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ReceiVed July 15, 2007. ReVised Manuscript ReceiVed August 21, 2007
A detailed chemical composition analysis of group II type lubricant oil has been accomplished by high-
resolution gas chromatography (HRGC) and comprehensive two-dimensional gas chromatography (GCxGC).
The major advantage of these techniques is the ability to obtain the detailed fingerprint of major paraffin
components. To achieve the superior low-temperature property in lubricant oil via dewaxing processes, it is
critical to monitor the change of key components (paraffins) in order to understand the effect of paraffins on
the low-temperature property of base oil and the mechanism of each dewaxing process as well as the effectiveness
of each process. Comprehensive two-dimensional gas chromatography (GCxGC) provides a better separation
between the paraffins and naphthenes in the lubricant oil. Based on the quantitative analysis of GCxGC results,
a formula has been developed to correlate the paraffin chemical composition to one of the low-temperature
property, viscosity measured by a mini-rotary viscometer (MRV). The ability of correlating the paraffin chemical
composition to MRV viscosity makes the better understanding of the role of various paraffin molecules in
MRV viscosity. This knowledge is important in managing this MRV viscosity under different applications. In
addition, this knowledge can be used in the lubricant base oil formulation, in the additive package development,
as well as a model to predict MRV viscosity from the chemical composition.
although slightly better. When these waxy paraffins crystallize, and monomethyl isoparaffins, these compounds coelute with a
they form a gel-like network in the oil body, preventing any complex mixture of other compounds, such as multimethyl
fluid flow and degrading lubricant’s protective function. Hence, isoparaffin isomers and the naphthene isomers, thus limiting
a reduction of normal paraffins contents improves the low- the HRGC as a semiquantitative method for the normal and
temperature properties of engine oil. The refining process to monomethyl isoparaffin contents.
reduce these waxy paraffins is called dewaxing. Comprehensive two-dimensional gas chromatography
There is long history of dewaxing of the lube base oil. There (GCxGC)15,16 can provide the better chromatographic resolution
are two major dewaxing processes. The first one is the solvent of lubricant base oil. GCxGC employs a single GC unit
dewaxing process6 that applies various solvents or mixed containing two separation columns of different selectivity. A
solvents to extract paraffins. The second one is catalyst modulation unit situated in between these two separation
dewaxing7 that utilizes a catalytic reaction to selectively crack columns performs solute focusing and reinjection into a short,
or isomerize the paraffins to other lower molecular weight high-speed second column. The modulation mechanism is the
paraffins or branched isomers. Each process has its advantages key to accomplish this two-dimensional separation.17 GCxGC
and disadvantages. The choice of the dewaxing process depends may be considered as a “continuous” heart-cutting form of a
on the type and quality of the feedstock, the final requirement conventional single heart-cutting multidimensional GC that has
of the paraffin content, facility design, and process economics. been established for many years. The other unique advantage
In order to effectively and efficiently managing the paraffins in of GCxGC technique is its enhanced sensitivity due to the
the base oils, it is necessary to have an analytical method to refocusing process during the modulation operation.
qualitatively detect and identify the normal paraffins and other The greater separation and enhanced sensitivity of the GCxGC
paraffin isomers in various base oils. Ideally, the same analytical technique provide a unique capability for the analysis of
method should be capable of monitoring the paraffins to evaluate extremely complex mixtures. When coupled with a universal
the efficiency and effectiveness of the dewaxing process. FID, GCxGC enables the quantitative analysis of both major
Several different analytical approaches have been used to and minor components as many coelution problems are reduced
detect/identify the paraffins in base oil. The most common or eliminated. New visualization and data processing techniques
approaches are infrared spectroscopy (IR),8 thin layer chroma- have been developed to display and analyze the two-dimensional
tography,9 thermal analysis,10 nuclear magnetic spectroscopy retention matrix. The number of peaks that can be qualitatively
(NMR),11 and X-ray spectroscopy.12 Although each technique and quantitatively analyzed in the GCxGC chromatogram has
has its advantages and disadvantages, they are all able to provide been dramatically increased.
certain specific information to address specific scientific ques-
These advances have enabled GCxGC to become an ideal
tions. Among the analytical techniques, high-resolution gas
technique for analyzing complex mixtures, such as lubricant
chromatography (HRGC)13 has the advantage to effectively
base oil. The key advantage of the GCxGC technique is the
separate paraffins from the complex engine oil mixture, to
near complete separation of paraffins from naphthenes. Hence,
further identify the individual component using a mass spec-
the accuracy of quantitation of the paraffins is greatly improved.
trometry detector (MSD), and to semiquantitatively determine
As a result, a correlation between the paraffin chemical
the component with a flame ionization detector (FID). None
composition and the measured MRV viscosity can be estab-
other methods offer such a degree of detail analysis.
lished. This model allows the lube refinery engineers to optimize
In this study, a high-resolution gas chromatography method
lube operation based on predicted MRV viscosity from paraffin
was developed to study the composition of paraffins in the
compositions by this analytical method.
engine oil. This method can separate the major waxy paraffin
components (normal paraffins and methyl branched isoparaffins)
from other lube oil components. The separated paraffin com- 2. Experimental Details
ponents are qualitatively identified and semiquantitative deter- 2.1. Lubricant Base Oils. The lubricant base oil samples are
mined on the basis of the model compound studied and obtained from ExxonMobil refinery sources produced by different
information from the literature.14 The method can distinguish refining processing.
base oil produced from different crude oil sources and can 2.2. High-Resolution Gas Chromatography (HRGC). The
monitor the changes in paraffin isomer content during various HRGC system consists of an Agilent 6890 gas chromatograph
dewaxing processes, either as individual or combined composi- (Agilent Technology Inc., Wilmington, DE) configured with a split/
splitness inlet, capillary column, and multiple detectors. The column
tion. Although the conventional high-resolution gas chroma-
was a BPX-5, 30 m, 0.25 mm i.d., 1.0 µm film (SGE Inc., Austin,
tography approach can be used to detect the normal paraffins TX). The detection system contains a flame ionization detector
(FID) (Agilent Technologies Inc.) and a mass spectrometry detector
(6) Sequeria, A., Jr. Solvent Dewaxing and Wax Deoiling Processes. (MSD Model 7672, Agilent Technologies Inc.) The FID and MSD
In Lubricant Base Oil and Wax Processing; Marcel Dekker: New York,
1994; pp 153–193. setup and the analysis conditions follow recommendations from
(7) Sequeria, A., Jr. Catalytic Dewaxing Processes. In Lubricant Base the manufacturer’s specifications. The carrier gas was helium in
Oil and Wax Processing; Marcel Dekker: New York, 1994; pp 194–224. the constant flow mode at 6.0 mL/min.
(8) Lima, F. S. G.; Araujo, A. S.; Borges, L. E. P. J. Near Infrared A 0.2 µL sample was injected at 300 °C, with a 50:1 split. The
Spectrosc. 2004, 12, 159–166. oven temperature was ramped from 210 °C, with 1.5 °C/min
(9) Cebolla, V. L.; Membrado, L.; Domingo, M. P.; Henrion, P.; Garriga,
R.; Gonzalez, P.; Cossio, F. P.; Arrieta, A.; Vela, J. J. Chromatogr. Sci.
increment, to 315 °C. The total run time was 70 min. Chemstation
1999, 37, 219–226. (from Agilent Technology Inc.) was used for data acquisition.
(10) Wesolowski, M. J. Therm. Anal. 1987, 32, 1781–1784. Qualitative analysis was performed by matching retention time with
(11) Stipanovic, A. J.; Kiemle, D. J. Prepr.—Am. Chem. Soc., DiV. Pet. standard reference compounds, MSD data, and comparison to
Chem. 1999, 44, 288–290. information from the literature.14 Semiquantitative analysis was
(12) Wolska, J.; Verbos, B.; Brouwer, P. ASTM Spec. Publ. 2005, 98–
107. STP 1468 (Elemental Analysis of Fuels and Lubricants).
(13) Kaplan, I. R.; Lu, S.-T.; Alimi, H. M.; MacMurphey, J. EnViron. (15) Liu, Z.; Phillips, J. B. J. Chromatogr. Sci. 1991, 29, 227–231.
Forensics 2001, 2, 231–248. (16) Marriott, P. J. J. Sep. Sci. 2004, 27, 357.
(14) Claude, M. C.; Vanbutsele, G.; Martens, J. A. J. Catal. 2001, 203, (17) Wang, F. C.; DiSanzo, F. P.; McElroy, F. C. ACS Prepr.—Symp.
213–231. 2004, 49, 4–8.
Group II Lubricant Oil Energy & Fuels, Vol. 21, No. 6, 2007 3479
Figure 1. HRGC chromatogram of typical lubricant oil feedstock. Figure 2. Two superimposed chromatograms corresponding to the base
oil before the solvent dewaxing (blue trace) and after solvent dewaxing
accomplished by peak area integration after appropriate background (red trace).
subtraction using the Chemstation program.
2.3. Comprehensive Two-Dimensional Gas Chromatogra-
phy (GCxGC). The GCxGC system consists of an Agilent 6890
gas chromatograph (Agilent Technology, Wilmington, DE) con-
figured with a split/splitness inlet, capillary columns, and detector.
The capillary column system contains a first-dimensional column,
which is a BPX-5, 30 m, 0.25 mm i.d., 1.0 µm film, and a second-
dimensional column, which is a BPX-50, 9 m, 0.25 mm i.d., 0.25
µm film. Both columns are manufactured by SGE Inc. (Austin, TX).
There is a dual jet thermal modulation assembly (Zoex Corp.,
Lincoln, NE) located in between the first and the second dimension
columns. This modulator assembly contains liquid nitrogen cooled
“trap-release” dual jets thermal modulator. The detection is achieved
by a flame ionization detector (FID) (Agilent Technologies Inc.).
A 0.2 µL sample was injected at 300 °C at a 50:1 split ratio. The
carrier gas was helium in the constant flow mode at 6.0 mL/min.
The oven temperature was ramped from 210 °C, at 1.5 °C/min
increment, to 315 °C. The modulation period was 10 s. Data Figure 3. Two superimposed chromatograms corresponding to the base
acquisition was completed using Chemstation (from Agilent oil before the catalytic dewaxing (blue trace) and after catalytic
Technology Inc.) at a sampling rate of 100 Hz. dewaxing (green trace).
Acquired data were processed further for qualitative and
quantitative analysis. For qualitative analysis, the data were
converted to a two-dimensional image that was processed by a tion is close to the end of the chain, it will elute closer to n-C28
program called “Transform” (Research Systems Inc., Boulder, CO). while monomethyl isomers with midchain methyl substitutions
The two-dimensional image was further treated by “PhotoShop” will elute closer to n-C27. As shown in Figure 1, this HRGC
program (Adobe System Inc., San Jose, CA) to generate publication- approach does not resolve every monomethyl isoparaffin isomer,
ready images. The identifications of normal paraffins and mono- and the peaks between the normal paraffins are really groups
methyl isoparaffins are based on the match of the retention time of isoparaffin isomers.
position with reference compound standards in the chromatogram 3.2. Dewaxing Process Monitoring and Phenomenon
as well as from literature14 reported results. A proprietary data
Explanation. This HRGC analytical method may be used to
processing program developed internally was used for the quantita-
tive analysis. monitor the dewaxing process.6 The effect of the solvent
dewaxing process is shown in Figure 2 by superimposing
chromatograms corresponding to before solvent dewaxing (blue
3. Results and Discussion
trace) and after solvent dewaxed base oil (red trace). It clearly
3.1. Interpretation of Base Oil Gas Chromatogram. Figure shows that solvent dewaxing removes mainly the higher
1 is a HRGC chromatogram of a typical refinery lubricant base molecular weight of normal paraffins and relatively small
oil prior to dewaxing process. The chromatogram contains a amount of higher molecular weight monomethyl isoparaffins.
large envelop of unresolved compounds close to baseline, which The higher the molecular weight of normal paraffins, the better
is a complex mixture of isomers of multibranched paraffins and the solvent dewaxing efficiency.
naphthenes (saturated cyclic with a long alkyl attached). The In comparison, the effect of catalytic dewaxing7 on the base
partially resolved components that are visible above the oil composition is illustrated in Figure 3. Unlike the solvent
unresolved envelope consist mostly of normal and monomethyl dewaxing based on the physical separation/extraction, the
paraffins. The normal paraffins are predominating (∼20 wt %) catalytic dewaxing is a chemical conversion process. It mainly
and have a carbon chain length distribution from C20 to C34. converts the waxy normal paraffins to its branched isomers along
The smaller and partially resolved peaks between the normal with small percentage of lower boiling products. On the basis
paraffins are mostly monomethyl isoparaffins with equivalent of HRGC analysis, the majority of normal paraffins have been
carbon numbers. For example, C28 monomethyl isoparaffins converted to monomethyl substituted isoparaffins with ap-
elute between C27 normal paraffin (n-C27) and C28 normal proximately equally distribution to all possible isomers. As
paraffin (n-C28). The elution order of the monomethyl isoparaffin mentioned previously, the larger peak among isoparaffins is the
isomers has been reported.14 If the position of methyl substitu- lump of many isoparaffin isomers with methyl branched away
3480 Energy & Fuels, Vol. 21, No. 6, 2007 Wang and Zhang
Figure 4. Superimposed chromatograms of base oil after solvent Figure 5. Superimposed chromatograms of base oil after catalytic
dewaxing (red trace) and base oil after solvent dewaxing followed by dewaxing (green trace) and base oil after catalytic dewaxing followed
catalytic dewaxing (green trace). by solvent dewaxing (red trace).
from the edge of the chain. The conversion of the normal bined processes resulted in the same or slightly higher MRV
paraffins exhibits no discrimination by molecular weight or viscosity and poor cold weather performance.
straight chain length. 3.3. Interpretation of Lubricant Oil Comprehensive
Because a lower viscosity value measured by MRV is Two-Dimensional Gas Chromatogram. Figure 6 illustrates a
required for engine oil in cold weather, the base oil will need GCxGC chromatogram of a typical lubricant base oil. The X-axis
to have more severe dewaxing. The deep dewaxing can be is the first column separation based on the boiling point, and
accomplished in many different ways, depending on the the Y-axis is the second column separation based on the polarity
available refining resources and process economics. In many of the compounds. The purpose of these two column separation
occasions, the combination of solvent and catalytic dewaxing is to separate the compounds to reach a degree of paraffins and
has been chosen to best accommodate the manufacture processes naphthenes separation in addition to separate by their boiling
and cost effectiveness. However, the order of applying the point. Two major compound groups can be seen in this two-
dewaxing process influences the low-temperature performance dimensional chromatogram: a solid yellow line circles the
of base oil, since the different starting composition affects the paraffins region, and a dashed yellow line circles the naphthene.
dewaxing mechanism and dewaxing capacity/efficiency. For Although the paraffins and naphthenes may not be completely
example, a solvent dewaxing process followed by a catalytic separated, they are mostly resolved to be allowed to do a
dewaxing process resulted in a base oil MRV viscosity changing reproducible peak integration and quantitative analysis.
from 38 118 to 13 999 cP, which is the desired viscosity. In a One way to demonstrate the advantage of paraffin and
different approach, when the same base oil was treated first by naphthene separation by GCxGC is to project this separation
a catalytic dewaxing process followed by a solvent dewaxing into a traditional one-dimensional chromatogram. The GCxGC
process, the resulting base oil MRV viscosity increased to 42 101 chromatogram can be converted to a traditional one-dimensional
cP. chromatogram when the entire signal along Y-axis is summed
The HRGC method may be used to qualitatively explain this and plotted as one data point along the X-axis. The paraffins
unexpected result by characterizing the chemical composition (with a little naphthenes due to not complete resolved paraffins
of this base oil in different dewaxing stages. Figure 4 shows and naphthenes) in the GCxGC chromatogram can also be
superimposed chromatograms of base oil after solvent dewaxing selected, summed, and plotted in the same way to obtain a
(red trace) and base oil after solvent dewaxing followed by unique paraffin-only one-dimensional chromatogram. Figure 7
catalytic dewaxing (green trace). As discussed previously, the demonstrates the GCxGC chromatogram plotted as one-
mechanism of solvent dewaxing is the removal (removed out dimensional chromatogram of whole sample in blue trace and
from the base oil) of high molecular weight normal paraffins paraffins only chromatogram in the red trace. The advantage
and some monomethyl isoparaffins. When followed by the of GCxGC is obvious, as the large coelute envelope along the
catalytic dewaxing, the remaining normal paraffins and mono- baseline has been significantly reduced and the quantitative
methyl isoparaffins have been converted mainly to multiple analysis of paraffins in the sample will have a better accuracy
methyl branched isoparaffins. Normal paraffins and monomethyl due to of the effective reduction of coelution interferences.
isoparaffins, which are responsible for low-temperature crystal- The carbon number of paraffin molecules in the lubricant oil
lization, are depleted. This two-stage dewaxing is successful starts approximately at 20. Boiling points based chromatographic
and effective with reducing the MRV viscosity which can be separation split/resolve all the monomethyl isomers into three
predicted by the qualitative compositional prediction. chromatographic peak groups. Figure 8 is an enlargement of
Figure 5 shows superimposed chromatograms of base oil after the GCxGC chromatogram showing the separation of the C28
catalytic dewaxing (green trace) and base oil after catalytic paraffins. On the basis of the literature,14 the IPC is the
dewaxing followed by solvent dewaxing (red trace). In the monomethyl substitution on position 3, the IPB is the mono-
catalytic dewaxing process step, the majority of normal paraffins methyl substitution on position 2, 4, 5, and/or 6, and IPA is the
have been converted to monomethyl isoparaffins, which are now other monomethyl substitution that is closer to the center of
the chemical compounds most responsible for influencing the the chain. The N assign to the normal paraffin peak.
MRV viscosity value. In the subsequent solvent dewaxing step, In order to have a better understanding of the distribution of
there is only little amount of normal paraffin available to be multimethyl-branched isoparaffin isomers based on the retention
removed, and this solvent dewaxing process is not very effective time, it is necessary to perform a model compound study to
in the removal of monomethyl isoparaffin isomers. The com- effectively account for those multimethyl-branched isoparaffin
Group II Lubricant Oil Energy & Fuels, Vol. 21, No. 6, 2007 3481
Figure 6. GCxGC chromatogram of a typical lubricant base oil. Although the paraffins and naphthenes are not completely separated, however, they
have been separated to a great extent as shown in the second dimension of chromatographic elution.