE GVE Ground Rod to Ground Rod Vertical V2 inch (13 ma $18 neh C16 mm) 3/4 neh C18 may [GVE 18 Buch (20mm) IGVE.20 Linch (2S mun) [GVE 25. BUSBAR/STRAP TO GROUND ROD CONNECTIONS Zo ——. 8 TYP! BN TYPE GBT | A —_) (Grousd Red Sas (AJB im mm] | Mold Cat No Malia No |S [wit TYPE GBN 2x20} Gon. 19/0220, ier 1370720 [3 Tos, has BT 1s0s [3 | 6s Horizontal Flat Sor S180 Busbar to Thao Ground Rod 1a inent13 my a] 8r.130530 131 90 | ON. 150380 BT. 13050131 90 aN 10330 er Byes (eat. 13020 13 | 90 GBT. 130; S| | gar. 16011013 | 66 gst. 16908203] 9 FI one parvo [3150 - 150330 aT 16030_| 3 us 10340 Stisoso [spy A = 1610380 sBT. 160150 | 31200] 150830 aT. [90 0895 gar-1eoas [3 [15 518 inch (16 mm) 5/0525 BT- 160525 13 Ts TYPE GBT 190830 ber-isos0 Py is0 15050 BT 1/0540 }-3 | 15) Vertical Busbar 15/0530 fT 160550 | 3 | 200 ta Ground Rod aro | L190 BT. 1610550 | 3 | 150 oT 1e0040 13 T 300 Ber-voi0ss0— [5 [350PERMAWELD SYSTEM BUSBAR/STRAP TO GROUND ROD CONNECTIONS L TYPE GBN | TYPE GBT [Ground Rod Size (47/8 in mm) [Mad Ca Ne TS Twit Mold Cat No | S| WIM, / 30} GaN. 180m [3 T 180 ar isina30 3 { 3 (Gan- 180320 | 3 Cus (GBT 19/03: 3 Gaxeisons [> ar. isos [3 Goxcts0050 aT W030 13 780340 aT. 1803 0 | GBN=180350_[- Te 10350 | 13-150] | ase 7BN- 180820 [3 a7 18/0420 | 3] 180 3 ie 8 ne BN. 1808953 ar. 18/0495 _| 3 | 200. cisoes [3 Gar wose- [> is0s30[ aT. laos [3 | 0540.17] er w0s00-[ 3 0580 |< Gar-ts0s0 Ts GEN 180825 [3 (GaTisi06s Ts {Gev- 1806309 fopr-taosi0-[ 3 Bxctsoeie |e (bore woe Be ees [4 CONT SBN. 200250 ar. 2000 1 suo330-[ or. 200n0 [3 200325 | 3BT- 20/0325 |S a00330- [5 SBT 200s0 [3 aN: 2003880 | 3 car-20000_[3 GBN. 200350 | 4 (gBT- 20/0350 [4 “a inn (-20.me (GaN. 200820 [> (GBT. 20/0800 [3 5 ° Gox-2000 [3 aT 2000s [3 ox: 30083 [3 oT 20085 [3 aN. 200530 [3 Gersoosio Ts ax: aust [3 iBT 200300 [3 aN. 300550_| 4 GT 100550 Ts TE-150)| axe 2000 5 ar. 20625 |S aN 200630 [ 3 SBT. 2000_[ BN. 20054014 BT. 2000600 _[¢ aN: 300684 [1 BF 30060 -[$ | Kean. 29023013 aT 35/0010 13 | ex: 27033" 3 Br ssion0 | 3-1 130 | aN. 290325 [3 ar. 2510s | 3 [200 ane gue TS BT 25001 3[ 300 GaN 30380 ar. 3siou0 | 3-1 350 ax: 230380 | # Br. 25100 | «1350 aN 2520-| 3 gar seaa0-[5 [200 IBN 25/0425 | 3 (opr 2/0825 13 [200 (GoN- 25/0525 [3 (eer. 25/0525 [3 [200 1 inch (25mm) eax. 25708503 BT-25/0530_[ 3 | 250 aN. 290500[-3 aT s/0sw-| 3 [350 (GEN. 25/0550 [4 BT. 25/0550 | 4 | 350 (EN. 25062513 ar. 2s0as | 3 [330 ex ase [> [so] eet aso [3500 EN. aug [4 [0 ar. 25100 [4 [a0 eae ae) fppreasaso Ls TaD {oan 25/0560 [6 12250) foeT-25/0660_ [6 [2-250 Gen: aoe [6 2350 BT. IsHed| 6.950 (Gen- ayi0e + ]3200 BT ceo | $200 an 56s) [6 [2.950 BT: 25/6a0_[ 6 [3.280 Gan av088) | ¥[300 BF 3e/080-[-¢ an aso) | # [3250 ar asnceo [8 [3.250WIRE TO STEEL PLATE CONNECTIONS PERMAWELD SYSTEM. TYPE SHEA Horizontal Wire Tap to Horizontal A Plate ( on Plate) TYPE SHEA TYPE SHTA J 5 Rint Mold Gar Ney 8 [WA S [wad] [otsCar No] S [wma TYPE SHEB ] i Smears [a [as Tyas ara [as Horizontal Wire Zz HEA22 [1] a8 has uTA22 [1 | as Tap to Horizontal 30 HEA30__[- 1 [as hss HTA30—[L Pine ( Off Plate) 38 Bueass [165 res HTABB | 30 HEA-SO_| 1 | 90 3 [90 TA. 30 | 3 © HEA-60 | 3 [115 sis TA. 60] 3 30 HEA-80 | 3 | 115 3_ [us HA. 80] 3 150 SHea-100 | 3 [115 HED-100 [3s HA. 100] 3 ns HeAI2s [3 115 HEB-125_|_3_[ us TA. 125 [3 TYP] 130 HEA-130—[_ 3 [150 HEB-130[3[150} BHTAL150_[ 3 "E SHTA 200) $HEA-200 | _3_| 200 HEB-200 | 31200} Ruta. 200| 3 . 250) ISHEA-250|_3 | 200, KEB-250_| 3 [200] BHTA.250_[ a Horizontal Thru 300. HEA. 300_| 3] 350 EB-300 | 3250] HTA-300~[ @ Wire to Horizomal 325 HEA-325 | 3 | 250 HEB.325 | 3 [950] BHTa325_[ 4 Plate (On Piate) ‘007 HeA-a0o [4 _]2-i30] BxEB- wo | 4 Beso © SHTA-400 | 6 300) HEA-S00_| 412200] _ SHeB-500 | + 200] BHTA.s00 [6 TYPE SHTB Hovizontal Thr Wice to Horizontal Plate ( Of Plate) A TYPE SHTB J TYPE $VES =] TYPE SVED = | TYPE svES Sivan? | [woldCat Ne] S| wan] | Ma Ga] S wa] — Noda No] | No. | sngular Down Ta a re we spe} EOS | A Don 2 a S| See ire to Vertical 30 7-30 vessso tsps] Sep Plate Surface 3 HTBse vesss 13 [6s] vee 13 | 50 HT 50 vEs:s0—[-3-| 90 @ Kure: co vEs-60—[ 3s 3 ‘0 kure-$0 ves:80— P33 3 [ise Eure: 108 ves-100[3-THs x Hs Sire. 135 ves-25T3 [us I | TYPE SVED 10 178-150 vES-150 [31130 s Vesical Down Tap 00 iiTB 200 VES-200 | 3[200 3 Wire to Verical 250 HTB 250 vEs.250 3 [200] vED- 2807 /$ Pete Surface ( On 00 HTB. 300 ves.300 [3 ]s0 Plate 0 Of Plate 35 HTB 305 vesa2s [3 fs] Eves s meee) | [20 TIT 400 vEs-400 [a ts) © BYES 7 300 —]_ Birr. $00 ves-s00 [a p20 __Bvebe m7PERMAWELD SYSTEM WIRE TO STEEL PLATE CONNECTIONS TYPE SVEU Vertical Up Wire Tap to Vertical Plate (On Plate or off plate available) [oem [ee I inant” | ooiscarNop S [Wat Te PA] Beaenys [oa TYPE SVIVA \ | ac rere 3 [oe Ts it { rere] Te a Vertical Thru Wire | i 4 ! pate f3 toVertical Plate | I | i x 3 ea i iI 50 | T Ts Tso} Ts (On Plate) 1 [ce [sT200} i |=) { Cs T3s0} sobs | ooo" | Eveu-100—T Evtvanio[ sto] Rvtvatol P= [290] ips Svevis [3120] Bvrvaassts]is0] | Evivecias 15-1390] | {ms ee vEva-wo[ + ts) so ow} svev20 Ts VTVA-200 | T 200 | —s Sveua9 1-3 wrva 3301] 3 3 eee rva-300 | —T—] Vectical Thru Wire (is) svev-325— TVA 32511 to Vertical Plate [200 Rvrunon wrva-z00} (Of Plate) (oo Svensson wrva-so 1] TYPE SVTHA Horizontal Thru Wire to Vertical Plate ( On Plate) [otecar No] S| was Mold Cat, No. TYPE SVTHB Rim T Vere eR ji Evia] Sven aiay Horizomal Thea SvTHA 3b vena T ite o Vertical SvTnAst VESEY Plate ( Of Plat) SVTHA- 3 SVEH- 50-08) SVTHA 6» VEN CUR) Suna BveisscueyT | SY THA-100 I5vEtt 00.cU801 SOTA a Saris Eve isnuet ) SV THAW THB. 150] Bven-1s0-cuRyf TYPE SVEH-(L/R) | Svtia-p0] Eymiastoo Horizontal Tap Wire to Svtia. 390-173 Serie 307 Vertical Plate Surface | SVTHA@300_1 SvrHi.300 | (Specify Left or Rig, pvt sees On Pine or Off Plate | svtHo. soc] 7 Bveit soo-ueyt Available) DETAILS OF BLANK SPACES, PLEASE CONSULT SUPPLIERWIRE TO STEEL PIPE CONNECTIONS PERMAWELD SYSTEM nena TYPE SHEA-D Horizontal Tap Wire to Horizontal Pipe (On Surface & On Top) TYPE SHEA-D [ire sue | [presuran | Aiwa? | Mola Na} Me x [Mais Cat No] Sw TYPE SHEB-D Ye. iz Tee [as = OS Horizontal Tap Wire 2 HEAS92-D_| 1] 45 HEBD | Cfas) bHTA22D t Pipe 30 EAS 30-0 | 1 —a5 EES [Ip as] BATANSOD to Horizontal Pipe ( 38 HEA. 38-0-| 1165 HEB38-D [1 [6s] uTA.38D arface 50 HEA: s0--|-1|90 HEB-50-0-| 3 [90] fHTA-soD Top) “60. HEA 60-0 [3 [ns SHEB-60-D_| 3 | 115 BHA. 60.0. 20 HESSD [3 [ns | BHEB-SOD 3s [us| baTAgoD 100) HEATH) 3 [is] Hep 00D pus] baTATtooD 1s HEADED] 3 [ns | Bags sD] sus] BATATRED TYP! 150 REAISED| 9 [190] | SHEBISOD[3 [15] BHTAISHD: E SHTA-D 200 HEA. 206 |~3 [200 Ds STs 20-0 250 HEA 25D 3 | 200 2 TA. Horizontal Thru 300 Heas00D| 3-20] HEB sooD| Sho] Raton Wire to Horizontal 325 HEA S2D[ 320] © BHEB325.D/3 [250] BHTAS25-D Pipe (On Surface & 00 HEAAOED[S—[3.s0| NEB400.] s Bisq] TA-a0n0: On Top) 00 HEAS0eD| 12-150] BHEB-s000| 5 e130 BHTa-sooD | \ TYPE SHTB-D A | | Horizontal Thru ‘A A Wire to Horizontal | Pipe (Off Surface ~ &OnTop) _ - TYPE SHTB-D TYPE SVES-D TYPE SVED-D J TYPE SVES-D Awnnv | [oolgCat Noy S | WAI] | Mol’ Gx | S [Wha] JMoldCaNo] § [WAN | Ko, i Heeb | es VSD I STs] seo STs Angular Down Tap = ute 22.0 [as veszeD | ote] BvExm [36 ire wo Vertical 30 HTB-30-_[ 1) as 3003 fas] Bved-so0 "3 | os Pipe Surface 38 ce sD P3 [6 | Sve3e0 [3 90 30 HTB-50-D | 31 90 vES-so.0 [3 [oe] kvEs-sab-[ 3] 90. 60 HTB: 60-D| 311s vEs-6oD [3 is} —SvEd-60D [31130 30 Hre-e0-[ 3 VF vES-eoD [3 Tis] Sveo-890 13 Lis0 100 HTB. 100.0] 3 | 150 VES 1005] 3 [1s] — SvEd-10>-DI 3150 135 saTB-125 [3 [130 vEsasD} 3 [us] — BvEd-1asD| 3 [700 TYPE SVED-D 150 HTB-150D]3 [200] RVES-150-0] 31150] SvED-Is0.D[ 3 [200 200 HTB-206D|3[-2s0-| VES.200.0| 3 [300] ved. 206-3 [250 Vertical Down Tap 230 HTB2s0D| 3 [| fvEs.2s0.0| s[roo] ves as] SDs Wire o Vertical 300) HTe-300D|“s[2200] vEs-3000| 3250] ved 300DI-sp-2m Pipe Surface 2 HT s3s0[s [a2] Eves aas0[ 9 [30] Bvea-so-0[ pa) Pe 300 frre 4000 [713.250] ves-ao0o] pis — Bved-a0nD] 7 00 Eire: sooo [7 [oa] Bves-s0o0[ Ses Bveb-sosD[ 7PERMAWELD SYSTEM WIRE TO STEEL PIPE CONNECTIONS A TYPE SVEU-D Vertical Up Wire Tap to Verical Pipe { TYPE SVEU-D TYPE SVIVA-D TYPE SVTVB- Zien] [vadGuNe] Wold Cae] § Yaaro | 14 WEED TS Le] BeVAOTS oe Ru teo TST oO TYPE SVIVA-D FA VE acer] Byivazro [3 [oo] bviveaep spe 30 VEU-30D | 3 | 6s SVTVA- 30-0 | 3_| 90, VTVB-30-D [3 | 90, Vertical Thru Wire 10 S| Sere se Brvaceo ts [ns) bynesep ys Drs Vertical Pige (On So} Sveusoo 39] Rvivasod Ts tiso) Byive-sop [sia Surface ) 60. BVEU- 60.0 [73 | 150, VTVA- 60-0 |S _[200 VTVB-60-D | 5 | 200 #0 vEv-RoD-[s [300] viva s [oso] Evrunanp [= [2s 100, SVEU- 100-0 [5 | 200, VIVA: 10-0] 5 [250 VTVB-100-D] 5 [250 1] Svein} sam] Eval s [aso] bvivetsp[ 3 [a5 150 vEv-IseD] 3] 200) fytvatseol shisl EvIVB-ODIs p-1 200 VEV-2OSD| S| 30] EVIVA-700D VIVE: 206.) TYPE SVIVB-D 25 vEv-2s30] 7 ]3.150| VIVA. 250) VIB: 250: 300 vEv-303D| 7 12.200] vTVA-3060 VV: 300: . - 3 VEU 35-0 VIVA: S725] VIE. 335. Vertical Thru Wire to 08 VEU 403.0 VIVA: ab] VIB- 400.0 Vertical Pipe (Off $0 VEU: 5050 TVA: 306] VIB: 5100) Surface) TYPE SVTHA-D Horizontal Thru Wire to Horizontal Pipe (On Surface & in front of viewer) I TYPE SVTHA-D l TYPE SVTHB-D TYPE SVEH-(L/R)D Aine? [Mold Cat. No. Ss ‘Mold CatNo.| S ‘Mold Cat. No. | S_ [WM TYPE SVTHB-D ee Bees Ts ne TS ve eR TS ae 3 svtHa 20 [3 VTHB-22-D_| 3 SVEH- 22-(UR)D | 3-45 Horizontal Thru Wire Se] Sept THB 300-3 EH 30UR9 | 3 [as zontal Th 38 Svtwa-38.0 [3 THB. 38-D [3 SVEH38(UR)D | 3 [ee to Horizontal Pipe Sit VIHA [4 NTHB. 300 [3 VEH-30(UR)D [3 [90 (OFF Surface & in 6 VTHA- 6.09 NTHD- 60-0 [3 SVEH 6OUUR)D | 3 [11s front of viewer) we] Sut TTHSS6D_L VER: 8URD_[ 311s ie] Syne T Sao VERE WOCURIOT STs is] Svs Ts STH 1aSD TS VER I2(URD ST | See STOOL 3 VEN. SOUND [3-0 3a] SvTHAC OTS SHE: 2005 [> THB YB +09 TYPE SVEH-(L/R)D 3] SvtHaasob TS WTB asoo a VER. SOUR] 3 [300 fo] eSB is 300 WERIOO{ORB] I 1350 | ff Horizontal Tap Wire vo 3s SVTHA.325-D_ SVTHB- SVEH. 325(UR)D | Horizonaial Pipe Surface io] Bracco Te VER: 200{0R0D ne i So] EIA. 0. | Betib: 000 EH. SOO(URID |] Cetor Rieti om or NOTE: DETAILS OF BLANK SPACES, PLEASE CONSULT SUPPLIERWIRE TO REBAR CONNECTIONS TYPE RHXH Horizontal Wire Horizontal Thru Horizontal Thre “Tep to Horizontal Wire (X) to Wire to Vertical Rebar Horizontal Rebar Rebar Rebar Damar Mow Ca No] S | wae] [Moca No] © [wad] [Molde Ne] 5 [wad mmm (A) ose] po Se] PRATT HEH. 10301 3[ H-100|3[ 90] fRVXH.1050| 7] 90 RHEH-103e[ 3 [és] RAXH-Gs| 3 foc] RVXH O38 | 7] 90 vom IRHEH- 10-s0-[—3[90 exe aso} OTs] RNKeIO- 9 TiS RRHEH- 106073 [90] RENO TOs] © RVXH-IOro-T 7S RHEH-ioso[ 3 Tus] RHxH-woeo[ 10 [130] | VxHIowo [7 [190 RRHEH.101003 | lis] RHXH-oriog 10 [150] RVXH- 1700-7 1150 IRHEH- 10i2s{~3[ is FHNH- 2 10-1700] RVXHA1O72S[ "71300" HEH. 101503 [150 (HXH Ions 10-[250] RVXH-Ovis0| 7150 HEH. 1722 [3] XH? 6s] RVXHOIZM? [7 90 HEH. 1750 [3 | as mxano| 3 Tse} Rvxna00[ 91 90. HEH 1238 [3 | 65. XH 258] 9 | 90 RVXH-1258 [7 190. jRHEM 12750 [> 90, HAH 12301 9 TS YX 250 7 5 MM HEH. 12/60 [3 90 IRHXH- 12/60] 9 [11S WXH- 12/60 | 7 Tris" HEN @OT 3 Dus] RANE eo; IO] iso] © RVXHEI240 1 7 L150 eHeH-T2001 3 (XH OH 10-1150] RAH T2/108|9 L150. HEH. 127333 (aXH 12772 10-[200] RVI T2Vi25| 7 [200 | Rue i233 [1s] farbiei-wesd 10-[2s0| avant iaas0] 7 [350 | fREH.1622 [3 [32 | RxH- 162 [3 [es] — RvxH-16n2 [7] 90 | RHEH-16G0[ 3 fs) RX Iss0| 3 Tor] — favare reso} 71 90 | HEA Ig3¢[ 3 | 6s) RNXHIsGe| 9 foe] — RvXH ene D7 [90 | RRHEH.1650[3 | 90] RHXH-1950| 9 [1s] — RVXH-160-[7 THis om IRHEH- 16/60 |" > 0) IRHXH- 6/60 [9 [is WH 1660 [7 Ts, i HEH 6s0[ 3 |S) RAXHI@e0] 16 [150] — RVXH-I6W0- 7 [150 | RHEN-tenod—3s-T us RAxH-Iwiod O[1s0| RVR Iov100| 71150. | RHEH- 162g —3_[ 180 XH 1/2} 10]200] BVH 1625] —7 [300 | RRHEN- 16riso—3~ [150 HNH- 16/15 10"[250] — RVXH- 16/150] 7 [250 farieno0m> 3-39 maeom | 9 [6s] favre ona [7 90 Renin 200303135 HH 2030} 9 | 90} RVXH-2000"-7 90 iat: 2008 [3] 55 xr 20081 9 | 90} vate zens [7 Too fanen-2050 [3190 XH 20850[ 9 [115] AVXH- 2050-7 [us 5, faire 2000031 90 Hx saeo] OTS] — RVXH- 2060-[7[S 200mm ergot 3 bus] Raxnvoeot ios] — vxte2000T 9 1150 100) HEH: 20103115 XH 207109 10 [150 7 Hs0 Bs. EH aonad 3 T30-] | RAH 30734] 10 [300 7300 130 EHEH- 20753 [150] RHXH.- 207150) 10 [250 T1359 200 iHen2020d a [750] HRN 202 350 ue-2005d< [250] RAXH- 2005 NOTE: DETAILS OF BLANK SPACES, PLEASE CONSULT SUPPLIERPERMAWELD SYSTEM WIRE TO REBAR CONNECTIONS [wea [ann SSeS eS = 22 gH 25/22 3 | 32 | iH. 2522 | 9 [65 VXH- 25722 | 7 | 90 =| gmt eemtstel ee te =| ee eee ee = eee pee 25MM ca fRHEH- 25/60 [> 90. fRHKXH- 25/60 | 9 | ns, XH 25760 [7 | nS = pe = ee ee 125 sH- 29712513 | 150 (He 25/125] 10 [200] = RVXH- 25/1251 7 [200 150 gH. 25/150 | 3 150 (He 25/150]_10 | 250° RYXH- 25/150] 7_[ 250 200 =H. 25/200| 4 | 250 RH. 257200) 10 [250 VXH- 25/7200] 7 | 250 250. EH. 25/250 RHXH- 257250) XH: 25/250 325, EH. 25/325, RHE: 257325] (RVXH- 257925" 2 2822 [3 | 32 RH. 2822 [9 WXH- 28722 [7 | 90. 5 pe ee GS Re ee | EEE re peat ee ee = ee | ete pee ee net 125. IRHEH. 2725| 3 | 130] RH 2an25] 10 [200] RVxH.28/28[ 7 [200 = ete ee a See eS 250 gH. 287250. [RHXH- 287250] XH: 28/250, 325. JRHEH- 29325 (RECKH- 287325] (RYXH- 287325" “400 1EH- 28/400, [REKH. 28/400] [RYXH- 28/400 6 GS pe eS 30 iH 32/30 [3 | 45. RAXH- 3230 | 9 [9 VXH- 32/30 | 7 | 90 ES sH. 32/38, 2 5 (REKH- 32/38 [9 | 90. RYXH- 32738 | 7 | 90 50. 3 1 90 RexH. 37/50 [9 [iis WXH- 32/50 | 7 |S oO 2 0 (RHXH- 32/60 [9 Tis, XH 32/60 |_| 1S 80 3 pus RHKH- 32/80 [10 [150 VXH- 3280 | 7 | 150, 2 100 3 fs fRHXH. 32/100] to [150] RVXH-32/100[ 71150. Rs 3] s0" (RHXH- 72/125[ 10 [200° VXH- 32/825] 7 | 200 : He : ce eee eo Ee cHe eee See = Be = abo bee es eee Ge eee Pe = ee eee ee = Ed eee ee emu 80 [RHEH- 3680 [ys Tis HHXH- 36/80 | 10 | 150 WXH- 36/80 | 7 [150 = aed beep bet A ts eau 130 Hen eiss] [1s] RaxHensoL ie Ta0] VKHS@TSO[ 7 [50 | By ee et 250 tHEH- 36/250 JRHXH- 36250) WXH- 367250) 325 HEH 36/325, [RHXH- 36325] WXH- 36/325 | 400 HEH. 367400 [RHXH- 36/400] IRYXH- 36/400] 500 tHE 367500. IRHXH- 36/500] IRYXH- 36500) i NOTE: DETAILS OF BLANK SPACES, PLEASE CONSULT SUPPLIERWIRE TO BUSBAR CONNECTIONS PERMAWELD SYSTEM TYPE PK TYPE PY ] Bam] [owcuNa] 5 [Wa] [MddcaNe] 5 [War] [ModGaNa] 5 [wi Tm) emo | Fee) Ps 2x20) PK 14/0203 [as | pr-tafeezo [3 [s2| py-amm0 [3 [as 3x25) pK-ia/oses [3 [4s] Pr-tareaas_[ 3 [as | pyres [3 | as a ix%0] pezammo [a [as] Prez [3 | pYzam 3 Las 2x25] PK-tvons [3 | 4s] Prezveaas {3 [as] pyaymzs [3 1s 3x25] Peeves [3 [e_| prewens [ye] prams [3 [as BO[ox2s] PR-so0%s [3 [45 presovas [3 [as] py-somas 13 [as 3425) Pksoos [3 [-s_| praves [se] py som (3 16 fax) peoseomo [3 [as | prawezo [3 [as | py sem [3 Te 3x25] pKoswoms [3 | a] prswosas [3 [as] py sexs [3 [os A B Go [2x25] PR-sooms [3 [as | fpr somzas [3 [as | ppy-sommas | 3 (os 3x25] PK-sooms [3 [6s] fprsaesas | 3 [as] ppy-somzs [3 [os 5x35] PKsoos [3 es] fersooss [3 [es | py soss [3 [0 TYPE PK x25] BK-soons 3 [| pr-soons [3 [6s] py. sons [3 [0 i 3x25] Pkesoses [3 | 6] fpr-soeses [3 [6s | py-souszs [3 [90 Horizontal Cable B[se ss] pecsoones 3 [es | pr consas [3 Tas] py covesas [5 [oo Tapto 4x25] PResooms | 3 [65] Prewons | 36s] py-ewons [5 [us Horizontal Cable Baz] R-sooms [3 [es] fPretosas [3 [er] pv-consas_[ 3 Tus Busber or Lug WH [3x2] PKsoons [3 [6] Prsoos [3 [9] py-soons [3 [us x25] pKesooas [3 [es] Preooas [3 [9] prsoes [3 Tus Se7s] fpksadoses [sso] Preawosas [3 [ee] py-soosas 13 Tus To [4x25] fPk-tooens| 3 [9 | prtooowas [3 [90] Py. sooonas | 3 iso $25] [PR-100Rs2s| 9 [90] fpr-vooosas [3 [oe] py von0sas | 3 [iso 5x30) PK: 100030) 3 | 90] frr-vooosse [31 1s] fP¥-1000830[-3 [is0 Sx40| PR-lovsi0[ 3 [90 I- 1000s [3111s] fP¥-vooose0 [3 T50 x30] [Pk-100mss0[ 390] Pr tonosso [311s] py. 1oo0sse | + [iso x10] [Px-toesso| 3 [90] Pr-toaosso [3 y-tonn6s0_| 3150 x15] Pk-1o0s7s| 3 [50] pr-toee67s [3 y-ron67s [3200 ST sxa5| fpx-vasosas| 3 [90] fpr. 12s0sas [3 y_ 1750525 [5150 A x30] [PR-1zs/s30| 3 [90] Pretav0539| 3 y= 12510330-[ 3200 Sxi0| fPk-125ns00[ 3 [S| Pr-tasosar [> y. 0540 | 3 [300 x10] [PR-1250ss0[ 3_[ NS] Pr-tavosso [5 12805503] 200 x50) PK-1250680[ [us] Pr. 128065 | 3 1380650 [ 3_[ 250 sas} preasners| 3 Pus | przsoers | y= 12510675 | 3_[ 250, TE 5x50} fpeisoesso[ 3 1s0) Priseosm [3 [ie] py iso0sse [3 [300 ee Sao] Pkc1s00se0] 3-0) PTisoose [3 us| pyeisvesae [3 50 Herizontal Cable $x30) PRo1s00550[ 3 [130] Pr tswosso_ [3 [150] Pre 1s00sse | 5 [390 Tap to 6x50) [px-1s0n6s0] 3 | 130] fr iswosso [3 [130] frv-asooese | 3 [350 Horizontal 6x75) [Pk-1300675| 3 | 150] fr 1s0os1s [3 [150] fP¥-ts006rs [5350 Busbar 3G [s<10| fpe-z0nns«o|—s[ 150] Prepowosa-[“s—[o] py anoosao [soso 530] [pK-2000550| 3 | 200-| [pr-2000ss0 [3 [150] Py. 2000550 | «is x50) [PRe2000650| 9 [-200-| fpr-2oW0sso [3 [0] fry-z000ese| + pad $50) PK-2000850[ 3 |-200-| Fr 20008s0 [3 [200] py-2000se[ 4 P15 313| PR-70067s| 3 | 200] fPr2owo67s [3200] PY-z00067s #575] [Pk-2000875[3~[ 200") [Pre zowos7s_[ 3 [210] Pv 2000875 [fs BEO|5 x50] fpk-2500550[ 3 [250] pr-2suasso_[3_| 210 | py-2seosso [a fas A S550] [pk-2s006s0| 3 [250] pr-asoosso| >| 210] py-zsqosso [+ [pa x30) PK-2500850[ 4 [2.150] pr-2suoeso [4 [2-150] py-2s00ss0 [4 2200) 6x75) pK-2500615[ 3 [250 | Preaswaers [3 [20] Py. zs008is [a fea B #x75| PK-2500875| 4 12-150] fpr-2swosis | 4 [2-130] PY. 2500875 [ 4 [2200] 300 6x30] PK-3000650| 4 [2150] pr-sovo6so [4 [2-150] py-souosse | 4 fe2s0 #50] pK so00sso| 4 [2200] fr sowosso [2 [2750] py. aovosso [+ [23s 10x50] fPK-30on0s0| 4 [2200] [pr-somos0 [4 | go | fPv-souiose | + past 6x13] PK-3000873 | 4 Fr-sonsr5 soos [4 eas Sx75| PK 3000875 [4 T= 300875 py. souosrs [a fe WH |10%x50) |PK-a00050| 4 7 40/1050 = 4ertos8 | 4 500 TYPE PY 12<50] pK-400250[ 4 4001250, 7400/1259, Horizontal Bus 8475) Pk-4000895[ 4 4000875 YAO O87S Top 10 10373] fex-aonio7s| a [2200] [Pr-aoorio7s AD IO7S Horizontal Cable 12x73) px. a0027s| 4 [2250] pr-aov275 AWTS Ren 3OO_]10x30) PK. soo10s0[ 4 [2400] fr sanri0s0 Er sowt0s0 12x50] K-sooas0| 4 [2.250] Pr. sovi2z0 fr soviase 8x15] PR soo0s7s| 4 [2200} fr sovosrs Bx sovosis NOTE: DETAILS OF BLANK SPACES, PLEASE CONSULT SUPPLIERPERMAWELD SYSTEM WIRE TO RAIL CONNECTIONS Wie inna? = [waa w 2 Ths 30 as 38 Is TYPE ERB 3 t& 60 3s Horizontal Wire (0 sous Tap to Rail Base 100 3150 135 31200 150 350 200) 4 [2.130 A 350—grB-250 [4 2.200 Wieinma | Moca | 5 | Wit ww No. 2 ew. 3 30 feew.30|-s[-as 38 ferw-38_| 5 [65 TYPE ERW fee Horizontal Wire 0 ERW-60 | 5 _| 90. Wa ‘80 —_ferw-80 || 90 Tap to Rail Web. Tog ERW- 100 [5 125 gawe2s_|5_| nis 150 RW. 150_| 51150 7200 eRW-200|~3_|"200 350 fenw-250 [3 [250 A Wireiama’] 8 | Modca | S | wim @ Wo. 2) sem ERT 22 [sa 30 [295 am ERT-30_| | a5 St [235 em RT-38—[-s [as 3) [225 mm _ERT-30 [5 | 65 TYPE ERT | 325 mm_fert-50—|-s_[-90 Horizontal wire #9 [225 mm_feRt-20 [5 {90 Tap to side of 1e@ [225 mm ERT-100 [5 115 Rai Head 135 [225 mm ERT-15—[-§ [11s 1:0 [235 mm_ERT-150—[ 5 | 150 300 [ 2S mm exT= 200-3 200. 2:0 [ 225 mm leRT-250 | 5 [ 250.PERMAWELD TERMINAL LUGS MODEL Kz USES TYPE PK MOLD TO CONNECT TO CABLES Offset Type Lug (as?) ‘|= | Ve © Te @ +2 @ 1-62 @ a H of u LJ if i (Gros Sectional [No. of Hoes Catalog Number Dimensions in MM ‘Arca ie MME Seaignt Type | _ Offset Type was 7 [kS~0325.01 _|RZ-0325-01 2s fe [a [KS 0325-02 [kz- 0325-02 2s isa | 13 10 [KS- 0425-01 |KZ- 0405-01 ate [a [kS- 0425-02 [KZ 0825-02 25 [sas 1s fes~0sns.01 __|K2055-01, 2s fis [a3 fks-052s-02 [kz 0525-02 25 [iss [13 1 ks-0s30-01 [Kz 0530-01, 30 fas [3 [ks 0530-02 [z= 0530-02 30 [iss | 200 kS-oseo-01 [2054001 4020 [13 fks-os4o-02 __[k2- 0540-02 40 [153 13 2 IKS-0550-01 __|KZ-0550-01, 0 [2s [a7 [kS-osso02 _[kz-05s002 30 [isa | 13 300 [KS 0650-01 [KZ-0656.01 30 [25_ [a7 IKS- 0650.02 [K2-065602 50 [153] 13 200 KS= 085001 [KZ-0856-01 sofas [a7 KS- 0850-02 [Kz -o8seo2 30 [153 | 13 fks-10s0-01 [z= 105-01 sofas [7 ks 10s0-02 [kz 1050-02 0 [isa [13 ks-125002 |K2- 1250-02 so [usa [13 [KS 0675-08 |KZ-067308 75 [153] 13 KS- 0875.04 __|K2-087508 75 [isa 3 fks-1075-08 _|kz- 107-04 75 [153 [13 ks-129508 [kz ~1275-04 7s {iss} 3PERMAWELD SYSTEM PERMAWELD GROUND PLATES rr) * * 4s | fala ? g te J | g (Up to 60 mm? Cable) TYPE AG 401- 60 (Up to 60 mm? Cable) 100 (Up to 100 mmn* Cable) TYPE AG 401-100 (Up to 100 mm? Cable ) TYPE AG 401- 250( Up to 250 mm* Cable) CATHODE PROTECTION CONNECTIONS TYPE CIP TYPE CSHEA [ TYPE CSHTACope eee e eae gay beled PERMAWELD SYSTEM FORMING A TEE A VARIATION OF THE JOINT USING GEY GET MOLD FORMING A CROSS JOINTPERMAWELD SYSTEM. CROSS REFERENCE TABLE Se ee nee ce EEEEEEEeeeeeeaene! ‘WIRE TO WIRE CONNECTIONS WIRE TO REBAR CONNECTIONS PERMAWELD [PAGE] BRAND *CA" [BRAND *TH" PERMAWELD [PAGE] BRAND "CA" ]BRAND "TH" OR"FU" OR "FU" WE ‘0 8s CC RHEH Ee RR CEL Wr 0 TA coz REX 2 RD CRE Wx i XA cca RVXH Ea RC RES WxXL u xB Cou WIRE TO RAIL CONNECTIONS We u Pr cor WE 2 26 con PERMAWELD [PAGE] BRAND “CA” [BRAND “TH” WL @ PC cc-6 OR FU! WIRE TO GROUND ROD CONNECTIONS ERB 7 TA OT ERW 7 ST Oks IPERMAWELD [PAGE| BRAND "CA" [BRAND "TH" ERT 2 - = OR'FU" WIRE TO STEEL PLATE OR PIPE CEE, 8 GR CRA CONNECTIONS Er 8 or RZ ost a oY RD PERMAWELD [PAGE] BRAND "CA" [BRAND “TH" ‘cEP, 18 XD Ra OR"FU" GRY 1s NC RAT SHEA * HA css SHEAD | 2 HA 532 WIRE TO BUSBAR CONNECTIONS SHEB 20 HS CS-1 — sua | 2 HS cs |PERMAWELD | PAGE| BRAND "CA" ae STA ry He cso K = Kx i sarap | 2 ac cy) Pv 26 LP CB3/CBT SHTB 20 ar cs + = = cs satep_ |_2 aT 4 = x a wa SVES 0 vs cs3 BUSBAR/STRAP TO BUSBAR = = e = 7 = CONNECTIONS SVED-D_ 2 BOR VE 8-23 |PERMAWELD | PAGE| BRAND "CA" PEO SVEU HW VC OR VF CST ze 7 an ah sveup_ | 8 | vCORvF cs7 FEN 7 7 By SVIVA 7 VX sa ov 7 3a oo SvIVE 23 w cs 7 7 Me oa SVTHA 2 VG 86 3x 7 [BE BBar SVTHA-D 23 VG CS-6ICS-27 BS Ww CH BS3 SVTHB 2 vt C86 BUS BAR TO GROUND ROD. SED | te a Sé CONNECTIONS SEHR) [21 | VLORWN os.18 SvEHLRD | 23 | VLORWN cs18 PERMAWELD |PAGE] BRAND "CA" SPECIAL MOLDS FOR DIFFERENT REQUIREMENTS AVAILABLE UPON REQUEST ‘BN 8 CN er 8 cM WE 18 ‘cBPERMAWELD Chemical Moisture Grounding PERMAWELD Chemical Grounding Rod