1 2 3 4 5 6 7 8 9 10

DM500
power socket
power: AC380/60Hz/3P/N/PE
2 2
A BVR-3X35mm +1X10mm (null line) robot power A
2
+1X16mm (yellow green)

lighting
Chapter 5

electirc box
main power switch
01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
2
3X35mm
TB1.1 U 02
L1 1 2 01
TB1.2 V 02
L2 3 4 01
TB1.3 W 02
B L3 5 6 01 B
TB1.4 QF0
Electrical Diagram（1）

N
160A
PE 2 2
0.75mm RD 1.5mm RD 3X6mmq BK

L3
U
V
W

QF1 1 QF2 1
6A 10A
5.2.Electrical Diagrams

2.5mmq LT/BU
C 2 2 C
U
V
W

L3-1
to electrical box terminal
LS01 LS02

D D
2 2
0.75mm RD 1.5mm RD

L3-2
L3-3
N

30
EL01 EL02
10W 3W SC1
10A
L1 N

E E

PE
2 2
1.5mm YE/GN 1.5mm LBU

N
N
0.75mm LBU
N 03
01

F F

Remarks: 1.The unlabelled diameter of wires are 0.4mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-5
 1 2 3 4 5 6 7 8 9 10

DM500
A A
Chapter 5

02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

01 U U 03
41 41
01 V V 05
41 41
01 W W
B 41 B
Electrical Diagram（2）

2 2
3X25mm BK 3X16mm BK

W
W

U
V
V
U
KM2 1 3 5 KM3 1 3 5
50A 50A
C 2 4 6 2 4 6 C

2
3X16mm BK
FR1 1 3 5
37-50A
2
2 4 6 3X10mm BK

W1

U1
V1
2
KM1 1 3 5
3X16mm BK 40A
2 4 6
2
D 3X10mm BK D

TB2.1
TB2.2
TB2.3
M1 U1 V1 W1
37kW
6P
69.6A M
3～

PE
W2 U2 V2

W2
U2
V2
E E

TB2.4
TB2.5

TB2.6
F
oil pump motor F

main contact Y type start running

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10
YE/GN--Yellow-green、OE--Orange
column of the diagram
1 2 3 4 5 6 7 8 9 10

5-6
 1 2 3 4 5 6 7 8 9 10

front driver power

DM500
A A

front door close

front door open
03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

05 33 33 04
12 01

2
1.5mm RD
B B

QF4 1
6A
Electrical Diagram（3）

KA20
KA21
81-1
2

PE
KA-12
2 2
1.5mm LBU 1.5mm YE/GN
C C
front door auto control

PE
N1
N31
81
80
terminal No. N L MOD- MOD+ E CAN-L CAN-H RS232 PUL- PUL+ X5 X4 X3 X2 X1 85
COM 24V

VF1 （MOMOOL IMS-MD20P4B 100VA）

encoder locked-rotor output alarm output
terminal No. U V W 3 8 4 9 2 7 1 6 YA4 YB4 YA3 YB3 YC3 YA2 YB2 YC2 YA1 YB1 YC1

5V1

N33
N34
N35
I12

GND1

CS1+
CS1-
DO1+
DO1-
I12-1

CLK1+
CLK1-
D
I12-2 D
2 2 2
3X0.75mm RD 1.5mm YE/GN GN YE BR WH BU GY RD BK 8X0.5mm

PE
PE
M3 U1 V1 W1
CS+ CS- CLK+ CLK+ DO+ DO+ 5V GND
100W
0.6A
M ENC1
3～ 04 10
E 34 21 E

SMM1105103-2AMEB1-J1

05 N1 N1 04
12 01

F F
front door motor front door motor encoder
driver fault signal

locked-rotor signal

Remarks: 1.The unlabelled diameter of DC wires are 0.4mm-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-7
 1 2 3 4 5 6 7 8 9 10

rear driver power

DM500
A A

rear door close

rear door open
Chapter 5

04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

03 33 33
41

2
1.5mm RD
B B

QF5 1
6A
Electrical Diagram（4）

KA22
KA23
2

PE
2 2
1.5mm LBU 1.5mm YE/GN
C C
rear door auto control

N1
N41

PE
91
90
terminal N L MOD- MOD+ E CAN-L CAN-H RS232 PUL- PUL+ X5 X4 X3 X2 X1 95
COM 24V

VF2 （MOMOOL IMS-MD20P4B 100VA）

encoder locked-rotor output alarm output
terminal U V W 3 8 4 9 2 7 1 6 YA4 YB4 YA3 YB3 YC3 YA2 YB2 YC2 YA1 YB1 YC1

5V2

N43
N44
N45
24V

GND2

CS2+
CS2-
DO2+
DO2-
I12-3

CLK2+
CLK2-
I12-2

D D
2 2 2
3X0.75mm RD 1.5mm YE/GN GN YE BR WH BU GY RD BK 8X0.5mm

PE
PE
M4 U1 V1 W1
CS+ CS- CLK+ CLK+ DO+ DO+ 5V GND
100W
0.6A
M ENC2
3～ 06 03
E 23 29 E

SMM1105103-2AMEB1-J1

03 N1 N1
41

F F
rear door motor rear door motor encoder
driver fault signal

locked-rotor signal

Remarks: 1.The unlabelled diameter of DC wires are 0.4mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-8
 1 2 3 4 5 6 7 8 9 10

DM500
A A

05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
2
02 U 0.75mm RD 35 06
01 01
2
02 V 1.5mm RD
41
2 2
2X2.5mm RD 0.75mm RD
B B

34
34
11
35
35
35
35

(QM1)
QF3 1 3 FU1 SQ0 KA-0 SB13-1 SB0 (2) KA11 SB6 KA24
10A 5A
Electrical Diagram（5）

13 14 (1)
1913

41
41
42
42

33
35
12
2 4
2 KM2

31
32
1.5mm RD SB12-1
2 2 2
2X2.5mm RD TC1 0.75mm RD 0.75mm RD
C 1KVA C

13
16
03
33 01

KM1

AC220V
950VA
N1 03
AC380V 01

13
R103

38
2 2 2
0.75mm RD 0.75mm RD 0.75mm RD

50VA
to robot

AC24V
D D

13
16
KT1 KT1 11
C KA10 33

QM1
41
24V

10
14
17
1.5mmq YE/GN 2 2
1.5mm LBU 0.75mm RD
FR1-2 KM3 KM1 (1) (4)
P

34
M (7)
0205

35
1～

11
15
16
18
16

(8)
42

FN1 FN2 HL0 KM1 A1 KM2 A1 KM3 A1 KT1 SV1

E 18W 18W GN (3) E
AC220V
2.5VA
N1

A2 A2 A2
I94

2 2 2
0.75mm LBU 0.75mm LBU 0.75mm LBU
11
2
33
N1 1.5mm LBU N1 06
01

main oil pump motor toggles lubrication pump

F F
Isolation
transformer
pneumatic
grease pump *

control
auto

electric box
Δ timer
Y convert

Δrunning

Y type start
main contactor
manual

scram switch

axial flow fan

control supply
pressure detection
far-end lubricating

2
Remarks:1.The unlabelled diameter of DC wires are 0.75mm LBU-BU 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-9
 1 2 3 4 5 6 7 8 9 10

DM500
A switch power switch power switch power A

06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

05 35 A24V
41
05 N1
41
2
2.5mm BU
B B

FU2 FU3 FU4

1A 16A 6A
Electrical Diagram（6）

2 2 2 2 2 2
0.75mm RD 0.75mm LBU 0.75mm RD 0.75mm LBU 0.75mm RD 0.75mm LBU

C
KM3 C

N1
N1
N1

35
35
35
L N L N L N
PW3 PW2 PW1

24V

S24V
B24V

D24V
150W ~ 150W ~ 350W ~ 2 2 2
0.4mm BU 1.5mm BU 0.75mm BU
- PE 2
1.5mm YE/GN
- PE 0.75mm YE/GN
2 - PE 2
0.75mm YE/GN
V- V+ V- V+ V- V+ 09 08 10 07
01 01 35 01
13 05

P0V
0V
34

PE
PE
PE
07

P24V
13 03

E0V
C24V
A24V
38 29
14
D FU5 01 D
6A 2 2
2.5mm WH 2.5mm BU

2 2
0.75mm WH 0.75mm BU

PE

E24V
0V
0V
0V
E 18 18 09 09 09 08 07 E
01 01 01 01 01 01 01

F F

power
PLC input

to oil valve
to screen and

to core power
to PLC output

and the conector

to amplifier

to connecting termianl

analog power
to screen and PLC

electric cartridge
Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq LBU-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number YE/GN--Yellow-green、OE--Orange
10 column of the diagram
1 2 3 4 5 6 7 8 9 10

5-10
 1 2 3 4 5 6 7 8 9 10

DM500
A A

07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07 07
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

B HMI (TP1200 12") B

(6AV2124-0MC01-0AX0)

PW2 CPU MD1-0 MD1-1 MD1-2 MD2 MD3 MD4 MD5 MD6
Electrical Diagram（7）

SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
24V/190W CPU1512C 5AI/2AO 16DI/16DO 16DI/16DO 32DI 16DI/16DO 16DI/16DO 16DI/16DO 16DI/16DO

C C

6EP1333 6ES7 512 CPU(X10) CPU(X11) CPU(X12) 6ES7 521 6ES7 523 6ES7 523 6ES7 523 6ES7 523
PORT PORT LAN LAN 4BA00 1CK00-0AB0 1BL10-0AA0 1BL00-0AA0 1BL00-0AA0 1BL00-0AA0 1BL00-0AA0
M L+ termianl

PE
0V
24V
LAN communication

D D
09
02
to CPU-LAN1

2
0.75mm YE/GN

2 2
0.75mm WH 0.75mm BU
E E

06 24V 24V 09
41 01
06 0V 0V
08

F F
screen PLC configuration

to curvometer
to CUP-LAN
Remarks: 1.The unlabelled diameter of DC wires are 0.4mmq LBU-BU.
2.The functions with "*" are optional for customers.
G 3.The electrical diagrams are subject to change without prior notice. G

4.The explication of the signs: 01 page number

10 column of the diagram
1 2 3 4 5 6 7 8 9 10

5-11
 1 2 3 4 5 6 7 8 9 10

DM500
A A

08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
2
06 S24V 1.5mm RD S24V
20

B B

SA80-2 SA164-2
Electrical Diagram（8）

NO NO
1222 1410

C C

to electirc box to electirc box

RX84
13 13 13 13 13 13 14 14
24 25 26 27 28 29 06 07

RSQ84
I132
I133
I134
I135
I1002
I1003
I136
I137
I160
I161
I1006
I1007

D D

1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K

R24V
S24V
HL2
SV2
S24V
S24V
HL1 HL2 SV2 SV3 SV4
E GN GN RD GN RD GN RD GN RD GN RD GN RD GN RD GN RD GN E

2
0.75mm WH

06 0V 0V 09
07 01

F
Core dashboard Core dashboard F

instruction
accumulation

fully enclosed
fast injection

sheet metal LS
motor Δ running
core 4 in LS
core 6 in LS*

intensification
core 1 in LS
core 2 out LS

fast phase accumulation

prssure relief valve

prssure relief valve

core 5 out LS
core 6 out LS*

core 5 in LS

shot position valve

core 1 out LS
core 2 in LS
core 3 out LS*
core 4 out LS

core 3 in LS*

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-12
 1 2 3 4 5 6 7 8 9 10

DM500
A A

power
Chapter 5

puressure input

flow input

lineal transducer
09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0V
06 0V 10
06 01
D24V
06 D24V 10
17 01
07 24V 24V 10
B 41 01 B
Electrical Diagram（9）

09 09 09 09
08 08 24 23

SIEMENS terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
S7-1500
C LAN communication cable PLC C
LAN2 LAN1 address
F0V
FA+
PA+

10V
07 CPU 1512C-1 PN X10(5AI/2AO) MD1-0 terminal
10V GND Fvin+ Pvin+
to screen 10
(6ES7 512-1CK00-0AB0) (最大扩展32) 10V power output flow pressure
input input
PLC （S24340C DC0-10V）
1L+ 1M address AI-0(U) AI-0(I) AI-0(C) AI-1(U) AI-1(I) AI-1(C) AI-2(U) AI-2(I) AI-2(C) AI-3(U) AI-3(I) AI-3(C) AI-4(M+)AI-4(M-)AI-4(I+)AI-4(I-)AO-0(U/I)AO-1(U/I) M M FD0
terminal power input flow output pressure output
2L+ 2M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
terminal 24V GND F0+ F0- P0+ P0-
18

PA+
FA+
17

P1+
P6+
P7+
P0V
P0V

P1-
P6-
P7-

P24V
P0V
A+
A-
A+
A-

51+
51-
0V
F65
F67
P62
P64

24V

09
31 3 3 3

D D

10V
PS1
PS6
PS7
1 U U U + 09 09
S08
S09

P P P 34 35 - -
A A
2
-
+ +
3 1 2 1 2 1 2
F66
P63

18
10

F0V
P0V
P0V
P0V

P24V
P24V
P24V
09
32
E 08 0V 0V 10 E
41 01
07 24V 24V 10
41 01
P24V
06 P24V 18
04 01
P0V
06 P0V 18
03 01

F F
flow

sensor
pressure

detection
intensification
flow valve

accumulation detection
pressure valve

injection pressure
temperature detection

fast accumulation

lineal transducer
proportional valve

proportional valve

Remarks: 1.The unlabelled diameter of DC wires are 0.4mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-13
 1 2 3 4 5 6 7 8 9 10

DM500
A A

die close
die close
confirm
Chapter 5

motor starting

encoderB4*
encoderB4*
motor overload
manual knob
auto knob

spare
door control knob
scram button

door driver abnormal

spare

magnetic encoder A
magnetic encoder A*

magnetic encoder B
magnetic encoder B*
core short-circuit alarm

eject magnetic
eject magnetic

encoder A3/die height

encoder A3/die height
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
VF1
0V 0526 0334 1913 0V
09 11
41 01
D24V D24V
09 11
41 01
24V 24V
09 11
B 41 01 B
18 18 09 09 09 09
03 04 41 41 41 41
Electrical Diagram（10）

P24V
P0V
P24V
P0V
03

KM3
FR1-1
kA-0

SA14-1
SA10-1
SA10-2
24V 0V 24V 0V 34
ENC2 ENC3
A B A B
17
09
C C

A1
B1
A2
B2
A*
B*
I10
I11
I12
D24V
I14
I15
I16
I17
24V
0V
terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PLC address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7 DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7 1L+ 1M

CPU 1512C-1 PN X11(16DI/16DO) MD1-1

(6ES7 512-1CK00-0AB0)

PLC address DO-0.0 DO-0.1 DO-0.2 DO-0.3 DO-0.4 DO-0.5 DO-0.6 DO-0.7 2L+ 2M DO-1.0 DO-1.1 DO-1.2 DO-1.3 DO-1.4 DO-1.5 DO-1.6 DO-1.7 3L+ 3M
terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
D D

24V
24V

Q10
Q11
Q12
Q17

Q13
Q14
Q15
Q16

Q00
Q06
0V
0V

Q01
Q02
Q03
Q04
Q05
Q07
IN-1 IN-2 IN-3 IN-4 IN-5 IN-6 IN-7 IN-8 IN-1 IN-2 IN-3 IN-4 IN-5 IN-6
S24V 06 06
V+ V+ 21
20
FD1 SCB-8B(HPOT) FD2-1 SCB-8B(HPOT)
2
1.5mm BU
V- V-
OUT-1 OUT-2 OUT-3 OUT-4 OUT-5 OUT-6 OUT-7 OUT-8 OUT-1 OUT-2 OUT-3 OUT-4 OUT-5 OUT-6

S24V
0V
S00
S01
S02
S03
S04-1
S05
S06
S07
BZ14

HL13
BL15
BL16
BL17

HL12

kA-10
HL12
HL13
BZ14
BL15
BL16
BL17

S04
KA10
KA11
06

S00
S01
S02
S03
S05
S06
S07
HL19

E E
20
RD YE RD WH OG GN

09 0V 0V 11
41 01
09 24V 24V 11
41 01

2013

F F

valve
valve*
alarm light(green)

control

motor starting

double pump valve

return valve

die min valve

differential
back pressure

die max valve

die close valve

die open valve

allow injection light

alarm light(red)
alarm light(yellow)
initial position light

toggles lubrication
alarm
scram light

injection oil
Remarks: 1.The unlabelled diameter of DC wires are 0.4mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-14
 1 2 3 4 5 6 7 8 9 10

DM500
A A

clogging alarm *

signal*

die close btn 1

pump starting btn

deviation alarm

die height knob

die min btn
die close btn 2
servo cooling
overload*

die max btn

slow/normal
speed select

pump stop btn

servo cooling motor

TEA filter jam alarm*

fast inject finish
liquid level detection
spare
spare
Chapter 5

11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
NC
0V 0521 1915 1915 0V
10 12
41 01
D24V D24V
10 13
41 01
10 24V 24V 12
B 41 01 B
Electrical Diagram（11）

SB20-2
SB21-2
SA22
SB23
SB24
SA25
JS120-1
JS120
SP203

kA-2
kA-2
FR4

SP204
P P
18 18
15 17

C C

I20
I21
I22
I23
I24
I25
I26
I27
24V
0V

I200
I201
I202
I203
I206
I207

I204
I205
terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PLC address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7 DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7 4L+ 4M

CPU 1512C-1 PN X12(16DI/16DO)

(6ES7 512-1CK00-0AB0) MD1-2
PLC address DO-0.0 DO-0.1 DO-0.2 DO-0.3 DO-0.4 DO-0.5 DO-0.6 DO-0.7 5L+ 5M DO-1.0 DO-1.1 DO-1.2 DO-1.3 DO-1.4 DO-1.5 DO-1.6 DO-1.7 6L+ 6M
terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
D D

Q20
Q21
Q24
Q25
Q26
Q27
0V
0V

Q22
Q23
24V
24V

Q30
Q31
Q34
Q35
Q36
Q37

Q32
Q33
11
17
Q25

11 18

KA20
KA21
KA22
KA23
KA24
KA26
KA25-1
KA25-2

E 34 14 E

10 0V 0V 12
41 01
10 24V 24V 12
41 01

F F
relay*

spare

spare
spare

spare
spare

front door open

spare
spare

instruction
spare

instruction
rear door open
detection*

front door close

grease pump *

instruction
rear door close
instruction
clamping force
curve collect/
injection allowed
injection conversion

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq LBU-BU. injection detection* 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice. 6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number YE/GN--Yellow-green、OE--Orange
10 column of the diagram
1 2 3 4 5 6 7 8 9 10

5-15
 1 2 3 4 5 6 7 8 9 10

DM500
A A

clogging
pressure
Chapter 5

reset button
detection*

spare
spare
plunger lube btn
toggles lubrication

allowed signal2
plunger FWD knob
die min LS
die max LS

core 5 in knob
fast injection knob
oil suction filter
grease distributor

eject BWD knob

door open btn

core 5 out knob

core pressure
release valve knob*
eject FWD knob
plunger BWD knob
cycle stop btn*
door close btn
front door close LS 1
front door close LS 2

core 4 out knob

injection btn

core 1 out knob

core 2 out knob
core 4 in knob
front door open LS

die open btn

core 1 in knob
core 2 in knob
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
QM1
0V 2014 2211 0534 0V
11 13
41 01
11
24V 24V 13
41 01

KA97
B B
A1
Electrical Diagram（12）

A2

KA-11
KA47
JS92
JS95
JS96
JS97

SB30
SB31
SA32-1
SA32-2
SA34-1
SA34-2
SA36-1
SA36-2
SA40-1
SA40-2
SA42-1
SA42-2
SB44-1
SA80-1
SB81
SA82-1
SA82-2
SB85
SB87
SP93
SP94
P P
19
16

C C

0V
0V

I30
I31
I32
I33
I34
I35
I36
I37
I40
I41
I42
I43
I44
I45
I46
I80
I81
I82
I85
I86
I87

I83
I84
I90
I91
I92
I93
I94
I95
I96
I97

I47
terminal 1 2 3 4 5 6 7 8 9/10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29/30 31 32 33 34 35 36 37 38 39 40
PLC address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7 DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7 1M DI-2.0 DI-2.1 DI-2.2 DI-2.3 DI-2.4 DI-2.5 DI-2.6 DI-2.7 DI-3.0 DI-3.1 DI-3.2 DI-3.3 DI-3.4 DI-3.5 DI-3.6 DI-3.7 2M

SM521(32DI) MD2
(6ES7 521-1BL10-0AA0)

D D

E E

11
24V 24V 13
41 01

F F

Remarks: 1.PLC input or output wires are 0.4mmBU ,valve are 0.75mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice. 6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number YE/GN--Yellow-green、OE--Orange
10 column of the diagram
1 2 3 4 5 6 7 8 9 10

5-16
 1 2 3 4 5 6 7 8 9 10

DM500
A A

LS

place LS
close LS*
core 2 out LS
core 4 in LS

core 1 in LS

eject FWD LS
core 1 out LS
core 2 in LS
core 4 out LS

toggles shielding

die close in place

plunger return in
pressure test btn

2nd phase start LS

eject FWD LS

3rd phase start LS

injection in place LS

Intensification start
13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0V 0V
12 14
41 01
D24V D24V
11 14
41 01
12
24V 24V 14
B 41 01 B
18 08 08
21 28 29
Electrical Diagram（13）

JS131-1

JS120
JS121
JS126
JS127
JS130
JS132
JS133
JS134
JS135
JS136
JS137

I131-1
18 18 18 18

JS131
23 24 23 22
08 08 08 08
22 23 24 25
C C

I120
I121
I122
I123
I124
I125
I126
I127
I130
I131
I132
I133
I134
1135
I136
I137
0V
terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PLC address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7 DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7 1M

SM523 (16DI/16DO)
(6ES7 523-1BL00-0AA0) MD3
PLC address DO-0.0 DO-0.1 DO-0.2 DO-0.3 DO-0.4 DO-0.5 DO-0.6 DO-0.7 2L+ 2M DO-1.0 DO-1.1 DO-1.2 DO-1.3 DO-1.4 DO-1.5 DO-1.6 DO-1.7 3L+ 3M
terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
D D

0V
0V

Q120
Q121
Q124
Q125
Q126
Q127

Q122
Q123
24V
24V

Q130
Q131
Q134
Q135
Q136
Q137

Q132
Q133
IN-1 IN-2 IN-3 IN-4 IN-5 IN-6 IN-7 IN-8 IN-1 IN-2 IN-3 IN-4 IN-5 IN-6 IN-7 IN-8
S24V S24V
06 V+ 06
20 2 V+ 2 20
1.5mm BU FD3 SCB-8B(HPOT) FD4 SCB-8B(HPOT) 1.5mm BU
V- V-
OUT-1 OUT-2 OUT-3 OUT-4 OUT-5 OUT-6 OUT-7 OUT-8 OUT-1 OUT-2 OUT-3 OUT-4 OUT-5 OUT-6 OUT-7 OUT-8

S120
S121
S123
S127
S130
S131
S132
S133
S134
S135
S136
S137

kA-10
kA-11
kA-11
kA-10

S122 S122-1
S124 S124-1
S125 S125-1
S126 S126-1
S130
S131
S132
S133
S134
S135
S136
S137

E E

12
0V 0V 14
41 01
12 24V 24V 14
41 01

2013 2014

F F

valve
valve

priority valve*
Intensification
eject FWD valve

fast accumulation
core 1 in valve
core 1 out valve

accumulation valve
eject BWD valve
core 2 in valve

plunger lubrication
plunger FWD valve/
1st phase valve
3rd phase valve

plunger BWD valve

plunger FWD valve
vacuum valve

plunger blow valve

2nd phase valve
Intensification valve
Remarks: 1.PLC input or output wires are 0.4mmBU ,valve are 0.75mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice. 6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number YE/GN--Yellow-green、OE--Orange
10 column of the diagram
1 2 3 4 5 6 7 8 9 10

5-17
 1 2 3 4 5 6 7 8 9 10

DM500
A A

scram

abnormal

abnormal*
Chapter 5

interference

Pour finish signal

Die close allowed
core spray trigger
extractor out of

accumulaiton btn

rear door close LS

Eject out allowed

rear door open LS

core 5 in LS
auxiliary equipment

sprayer upper limit*

next cycle trigger

core 5 out LS
shot position knob
mold temperature machine
auxiliary equipment
14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
NO
0V 2225 0810 0V
13 15
41 01
D24V D24V
13 15
41 01
13
24V 24V 15
B 41 01 B
08 08
31 32
Electrical Diagram（14）

name DCM input DCM output robot input robot output

周边部分

KA66

JS160
JS161
JS163
SA164-1
SB165
SQ107
DCM auto QY00，0V RX23*
die close in place
output QY01，0V RX25*

pouring allowed QY02，0V RX26*

C die open in place QY03，0V RX43* C

0V

IX00
IX01
IX02
IX03
IX04
IX05
IX06
IX07

I160
I161
I162
I163
I164
I165
I166
RX40
0V
eject FWD in place QY04，0V RX73*
terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 rear door open in
place QY05，0V RX74*
PLC address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7 DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7 1M
DCM abnormal QY06，0V RX75*
SM523 (16DI/16DO) MD4 plunger return
(6ES7 523-1BL00-0AA0) in place*(DM140) QY07，0V RX81*

PLC address DO-0.0 DO-0.1 DO-0.2 DO-0.3 DO-0.4 DO-0.5 DO-0.6 DO-0.7 2L+ 2M DO-1.0 DO-1.1 DO-1.2 DO-1.3 DO-1.4 DO-1.5 DO-1.6 DO-1.7 3L+ 3M product NG QY08，COM
terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 next cycle trigger IX00 RY67*，R0V
D Pour finish signal IX01 D
RY03*，R0V

24V

0V
0V

Q160
Q161
Q164
Q165
Q166
Q167
24V
QY00
QY01
QY04
QY05
QY06
QY07

Q162
Q163
QY02
QY03
IN-1 IN-2 IN-3 IN-4 IN-5 Die close allowed IX02 RY02*，R0V
2
1.5mm BU
24V RY62*，R0V
FD5-1 Eject out allowed IX03
0V auxiliary equipment IX04 RY04*，R0V
abnormal
OUT-1 OUT-2 OUT-3 OUT-4 OUT-5 auxiliary equipmentIX05 RY05*，R0V

S24V
0V
scram
core spray trigger IX06 RY06*，R0V

S160
S161
S164

S162
S163
extractor out of
interference IX07 RY63*，R0V

S160
S161
S162
S163
S164
E E
sprayer upper RX40 RX40，96
limit

13 0V 0V 15
41 01
13 24V 24V 15
41 01
S24V S24V
06 15
20 01

F F
signal
signal

signal
signal
place signal

place signal

pouring allowed

front door fast

DCM auto signal

instruction*
plunger return in

product NG signal
rear door open in
DCM abnormal signal

core 4 out valve

front door slow

core 5 in valve
instruction*

core 2 out valve

core 5 out valve

core 4 in valve
die open in place

die close in place

eject FWD in place

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-18
 1 2 3 4 5 6 7 8 9 10

DM500
A A

(tens 2)

(units 4)
mould number
(tens 1)

(units 2)
(units 8)
(tens 4)

(units 1)
mould number
(tens 8)

mould number

mould number
mould number
mould number

mould number
mould number

close sigal

door signal
front safety
safe metal plate

fence close LS 4

valve abnormal

safety locking
fence close LS 3
spare
Chapter 5

fence close signal

open valve LS
front grating signal
hydraulic safety
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0V
15
41
24V
15
41

B B
Electrical Diagram（15）

JX012
JX013

JX010
JX011
JX014
JX015
JX016
JX017
COM

KAY010
KAY011
KAY012
KAY013
KAY014
KAY015
KAY016
KAY017

20 20 20 20 21 21 20
16 18 19 20 13 14 17

C (robot input signal) C

0V

I190
I191
I192
I193
I194
I195
I196
I197
I300
terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PLC address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7 DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7 1M

SM523 (16DI/16DO)
(6ES7 523-1BL00-0AA0) MD5
PLC address DO-0.0 DO-0.1 DO-0.2 DO-0.3 DO-0.4 DO-0.5 DO-0.6 DO-0.7 2L+ 2M DO-1.0 DO-1.1 DO-1.2 DO-1.3 DO-1.4 DO-1.5 DO-1.6 DO-1.7 3L+ 3M
terminal 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
D D

0V
0V

Q60
Q61
Q64
Q65
Q66
Q127

Q62
Q63
24V
24V

Q1010
Q1011
Q1014
Q1015
Q1016
Q1017

Q1012
Q1013
IN-1 IN-2 IN-3 IN-4 IN-5 IN-6 IN-7 IN-8
S24V
06 V+
20 2
1.5mm BU FD6 SCB-8B(HPOT)
V-
OUT-1 OUT-2 OUT-3 OUT-4 OUT-5 OUT-6 OUT-7 OUT-8

S60
S61
S62
S63A
S64
S65
S66
S67
22 22 22

S60
S61
S62
KAY010
KAY011
KAY012
KAY013
KAY014
KAY015
KAY016
KAY017

E 09 07 21 E

15 0V
41
15 24V
41

F F

hydraulic relief
valve
(units 4)*
(tens 8)*

relief valve
die close
(tens 2)*

(units 2)*
(units 8)*
(tens 4)*

(tens 1)*

(units 1)*
mould number
mould number

open valve
safety locking
retrun valve
die open oil
mould number

mould number
mould number
mould number

mould number

mould number

rear door tighten

spare
spare

front door tighten

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice. 6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number YE/GN--Yellow-green、OE--Orange
10 column of the diagram
1 2 3 4 5 6 7 8 9 10

5-19
5-20 DM500
G
F
E
D
C
B
A

17
01

0V
0V

24V
24V

1
1

02
17
03
17
04
17
05
17
06
17

2
2

07
17

(DCM output to robot signal)

(robot input to DMC signal)
17
08
PLC configuration
main electric box

KAY15
DCM scram I15
24
10

A2
A1
09
17
10
17

3
3

robot COM COM1

4.The explication of the signs:

JXCOM
11
17

JX015 COM
DCM scram robot COM
PLC
PLC

address

KAY15
12
17

10
terminal
terminal

07

KAY040 KAX040 KAX040 JY040

extractor select JX040 Q1040 I1040 robot scram
1

21
A2
A1

KAY040
A2
A1
13
17

KAY041 KAX041 KAX041 JY041

sprayer select JX041 Q1041 I1041 DCM full-automatic
2

22
A2
A1

KAY041
A2
A1
14
17

(6ES7 523-1BL00-0AA0)

KAY042 KAX042 KAX042 JY042

4
JX042 I1042 extractor out of
4

DCM auto Q1042

3

interference
23
SM523 (16DI/16DO)
A2
A1

KAY042
A2
A1
17
15

KAY043 KAX043 KAX043 JY043

page number
DCM semi-auto JX043 Q1043 I1043 sprayer out of
4

interference
24
A2
A1

KAY043
A2
A1
17
16

JY044
2.The functions with "*" are optional for customers.
KAY044 KAX044 KAX044
Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU.

JX044 I1044 sprayer at origin

MD6

DCM die open LS Q1044

5

25
A2
A1

KAY044
A2
A1
17
17

KAY045 KAX045 KAX045 JY045

front door close LS JX045 Q1045 I1045 robot auto model

column of the diagram

6

26
A2
A1

KAY045
A2
A1
18
17

KAY046 KAX046 KAX046 JY046

JX046 Q1046 I1046 take out instruction
rear door open LS
7

27

5
5

A2
A1

KAY046
A2
A1
19
17

KAY047 KAX047 KAX047 JY047

rear door close LS JX047 Q1047 I1047 robot abnormal
8

28
A2
A1

KAY047
A2
A1
DO-0.0 DO-0.1 DO-0.2 DO-0.3 DO-0.4 DO-0.5 DO-0.6 DO-0.7
address DI-0.0 DI-0.1 DI-0.2 DI-0.3 DI-0.4 DI-0.5 DI-0.6 DI-0.7
20
17

24V

3.The electrical diagrams are subject to change without prior notice.

9

29
2L+
21
17

0V
2M
10

30
22
17

KAY050 KAX050 KAX050 JY050

oil pump running JX050 Q1050 I1050 take out instruction
11

31
A2
A1

KAY050
A2
A1
23
17

6
6

KAY051 KAX051 KAX051 JY051

DCM abnormal JX051 Q1051 I1051 rear door close
12

32
A2
A1

KAY051
A2
A1

instruction
24
17

KAY052 KAX052 KAX052 JY052

product NG JX052 Q1052 I1052
eject FWD instruction
13

33
A2
A1

KAY052
A2
A1
25
17

KAY053 KAX053 KAX053 JY053

inject instruction JX053 Q1053 I1053 core return instruction
14

34
A2
A1

KAY053
A2
A1
26
17

KAY054 KAX054 KAX054 JY054

extract can access JX054 Q1054 I1054
next cycle start
15

35
A2
A1

KAY054
A2
A1
17
27

KAY055 KAX055 KAX055 JY055

7
7

extract allowed JX055 Q1055 I1055

16

cycle stop
36
A2
A1

KAY055

A2
A1
28
17

KAY056 KAX056 KAX056 JY056

DCM take out LS JX056 Q1056 I1056 rear door open
17

37
KAY056 instruction
A2
A1

A2
A1
29
17

KAY057 KAX057 KAX057 JY057

eject FWD LS JX057 Q1057 I1057 plunger return
18

38
KAY057

A2
A1
DI-1.0 DI-1.1 DI-1.2 DI-1.3 DI-1.4 DI-1.5 DI-1.6 DI-1.7

DO-1.0 DO-1.1 DO-1.2 DO-1.3 DO-1.4 DO-1.5 DO-1.6 DO-1.7

A2
A1
17
30

24V
19

39
3L+
31
17

0V 0V

8
8

1M

40
3M
20
32
17
33
17
17
34
17
35

JX16 KAX052
sprayer start

17
28

9
9

36
17
37
17
17
38
39
17

24V
40
17

10
10

0V
41
25
41
25
41
24V 25
41
0V 25
41
17

JX16、COM1 signal to robot power box

JX16、COM1 signal to electrical terminal

G
F
E
D
C
B
A
Electrical Diagram（16）
Chapter 5
 1 2 3 4 5 6 7 8 9 10

DM500
A A

2nd phase start

cartridge valve*

magnetic
encoder B
3rd phase start
1st phase electric

magnetic
encoder A
Chapter 5

valve

3rd phase electric

cartridge valve
electric cartridge

curve collect
intensification

curve collect
18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

0V 0V
14 19
41 01
24V
14 24V 19
41 01
E24V
06 E24V 19
B 13 01 B
E0V E0V
06 19
12 01
Electrical Diagram（17）

E0V
E24V

E0V
E24V
E0V
E24V
terminal 0V 24V terminal 0V 24V terminal 0V 24V
18 11 11 18 13 13 BK RD BK RD BK RD
04 19 24 03 14 15 electric electric electric
cartridge cartridge cartridge
valve valve valve BU GN
BU GN BU GN
terminal B terminal B terminal B
A A A
C C

B1
A1

0V
24V
Q27
I202
24V
I122
I123
MB-
MB-
MB-

MB+
MB+
MB+

terminal D 32 terminal B 16 14 12 6 4
28 26 24 22 20 18 16 12 6 4 2
function function
declaration DA1+ AD6+ AD6- AD3+ AD3- D POW- D POW+ B DI6 DO7 DO2 DO1 declaration A OUT COM DI7 DO6 DO3
MB+（A）
1 2 3 4 5
to screen
RTDC-01 6 7 8 9
07 MB-（B）
09
function function EREF
declaration DA1- AD5+ AD4- AD2+ AD1- A POW+ declaration AD5- AD4+ AD2- AD1+ A POW- IN COM DI8 DO5 DO4
CLK-
terminal B
32 26 24 22 20 18 terminal Z 26 24 22 20 18 16 14 12 6 4 2
18 18

0V
D 20 13 D

P1-
P1+
P0V
10 10

I125
I124

P24V
P24V
I121
09 10

09 09 13 13 13

A1
B1
11 11 13 17 16
A B
ENC
24V 0V

P0V

P24V
E E

P0V
10 P0V 19
31 01
P24V
10 P24V 19
30 01
0V 0V
14 19
41 01

F F
start

in place
plunger return
intensification

injection in place

magnetic encoder
inject pressure
Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq LBU-BU. 5：The graph of coil/contact:
04 26
2.The functions with "*" are optional for customers. page number column of the diagram
G G
3.The electrical diagrams are subject to change without prior notice.
6：The color of wire: BK--Black、RD--Red、LBU--Light blue、
4.The explication of the signs: 01 page number
10 column of the diagram
YE/GN--Yellow-green、OE--Orange
1 2 3 4 5 6 7 8 9 10

5-21
 1 2 3 4 5 6 7 8 9 10

DM500
A A

die casting btn1

reset button

scram button
die casting btn2
door close button1
door close button2
stop shuts off confirm
19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

19 T0 T0
23
19 T1 T1
24
19 T2 T2
25
B B

T0
T1
T0
T1
T0
T1
T0
T1
T0
T1
T2
T2
SB-1 11
Electrical Diagram（18）

12

electric box scram

100
102
SB-2 11

12

SB-06

SB-02
SB-04
SB-08
C C

operation panel scram

101
103
SB44-2
SB-3 11

KA-0
19 19 12
01 01

inject scram
SI00
SI01
SI03
SI05
SI04

SI02

0V
SI06
SI09
SI19

SI08
SI18

24V
SI07
PLC terminal V1 NC G1 Si0 Si1 Si2 Si3 Si4 Si5 Si6 Si7 Si8 Si9 Si10 Si11 Si12 Si13 Si14 Si15 Si16 Si17 Si18 Si19 NC

D D
OMRON MD-1
G9SP-N20S

PLC terminal V2 NC G2 So0 So1 So2 So3 So4 So5 So6 So7 NC NC T0 T1 T2 T3 T4 T5

24V
SQ02
I86
T0

0V
SQ01
T2

SQ00
T1
A1 A1 12 19 19 19
28 01 01 01
E E
A2 A2

KA-0
KA-2
16 24V 24V 20
41 01
16 0V 0V 20
41 01
KA-0 KA-2
0518 1927 1118
1024 1119

F F

die casting
door close

emergen stop
control signal

control signal1
control signal
signal source 3

signal source 2

signal source 1

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU.

2.The functions with "*" are optional for customers.
G G
3.The electrical diagrams are subject to change without prior notice.
4.The explication of the signs: 07 page number
10 column of the diagram

1 2 3 4 5 6 7 8 9 10

5-22
 1 2 3 4 5 6 7 8 9 10

DM500
A A

die casting btn1

reset button

scram button
die casting btn2
door close button1
door close button2
stop shuts off confirm
19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

19 T0 T0
23
19 T1 T1
24
19 T2 T2
25
B B

T0
T1
T0
T1
T0
T1
T0
T1
T0
T1
T2
T2
SB-1 11
Electrical Diagram（18）

12

electric box scram

100
102
SB-2 11

12

SB-06

SB-02
SB-04
SB-08
C C

operation panel scram

101
103
SB44-2
SB-3 11

KA-0
19 19 12
01 01

inject scram
SI00
SI01
SI03
SI05
SI04

SI02

0V
SI06
SI09
SI19

SI08
SI18

24V
SI07
PLC terminal V1 NC G1 Si0 Si1 Si2 Si3 Si4 Si5 Si6 Si7 Si8 Si9 Si10 Si11 Si12 Si13 Si14 Si15 Si16 Si17 Si18 Si19 NC

D D
OMRON MD-1
G9SP-N20S

PLC terminal V2 NC G2 So0 So1 So2 So3 So4 So5 So6 So7 NC NC T0 T1 T2 T3 T4 T5

24V
SQ02
I86
T0

0V
SQ01
T2

SQ00
T1
A1 A1 12 19 19 19
28 01 01 01
E E
A2 A2

KA-0
KA-2
16 24V 24V 20
41 01
16 0V 0V 20
41 01
KA-0 KA-2
0518 1927 1118
1024 1119

F F

die casting
door close

emergen stop
control signal

control signal1
control signal
signal source 3

signal source 2

signal source 1

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU.

2.The functions with "*" are optional for customers.
G G
3.The electrical diagrams are subject to change without prior notice.
4.The explication of the signs: 07 page number
10 column of the diagram

1 2 3 4 5 6 7 8 9 10

5-23
 1 2 3 4 5 6 7 8 9 10

DM500
A A

valve check in

close LS 2(front)
lock check in

close LS 2(front)

close LS 2(front)

close LS 1(front)
reset btn

receiver

safe metal plate

transmitter

safe metal plate

safe cartridge

fence close LS 2
safe electromagnetic

debug mode

fence close LS 1

rear door close LS a

rear door close LS b

front door close LS b

front door close LS a

Chapter 5

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

20 T10 T10
23
20 T11 T11
24
20 T12 T12
25
B B
20 20
01 01

T12

T12
T12

T10
T11
T10
T11
T10
T11
T10
T11
T10
T11
T10
Electrical Diagram（19）

0V

24V

Manual knob

SA10-3

JS-28
JS-29
22 22 22 22
13 13 27 27
24V 0V 24V 0V
20 20 22 22 22 22

SI30-1
C C
01 01 13 13 27 27
SQP2 SQP1

SA14-2
KA97
S1 S2 P P

JS-26（NO)
JS-27（NO)

JS-24（NO)
JS-25（NO)
connecting termianl

SI20
SI21
SI23
SI24
SI25

SI22

0V
SI26
SI29
SI30
SI34
SI35
SI39

SI28
SI37
SI38

24V
SI27
door control
switch
PLC terminal V1 NC G1 Si0 Si1 Si2 Si3 Si4 Si5 Si6 Si7 Si8 Si9 Si10 Si11 Si12 Si13 Si14 Si15 Si16 Si17 Si18 Si19 NC

D D
OMRON MD-2
G9SP-N20S

PLC terminal V2 NC G2 So0 So1 So2 So3 So4 So5 So6 So7 NC NC T0 T1 T2 T3 T4 T5

24V
SQ12
I191
I192
I193
I194

0V
T10

SQ11
I300
T12

SQ10
T11
A1 A1 A1 16 16 16 16 16 20 20 20
10 19 11 12 13 01 01 01
E E
A2 A2 A2

KA-10
KA-11
KA-12
19 24V 24V 21
41 01
19 0V 0V 21
41 01
KA-10 KA-11 KA-12
NO NC NO NC NO NC
2209 1314 1218 1316 0330
1013 1318 1317 0330

F F
valve

door signal

signal 1
front safety

signal 2
valve abnormal

safe metal plate

hydraulic safety

allow movement
hydraulic safety

grating signal

door close stop

signal source 4
signal source 6

fence close signal

allow movement
signal source 5

close signal(front)
Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU.
2.The functions with "*" are optional for customers.
G 3.The electrical diagrams are subject to change without prior notice. G

4.The explication of the signs: 07 page number

10 column of the diagram
5.Short out T10 and SI28, T11 and SI29. Customer removes the wires when the installing pin switch
1 2 3 4 5 6 7 8 9 10

5-24
 1 2 3 4 5 6 7 8 9 10

DM500
A A

fence close LS 8
reset button

fence close LS 7

fence close LS 5

fence close LS 3
fence close LS 4
fence close LS 6
21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

21 T20 T20
23
21 T21 T21
24
21 T22 T22
25
B B

T22

T20
T21
T20
T21
T20
T21
Electrical Diagram（20）

JS-44
JS-45

JS-40
JS-41
JS-42
JS-43
C C

KA97

connecting terminal

connecting terminal
connecting terminal
21 21
01 01

SI40
SI41
SI43
SI45
SI44

SI42

0V
SI46
SI49
SI50
SI59

SI48
SI57
SI58

24V
SI47
PLC terminal V1 NC G1 Si0 Si1 Si2 Si3 Si4 Si5 Si6 Si7 Si8 Si9 Si10 Si11 Si12 Si13 Si14 Si15 Si16 Si17 Si18 Si19 NC

D D
OMRON MD-3
G9SP-N20S

PLC terminal V2 NC G2 So0 So1 So2 So3 So4 So5 So6 So7 NC NC T0 T1 T2 T3 T4 T5

24V
SQ22
SQ23
SQ25
SQ26
SQ27
T20

0V
I196
SQ24
T22

I195
T21
16 16 21 21 21
14 15 01 01 01
E E

20 24V 24V 22
41 01
20 0V 0V 22
41 01

F F
signal source 9

fence close signal 4

fence close signal 3

signal source 8

signal source 7

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU.

2.The functions with "*" are optional for customers.
G 3.The electrical diagrams are subject to change without prior notice. G

4.The explication of the signs:

5.Short out T20 and SI40, SI42,SI44;T21 and SI41,SI43，SI45. Customer removes the wires when the installing pin switch
1 2 3 4 5 6 7 8 9 10

5-25
 1 2 3 4 5 6 7 8 9 10

DM500
front door safety switch rear door safety switch
A A

debug mode
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
Chapter 5

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

21 24V 2013 24V

41

16
12

B B

S63A
16 20 16 22 20
13 09 14 09 11

KA-10
Electrical Diagram（21）

24V
24V

SI20
SI22

S63B
S63C

S63B

S64
S65
A1 41 21 11 A1 41 21 11
C C

JS-20
JS-22

SA10-4
A2 42 22 12 A2 42 22 12

auto knob
rear door close LS a

front door close LS a

front door close LS b
rear door close LS b

0V
0V

S63-1

T10
T10

S63B-1
S63C-1

I47-1
I66-1
20 20
09 11

16 20 16 20
13 10 14 12

D D

S64
S65

SI21
SI23
A1 41 21 11 A1 41 21 11

JS-21
JS-23

SA14-3
A2 42 22 12 A2 42 22 12

door control switch

rear door close LS b

front door close LS b

front door close LS a
rear door close LS a

S63

T11
T11

S63C
I66-2

S63
E 22 A1 20 A1 20 E
23 10 12
KA66
A2 A2

0V
0V
0V KA47 I47-2
0V
0V
0V
0V

21 0V 0V
41
KA47 KA66

1231 1408

F F
valve

rear door loosen

front door close LS

front door loosen

rear door close LS

hydraulic safe

Remarks: 1.The unlabelled diameter of DC wires are 0.75mmq-BU.

2.The functions with "*" are optional for customers.
G 3.The electrical diagrams are subject to change without prior notice. G

4.The explication of the signs: 07 page number

10 column of the diagram
5.Short out T20 and SI40, SI42,SI44;T21 and SI41,SI43，SI45. Customer removes the wires when the installing pin switch
1 2 3 4 5 6 7 8 9 10

5-26
Chapter 5

5.3.PLC Input/Output List

5.3.1.Layout of PLC Modules

CPU→

CPU MD1-0 MD1-1 MD1-2 MD2 MD3 M4 M5 MD6

Processor module, communication interface

MD0→CPU’s input/output module
Input signal: the analog quantity of die transduce, injection pressure sensor
and oil temperuture detector ; 2 analog quantity output;
MD1-1→CPU’s 16-point input/16-point output module
Input address: I0.0- I1.7
Output address: Q0.0- Q1.7
MD1-2→CPU’s 16-point input/16-point output module
Input address: I2.0- I3.7
Output address: Q2.0- Q3.7
MD2→32-point input module,Input address: I4.0- I7.7
MD3→16-point input and 16-point output module
Input address: I8.0- I9.7
Output address: Q4.0- Q5.7
MD4→16-point input and 16-point output module
Input address: I10.0- I11.7
Output address: Q6.0- Q7.7
MD5→16-point input and 16-point output module
Input address: I12.0- I13.7
Output address: Q7.0- Q8.7
MD6→16-point input and 16-point output module
Input address: I14.0- I15.7
Output address: Q9.0- Q10.7

DM500 5-27
Chapter 5

5.3.2.PLC Input List

Address Wire Function Module Address Wire Function Module

No. No.

51 MD1-0 A+ MD1-0
Die transduce temperature
detection
F0V MD1-0 A- MD1-0

P1 inject MD1-0
pressure
P0V detection MD1-0

P6+ fast MD1-0

accumulation
P6- sensor MD1-0

P7+ intensification MD1-0

accumulation
P7- sensor MD1-0

Address Wire Function Module Address Wire Function Module

No. No.

I0.0 A1 Magnetic MD1-1 I1.0 I10 Motor start MD1-1

Encoder A confirm

I0.1 B1 Magnetic MD1-1 I1.1 I11 motor MD1-1

Encoder B overload

I0.2 spare MD1-1 I1.2 I12 Door driver MD1-1

abnormal
Die close core
I0.3 A2 magnetic MD1-1 I1.3 I13 short-circuit MD1-1
encoder A* alarm
Die close door control
I0.4 B2 magnetic MD1-1 I1.4 I14 key knob MD1-1
encoder B*
I0.5 spare MD1-1 I1.5 I15 Emergency MD1-1
button
Ejector
magnetic
I0.6 A* encoder MD1-1 I1.6 I16 Manual knob MD1-1
A3*/Die
height
encoder B4*
Ejector
magnetic
I0.7 B* encoder MD1-1 I1.6 I17 Auto knob MD1-1
B3*/Die
height
encoder B4*

DM500 5-28
Chapter 5

Wire Wire
Address Function Module Address Function Module
No. No.

I2.0 I20 Motor start MD1-2 I3.0 I200 TEA filter jam MD1-2
button alarm*
I2.1 I21 Motor stop MD1-2 I3.1 I201 Fast shot MD1-2
button finish signal*
I2.2 I22 Die height MD1-2 I3.2 I202 deviation MD1-2
knob alarm
I2.3 I23 Die thick MD1-2 I3.3 I203 liquid level MD1-2
button detection
I2.4 I24 Die thin MD1-2 I3.4 I204 Servo cooler MD1-2
button jam alarm*
slow/normal Servo cooling
I2.5 I25 speed select MD1-2 I3.5 I205 motor MD1-2
overload*
I2.6 I26 Die closing MD1-2 I3.6 I206 spare MD1-2
button 1
I2.7 I27 Die closing MD1-2 I3.7 I207 spare MD1-2
button 2
Wire Wire
Address Function Module Address Function Module
No. No.

I4.0 I30 die open btn MD2 I5.0 I40 core 5 in MD2
knob
core pressure core 5 out
I4.1 I31 release valve MD2 I5.1 I41 knob MD2
knob*
I4.2 I32 core 1 in knob MD2 I5.2 I42 ejector FWD. MD2
knob
I4.3 I33 core 1 out MD2 I5.3 I43 ejector MD2
knob BWD.knob
I4.4 I34 core 2 in knob MD2 I5.4 I44 Reset btn MD2

I4.5 I35 core 2 out MD2 I5.5 I45 spare MD2

knob
I4.6 I36 core 4 in knob MD2 I5.6 I46 allowed signal MD2
2
I4.7 I37 core 4 out MD2 I5.7 I47-1 spare MD2
knob

DM500 5-29
Chapter 5

Address Wire No. Function Module Address Wire No. Function Module

I6.0 I80 Fast shot MD2 I7.0 I91-1 front door MD2
select knob close LS 1
I6.1 I81 Injection MD2 I7.1 I91-1 front door MD2
button close LS 2
I6.2 I82 plunger FW. MD2 I7.2 I92 front door MD2
knob open LS
plunger BW. oil suction
I6.3 I83 knob MD2 I7.3 I93 filter MD2
clogging
Plunger Toggle
I6.4 I84 lubricate MD2 I7.4 I94 lubrication MD2
button pressure
I6.5 I85 cycle stop MD2 I7.5 I95 die thin LS MD2
btn*
I6.6 I86 door close MD2 I7.6 I96 die thick LS MD2
btn
door open grease
I6.7 I87 btn MD2 I7.7 I97 distributor MD2
detect*
Address Wire No. Function Module Address Wire No. Function Module

I8.0 I120 die close LS MD3 I9.0 I130 eject BWD LS MD3

I8.1 I121 plunger MD3 I9.1 I131 Toggle cover MD3

return LS close LS*
I8.2 I122 2nd phase MD3 I9.2 I132 core 1 in LS MD3
start LS
I8.3 I123 3rd phase MD3 I9.3 I133 core 1 out LS MD3
start LS
I8.4 I124 Intensificatio MD3 I9.4 I134 core 2 in LS MD3
n start LS
I8.5 I125 Injection in MD3 I9.5 I135 core 2 out LS MD3
place LS
I8.6 I126 pressure test MD3 I9.6 I136 core 4 in LS MD3
btn
I8.7 I127 eject FWD. MD3 I9.7 I137 core 4 out LS MD3
LS

DM500 5-30
Chapter 5

Address Wire No. Function Module Address Wire No. Function Module

I10.0 I160 core 5 in LS MD4 I11.0 IX00 next cycle MD4

trigger
I10.1 I161 core 5 out LS MD4 I11.1 IX01 Pouring finish MD4

I10.2 I162 Rear door MD4 I11.2 IX02 Die closing MD4
close LS permit
I10.3 I163 Rear door MD4 I11.3 IX03 Ejector FW. MD4
open LS permit
I10.4 I164 accumulatio MD4 I11.4 IX04 Auxiliary MD4
n btn abnormal
mold
I10.5 I165 temperature MD4 I11.5 IX05 Auxiliary MD4
machine scram
abnormal*
I10.6 I166 Descending MD4 I11.6 IX06 Core spray MD4
key knob start
sprayer extractor out
I10.7 RX40 upper limit* MD4 I11.7 IX07 of MD4
interference
Address Wire No. Function Module Address Wire No. Function Module

I12.0 I190 safety lock MD5 I13.0 I300 safety sheet MD5
open LS metal close
I12.1 I191 front door MD5 I13.1 spare MD5
close signal
I12.2 I192 fence close MD5 I13.2 spare MD5
signal
front grating
I12.3 I193 detection MD5 I13.3 spare MD5
signal
hydraulic
I12.4 I194 safety valve MD5 I13.4 spare MD5
abnormal
protective
I12.5 I195 fence close MD5 I13.5 spare MD5
signal 3
protective
I12.6 I196 fence close MD5 I13.6 spare MD5
signal 4
I12.7 I197 spare MD5 I13.7 spare MD5

DM500 5-31
Chapter 5

Address Wire No. Function Module Address Wire No. Function Module

I14.0 I1040 robot scarm MD6 I15.0 I1050 take out MD6
instruction
DCM mould rear door
I14.1 I1041 open and MD6 I15.1 I1051 close MD6
close instruction
interlocking
extractor out eject FWD
I14.2 I1042 of MD6 I15.2 I1052 instruction MD6
interference
sprayer out core return
I14.3 I1043 of MD6 I15.3 I1053 instruction MD6
interference
I14.54 I1044 sprayer at MD6 I15.4 I1054 next cycle MD6
the origin starting
I14.5 I1045 robot auto MD6 I15.5 I1055 cycle stop MD6
model
robot rear door
I14.6 I1046 teaching MD6 I15.6 I1056 open MD6
instruct
robot plunger
I14.7 I1047 abnormal MD6 I15.7 I1057 return MD6
instruct
5.3.3.PLC Output List

Wire
Address Wire No. Function Module Address Function Module
No.

FA+ flow MD1-0 Q0.0 Q00 double pump MD1-1

valve
PA+ pressure MD1-0 Q0.1 Q01 Die thin valve MD1-1

Q0.2 Q02 Die thick valve MD1-1

Q0.3 Q03 Die opening MD1-1

valve
Q0.4 Q04 Die clamping MD1-1
valve
Q0.5 Q05 Differential valve MD1-1

Q0.6 Q06 Backpressure MD1-1

valve*
Q0.7 Q07 Injection oil MD1-1
return valve

DM500 5-32
Chapter 5

Wire Wire
Address Function Module Address Function Module
No. No.
Motor front door
Q1.0 Q10 starting MD1-1 Q2.0 Q20 closing MD1-2
command
Toggle front door
Q1.1 Q11 lubricate MD1-1 Q2.1 Q21 opening MD1-2
control command
Q1.2 Q12 Alarm lamp MD1-1 Q2.2 Q22 Rear door closing MD1-2
(Red) command
alarm Rear door
Q1.3 Q13 light(yellow) MD1-1 Q2.3 Q23 opening MD1-2
command
Q1.4 Q14 Alarm buzzer MD1-1 Q2.4 Q24 grease pump * MD1-2

Q1.5 Q15 Emergency Q2.5 Q25 injection detect MD1-2

indicate lamp MD1-1 shift*
Q1.6 Q16 initial position MD1-1 Q2.6 Q26 Clamping force MD1-2
light detect*
allow Curve
Q1.7 Q17 injection light MD1-1 Q2.7 Q27 collect/injection MD1-2
allowed
Wire Wire
Address Function Module Address Function Module
No. No.

Q3.0 Q30 Spare MD1-2 Q4.0 Q120 Plunger lubricate

valve MD3

Q3.1 Q31 Spare MD1-2 Q4.1 Q121 Plunger blow MD3

valve
plunger FWD
Q3.2 Q32 Spare MD1-2 Q4.2 Q122 valve/1st speed MD3
valve
Q3.3 Q33 Spare MD1-2 Q4.3 Q123 Plunger return
valve MD3

Q3.4 Q34 Spare MD1-2 Q4.4 Q124 2nd speed valve MD3

Q3.5 Q35 Spare MD1-2 Q4.5 Q125 3rd speed valve MD3

Q3.6 Q36 Spare MD1-2 Q4.6 Q126 Intensification MD3

valve
Q3.7 Q37 Spare MD1-2 Q4.7 Q127 Vacuum valve MD3

DM500 5-33
Chapter 5

Wire Wire
Address Function Module Address Function Module
No. No.

Q5.0 Q130 Pilot valve MD3 Q6.0 Q160 core 2 out valve MD4
control*
fast
Q5.1 Q131 accumulation MD3 Q6.1 Q161 core 4 in valve MD4
valve
Intensification
Q5.2 Q132 accumulation MD3 Q6.2 Q162 core 4 out valve MD4
valve
Q5.3 Q133 Ejector FW MD3 Q6.3 Q163 core 5 in valve MD4
valve
Q5.4 Q134 Ejector BW MD3 Q6.4 Q164 core 5 out valve MD4
valve
Core 1 in Front door slow
Q5.5 Q135 valve MD3 Q6.5 Q165 speed MD4
command*
Core 1 out Front door fast
Q5.6 Q136 valve MD3 Q6.6 Q166 speed MD4
command*
Q5.7 Q137 Core 2 in MD3 Q6.7 Q167 product NG* MD4
valve
Wire Wire
Address Function Module Address Function Module
No. No.

Q7.0 QY00 DCM auto MD4 Q8.0 Q60 safety lock open MD5
valve
Die close end die close
Q7.1 QY01 signal MD4 Q8.1 Q61 pressure relief MD5
valve
pouring die open oil
Q7.2 QY02 allowed MD4 Q8.2 Q62 return valve MD5
signal
Q7.3 QY03 die open in MD4 Q8.3 Q63 hydraulic safety MD5
place signal valve

Q7.4 QY04 Ejector FW. MD4 Q8.4 Q64 front door MD5
end clamping

Q7.5 QY05 Rear door MD4 Q8.5 Q65 rear door MD5
open end clamping
Q7.6 QY06 DCM MD4 Q8.6 Q66 spare MD5
abnormal
Q7.7 QY07 plunger MD4 Q8.7 Q67 spare MD5
return LS

DM500 5-34
Chapter 5

Wire Wire
Address Function Module Address Function Module
No. No.
mould
Q9.0 Q1010 number MD5 Q10.0 Q1040 extractor select MD6
(units 1)*
mould
Q9.1 Q1011 number MD5 Q10.1 Q1041 sprayer select MD6
(units 2)*
mould
Q9.2 Q1012 number MD5 Q10.2 Q1042 DCM auto MD6
(units 4)*
mould
Q9.3 Q1013 number MD5 Q10.3 Q1043 DCM semi-auto MD6
(units 8)*
mould DCM die open
Q9.4 Q1014 number (tens MD5 Q10.4 Q1044 LS MD6
1)*
mould
Q9.5 Q1015 number (tens MD5 Q10.5 Q1045 front door
LS
close MD6
2)*
mould rear door open
Q9.6 Q1016 number (tens MD5 Q10.6 Q1046 LS MD6
4)*
mould rear door close
Q9.7 Q1017 number (tens MD5 Q10.7 Q1047 LS MD6
8)*
Wire Wire
Address Function Module Address Function Module
No. No.

Q11.0 Q1050 oil pump MD6

running
Q11.1 Q1051 DCM MD6
abnormal
Q11.2 Q1052 product NG MD6

Q11.3 Q1053 inject MD6

instruction
Q11.4 Q1054 extract can MD6
access
Q11.5 Q1055 extract MD6
allowed
Q11.6 Q1056 DCM take
LS
out MD6

Q11.7 Q1057 eject FWD LS MD6

DM500 5-35