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1038/s41467-024-45964-y
Soft composite solids are made of inclusions dispersed within soft matrices.
Check for updates They are ubiquitous in nature and form the basis of many biological tissues.
In the field of materials science, synthetic soft composites are promising can-
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didates for building various engineering devices due to their highly program-
mable features. However, when the volume fraction of the inclusions increases,
predicting the mechanical properties of these materials poses a significant
challenge for the classical theories of composite mechanics. The difficulty arises
from the inherently disordered, multi-scale interactions between the inclusions
and the matrix. To address this challenge, we systematically investigated the
mechanics of densely filled soft elastomers containing stiff microspheres. We
experimentally demonstrate how the strain-stiffening response of the soft
composites is governed by the critical scalings in the vicinity of a shear-jamming
transition of the included particles. The proposed criticality framework quan-
titatively connects the overall mechanics of a soft composite with the elasticity
of the matrix and the particles, and captures the diverse mechanical responses
observed across a wide range of material parameters. The findings uncover a
novel design paradigm of composite mechanics that relies on engineering the
jamming properties of the embedded inclusions.
Dispersing nano-to-micron-sized particles within a soft polymeric gel mechanics are solely determined by the interactions between an iso-
forms soft composite solids that are widely used in various engineering lated inclusion and the surrounding matrix, which allows the effective
materials, including synthetic tissue1, wearable biomedical devices2,3, shear modulus to be described by the classical Eshelby theory14.
and soft robots4. In addition to reinforcing the polymer matrix5, the Further, modified effective medium theories have been extended to
dispersed particles can enable diverse functional features such as ani- systems with finite-density inclusions, where neighboring particles
sotropic elasticity6, shape-memory effects7,8, and stimuli-responsive interact via their induced strain fields11,15. However, this assumption of
behaviors9,10. Due to the great compliance of soft polymeric gels, the matrix-mediated, short-range interactions breaks down in the dense
embedded particles can undergo moderate displacement within the limit, where the overall stress response may involve networks of direct
matrix without causing internal fractures9. This particle rearrangement contacts16,17 or long-range rearrangements of dispersed particles12. Due
may alter both the strain couplings among neighboring inclusions11 and to the inherently disordered and heterogeneous microstructures of
the stress fields over a large length scale9,12. Compared with classical stiff dense soft composites, predicting their mechanics is challenging for
composite materials13, the current understanding of the multi-scale classical composite theories.
interactions within soft composites remains very limited. To address these issues, we systematically investigated the strain
The complexity of composite mechanics increases exponentially stiffening of soft elastomers containing a high volume fraction of stiff
with the volume fraction of the inclusions. In a dilute composite, the microspheres. Inspired by the concepts of both granular jamming18–21
1
Department of Physics, The Hong Kong University of Science and Technology, Hong Kong SAR, China. 2Theoretical Division, Los Alamos National Laboratory,
Los Alamos, NM 87545, USA. 3School of Mechanical and Aerospace Engineering, Nanyang Technological University, Singapore 639798, Singapore.
e-mail: yiqiuzhao@ust.hk; qinxu@ust.hk
and rigidity transitions in disordered systems22–24, we demonstrate that modulus of the elastomer matrix Gm. First, at a fixed Gm = 1.28 kPa, the
the mechanical responses of soft composites are governed by relative shear modulus, Gr = G/Gm, grows more rapidly with ε as ϕ
elasticity-controlled scalings near a continuous phase transition. In the increases from 0.44 to 0.67. Second, at a fixed ϕ = 0.60, the strain
absence of matrix elasticity, the transition coincides with the shear- stiffening becomes more pronounced while Gm decreases from 1.28 to
jamming of the included particles. This novel criticality framework 0.04 kPa.
captures the stiffening responses for a variety of material parameters We define Gr, max as the relative shear modulus at the maximally
where the classical theories break down. The results provide a new stiffened states and Gr,0 as the relative shear modulus at ε = 0. Within
approach to understand the nonlinear mechanical responses of var- experimental uncertainty, Gr, max appears at approximately ε = 0.2
ious multi-phase soft materials. regardless of ϕ and Gm. Therefore, we estimated Gr, max for all the
samples using the values of Gr at ε = 0.2. For ε > 0.2, Gr decreases with ε,
Results and the composites were unable to fully recover their original shapes
Strain-stiffening responses of soft composite solids after the compressions were removed. This plasticity is likely caused
We prepared compliant polydimethylsiloxane (PDMS) elastomers fil- by internal fractures between the elastomer and the particles27. Since
led with stiff polystyrene (PS) microspheres having an average dia- the adhesion energy at gel interfaces is approximately independent of
meter of 30 μm (Fig. 1a and Supplementary Fig. 8). While the shear the crosslinking density28, the plasticity onset (ε ≈ 0.2) remains nearly
modulus of the PS spheres is Gp = 1.6 GPa (Supplementary Fig. 1), the unchanged for various Gm. In contrast, the plots of Gr(ε) appear to be
shear modulus of the PDMS matrix was systematically varied from highly reproducible when the compressions are released at ε < 0.2.
Gm = 0.04 to 4 kPa by tuning the crosslinking density (ref. 25 and In this study, we focus exclusively on the stiffening regime between
Supplementary Fig. 7). The mechanical properties of the soft compo- ε = 0 and 0.2.
sites were characterized using a rheometer equipped with a parallel- Figure 1d shows both Gr, max (solid points) and Gr,0 (hollow points)
plate shear cell (Fig. 1b). The top plate controls the gap size (d) and as a function of ϕ as Gm varies between 0.04 and 1.28 kPa. For ϕ < 0.4,
applies axial compressive strains (ε) (Supplementary Fig. 9). Due to the only Gr,0 was reported since no strain-stiffening was found. For com-
incompressibility of crosslinked PDMS gels26, the volume of the sample parison with the classical theories of composite mechanics, we plotted
remains unchanged under axial compression (Supplementary Fig. 12 the predictions from the Eshelby theory14 and the Mori–Tanaka
and Supplementary Movie 1), which gives rise to pure shear. At each approximation scheme15, which align well with the Gr,0 measured in the
given ε, the rheological properties of the composites were measured dilute limit (ϕ < 0.2). However, for dense composites (ϕ > 0.4), the
using an oscillatory shear with a small amplitude (δγa = 0.01 %). At an classical theories significantly deviate from the measured Gr, max and
angular frequency (ω = 0.1 rad/s), the storage modulus has reached a Gr,0, and also fail to describe the strain-dependent shear modulus Gr(ε).
low-frequency plateau (Supplementary Fig. 11), which indicates the These mismatches suggest that potential mechanisms, such as direct
shear modulus of soft composites (G). This resulting G(ε) represents contact between inclusions16,17, were overlooked in the classical mod-
the linear elastic response of the soft composites in differently sheared els of the mechanics of dense soft composites.
states (Supplementary Fig. 10).
The dense soft composites exhibit characteristic strain-stiffening Signatures of jamming-controlled elasticity
responses under the axial compressions (Fig. 1c). The stiffening degree We re-examine the super-exponential rise of Gr, max in Fig. 1d. As Gm
is determined by both the particle volume fraction ϕ and the shear decreases, the growth of Gr, max becomes increasingly more divergent
PDMS 0.67
PS 30
0.60
0.65
μm
0.60
0.63
0.60
0.57
0.55
0.51
0.49
0.44
Rp Rs
Fig. 1 | Strain-stiffening of PS-PDMS soft composites under volume-conserving In addition, the hollow red squares and hollow yellow triangles represent the
compressions. a Schematic of the cross-section of PS-PDMS composites. For a results of Gr(ε) at the same ϕ = 0.60 but for different matrix moduli, Gm = 0.12 kPa
predetermined volume fraction ϕ, polydisperse PS spheres with an average dia- and Gm = 0.04 kPa, respectively. d Comparison between the experimentally mea-
meter of approximately 30 μm are well dispersed in a crosslinked PDMS matrix. sured Gr and the predictions from the classical theories of composite mechanics.
b Schematic of the experimental setup used to characterize the strain-stiffening of The solid and hollow points indicate Gr, max and Gr,0, respectively, versus ϕ for
the soft composites. The top plate moves down in a stepwise manner to apply an samples with varying Gm. The error bars represent the standard deviation from
axial strain ε. At each ε, the linear shear modulus G was measured through an measuring two to five independently fabricated samples. The two dashed gray lines
oscillatory shear with a strain amplitude of δγa = 10−4 and an angular frequency of represent the predictions from the Eshelby theory and the Mori–Tanaka approx-
ω = 0.1 rad/s. c Plots of the relative shear modulus, Gr = G/Gm, against ε for various imation. The pink area represents the range of the volume fraction where strain-
particle volume fractions ϕ and matrix shear moduli Gm. The blue hollow circles stiffening was observed.
indicate the results for a constant Gm = 1.28 kPa as ϕ increases from 0.44 to 0.67.
ηðϕÞ
ηr ðϕÞ = = ð1 ϕ=ϕJ Þγ , ðϕ < ϕJ Þ ð1Þ
ηs
~ = g ðm ~ Δ=β
~ ε Þ = c1 m ~ ðΔ1Þ=β ∓m
~ ε, ð6Þ
h ε ± ε ∓c2 mε
Jammed
0.6
Gla
ss
PS
Unjammed
Particle- l
tica
-Dominant Cri
1
- nt
trix ina
a
M om
-D Glass PS
Fig. 4 | Criticality near a strain-dependent jamming transition. a Collapse of the (open black circles) and glass-PDMS systems (gray uptriangles). The error bars
rescaled composite shear modulus G(ε)/(Gp∣1−ϕ/ϕJ(ε)∣β) as a function of the indicate the fitting uncertainties. The solid black and gray curves represent the best
rescaled matrix shear modulus Gm/(Gp∣1−ϕ/ϕJ(ε)∣Δ) at different axial strains (ε) with fits of ϕJ(ε) to Eq. (7) for these two material systems, respectively. The pink area
two fixed critical exponents β = 3 and Δ = 5. The data points include the experi- indicates the shear-jammed phase of the PS-PDMS suspensions. c Plots of the shear
mental results obtained for two composite systems: PS-PDMS and glass-PDMS soft modulus of PS-PDMS composites (G) as a function of both ε and ϕ. The blue and
composites. The dotted gray (and pink) curves represent the best fit to Eq. (6) for pink connected points represent the experimental results for Gm = 1.28 and
the PS-PDMS (and glass-PDMS) composites. The vertical dashed line (Gm/ 0.12 kPa, respectively. The blue and pink surfaces represent the theoretical pre-
Gp = ∣1−ϕ/ϕJ(ε)∣Δ) approximates the crossover boundary from the critical regime to dictions from Eq. (8) for these two Gm values.
the particle- or matrix-dominated regime. b Plots of the fitted ϕJ(ε) for PS-PDMS
d y y Δ Δ1
FðΦ, GÞ = l Fðl Φ Φ, l G GÞ, ð9Þ Gm = λG β + μ01, ± jΦjG β + μ02, ± jΦjΔβ G: ð18Þ
where d = 3 is the space dimension, and yΦ and yG are the scaling Due to the intrinsic nature of a continuous phase transition at
1
dimensions of Φ and G, respectively. Considering l = jΦj yΦ , Eq. (9) can Φ = 0, we have μ0i, ± = ∓μ0i with μ0i >0 for both i = 1 and 2. By defining
39. Kumar, N. & Luding, S. Memory of jamming—multiscale models for Author contributions
soft and granular matter. Granul. Matter 18, 58 (2016). Y.Z., Y.W. and Q.X. designed the project. Y.Z., H.H., C.Y. and C.X. con-
40. Baity-Jesi, M., Goodrich, C. P., Liu, A. J., Nagel, S. R. & Sethna, J. P. ducted the experimental measurements. Y.Z. and Q.X. analyzed the
Emergent so(3) symmetry of the frictionless shear jamming transi- experimental data. H.L., Y.Z. and Q.X. built the scaling model. Y.H. and
tion. J. Stat. Phys. 167, 735–748 (2017). R.Z. performed the simulations on the isotropic jammed states. Y.Z., H.L.
41. Han, E., James, N. M. & Jaeger, H. M. Stress controlled rheology of and Q.X. wrote the manuscript.
dense suspensions using transient flows. Phys. Rev. Lett. 123,
248002 (2019). Competing interests
42. Zhao, Y., Barés, J., Zheng, H., Socolar, J. E. S. & Behringer, R. P. The authors declare no competing interests.
Shear-jammed, fragile, and steady states in homogeneously
strained granular materials. Phys. Rev. Lett. 123, 158001 (2019). Additional information
43. Seto, R., Singh, A., Chakraborty, B., Denn, M. M. & Morris, J. F. Shear Supplementary information The online version contains
jamming and fragility in dense suspensions. Granul. Matter 21, supplementary material available at
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Acad. Sci. USA 118, e2021794118 (2021). Correspondence and requests for materials should be addressed to
45. Pan, D., Wang, Y., Yoshino, H., Zhang, J. & Jin, Y. A review on shear Yiqiu Zhao or Qin Xu.
jamming. Phys. Rep. 1038, 1–18 (2023).
46. Han, E., Wyart, M., Peters, I. R. & Jaeger, H. M. Shear fronts in shear- Peer review information Nature Communications thanks Dong Wang
thickening suspensions. Phys. Rev. Fluids 3, 073301 (2018). and the other anonymous reviewer(s) for their contribution to the peer
47. Xu, Q., Wilen, L. A., Jensen, K. E., Style, R. W. & Dufresne, E. R. review of this work. A peer review file is available.
Viscoelastic and poroelastic relaxations of soft solid surfaces. Phys.
Rev. Lett. 125, 238002 (2020). Reprints and permissions information is available at
48. van Oosten, A. S. G. et al. Emergence of tissue-like mechanics from http://www.nature.com/reprints
fibrous networks confined by close-packed cells. Nature 573,
96–101 (2019). Publisher’s note Springer Nature remains neutral with regard to jur-
49. Song, J., Deiss-Yehiely, E., Yesilata, S. & McKinley, G. H. Strain stif- isdictional claims in published maps and institutional affiliations.
fening universality in composite hydrogels and tissues. Preprint at
https://arxiv.org/abs/2307.11687. (2023). Open Access This article is licensed under a Creative Commons
Attribution 4.0 International License, which permits use, sharing,
Acknowledgements adaptation, distribution and reproduction in any medium or format, as
We thank Bulbul Chakraborty, Yilong Han, Hisao Hayakawa, Ryohei Seto, long as you give appropriate credit to the original author(s) and the
and Xiang Cheng for the insightful discussions. The work was supported source, provide a link to the Creative Commons licence, and indicate if
by the Early Career Scheme No. 26309620 (Q.X.), the General Research changes were made. The images or other third party material in this
Fund No. 16307422 (Q.X.) and No. 16300221 (R.Z.), and the Collaborative article are included in the article’s Creative Commons licence, unless
Research Fund No. C6004-22Y (Q.X.) and No. C6008-20E (Q.X.) from indicated otherwise in a credit line to the material. If material is not
the Hong Kong Research Grants Council (RGC). We also appreciate the included in the article’s Creative Commons licence and your intended
support of the Partnership Seed Fund from the Asian Science and use is not permitted by statutory regulation or exceeds the permitted
Technology Pioneering Institutes of Research and Education League No. use, you will need to obtain permission directly from the copyright
ASPIRE2021#1 (Q.X. and Y.W.). Yiqiu Zhao acknowledges the support holder. To view a copy of this licence, visit http://creativecommons.org/
from the RGC postdoctoral fellowship PDFS2324-6S02 (Y.Z.). Hanqing licenses/by/4.0/.
Liu is supported by the U.S. Department of Energy, Office of Science,
Nuclear Physics program, and by the Quantum Science Center. © The Author(s) 2024
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