275HD Manual

5200 Convair Dr
Carson City, NV 89706

775.883.2500 Fax 775.883.6388
www.universalanalyzers.com
275 HD
See us on the WEB at http://www.universalanalyzers.com

e-mail address: sales@universalanalyzers.com
275HD Manual Rev -
5200 Convair Dr
Carson City, NV 89706
775.883.2500 Fax 775.883.6388
www.universalanalyzers.com
LIMITED WARRANTY
ALL PRODUCTS MANUFACTURED BY UNIVERSAL ANALYZERS INC. ARE
WARRANTED TO BE FREE OF MANUFACTURING DEFECTS FOR A PERIOD OF ONE
YEAR FROM THE DATE OF RECEIPT AT THE CUSTOMER’S RECEIVING AREA AND
FOR AN ADDITIONAL PERIOD OF UP TO 90 DAYS IF THE PRODUCT IS PLACED IN
SERVICE AFTER BEING IN STORAGE. THIS WARRANTY COVERS MATERIALS AND
LABOR TO RESTORE ANY PRODUCTS TO ORIGINAL FACTORY SPECIFICATIONS IF
A DEFECT IS FOUND WITHIN THE WARRANTY PERIOD.
THE DEFECTIVE PRODUCT SHOULD BE SENT, FREIGHT PREPAID, TO THE

FACTORY IN CARSON CITY, NEVADA. REPAIRS WILL BE PERFORMED AT THE
FACTORY AND RETURNED, PREPAID, BY THE SAME SHIPPING METHOD USED TO
SEND THE PRODUCT TO THE FACTORY.
THIS WARRANTY DOES NOT APPLY WHERE THE EQUIPMENT HAS SUSTAINED
DAMAGE DUE TO NEGLECT, MODIFICATION, CORROSION, OR OTHER REASON
BEYOND THE SCOPE OF THE NORMAL DEFINITION OF “MANUFACTURING
DEFECT”.
FURTHER, THIS WARRANTY IS LIMITED TO REPLACING THE DEFECTIVE

COMPONENTS AND RETURNING THE EQUIPMENT MANUFACTURED BY
UNIVERSAL ANALYZERS INC. TO THE CUSTOMER IN WORKING CONDITION. ANY
OTHER CLAIMS ARE OUTSIDE THE SCOPE OF THIS WARRANTY. NO WARRANTIES
ARE MADE AS TO THE SUITABILITY OF THE USE OF THE EQUIPMENT IN ANY
PARTICULAR APPLICATION OR LOCATION. THE SUITABILITY OF THE USE OF THE
EQUIPMENT IS THE RESPONSIBILITY OF THE CUSTOMER AND THE INSTALLING
CONTRACTOR.
UNIVERSAL ANALYZERS MODEL 275HD SAMPLE
COOLER SPECIFICATIONS
5200 CONVAIR DR
CARSON CITY, NV 89706
PHONE: (775) 883-2500
FAX: (775) 883-6388
Product Specifications
Voltage Requirements 120/240 VAC 50/60 Hz
Power Consumption 300 WATTS
Current Requirements 1.25 Amps at 240 VAC 50/60 Hz
2.40 Amps at 120 VAC 50/60 Hz
Power Connection Screwless and Spring-Type Terminal blocks accept 22
AWG to 12 AWG Wire
Power Projection 10 Amp Circuit Breaker with 10KA Interrupting Capacity
Ambient Temperature -20 °F – 135 °F
Operating Temperature 600 °F Maximum
Sample Gas Inlet Temperature 1550 °F Maximum (Options available for higher Stack Gas
Temperatures)
Start –up Time 1 hour
Diluted Sample Gas Flow 5-15 l/min dependent upon Orifice and Dilution Air Pressure
Dilution Air Quality -40 °F or °C Dew Point or lower and free of oil, particles
and CO2, NOx, and SO2
Dilution Ratio 10:1 to 600:1 Dependent upon Orifice and Dilution Air
Pressure
Stack Gas Flow Dilution 20 cc/min to 820 cc/min Dependent upon Orifice
Stack Gas Flow Fast-Loop 375 cc/min to 760 cc/min Dependent upon Fast-Loop
Motive Pressure
Required Dilution Motive Air 5-15 l/min dependent upon Orifice and Desired Dilution
Ratio
Motive Air Pressure 20 – 85 psig dependent upon Orifice and Desired Dilution
Ratio
Required Fast-Loop Motive Air 3 l/min
Motive Fast-Loop Pressure 5 psig
Dimensions 19” x 17”x 15”
Weight (minus probe Tube) Approx. 85lbs. (dependent upon flange size)
Tubing Connections 3/8” and ¼” Tube Connections Standard (Others Available
upon Request)
Blowback Tank Volume 1.7 Liters (uncompressed) or 7.5 Liters @ 100 psig
Blowback Cv 0.76 Cv
Chamber Volume 200 mL
Filter 316 Stainless Steel 2µm
Mounting Flange 3”,4” or 6” 150# Flange (Other Flanges Available upon
Request)
Enclosure Material 304 Stainless Steel
Environmental Protection NEMA 4X
Materials of Construction 316 Stainless Steel, Sapphire, and Viton
Sample Inlet Pressure 1.5 psig Maximum allowed
Sample Inlet Vacuum 5”Hg Vacuum Maximum allowed
*Specifications subject to change without notice
Table of Contents
Product Specifications..................................................................................................... 1
Table of Contents ............................................................................................................ 2
Limited Warranty ............................................................................................................. 3
Application Overview....................................................................................................... 4
General Description......................................................................................................... 4
Theory of Operation ........................................................................................................ 5
How to Order................................................................................................................... 6
Installation Instructions.................................................................................................... 9
Start-up ......................................................................................................................... 12
Service Eductor Bypass/Fast-Loop Eductor.................................................................. 12
Service Eductor Dilution Eductor................................................................................... 14
Dilution and Fast loop Critical Orifice Replacement ...................................................... 15
Dilution Critical Orifice Filter Replacement .................................................................... 15
Cleaning Critical Orifice................................................................................................. 15
Sample Filter Replacement ........................................................................................... 16
O-Ring Maintenance ..................................................................................................... 16
275HD Consumable Spare Parts .................................................................................. 17
275HD Spare Parts ....................................................................................................... 18
275HD Tools/Service Components ............................................................................... 21
Drawings ....................................................................................................................... 21
2
Page
Limited Warranty
All products manufactured by Universal Analyzers Inc. are warranted to be free of
manufacturing defects for a period of one year from the date of receipt at the customer’s
receiving area and for an additional period of up to 90 days if the product is placed in
service after being in storage. This warranty covers materials and labor to restore any
products to original factory specifications if a defect is found within the warranty period.
The defective product should be sent, freight prepaid, to the factory in Carson City,
Nevada. Repairs will be performed at the factory and returned, prepaid, by the same
shipping method used to send the product to the factory.
This warranty does not apply where the equipment has sustained damage due to
neglect, modification, corrosion, or other reason beyond the scope of the normal
definition of “Manufacturing Defect”. Further, this warranty is limited to replacing the
defective components and returning the equipment manufactured by Universal
Analyzers Inc. to the customer in working condition. Any other claims are outside the
scope of this warranty. No warranties are made as to the suitability of the use of the
equipment in any particular application or location. The suitability of the use of the
equipment is the responsibility of the customer and the installing contractor.
3
Page
Application Overview
The 275 HD is used for diluting a sample with dry, clean air. This section
discusses some of the many reasons for diluting a sample. One of the reasons to dilute
a sample is to avoid scrubbing of CO2, SO2, NO2 and other water soluble constituents
by lowering the sample dew point below the ambient temperature. By lowering the
sample dew point below the ambient temperature the dilution system removes the need
for heated sample transport lines, except for freeze protection in cold environments.
The chances of solubility measurement problems in a straight extractive sample system
increases with the length of the heated sample line. One doesn’t have to worry about
cold spots in a heated sample line with a dilution system. Dilution systems also
eliminate acid aerosol problems encountered with straight extractive sample
conditioning systems when high concentrations of SO2 are present.
Dilution systems produce a sample that is easier for analyzers to measure.
Explosive gas mixtures can be lowered below the Lower Explosion Limit (LEL) so that
general purpose analyzers can be used. Dilution systems can also make otherwise
toxic or highly corrosive samples safer to measure. A dilution system can also be used
to increase the range of an analyzer. Another measuring advantage is of a dilution
system is that analyzers measure samples on a wet-basis avoiding the need for dry to
wet equations to convert dry measurements into wet-basis measurements.
Dilution systems only draw a fraction of the sample compared to straight
extractive systems. This creates an advantage in terms of increased filter life since not
as much sample is being drawing through the stack, and that particulate is more likely to
remain in the stack. The disadvantage is that the response time is slower than a
straight extractive system. The response time can be improved however by use of a
fast –loop bypass for dilution systems with higher dilution ratios.
In conclusion dilution systems are useful when measuring particulate laden
samples, samples with water soluble constituents, and/or are explosive, toxic, corrosive,
or hazardous. Coal powered utilities which require the measurement of water soluble
constituents, from corrosive samples often via long sample transport lines is an example
of an application well suited for dilution sampling.
General Description
An overview of how the Universal Analyzers 275 HD probe functions is described
by following the sample from the sample point to the analyzer. First sample gas is
drawn through the sample probe tube from the desired measurement point. The
desired measurement point is typically the middle third of a stack. The middle third
meets if the stack has a 9’ diameter a representative sample will be found between 3’ to
6’ from the stack wall. It is important to make the sample tube as short as possible to
help increase response times. If an un-heated sample tube plugs or if there is a cold
spot in the sample path from the sample point and the heated dilution probe then a
Heated Probe Tube Assembly (HPA) is recommended. After flowing through the
sample tube the stack gas enters the heated probe assembly. The entire dilution probe
is heated above the dew-point of the sample. While in the heated probe chamber the
4
stack gas is filtered via the primary filter. The primary filter is a 2μm filter that is
Page
comprised of a 5 layer woven stainless steel filter. The filtered stack gas then flows
from the filter chamber to the dilution manifold, where it goes though the secondary filter
which is a secondary safety filter to catch debris before entering the critical orifice. After
being regulated by the critical orifice the sample gas is pulled to the middle of the
Eductor where the pure sample mixes with the Dilution Air. The resulting mixture is a
diluted sample that is ready for transport and sampling.
To increase the response time one can use a fast-loop to draw more sample gas
thought the sample tube and filter chamber before dumping the gas back into the stack.
When the fast-loop is used sample gas entering the dilution manifold will be pulled
though the fast-loop orifice using the fast loop Eductor with the mixture of sample gas
and fast loop motive air being returning to the stack.
To increase the filter life one can blowback/purge the primary filter. A high-
pressure pulse of air from the blowback accumulator balls travel from the clean side of
the filter and blasts particles from the surface of the primary filter out of the heated filter
chamber, thought the probe tube and back to the sample location.
Calibration gas is used to verify the dilution ratio of the system. 2-3 l/min of
calibration gas is injected to flood the filter chamber. The calibration gas must have
enough pressure so that after line losses the calibration gas pressure will open the 1
psig check valve. The check valve is supplied to prevent stack gases from condensing
in the calibration gas line.
Additional user connections include a Vacuum Tap that is supplied in the dilution
manifold to monitor the pressure of the Dilution Eductor. A temperature sensor is
installed in the dilution manifold to monitor and control the heated probe filter assembly
so that the filter and the Dilution orifice and Eductor are constant and above the sample
dew point.
Theory of Operation
Stack gas is combined with dry air (Dew Point of –40°F or lower) called Dilution
Air in a repeatable manner to create consistent dilution ratio of Dilution Air to Stack Air.
The Dilution Air is used to power an Eductor. The Eductor performs a similar function
as a pump in terms of drawing sample form a stack, with the advantage of having no
moving parts which cause variations and require maintenance. The Dilution Air travels
through the reducing nozzle of the Eductor acting as the motive fluid. As the Dilution Air
travels through the Eductor nozzle a high velocity is obtained which creates a lower
pressure according to Bernoulli's equation. This lower pressure is the suction used to
draw in stack gas. The stack gas and Dilution Air are then mixed in the Diffuser of the
Eductor, and the resulting Diluted Stack gas is ready to be transported and sampled.
A consistent dilution ratio is created by controlling the flow of Dilution Air and the
Stack Gas Sampled. The Dilution Air needs to be controlled by using a precise
pressure regulator. A pressure regulator that can maintain a pressure tolerance of .02
psig with a static pressure inlet is desired. The regulator must not vary more than .1
psig even if there is a 50 psig variance in supply pressure. The regulator should
maintain dilution air pressure of 85 psig with a supply pressure of 105 psig. The dilution
regulator also needs to have a Cv that allow 15 l/min of air to be supplied with a 20 psig
pressure difference between the inlet and outlet of the pressure regulator. In addition to
5
the constant pressure it is also important to be able to supply up to 15 l/min of Dilution

Page
air which is free of oil, particles, CO2, NOx, SO2 that has a dew-point of -40 °F / °C Dew
or lower. Please note that 85 psig is the upper limit used for Dilution Air the dilution
pressure is often 45 psig with only 8 l/min of Dilution air being required.
The stack gas sampled is controlled by using an orifice that creates sonic flow of
the stack gas. The sonic flow is created once the Eductor has achieved the critical
pressure drop.
The Critical pressure drop is defined with the equation below:

ΔP=(1-(2/(κ+1))κ/(κ-1) *Pinlet
κ=the gas heat capacity, an ideal gas is 1.4
The equation of an ideal gas reduces to.
ΔP=.4717*Pinlet
Please note that the gas heat capacity depends upon the gases sampled and the
sample point and varies. The sample point can also vary, but assuming typical stack
gas near atmospheric pressure one can know if the vacuum measured at the Eductor
inlet is 14.5 “Hg or greater the flow is sonic. Sonic flow through the critical orifice means
that the sample flow is constant. Sonic flow is obtained when the vacuum reading is
above 14.5 “Hg. When sonic flow though the critical orifice is obtained the flow is
choked, meaning that stack gas flow will be extremely constant.
How to Order
There are many configurations of the 275HD available to satisfy a broad variety
of user needs. This section shows one how to configure a 275 HD P/N for their
application. Before ordering the 275 HD it is important to know the answers to the
following questions:
1) What is the dew point temperature? If the dew point is less than 400 °F then the
chamber selected should be –SS meaning the chamber is 316 Stainless Steel. If
however there are ammonia salts or other components that would cause the dew
point to be between 400 °F and 600 °F one would select –SS HT meaning that
the chamber is 316 stainless steel and the other components are designed for
temperatures up to 600 °F.
2) What is the mating flange size? The probe can be constructed with a 3”, 4” or 6”
#150 flange by selecting -F3, -F4 or -F6 respectively. One can contact the
factory reading other DIN flange sizes or #300 flange sizes. Note that if one is
using a Heated Probe Assembly (HPA) with a Fast-Loop return then the flange
must be larger than 4”.
3) What is the flange orientation? The flange can be configured for a straddled bolt
configuration with the bolts at the 11 o’clock and 1 o’clock positions or Top-Dead-
Center with a bolt at the 12 o’clock position. The flange orientation identifiers are
-STD for Straddled or –TDC for Top-Dead-Center.
4) What is the temperature sensor used? One picks the temperature sensor suited
for the selected controller. If the controller is supplied as part of the probe
assembly the temperature sensor used is a Type K thermocouple picked by
selecting –T/C K. Possible temperature sensors are used for monitoring and
6
Page
controlling the dilution probe are Type K thermocouples designated by –T/C K,

Type J Thermocouples designated by –T/C J, or a Resistance Temperature
Detector PT100 designated by –RTD.
5) How is the dilution heated probe controlled? The dilution probe can have a build
in controller to control its self, or the dilution probe can be controlled remotely
with the Universal Analyzers 728 DCD (and compact Dilution Control Drawer
mounted near the analyzers) or another controller supplied by the user. The
selections are –SELF and -RMT respectively
6) Is there a Fast-Loop? If there is a Fast-Loop how is the Fast-loop Returned? A
fast-loop is used to draw additional sample to speed up the response time of the
system. If the dilution ratio is low, the sample system volume is low and the
response time is acceptable-NO FL is selected for No Fast-Loop. Normally a fast
loop is returned to the sample point. If the fast loop is returned to the sample
point and a Heated Probe Assembly (HPA) is not used then the designation –FL
is chosen. If one is using a HPA with a Fast-Loop then the call out is –FL HPA.
7) Does the system require Blowback? If there is blowback how is it controlled? It is
possible that since the dilution probe drawing less sample then straight extractive
systems that blowback will not be required. If the particle loading is greater than
0.1 grams/hour then blowback is recommended. If no blowback is required then
the designator –NO BB is used. If blowback is used and controlled remotely via
a PLC, DAS, the 728 DCD or other remote controller –BB is selected with the
either (24) for 24 VDC control, (115) for 115 VAC control, (230) for 230 VAC
control or (Air) for pneumatic control. An example a 24 VDC blowback solenoid
controlled remotely is BB (24). If one choices the automatic blowback timer to be
installed in the system then the designator –BBT is used.
8) What size cable entry gland is required? The 3” boot means that the supply lines
are in a bundle between 2.75” and 1.43”. The 2” boot will accommodate bundles
of 1.70” to 0.75”
9) What voltage does the system run on? The two options are 115 VAC or 230
VAC. The selection of the voltage will determine where the jumpers are placed
for the probe chamber filter heaters.
10) What is the desired Dilution Ratio? How much flow is needed for the analyzers?
The following graphs will assist in selecting the correct dilution orifice. As an
example if one wanted a 40:1 dilution ratio the graph below shows that (4)
orifices are acceptable. The difference between the orifices is that different
dilution pressures are required and different diluted sample flows are produced
for the same dilution ratio. Using the 40:1 dilution ratio example one can use a
#7 Orifice with 28 psig motive air to produce 6.5 l/min of diluted sample or one
can use a #10 Orifice with 65 psig motive air to produce 12 l/min of diluted
sample. The valid orifice sizes for selection are #3, #4, #5, #6, #7, #8, #9, #10,
#11, #12, #15.
7
Page
Page 8
In conclusion an example of a typical system could have the following call out:
275 HD-SS-F4-STD-T/CK-RMT-FL-BB(115)-3”-115-#5-A.
The translation for the system part number above is a dilution probe with a stainless
steel chamber not to be heated above 400 °F. The flange size is 4” #150 mounted
in a straddled orientation. The heater control is done remotely with a type-K
thermocouple. The system has a fast-loop return, and blowback that is controlled by
115 VAC power input. The cable entry boot is 3” un-shuck, the heaters are wired for
a 115 VAC power input and the orifice is a #5 meaning the diameter .005”.
Note that the probe tube and/or dilution controller drawer are ordered separately.
Installation Instructions
Before ordering a dilution probe one should select a sampling location in
accordance with the appropriate regulatory requirements insuring that a representative
sample location is chosen. The heated dilution filter probe needs to be located in non-
hazardous area suitable for general purpose equipment. We encourage that sampling
location is chosen in a location with plenty of room for maintenance, especially in front
of the probe. Please keep in mind that unheated and heated probe tubes extend into
9
the stack require room to be safely inserted and removed. For example if the probe
Page
tube is 6’ long there should be 9’ of access directly behind the insertion point of the
probe tube to allow for the assembly to be removed. It is also important to maintain
clearance for the enclosure door to be opened. The probe is designed so that it can be
mounted vertically or horizontally, and even rotated depending if a Top-Dead-Center
(TDC) flange is with a bolt in the 12 o’clock position or a Straddled (STD) with bolts at
the 1 and 11 o’clock positions are used. The probes can also be built to mate to a
(STD) or (TDC) flange without rotating the enclosure.
Upon receipt of the Dilution Probe please inspect for damage and contact the
factory at (775) 883-2500 immediately if there is shipping damage or missing
components. Before mounting the 275 HD enclosure to the flange at the sample
location one needs to attached the probe tube. Heated Probe tubes require the 3/8-16
Allen screws as explained in the HPA installation guide. Standard probe tubes require
high temperature anti-seize tape P/N 9515-1000, or high temperature anti-seize paste
P/N 8000-0016 to be applied to the ½ Male National Pipe Thread (MNPT) for sealing
and serviceability. The next step requires transporting the assembly to the sample
location where the probe is installed.
Installing the sample probe requires a gasket seal between the two mating
flanges. To insure a good gasket seal it is important to first center the gasket. Next one
should lubricate the nuts and with the assistance of a torque wrench tighten the bolts in
one-third increments according to the bolt pattern shown in figure #1.
4 6
7 1
2 8
5 3
Figure #1 Gasket Bolt Tightening Pattern
For example one would tighten position #1 36 ft.lbs. then #2,thru #8 all to 36 ft lbs. The
next pass one would tighten position #1 thru #8 to 72 ft. lbs before the third pass
tightening to 108 ft. lbs.. The minimum torque specification is 46 ft.lbs. with the
recommended torque of 108 ft.lbs. Do not exceed 130 ft.lbs when tightening the
flanges. After the three passes one should make a final check going bolt to bolt. Finally
10
after 12 to 24 hours one should re-torque the bolts to ensure a properly sealed gasket.
Page
Now that the probe is mounted it is time to add the electrical and tube
connections. Please ensure that power and air lines are de-energized by following
proper lock-out, tag-out procedures. Only trained technicians who have read the
manual and are familiar with the drawings should proceed with the installation.
All 275 HD configurations will require a power input for the probe heaters and
additional signal wires for blowback and/or temperature control wires are needed
according to the configuration selected. The torque specification for the power entry to
the circuit protection device is 20in.-lb. The terminal blocks for the thermocouple wires
used when a system is configured for a remote thermocouple reading have a torque
speciation of 3.5 to 7in.-lb. It is recommended to use wire ferrules/ wire lugs for the
tension clamp connection terminal blocks used for landing blowback signal wires. It is
also acceptable to used solid wire if it has been striped 0.4”. The wiring connections are
done according the corresponding electrical wiring drawing for the configured system.
Pneumatic connections enter the enclosure via the cable entry gland in the
bottom of the enclosure. The possible tube connections are listed below:
• Diluted Sample Outlet 3/8” Tube Fitting- This is the diluted sample that is sent to
the analyzer to be measured. It is important the line is not pressurized since it
will prevent the Eductor from working properly, we recommend and atmospheric
manifold or tee to ensure that the line is not pressurized.
• Dilution Motive Air ¼ Tube Fitting - This is the clean, dry, zero air supplied at a
precise pressure that is the motive air for the Eductor and the dilution air for the
sample.
• Dilution Eductor Vacuum Tap ¼ Tube Fitting – This connection is used for
monitoring the function of the Eductor, and that sonic flow through the critical
orifice is achieved.
• Instrument air for Blowback ¼ Tube Fitting – Clean, dry, instrument air is
acceptable for blowback. The pressure should be between 85 psig and 125 psig.
Note that Blowback is an optional feature not used with clean samples.
• Instrument Air for fast loop/bypass ¼ Tube Fitting - Clean, dry, instrument air is
also acceptable for use as a motive fluid for the fast loop/bypass Eductor used to
increase the sample intake in order to increase the response time. This is
especially important with higher dilution ratios. An orifice is used for the fast
loop/bypass flow path so that a wide range of pressures can be used to motivate
the fast loop/bypass Eductor. One is able to conserve instrument air and
regulate the pressure to 5 psig, or one can simply use the blowback air at 85 psig
and the fast loop/ bypass will work.
Hint, color coding the pneumatic lines with electrical tape can help installation and
with trouble shooting at a later date. The insulated instrument jacked cover for the 275
HD can be removed to see the laser inscribed labels on the manifold to help identify
where to connect the appropriate lines. The insulated instrument jacket can be installed
and removed without removing the pneumatic connections.
The final installation step is to apply heat with a torch or heat gun to the cable
11
entry gland to shrink and seal the bundle that was just installed. Since the cable entry
gland will fix the bundle it is recommended to leave a service loop inside the enclosure
Page
for future maintenance.

Start-up
Once the dilution probe has been installed according to the installation
instructions above one can apply power to the unit. The probe will begin to heat to the
controlled temperature which is above the dew point. The probe can be controlled with
a single channel Proportional Integral Differential (PID) controller set to auto-tune. The
controller can be installed as part of the dilution probe assembly, located in the
Universal Analyzers 728 DCD dilution control drawer or supplied separately. Please
wait for the system to heat up before proceeding; it will take an hour for the system to
stabilize.
The first objective is to be able to read zero with zero gas. Before sending zero
gas to the dilution probe send zero gas to the analyzer and calibrate that analyzer so
that the analyzer reads zero when zero gas is applied. The next step is to send the
zero gas up to the dilution probe. It is recommended to start with 5 l/min of zero gas to
insure that the dilution probe is flooded with zero gas. The combination of zero test gas
with clean Dilution Motive Air will produce a reading of zero. If a Zero value is not seen
at the analyzer one should check the following:
• Calibration gas flow to the probe. Is the calibration gas line connected to the
correct inlet at the probe? Break the tube connection before the check valve to
verify flow. Remove the heated filter and verify flow of calibration gas in
chamber.
• Is the Dilution Motive Air Zero Air? Run the Dilution Motive air directly to the
analyzer to verify that the dilution motive air reads Zero.
Once a Zero reading is obtained the probe is ready to accept a known span gas. The
Span Gas is introduced. The Dilution motive air pressure is set to the expected valve
for the desired dilution ratio with the desired orifice. The motive air pressure is
regulated so that the expected dilution ratio occurs. Once the reading is stable the
analyzer span is calibrated. The span valve that that analyzer is calibrated to is the
Dilution ratio multiplied by the bottle value. The Dilution probe is now ready to start
reading stack gas.
Service Eductor Bypass/Fast-Loop Eductor

The function of the bypass/fast-loop Eductor is to increase the sample inlet flow to
increase the response time. If the sample response time greatly deteriorates it is
probable that the sample inlet flow from the bypass/fast-loop Eductor is reduced or non-
existent. The first item to verify is that the fast loop bypass/fast-loop Eductor has motive
air. The next possibility is that the fast loop/bypass educator port may have particulates
in the Eductor causing the Eductor not to function properly. The first step to clear the
Eductor would be to increase the motive air to 100 PSIG or more to attempt to remove
any particulates that may be causing obstruction of flow.
Removal of the Eductor manifold is recommended, but not necessary. It can be done
12
hot or cold, use caution and insulated gloves when doing this hot. The insulation jacket
Page
will need to be partially removed to get access to the chamber manifold assembly. The
first two insulation jacket straps will need to be loosened completely and pull straps
through the strap loops then unsnapped buttons. Lift the right side of the insulation
jacket to access manifold. The last strap can be loosened and completely remove
insulation jacket. Instrument air is recommended for clearing out the educator air
pathways, but canned air can be used. Accessing the educator will require the removal
of a 1/16” MNPT plug (UAI Part number 4951-1017) located on the manifold attached to
the filter chamber assembly. A 5/32 Allan wrench will be needed for the plug removal.
The plug is on the top side of manifold , when the probe is installed horizontally above
where the “SERVICE PORT” is etched on the manifold. If the etching is not legible it will
be the shorter of the two plugs and the one closest to the filter chamber assembly. Once
the plug is removed introduce 50 PSI or more of instrument air to the “FAST-LOOP
MOTIVE” inlet fitting on the manifold. This should extract any loose particulates from the
inlet fitting to the Eductor. If any large or hardened particulates are present in the
Eductor then the use of a cleaning wire is suggested. The recommended cleaning wire
size should be approximately .012 inches outside diameter (UAI part number 9506-
1001). Gently feed the wire into the plug hole until reach the Eductor which is
approximately one inch from the outer edge and the inside diameter is small so it is
difficult locate, have patience. Once the Eductor hole has been located, use short
strokes to gently move the wire in and out against the obstruction. Repeat until you
have worked your way through the obstruction or broken it down to blow it out. Next
cover/plug the service port and Introduce instrument air again to the FAST-LOOP
MOTIVE fitting to remove any particulates that may have cleared or broken down with
the wire.
To continue cleaning the bypass/fast-loop Eductor the manifold must be removed if it
has not been remove previously. Take the plug and install into the threaded hole on the
back side of the manifold then screw it in finger tight. Remove the FAST-LOOP orifice
bolt, plug the service port and then introduce 50 PSI or more to remove any particulates
that may have settled in the orifice bolt air pathway. Turn off instrument air and remove
plug from back side of manifold and Teflon tape plug then reinstall it on the side of
manifold.
If a low dilution air vacuum reading is improved when disabling the the bypass/fast-loop
Eductor motive air that mean that the FAST-LOOP Eductor outlet is clogged with debris
on the stack side of the chamber assembly the chamber will need to be removed. This
will require disconnecting all tubing connections to chamber assembly such as the
sample line, calibration gas line, instrument air line and blowback to chamber
connection. The heater wire Molex connection will need to be disconnected and the
Thermal couple wire removed from the manifold. The four nuts (9/16”) need to be
removed and the chamber can now be removed from the box. Caution: The probe tube
will be attached to the chamber assembly so allow for adequate room depending on
probe tube length. Once the chamber assembly has extracted from the enclosure, then
locate outlet hole next to the probe tube that is a ¼” tube hole. Next insert a pipe
cleaner or small brush into the hole to remove any debris that may be restricting air
flow. Install a compressed air line to the FAST-LOOP motive air inlet fitting and apply 50
PSI or more and blow out any remaining particulates. Turn off compressed air and
remove the line and reinstall the chamber assembly in the reverse sequence of the
13
chamber removal.
Page
Service Eductor Dilution Eductor
Reduced diluted sample outlet flow with reduced dilution vacuum are symptoms of a
dilution pass Eductor not functioning properly. The Eductor might have particulates or a
buildup of contaminates so that the Educator does not function properly. Removal of the
eductor manifold is recommended, but not necessary. Service can be done hot or cold,
use caution and insulated gloves when doing this hot. The insulation jacket will need to
be partially removed to get access to the chamber manifold assembly. The first two
insulation jacket straps will need to be loosened completely and pull straps through the
strap loops then unsnapped buttons. Lift the right side of the insulation jacket to access
manifold. Access to instrument air is recommended for clearing out the Eductor air
pathways, but canned air can be used.
First disconnect the diluted sample outlet line before connecting instrument air to the
Dilution Motive air and increasing the air to 100 psig in an attempt to clear the eductor.
The next cleaning path involves capping/plugging the 3/8” diluted sample outlet port,
removing the orifice bolt, capping/plugging the vacuum port and to apply 100 psig of air
to “DILUTION MOTIVE” fitting. Look for debris in the cavity were the dilution bolt
resides, remove any debris if found. The next cleaning method is to cap/plug the
“DILUTION MOTIVE” fitting, leave the orifice bolt removed, and the diluted sample
outlet plugged. Remove the plug form the vacuum tap and apply 100 psig of air. Once
again look for debris in the cavity were the dilution bolt resides, remove any debris if
found. Finally return the probe to its original configuration with the diluted sample line
off and and run 100 psig of air to clean out the eductor.
If the problem persists the Eductor can be cleaned to remove any contaminates. A
physical cleaning of the educator will require the removal of a plug located on the
manifold that is attached to the filter chamber assembly. A 5/32 Allan wrench will be
needed for the plug removal. The plug is on the top side of manifold above where the
“SERVICE PORT” is etched on the manifold. If the etching is not legible it will be the
taller of the two plugs or the one farthest away from the filter chamber assembly. One
will also remove the sample out tubing that is located on the opposite side of the
manifold from plug and is marked Dilution Sample. The recommended cleaning wire
size should be approximately .012 inches outside diameter (UAI Part number 9506-
1001). Gently feed the wire into the plug hole until reach the eductor which is
approximately one inch from the plug holes entrance. The inside diameter eductor is
small so it is difficult locate. Once the eductor hole has been located, using short stokes
gently move the wire in and out against the obstruction. Repeat until you have worked
through the obstruction or broken it down to blow it out. Once through the wire pass all
the way though the manifold and out the Diluted sample output fitting the eductor can be
flossed. Introduce instrument air at the plug and fitting locations to remove any
particulates that may have been broken up with the wire. Turn off instrument air and
Teflon tape plug then install it. Remove the DILUTION orifice bolt and plug the sample
output fitting then introduce 50 PSI or more to remove any particulates that may have
settled in the orifice bolt air pathway.
14
Page
Dilution and Fast loop Critical Orifice Replacement
The critical orifices can be replace hot or cold, use caution and insulated gloves when
doing this hot. The insulation jacket will need to be partially removed to get access to
the chamber manifold assembly. The first two insulation jacket straps will need to be
loosened completely and pull straps through the strap loops then unsnapped button. Lift
the right side of the insulation jacket to access the dilution orifice and Fast loop orifice
bolts. The manifold is etched with the designation for both orifice bolts, if the etching is
not legible the dilution orifice bolt is in the upper location and the fast loop is in the lower
location assuming horizontal installation. Using a 15/16” wrench or adjustable wrench
to loosen the bolt by rotating it counter clockwise until the bolt is released from the
manifold. Prior to installing the new or refurbished orifice bolt, inspect each O-ring for
defects such as abrasions, cuts, or punctures. If any flaws exist, this can prevent
satisfactory performance during operation of equipment. Use a very thin coat of silicon
lubricant (SSP-1209A, UAI part number 8010-0011) on the O-rings prior to installation.
Install the new or refurbished orifice bolt into the threaded hole and rotating it clockwise
until the sealing O-ring is compressed and rotation has stopped.
Dilution Critical Orifice Filter Replacement

Use the dilution and fast loop critical orifice replacement instructions to remove the
dilution critical orifice bolt. Once the orifice bolt has been removed from the manifold,
grasp the bolt head in one hand and insert a 7/32” Allen wrench into the filter located at
the opposite end of bolt. Rotate the Allen wrench counter clockwise until the filter is
released from the dilution orifice bolt. If resistance occurs when removing the filter try
placing a 15/16” or adjustable wrench on the bolt head and inserting the 7/32” Allen
wrench and rotating Allen wrench counter clockwise until it is released. The filter can be
cleaned with compressed air to remove any particulates that may be stuck to filter.
Install the new or cleaned filter by inserting it into the dilution bolt and using a 7/32”
Allen rotate the filter clockwise until rotation has ceased. Do not over tighten or future
filter replacement may become difficult or impossible. Note: Do not use any anti-seize or
lock tight on the filter threads this may compromise the integrity and functionality of the
equipment.
Cleaning Critical Orifice

This procedure will require either instrument air or a compressed canned air container.
Remove the orifice bolt and orifice bolt filter according to the orifice and orifice filter
replacement instructions. Once the orifice and filter have been removed install the
COS4-4U fitting into the orifice bolt and secure. Connect the air source to the opposing
side of the fitting. If using instrument air a ¼” tube connection will be needed to connect
directly to the COS4-4U fitting. If using a canned air source will require an additional
fitting CUR4-2 which has ¼” tube connection to connect to the COS4-4U fitting and 1/8”
tube connection for the canned air output tubing. Introduce approximately 50 PSI or
more if deemed necessary to blow any particulates or obstructions out.
15
Page
Sample Filter Replacement
Important – The Dilution motive and Fast loop/Bypass motive air must be turned
off when removing the sample filter. The reason for this is to avoid the possibility of
unfiltered sample particulates from getting into orifices and eductors. Filter replacement
can be done hot or cold, use caution and insulated gloves when doing this hot. The
insulation jacket strap closest to the filter cap assembly will need to be loosened to
remove the filter assembly. Remove filter assembly from filter chamber, turn the knob
cap counter clockwise until it releases form filter chamber. Once released from the filter
chamber grasp the filter with one hand and grasping the filter cap body with your other
hand and rotate the filter counterclockwise until released. (If difficulty in removing filter
occurs then place a 1” wrench on the slotted end of the filter and place a screw driver in
the filter cap body intake hole then rotate loose.) Install the new filter by rotating
clockwise until rotation stops. Universal Analyzers Inc. recommends that a little anti-
seize (Bostik Never Seez Heavy metal Free UAI part number 9515-1000) be applied to
the threads prior to installation. The filter should be checked every quarter and replaced
if necessary the replacement filter UAI part number is 4980-0328.
O-Ring Maintenance
Removal of O-rings: Remove filter from filter cap assembly and remove from filter cap
assembly. When removing O-rings, care must be taken to ensure that the
groove surface is not marred or scratched. The correct tool should be used In order
to minimize this kind of damage. A variety of these tools may be used. They should be
made from soft metal such as brass and aluminum, however, tools made from
phenolic rod, plastics, and wood may also be used. Avoid using pointed or
sharp-edged tools that might damage the O-ring groove surface. Place the removal tool
under the O-ring and then lifted to allow the removal tool to pull the O-ring from its
place. Once it has been taken from the O-ring cavity, rotate/roll O-ring off the end of
filter cap assembly. O-rings should be replaced annually.
Installation of O-rings: Rotate/roll on each O-ring onto the end of the filter cap
assembly into the appropriate cavity. Use a very thin coat of silicon lubricant (SSP-
1209A, UAI part number 8010-0011) on the O-rings. As a rule, O-rings require no
adjustment after installation, but the precautions described below must be observed or
early failure will result. Prior to the installation of the new o-rings, cleaning of the O-ring
cavity that will receive the new O-rings is necessary. Ensure that each of the o-ring
cavities are clean and free from contaminates that may prevent a good seal. Inspect
each replacement O-ring for defects such as blemishes, abrasions, cuts, or punctures.
If any flaws exist, this can prevent satisfactory O-ring performance during operation of
equipment. Verify that O-ring is the correct size so that there is a uniform pressure
around the O-ring for proper operation. Re-Install filter assembly and tighten insulation
jacket strap.
WARNING: O-rings that are not authorized for use with the 275HD and use of
unauthorized O-rings may compromise the integrity and functionality of the equipment.
16
Page
275HD Consumable Spare Parts
Part P/N 1 yr. Usage
O-ring to seal orifices on Dilution and Fast-Loop 4904-0041 6

orifice bolts
O-ring to seal between Manifold to the Orifice 4904-1006 4
Bolts
O-ring to seal sample inlet and fast loop return 4904-0046 2

outlet where the chamber and manifold connect
O-ring to seal chamber from ambient air on filter 4904-0016 1

assembly
O-ring to seal stack gas from filtered stack gas 4904-0036 1

and blowback on filter assembly
Filter Woven Stainless Steel 2 µm 4980-0328 2
Safety Screen for Critical Orifice 4980-0327 1
Anti-Corrosion Vapor Capsule 8010-1000 .5
17
Page
275HD Spare Parts
Part P/N
Orifice Assembly for Fast Loop, Includes: Orifice, Orifice 5209-1000

holding bolt, and O-rings
Orifice Assembly for Critical Orifice, Includes: #3 Orifice, 5209-0380
Orifice holding bolt, O-rings, and Safety Screen








18
Page
Part P/N


Orifice #3 for Critical Orifice with Orifice holding bolt 4990-1023
Filter Cap Assembly, Includes: Sealing O-rings, Filter Insulator 5209-1005

and Knob
Base Dilution Manifold Assembly, Includes: Dilution Manifold, 5209-1002

Fast-loop Venturi, Dilution Eductor, Plugs and Fittings
Sensor Type K Thermocouple with fitting for mounting and 1150-1001

armor leads
Sensor PT100 RTD with fitting for mounting and armor leads 1150-1002
19
Page
PROBE - MATERIAL - FLANGE SIZE & ORIENTATION - HEAT SENSOR & CONTROL - FASTLOOP - BLOWBACK - BLOWBACK INJECTION - BOOT - VOLTAGES - ORIFICE - REV
275HD SS F3 (3" 150#) S (Stradled) TCK (T/C "K") R (Remote) NFL (NO FAST LOOP) NBB (No Blowback) (Leave Blank If No BB) 2" 115 (VAC) #3 A
F4 (4" 150#) T (Top Dead Center) TCJ (T/C "J") L (Local) FL (FASTLOOP) BB24 (24Vdc Blowback) S (Standard Flood BB) 3" 230 (VAC) #4
F6 (6" 150#) RTD (PT100) FLH (FAST LOOP W/HPA) BBAC (115/230Vac Blowback) P (Injected before the #5
LAYOUT BBAIR (Pneumatic Blowback) filter for tip filter BB) #6
BBTAC (115/230Vac Blowback w/Timer Card) #7
PG. 1 NO BLOWBACK HBBAIR (Pneumatic Blowback w/Heated Accumulators) #8
PG. 2 BLOWBACK HBB24 (24Vdc Blowback w/Heated Accumulators) #9
REMOTE
CONTROL PG. 3 BLOWBACK AND TIMER CARD HBBAC (115/230Vac Blowback w/Heated Accumulators) #10
PG. 4 HEATED BLOWBACK HBBTAC (115/230Vac Blowback w/Heated Accumulators & Timer Card) #11
PG. 5 HEATED BLOWBACK AND TIMER CARD #12
#15
PG. 6 NO BLOWBACK
LOCAL
PG. 7 BLOWBACK
CONTROL PG. 8 BLOWBACK AND TIMER CARD
PG. 9 HEATED BLOWBACK
PG. 10 HEATED BLOWBACK AND TIMER CARD
P & ID
STANDARD PG. 13 NO FAST LOOP

SOLENOID PG. 14 FAST LOOP
BLOWBACK PG. 15 FAST LOOP HPA
PROBE TIP FILTER PG. 16 NO FAST LOOP

SOLENOID PG. 17 FAST LOOP
STANDARD PG. 19 NO FAST LOOP

PNEUMATIC PG. 20 FAST LOOP
PROBE TIP FILTER PG. 22 NO FAST LOOP

PNEUMATICBLOW PG. 23 FAST LOOP
BACK PG. 24 FAST LOOP HPA
PG. 25 NO FAST LOOP

NO
BLOWBACK
PG. 26 FAST LOOP
PG. 27 FAST LOOP HPA
NOTE: Each probe is represented by
(1) Layout drawing
P & ID OPTIONS
Pages 11 & 12
PG. 28 INSTRUMENT AIR FOR BLOWBACK AND FASTLOOP WITH REGULATOR (1) P & ID
PG. 29 DUAL BLOWBACK PRE & POST HEATED FILTER (1) Electrical schematic
plus any selected options.
SCHEMATICS
PG. 30 NO BLOWBACK
PG. 31 BLOWBACK
REMOTE PG. 32 BLOWBACK TIMER CARD
CONTROL
115 VAC
PG. 34 HEATED BLOWBACK TIMER CARD
PG. 35 NO BLOWBACK
LOCAL
PG. 36 BLOWBACK
CONTROL PG. 37 BLOWBACK TIMER CARD
PG. 40 NO BLOWBACK
PG. 41 BLOWBACK
REMOTE
CONTROL PG. 42 BLOWBACK TIMER CARD
275 HEAVY DUTY
230 VAC
PG. 44 HEATED BLOWBACKTIMER CARD
LOCAL
PG. 45
PG. 46
PG. 47
NO BLOWBACK
BLOWBACK
BLOWBACK TIMER CARD
DILUTION PROBE
CONTROL
8 7 6 5 4 3 2 1
15" 17"
D D
19"
25 5/8"
HAND REMOVABLE
KNOB - FILTER
TB1 TB3 ELEMENT ACCESS
C CHAMBER UMBILICAL CONNECTION

C
MOUNTING 3" BOOT
NUTS P/N 4907-0004
4 TYP (OPTIONAL)
2" BOOT
P/N 4907-0005
SIDE VIEW
REMOVABLE INSULATION
JACKET
FRONT INTERIOR VIEW P/N 5150-1000
ISOMETRIC VIEW
STAINLESS STEEL ENCLOSURE
B P/N 5026-1008 B
P/N 5001-1005 NOTES:
180° 1). ARRANGEMENT MAY VARY ACCORDING TO GOOD
ENGINEERING AND ASSEMBLY PRACTICES.
2). SEE SHEET 11 FOR STACK FILTER CHAMBER

ASSEMBLY.
3). SEE SHEET 12 FOR STACK FILTER CHAMBER REMOVAL

AND INSTALLATION & DOOR ACTION AND REMOVAL
P/N 5001-0026 ILLUSTRATIONS.
P/N 5001-1002
4). SEE SHEETS 13 THRU 29 FOR P&ID OPTIONS.
5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS.

A A
FLANGE 316 S.S. 150# RF
3",4" OR 6" WITH
EXTENDED LENGTH 3" MOUNTING PLATE
BOLTS P/N 5008-0348 UNIVERSAL ANALYZERS INC.
(OPTIONAL) 1701 South SutroTerrace
REV DATE DESCRIPTION DWN APVD
Carson City,Nevada 89706 USA
2" MOUNTING PLATE REVISIONS
FLANGE MOUNTING NUTS
FRONT VIEW P/N 5008-0347 275HD-REMOTE-NO BLOWBACK DATE SCALE SIZE SHEET
P/N 4711-0027 BOTTOM VIEW 03/11/2008 NTS D 1 OF 50
PART NO. FOR DRAWN BY R. Wells DRAWING NO.
275HD STANDARD APVD BY G. Evans P1308
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
15" BLOWBACK MANIFOLD
P/N 5150-0220
DUAL 7" ACCUMULATORS

FOR BLOWBACK
P/N 4956-0185
D D
BLOWBACK
ASSEMBLY
19"
25 5/8"
HAND REMOVABLE
KNOB - FILTER
ELEMENT ACCESS
TB1 TB2 TB3
C CHAMBER
C
UMBILICAL CONNECTION
MOUNTING 3" BOOT
NUTS P/N 4907-0004
4 TYP (OPTIONAL)
2" BOOT
SIDE VIEW P/N 4907-0005
FRONT INTERIOR VIEW JACKET
P/N 5150-1000
ISOMETRIC VIEW
B B
P/N 5001-1005 STAINLESS STEEL ENCLOSURE NOTES:
P/N 5026-1008 1). ARRANGEMENT MAY VARY ACCORDING TO GOOD
180° ENGINEERING AND ASSEMBLY PRACTICES.

ASSEMBLY.

P/N 5001-0026

A A
3",4" OR 6" WITH
Carson City,Nevada 89706 USA REV DATE DESCRIPTION DWN APVD
REVISIONS
2" MOUNTING PLATE
FRONT VIEW FLANGE MOUNTING NUTS 275HD-REMOTE - BLOWBACK DATE SCALE SIZE SHEET
P/N 5008-0347 03/11/2008 NTS D 2 OF 50
P/N 4711-0027 BOTTOM VIEW PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
15" 17" BLOWBACK MANIFOLD
P/N 5150-0220

FOR BLOWBACK
P/N 4956-0185
D D
BLOWBACK
ASSEMBLY
19"
BLOWBACK
25 5/8" TIMER CARD
HAND REMOVABLE
KNOB - FILTER
ELEMENT ACCESS
TB1 TB2 TB3
C C
CHAMBER
MOUNTING UMBILICAL CONNECTION
NUTS 3" BOOT
4 TYP P/N 4907-0004
(OPTIONAL)
2" BOOT
P/N 5150-1000
ISOMETRIC VIEW
B B
P/N 5001-1005 NOTES:
STAINLESS STEEL ENCLOSURE 1). ARRANGEMENT MAY VARY ACCORDING TO GOOD
180° P/N 5026-1008 ENGINEERING AND ASSEMBLY PRACTICES.

ASSEMBLY.

P/N 5001-1002

A A
3",4" OR 6" WITH
BOLTS UNIVERSAL ANALYZERS INC.
P/N 5008-0348 1701 South SutroTerrace
(OPTIONAL) REVISIONS
275HD-REMOTE - BLOWBACK
2" MOUNTING PLATE W/ TIMER CARD
DATE SCALE SIZE SHEET
FRONT VIEW FLANGE MOUNTING NUTS 03/11/2008 NTS D 3 OF 50
P/N 4711-0027
BOTTOM VIEW P/N 5008-0347 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
P/N 5150-1013

FOR BLOWBACK
P/N 4956-0009
D D
BLOWBACK
ASSEMBLY
19"
25 5/8"
HAND REMOVABLE
KNOB - FILTER
ELEMENT ACCESS
TB1 TB2 TB3
C C
CHAMBER
MOUNTING
3" BOOT
NUTS
P/N 4907-0004
4 TYP
(OPTIONAL)
2" BOOT
FRONT INTERIOR VIEW
ISOMETRIC VIEW
B B
P/N 5001-1005 NOTES:
P/N 5026-1008

ASSEMBLY.

P/N 5001-1002 P/N 5001-0026 ILLUSTRATIONS.

A A
3",4" OR 6" WITH
EXTENDED LENGTH
BOLTS 3" MOUNTING PLATE UNIVERSAL ANALYZERS INC.
(OPTIONAL) Carson City,Nevada 89706 USA
REVISIONS
2" MOUNTING PLATE 275HD-REMOTE
FRONT VIEW FLANGE MOUNTING NUTS BOTTOM VIEW HEATED BLOWBACK 03/11/2008 NTS D 4 OF 50
P/N 5008-0347
P/N 4711-0027 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
P/N 5150-1013

FOR BLOWBACK
P/N 4956-0009
D D
BLOWBACK
ASSEMBLY
19"
25 5/8"
HAND REMOVABLE
KNOB - FILTER
ELEMENT ACCESS
TB1 TB2 TB3
C C
CHAMBER
MOUNTING
3" BOOT
NUTS
P/N 4907-0004
4 TYP
(OPTIONAL)
2" BOOT
FRONT INTERIOR VIEW
ISOMETRIC VIEW
B B
P/N 5001-1005 NOTES:
P/N 5026-1008

ASSEMBLY.

P/N 5001-1002

A A
3",4" OR 6" WITH
EXTENDED LENGTH 3" MOUNTING PLATE UNIVERSAL ANALYZERS INC.
BOLTS P/N 5008-0348 1701 South SutroTerrace
(OPTIONAL) Carson City,Nevada 89706 USA
REVISIONS
FRONT VIEW 2" MOUNTING PLATE 275HD-REMOTE
FLANGE MOUNTING NUTS HEATED BLOWBACK W/TIMER CARD 03/11/2008 NTS D 5 OF 50
P/N 5008-0347
P/N 4711-0027 BOTTOM VIEW PART NO. FOR DRAWN BY R. Wells DRAWING NO.
P1308
275HD STANDARD APVD BY G. Evans
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
15" 17" INTERCONNECT TUBE
P/N 5155-0569
ENCLOSURE
P/N 5023-0185
LOCAL DIN CONTROLLER
P/N 5209-1022
D D
19"
25 5/8"
HAND REMOVABLE
KNOB - FILTER
ELEMENT ACCESS
TB1 TB3
C CHAMBER C
NUTS 3" BOOT
4 TYP P/N 4907-0004
(OPTIONAL)
2" BOOT
P/N 4907-0005
SIDE VIEW
P/N 5150-1000

P/N 5026-1008 ISOMETRIC VIEW
B B
P/N 5001-1005 180°
NOTES:
1). ARRANGEMENT MAY VARY ACCORDING TO GOOD

ASSEMBLY.

P/N 5001-1002 P/N 5001-0026
ILLUSTRATIONS.

A 3",4" OR 6" WITH
5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS. A
EXTENDED LENGTH
BOLTS
3" MOUNTING PLATE
P/N 5008-0348 UNIVERSAL ANALYZERS INC.
FLANGE MOUNTING NUTS BOTTOM VIEW 275HD-LOCAL-NO BLOWBACK DATE SCALE SIZE SHEET
P/N 5008-0347 03/11/2008 NTS D 6 OF 50
FRONT VIEW P/N 4711-0027 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
15" 17" DUAL 7" ACCUMULATORS
BLOWBACK MANIFOLD FOR BLOWBACK
P/N 5150-0220 P/N 4956-0001
INTERCONNECT TUBE LOCAL DIN CONTROLLER
P/N 5155-0569 P/N 5209-1022
D D
BLOWBACK
ASSEMBLY
19"
25 5/8" ENCLOSURE
P/N 5023-0185
HAND REMOVABLE
KNOB - FILTER
ELEMENT ACCESS
TB1 TB2 TB3
C CHAMBER C
MOUNTING
3" BOOT
NUTS
P/N 4907-0004
4 TYP
(OPTIONAL)
2" BOOT
FRONT INTERIOR VIEW REMOVABLE INSULATION

JACKET
P/N 5150-1000
ISOMETRIC VIEW
B P/N 5026-1008 B
P/N 5001-1005
180° NOTES:

ASSEMBLY.
P/N 5001-0026 3). SEE SHEET 12 FOR STACK FILTER CHAMBER REMOVAL
P/N 5001-1002 AND INSTALLATION & DOOR ACTION AND REMOVAL
ILLUSTRATIONS.
A 5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS. A

3",4" OR 6" WITH
275HD-LOCAL-BLOWBACK DATE SCALE SIZE SHEET
FRONT VIEW P/N 5008-0347 03/11/2008 NTS D 7 OF 50
FLANGE MOUNTING NUTS BOTTOM VIEW PART NO. FOR DRAWN BY R. Wells DRAWING NO.
P/N 4711-0027 275HD STANDARD APVD BY G. Evans P1308
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FOR BLOWBACK
BLOWBACK MANIFOLD
P/N 5150-0220
P/N 4956-0001 LOCAL DIN CONTROLLER
INTERCONNECT TUBE P/N 5209-1022
P/N 5155-0569
D D
BLOWBACK
ASSEMBLY
19"
25 5/8" ENCLOSURE
P/N 5023-0185
BLOWBACK
TIMER CARD
TB1 TB2 TB3 HAND REMOVABLE

KNOB - FILTER
C ELEMENT ACCESS C
CHAMBER
MOUNTING
NUTS
3" BOOT
4 TYP
P/N 4907-0004
(OPTIONAL)
SIDE VIEW 2" BOOT
P/N 4907-0005
FRONT INTERIOR VIEW
JACKET
P/N 5150-1000
ISOMETRIC VIEW
P/N 5026-1008
B B
P/N 5001-1005 180°
NOTES:

ASSEMBLY.

P/N 5001-1002 P/N 5001-0026 AND INSTALLATION & DOOR ACTION AND REMOVAL
ILLUSTRATIONS.
A FLANGE 316 S.S. 150# RF 5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS. A
3",4" OR 6" WITH
BOLTS P/N 5008-0348
(OPTIONAL) UNIVERSAL ANALYZERS INC.
2" MOUNTING PLATE 1701 South SutroTerrace
BOTTOM VIEW P/N 5008-0347 REVISIONS

FLANGE MOUNTING NUTS 275HD-LOCAL-BLOWBACK &
TIMER CARD
FRONT VIEW P/N 4711-0027
PART NO. FOR
03/11/2008
DRAWN BY R. Wells
NTS D
DRAWING NO.
8 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
15" 17"
BLOWBACK MANIFOLD FOR BLOWBACK LOCAL DIN CONTROLLER
P/N 5150-1013 P/N 4956-0009 P/N 5209-1022
INTERCONNECT TUBE
P/N 5155-0569
D D
BLOWBACK
ASSEMBLY
19"
25 5/8" ENCLOSURE
P/N 5023-0185
HAND REMOVABLE
KNOB - FILTER
TB1 TB2 TB3 ELEMENT ACCESS
C C
CHAMBER 3" BOOT
MOUNTING P/N 4907-0004
NUTS (OPTIONAL)
4 TYP 2" BOOT
P/N 4907-0005
SIDE VIEW
FRONT INTERIOR VIEW
ISOMETRIC VIEW

B P/N 5026-1008 B
P/N 5001-1005
180° NOTES:

ASSEMBLY.

P/N 5001-0026
ILLUSTRATIONS.
A FLANGE 316 S.S. 150# RF

5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS. A
3",4" OR 6" WITH
2" MOUNTING PLATE Carson City,Nevada 89706 USA
REVISIONS
BOTTOM VIEW P/N 5008-0347 275HD-LOCAL-HEATED
FRONT VIEW FLANGE MOUNTING NUTS BLOWBACK
DATE
03/11/2008
SCALE
NTS
SIZE
D
SHEET
9 OF 50
P/N 4711-0027 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FOR BLOWBACK LOCAL DIN CONTROLLER
BLOWBACK MANIFOLD
P/N 5150-1013 P/N 4956-0009 P/N 5209-1022
INTERCONNECT TUBE
P/N 5155-0569
D D
BLOWBACK
ASSEMBLY
19"
25 5/8" ENCLOSURE
P/N 5023-0185
BLOWBACK
TIMER CARD
HAND REMOVABLE
TB1 TB2 TB3 KNOB - FILTER
ELEMENT ACCESS
C C
CHAMBER
NUTS 3" BOOT
4 TYP P/N 4907-0004
(OPTIONAL)
SIDE VIEW 2" BOOT
P/N 4907-0005
FRONT INTERIOR VIEW
ISOMETRIC

B P/N 5026-1008 B
P/N 5001-1005
180° NOTES:

ASSEMBLY.

P/N 5001-0026
ILLUSTRATIONS.
A 5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS. A

3",4" OR 6" WITH
2" MOUNTING PLATE 275HD-LOCAL-HEATED
REVISIONS
FRONT VIEW P/N 5008-0347 BLOWBACK W / TIMER CARD
DATE
03/11/2008
SCALE
NTS
SIZE
D
SHEET
10 OF 50
FLANGE MOUNTING NUTS BOTTOM VIEW PART NO. FOR DRAWN BY R. Wells DRAWING NO.
P/N 4711-0027 275HD STANDARD APVD BY G. Evans P1308
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CALIBRATION GAS
INJECTION
D CHECK VALVE D
P/N 4955-1002
1/4" T X 1/4"NPT
FITTING
P/N 4954-0004
BLOWBACK INLET 1/4" T X 1/4"T

3/8" T X 1/4"NPT UNION FITTING
P/N 4954-0003 P/N 4954-0008
MANIFOLD 316 SS
P/N 5150-0281 DILUTION
AIR INLET
1/4" TUBE
10-32 x 1-1/2"
SLOTTED HEXHEAD FAST LOOP
C HEATER ROD WASHER SCREWS MOTIVE AIR
C
P/N 3014-1004 P/N 4704-1043 1/4" TUBE
2 TYP 3 TYPICAL
VACUUM TAP
SAMPLE 1/4" TUBE
SCREEN OUTLET
FILTER WOVEN
O-RING #2-110 P/N 4980-0327 3/8" TUBE
P/N 4980-0328
O-RING #2-012
CRITICAL ORIFICE ASSEMBLY RAW SAMPLE
SEE DWG. 1/4" PLUG
A0349
FAST LOOP CRITICAL

O-RING #2-012 ORIFICE ASSEMBLY
#15 ORIFICE
B HAND REMOVABLE KNOB FOR FILTER P/N 5209-1000 B
ELEMENT ACCESS
SEE UAI DRAWING A0348 FOR FILTER
CAP ASSEMBLY AND PART NUMBERS
O-RING NO. MATERIAL APPLICATION UAI PART NO.

2-110 VITON 400°F 4904-0046
A 2-012 VITON 400°F 4904-0041 A
UNIVERSAL ANALYZERS INC.

1701 South SutroTerrace
REVISIONS
275HD-STACK FILTER CHAMBER
ASSEMBLY 03/11/2008 NTS D 11 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FLANGE GASKET
STACK FILTER CHAMBER INSTALLATION / REMOVAL
EXPLODED ILLUSTRATION
D D
GASKET - 2" FLANGE
P/N 4903-1001
NUT - 3/8-16
SERRATED HEX
CHAMBER CLAMPING
4 TYP LOCKING
LATCH
C C
STRADDLED OR TOP DEAD CENTER
FLANGE BOLT CONFIGURATION A
AVAILABLE.
(TOPDEAD CENTER SHOWN)
QUICK TURN
PULL LATCH REAR ISO VIEW WITH DOOR OPEN
SHOWING LIFT OFF HINGES
STACK FILTER CHAMBER

INSTALLED ILLUSTRATION
B B
FRONT ISO VIEW WITH
DOOR OPEN
DETAIL A
HINGES - LIFT OFF TYPICAL
A A

REVISIONS
275HD-STACK FILTER CHAMBER
REMOVAL & INSTALLATION 03/11/2008 NTS D 12 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
NO FAST LOOP / STANDARD BLOWBACK
D RAW SAMPLE PLUG D

P/N 4951-0039 1/4" DILUTION MOTIVE AIR
HEATED CHAMBER & MANIFOLD (PRESSURE VARIES DILUTION RATIO)
FILTER 2
PLUG
1/4" DILUTION EDUCTOR VACUUM TAP
P/N 5209-1026 (MUST DEAD HEAD)
ORIFICE 1 EDUCTOR 1
PLUG
P/N 4951-1017 3/8" SAMPLE OUTLET
(MUST NOT PRESSURIZE LINE, REQUIRES ATMOSPHERIC BLEED)
UMBILICAL
FILTER 1 1/4" CALIBRATION GAS
INSTR AIR @ <125 PSIG
C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
1/4" INSTRUMENT AIR FOR BLOWBACK
B B
USER CONNECTION
Item Qty Description UAI Part No.
ORIFICE 1 1 Critical Orifice & Bolt Assembly #3 5209-0380
A ORIFICE 1 1 Critical Orifice & Bolt Assembly #11 5209-0388 A
FILTER 1 1 Filter 4980-0328
FILTER 2 1 Filter 4980-0327 UNIVERSAL ANALYZERS INC.
ACID BLOCKER 1 Acid Blocker Assembly, 316 S.S. 5110-0015 1701 South SutroTerrace
SV20 1 Valve, Solenoid 24VDC 2 Way 4955-0137 NO FAST LOOP / STANDARD BLOWBACK
REVISIONS
SV20 1 Valve, Solenoid 120VAC 2 Way 4955-0136 P & ID
03/11/2008 NTS D 13 OF 50
SV20 1 Valve, Solenoid 230VAC 2 Way 4955-0141 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
CV1 1 Check Valve @ 1 psig 4955-1002 275HD STANDARD APVD BY G. Evans P1308
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP / STANDARD BLOWBACK
1/4" INSTRUMENT AIR FOR FAST LOOP / BYPASS

(5PSIG RECOMMENDED, <85PSIG ACCEPTABLE)
RAW SAMPLE PLUG
D P/N 4951-0039
D
1/4" DILUTION MOTIVE AIR
(PRESSURE VARIES DILUTION RATIO)
HEATED CHAMBER & MANIFOLD
EDUCTOR 2
EDUCTOR 1 (MUST DEAD HEAD)
ORIFICE 2 FILTER 2 ORIFICE 1
3/8" SAMPLE OUTLET

UMBILICAL
C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
B B
Item Qty Description UAI Part No. USER CONNECTION

ORIFICE 2 1 Fast Loop Orifice Complete Assembly 5209-1000
SV20 1 Valve, Solenoid 24VDC 2 Way 4955-0137 REVISIONS
Valve, Solenoid 120VAC 2 Way FAST LOOP / STANDARD BLOWBACK
SV20 1 4955-0136 P & ID
03/11/2008 NTS D 14 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP W/HPA / STANDARD BLOWBACK

RAW SAMPLE PLUG
D USE FITTING
P/N 4951-2004 P/N 4951-0039
D
EDUCTOR 2
PLUG 3/8" SAMPLE OUTLET

P/N 4951-1017 UMBILICAL
C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
B B

SV20 1 Valve, Solenoid 24VDC 2 Way 4955-0137 Carson City,Nevada 89706 USA
REVISIONS
Valve, Solenoid 120VAC 2 Way 4955-0136 FAST LOOP W/HPA / STANDARD BLOWBACK
SV20 1 P & ID
03/11/2008 NTS D 15 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
NO FAST LOOP / PTF BLOWBACK
RAW SAMPLE PLUG

P/N 4951-0039
D D
PLUG
P/N 5209-1026 1/4" DILUTION EDUCTOR VACUUM TAP
ORIFICE 1
PLUG
P/N 4951-1017 FILTER 2
3/8" SAMPLE OUTLET
UMBILICAL
PTF FILTER 1 1/4" CALIBRATION GAS
C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
B B
USER CONNECTION
Valve, Solenoid 120VAC 2 Way 4955-0136 NO FAST LOOP / PTF BLOWBACK
SV20 1 P & ID
03/11/2008 NTS D 16 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP / PTF BLOWBACK

RAW SAMPLE PLUG
D P/N 4951-0039
D
EDUCTOR 2
3/8" SAMPLE OUTLET

UMBILICAL
C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
B B

REVISIONS
FAST LOOP / PTF BLOWBACK
03/11/2008 NTS D 17 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP W/HPA / PTF BLOWBACK

RAW SAMPLE PLUG
D USE FITTING
P/N 4951-2004 P/N 4951-0039
D
EDUCTOR 2
PLUG
UMBILICAL
C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
B B

REVISIONS
FAST LOOP W/HPA / PTF BLOWBACK
03/11/2008 NTS D 18 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
NO FAST LOOP / STD. PNEUMATIC BLOWBACK
RAW SAMPLE PLUG

P/N 4951-0039
D D
PLUG
ORIFICE 1
PLUG FILTER 2
UMBILICAL
C -40°F. DEWPOINT
C
STACK FLOW CV1 1/4" INSTRUMENT AIR FOR BLOWBACK

ACID AV20
BLOCKER
1/4" INSTRUMENT AIR FOR BLOWBACK CONTROL
(65MIN. TO 125MAX.)
B B
USER CONNECTION
FILTER 2 1 Filter 4980-0327 1701 South SutroTerrace
ACID BLOCKER 1 Acid Blocker Assembly, 316 S.S. 5110-0015 REVISIONS
NO FAST LOOP / STD. PNEUMATIC BLOWBACK
AV20 1 Valve, Air Acuated 2 Way 4955-0256 P & ID
03/11/2008 NTS D 19 OF 50
CV1 1 Check Valve @ 1 psig 4955-1002 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP / STD. PNEUMATIC BLOWBACK

RAW SAMPLE PLUG
D P/N 4951-0039
D
EDUCTOR 2
3/8" SAMPLE OUTLET

UMBILICAL
C -40°F. DEWPOINT
C

ACID AV20
BLOCKER
(65MIN. TO 125MAX.)
B B
USER CONNECTION
FAST LOOP / STD. PNEUMATIC BLOWBACK
AV20 1 Valve, Actuated 2 Way 4955-0256 P & ID
03/11/2008 NTS D 20 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP W/HPA / STD. PNEUMATIC BLOWBACK

RAW SAMPLE PLUG
D USE FITTING
P/N 4951-2004 P/N 4951-0039
D
EDUCTOR 2
3/8" SAMPLE OUTLET

PLUG (MUST NOT PRESSURIZE LINE, REQUIRES ATMOSPHERIC BLEED)
C -40°F. DEWPOINT
C

ACID AV20
BLOCKER
(65MIN. TO 125MAX.)
B B
USER CONNECTION
FAST LOOP W/HPA / STD. PNEUMATIC
AV20 1 Valve, Air Actuated 2 Way 4955-0256 BLOWBACK P & ID
03/11/2008 NTS D 21 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
NO FAST LOOP / PTF PNEUMATIC BLOWBACK
RAW SAMPLE PLUG

P/N 4951-0039
D D
PLUG
FILTER 2 ORIFICE 1
PLUG
P/N 4951-1017
3/8" SAMPLE OUTLET
UMBILICAL
C -40°F. DEWPOINT
C

ACID
BLOCKER
AV20
(65MIN. TO 125MAX.)
B B
USER CONNECTION
NO FAST LOOP / PTF PNEUMATIC BLOWBACK
AV20 1 Valve, Air Actuated 2 Way 4955-0256 P & ID
03/11/2008 NTS D 22 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP / PTF PNEUMATIC BLOWBACK

RAW SAMPLE PLUG
D P/N 4951-0039
D
EDUCTOR 2
3/8" SAMPLE OUTLET

UMBILICAL
C -40°F. DEWPOINT
C

ACID AV20
BLOCKER
(65MIN. TO 125MAX.)
B B
USER CONNECTION
FAST LOOP / PTF PNEUMATIC BLOWBACK
AV20 1 Valve, Actuated 2 Way 4955-0256 P & ID
03/11/2008 NTS D 23 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP W/HPA / PTF PNEUMATIC BLOWBACK

RAW SAMPLE PLUG
D USE FITTING
P/N 4951-2004 P/N 4951-0039
D
EDUCTOR 2
PLUG
3/8" SAMPLE OUTLET
C -40°F. DEWPOINT
C

ACID AV20
BLOCKER
(65MIN. TO 125MAX.)
B B
USER CONNECTION
Valve, Air Acuated 2 Way 4955-0256 FAST LOOP W/HPA / PTF PNEUMATIC BLOWBACK
AV20 1 P & ID
03/11/2008 NTS D 24 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
NO FAST LOOP / NO BLOWBACK
D RAW SAMPLE PLUG D

P/N 4951-0039 1/4" DILUTION MOTIVE AIR
HEATED CHAMBER & MANIFOLD (PRESSURE VARIES DILUTION RATIO)
PLUG
FILTER 2 ORIFICE 1
PLUG
UMBILICAL
C C
STACK FLOW CV1
B B
USER CONNECTION

ORIFICE 1 1 Critical Orifice & Bolt Assembly #11 5209-0388 UNIVERSAL ANALYZERS INC.
ORIFICE 1 1 Critical Orifice & Bolt Assembly #12 5209-0389 1701 South SutroTerrace
ORIFICE 1 1 Critical Orifice & Bolt Assembly #15 5209-0390 REVISIONS
NO FAST LOOP / NO BLOWBACK
FILTER 1 1 Filter 4980-0328 P & ID
03/11/2008 NTS D 25 OF 50
FILTER 2 1 Filter 4980-0327 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP / NO BLOWBACK

RAW SAMPLE PLUG
D P/N 4951-0039
D
EDUCTOR 2
3/8" SAMPLE OUTLET

UMBILICAL
C C
STACK FLOW CV1
B B
USER CONNECTION

ORIFICE 2 1 Fast Loop Orifice Complete Assembly 5209-1000 FAST LOOP / NO BLOWBACK
REVISIONS
FILTER 1 1 Filter 4980-0328 P & ID
DATE
03/11/2008
SCALE
NTS
SIZE
D
SHEET
26 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FAST LOOP W/HPA / NO BLOWBACK

RAW SAMPLE PLUG
D USE FITTING
P/N 4951-2004 P/N 4951-0039
D
EDUCTOR 2
3/8" SAMPLE OUTLET

PLUG (MUST NOT PRESSURIZE LINE, REQUIRES ATMOSPHERIC BLEED)
C C
STACK FLOW CV1
B B
USER CONNECTION

ORIFICE 2 1 Fast Loop Orifice Complete Assembly 5209-1000 FAST LOOP W/HPA / NO BLOWBACK REVISIONS
FILTER 1 1 Filter 4980-0328 P & ID DATE
03/11/2008
SCALE
NTS
SIZE
D
SHEET
27 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
STAINLESS STEEL ENCLOSURE 1/4"T
NOTE: OPTIONAL CONFIGURATIONS R1

FOR FAST LOOP & FAST LOOP W/HPA PI
1/4" INSTRUMENT AIR FOR

FAST LOOP / BYPASS / BLOWBACK
RAW SAMPLE PLUG
D P/N 4951-0039
F3 D
EDUCTOR 2
3/8" SAMPLE OUTLET

(MUST NOT PRESSURIZE LINE, REQUIRES ATMOSPHERIC
UMBILICAL BLEED)

C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
B B
Item Qty Description UAI Part No. NOTE: OPTIONAL CONFIGURATIONS FOR
ORIFICE 1 1 Critical Orifice & Bolt Assembly #3 5209-0380 BLOWBACK CONTROL & INJECTION POINT
A ORIFICE 1 1 Critical Orifice & Bolt Assembly #15
Fast Loop Orifice Complete Assembly
5209-0390
5209-1000
A
ORIFICE 2 1
ACID BLOCKER 1 Acid Blocker Assembly, 316 S.S. 5110-0015 UNIVERSAL ANALYZERS INC.
SV20 1 Valve, Solenoid 24VDC 2 Way 4955-0137 1701 South SutroTerrace
SV20 1 Valve, Solenoid 120VAC 2 Way 4955-0136 Carson City,Nevada 89706 USA
REVISIONS
CV1 1 Check Valve @ 1 psig 4955-1002 P&ID (BB/FL) DATE SCALE SIZE SHEET
03/11/2008 NTS D 28 OF 50
R1 1 Regulator, w/Filter and Auto Drain 8200-0010 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
F3 1 Filter, Replacement 4980-1009 275HD STANDARD APVD BY G. Evans P1308
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
NOTE: OPTIONAL CONFIGURATIONS

FOR FAST LOOP, FAST LOOP W/HPA
OR NO FAST LOOP
1/4" INSTRUMENT AIR FOR
FAST LOOP / BYPASS / BLOWBACK
RAW SAMPLE PLUG
D P/N 4951-0039
D
EDUCTOR 2
ORIFICE 2 ORIFICE 1
FILTER 2
3/8" SAMPLE OUTLET
(MUST NOT PRESSURIZE LINE, REQUIRES ATMOSPHERIC
UMBILICAL BLEED)

C -40°F. DEWPOINT
C
STACK FLOW CV1

ACID SV20
BLOCKER
ACID SV21
BLOCKER
B B
Item Qty Description UAI Part No. NOTE: OPTIONAL SOLENOID CONTROL
ORIFICE 1 1 Critical Orifice & Bolt Assembly #3 5209-0380 VOLTAGES OR PNEUMATIC CONTROL
SV20 1 Valve, Solenoid 120VAC 2 Way 4955-0136 P&ID (DBB) DATE SCALE SIZE SHEET
03/11/2008 NTS D 29 OF 50
AV20 1 Valve, Air Acuated 4955-0256 PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REMOTE TEMPERATURE CONTROL / NO BLOWBACK / 115VAC

CB1
P/N: 3012-0005
POWER SWITCH /
CIRCUIT BREAKER
10A
ON OFF
D LINE LOAD
D
115VAC 50/60Hz H
3 AMP CONTROLLED HEATED
FILTER INPUT POWER TB1-3
14AWG
NOTES:
1) ELECTRICAL CLASSIFICATION: GENERAL PURPOSE
SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS.
REMOTE TEMPERATURE
2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
CONTROLLED HEATED 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
OTHERWISE SPECIFIED.
STACK FILTER COLOR CODE SHALL BE AS FOLLOWS:
HOT
115V
- BLACK
NEUTRAL - WHITE
USER CONNECTIONS TB1 GROUND - GREEN
3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
GND G 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C N 1
P
C1-1
R HTR1
OTHERWISE SPECIFIED. C
HTR2
2 C1-2
FIELD TO WIRE
CB1-LOAD 3 C1-3
4 C1-4
#
- 4 POSITION TERMINAL BLOCK - P/N 3304-1007
G #
# - 2 POSITION TERMINAL BLOCK - P/N 3304-1002

DOOR OVEN
CHMBR G - GROUND TERMINAL BLOCK - P/N 3304-1000
- TERMINAL BLOCK NUMBERS - P/N 5001-0085
- ISOLATION BLOCK - P/N 3304-1001
- USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
HTR1 & HTR2 - P/N 3014-1001
B P
C1 - 4 POSITION PLUG - P/N 3304-0152
R
B
C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
- CONNECTION PIN - P/N 3304-0089

THERMOCOUPLE PT100 RTD - CONNECTION SOCKET - P/N 3304-0035
TYPE "K"
THERMOCOUPLE FOR REMOTE USE LABELS: 5001-1016
FILTER HEATER TEMPERATURE 5001-1024
PT100 RTD FOR REMOTE FILTER 5001-1026 or 5001-1028
MONITORING AND CONTROL
HEATER TEMPERATURE T/C "K" RTD
TERMINAL BLOCK P/N
MONITORING / CONTROL
+CH = 3304-0167
-AL = 3304-0168
"OR"
TB3
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
USER CONNECTION T/C - TYPE "K" USER PT100 RTD RED
THERMOCOUPLE CONNECTION 2
-AL
P/N 1150-1001
RED "RTD"
3
P/N 1150-1002
A A

REVISIONS
REMOTE / NO BLOWBACK/115VAC DATE SCALE SIZE SHEET
WIRING SCHEMATIC 03/11/2008 NTS D 30 OF 50
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-0005
POWER SWITCH / REMOTE TEMPERATURE CONTROL / WITH BLOWBACK / 115VAC
CIRCUIT BREAKER
10A
ON OFF
115VAC 50/60Hz LINE LOAD

H
D FILTER INPUT POWER TB1-3 D
14AWG
REMOTE TEMPERATURE
CONTROLLED HEATED
NOTES:
STACK FILTER 1) ELECTRICAL CLASSIFICATION: GENERAL PURPOSE
USER CONNECTIONS TB1
GND G 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH

P R HTR1 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
C1-1 OTHERWISE SPECIFIED.
N 1 COLOR CODE SHALL BE AS FOLLOWS: 115V
HTR2 HOT - BLACK
2 C1-2 NEUTRAL - WHITE
GROUND - GREEN
CB1-LOAD 3 C1-3 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C 4 C1-4
G
FIELD TO WIRE
OVEN
CHMBR
#
#
G - GROUND TERMINAL BLOCK - P/N 3304-1000

BLOWBACK - TERMINAL BLOCK NUMBERS - P/N 5001-0085
TB2 - ISOLATION BLOCK - P/N 3304-1001

USER CONNECTIONS G - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
R P
H/+ 1 C2-1 H/+ N/- HTR1 & HTR2 - P/N 3014-1001
BLOWBACK CONTROL DOOR P
INPUT VOLTAGE SV20 C1 - 4 POSITION PLUG - P/N 3304-0152
N/- 2 C2-2 R
B G
C1 - 4 POSITION RECEPTACLE - P/N 3304-0153 B
P
VALVE R
BRKT C2 - 2 POSITION RECEPTACLE - P/N 3304-0003
- CONNECTION SOCKET - P/N 3304-0035
THERMOCOUPLE PT100 RTD USE LABELS: 5001-1017

5001-1024
TYPE "K" 5001-1026 or 5001-1028
THERMOCOUPLE FOR REMOTE T/C "K" RTD
FILTER HEATER TEMPERATURE
PT100 RTD FOR REMOTE FILTER
TERMINAL BLOCK P/N
"OR" HEATER TEMPERATURE
+CH = 3304-0167
-AL = 3304-0168
TB3
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
T/C - TYPE "K"
A USER CONNECTION
-AL
THERMOCOUPLE
P/N 1150-1001
USER PT100 RTD
CONNECTION 2
RED
A
RED "RTD"
3
P/N 1150-1002

REVISIONS
REMOTE/BLOWBACK/115VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-0005
POWER SWITCH / REMOTE TEMPERATURE CONTROL / BLOWBACK TIMER / 115VAC
CIRCUIT BREAKER
10A
ON OFF

H
14AWG
REMOTE TEMPERATURE NOTES:

CONTROLLED HEATED SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
STACK FILTER
USER CONNECTIONS TB1 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
GND G COLOR CODE SHALL BE AS FOLLOWS: 115V
P R HTR1 HOT - BLACK
C1-1 NEUTRAL - WHITE
N 1 GROUND - GREEN
HTR2 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
2 C1-2 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C OTHERWISE SPECIFIED. C
CB1-LOAD 3 C1-3
4 C1-4
FIELD TO WIRE
BBT-L
H 5
115VAC 50/60Hz .5 AMP BBT-N

INPUT POWER N 6 #
BBT-G #
G G
AUTO-OFF TB1-7 (BBT) J2/L2 # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002

7 AUTO OFF BLOWBACK
TIMER CARD G - GROUND TERMINAL BLOCK - P/N 3304-1000
MANUAL B.B. TB1-8 P/N 3600-0019 TB1-5
8 MAN. BB L
MANUAL - TERMINAL BLOCK NUMBERS - P/N 5001-0085
BLOWBACK TB1-6
COM TB1-9 N - ISOLATION BLOCK - P/N 3304-1001
9 COM TB1-G
JUMPER OR CLOSE J4/L1 G - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
R
SWITCH TO INHIBIT G - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
R C2-2
AUTOMATIC BLOWBACK
C2-1 SV20 - FOR BLOWBACK P HTR1 & HTR2 - P/N 3014-1001
G (115VAC)
DOOR OVEN P SV20 115 VAC SOLENOID - P/N 4955-0136
CHMBR H N
B VALVE BRACKET
P
R
B
P
THERMOCOUPLE PT100 RTD C2 - 2 POSITION PLUG - P/N 3304-0004
R
TYPE "K" C2 - 2 POSITION RECEPTACLE - P/N 3304-0003
THERMOCOUPLE FOR REMOTE - CONNECTION PIN - P/N 3304-0089

MONITORING AND CONTROL - CONNECTION SOCKET - P/N 3304-0035
TERMINAL BLOCK P/N
HEATER TEMPERATURE
+CH = 3304-0167
-AL = 3304-0168 "OR" MONITORING / CONTROL USE LABELS: 5001-1019
5001-1024
TB3
5001-1026 or 5001-1028
TB3 MANIFOLD
MANIFOLD WHT T/C "K" RTD
1
+CH
-AL
P/N 1150-1001
RED "RTD"
3
P/N 1150-1002
A A

REVISIONS
REMOTE / BLOWBACK TIMER /115VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-0005
POWER SWITCH / REMOTE TEMPERATURE CONTROL / HEATED BLOWBACK / 115VAC
CIRCUIT BREAKER
10A
ON OFF

H
14AWG
REMOTE TEMPERATURE
CONTROLLED HEATED
STACK FILTER NOTES:
USER CONNECTIONS TB1 CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS.

P R HTR1 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
C1-1 OTHERWISE SPECIFIED.
N 1
COLOR CODE SHALL BE AS FOLLOWS: 115V
HTR2
HOT - BLACK
2 C1-2
NEUTRAL - WHITE
GROUND - GREEN
CB1-LOAD 3 C1-3 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
C 4 C1-4 OTHERWISE SPECIFIED. C
OVEN
G CHMBR HTR ACC. 1
P R
C3-1 FIELD TO WIRE
N 5 HTR ACC. 2
115VAC 50/60Hz C3-1
2 AMP C4-1
INPUT POWER 6
C4-1
FOR HEATED BB ACC. #
7 C3-2 C NC - 4 POSITION TERMINAL BLOCK - P/N 3304-1007
H
#
C NC
8 C4-2 # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002
400ºF
TS1=
NC
C4-3 G C3-3 G - GROUND TERMINAL BLOCK - P/N 3304-1000
400ºF
TS2= - TERMINAL BLOCK NUMBERS - P/N 5001-0085
NC
HTR - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
ACC.2 BLOWBACK HTR
ACC.1
FILTER HEATER ROD (HTR1 & HTR2)

TB2 11" LG @ 600WATT/115VAC - P/N 3014-1001
USER CONNECTIONS G ACCUMULTOR HEATER (HTR ACC.1 & 2) - P/N 4956-0009

B R
C2-1
P
H/+ N/- LOW TEMP ALARM TS1 & 2
B
H/+ 1
BLOWBACK CONTROL DOOR NORMALLY CLOSED (NC) BELOW 400°F P/N 3103-0009
INPUT VOLTAGE SV20
N/- 2 C2-2 P
G R
VALVE P
BRACKET C2 - 2 POSITION PLUG - P/N 3304-0004
R
C3&4 - 3 POSITION PLUG - P/N 3304-0027

THERMOCOUPLE PT100 RTD C3&4 - 3 POSITION RECEPTACLE - P/N 3304-0028
TYPE "K" - CONNECTION PIN - P/N 3304-0089
THERMOCOUPLE FOR REMOTE
MONITORING AND CONTROL "OR" PT100 RTD FOR REMOTE FILTER
TERMINAL BLOCK P/N
HEATER TEMPERATURE USE LABELS: 5001-1033
+CH = 3304-0167
MONITORING / CONTROL 5001-1024
-AL = 3304-0168
TB3 5001-1026 or 5001-1028
A TB3
MANIFOLD
1
WHT MANIFOLD
T/C "K" RTD
A
+CH TS1 & 2 - UAI P/N - 3103-0009
T/C - TYPE "K" USER PT100 RTD HTR ACCU. - UAI P/N 4956-0009
USER CONNECTION RED
-AL
P/N 1150-1001
RED "RTD"
3
REMOTE / HEATED BLOWBACK REVISIONS
/115VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-0005
POWER SWITCH / REMOTE TEMPERATURE CONTROL / HEATED BLOWBACK TIMER / 115VAC
CIRCUIT BREAKER
10A
ON OFF

H
14AWG
REMOTE TEMPERATURE
CONTROLLED HEATED NOTES:
STACK FILTER SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
P R HTR1 OTHERWISE SPECIFIED.
C1-1 COLOR CODE SHALL BE AS FOLLOWS: 115V
N 1 HOT - BLACK
HTR2 NEUTRAL - WHITE
2 C1-2 GROUND - GREEN
C1-3 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C CB1-LOAD 3
4 C1-4
OVEN
G HTR ACC. 1 FIELD TO WIRE
CHMBR
P R C NC
H 5 C3-1 HTR ACC. 2
#
TS1 C NC #
6 C4-1
BBT-L TS2 # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002
7
115VAC 50/60Hz
2 AMP G - GROUND TERMINAL BLOCK - P/N 3304-1000
N 8 C3-2
INPUT POWER - TERMINAL BLOCK NUMBERS - P/N 5001-0085
FOR HEATED BB ACC.
9 C4-2 - JUMPER - P/N 3304-1003
BBT-N - ISOLATION BLOCK - P/N 3304-1001
10
BBT-G - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
G G
(BBT) J2/L2 FILTER HEATER ROD (HTR1 & HTR2)
AUTO-OFF 11
AUTO OFF BLOWBACK 11" LG @ 600WATT/115VAC - P/N 3014-1001
TIMER CARD
MANUAL B.B. P/N 3600-0019 TB1-7 ACCUMULTOR HEATER (HTR ACC.1 & 2) - P/N 4956-0009
12
B MANUAL
BLOWBACK COM
MAN. BB L
N
TB1-10
LOW TEMP ALARM TS1 & 2
B
13 COM TB1-G NORMALLY CLOSED (NC) BELOW 400°F P/N 3103-0009
JUMPER OR CLOSE J4/L1 G
SWITCH TO INHIBIT G R SV20 115 VAC SOLENOID - P/N 4955-0136
AUTOMATIC BLOWBACK VALVE R C2-2
SV20 - FOR BLOWBACK P P
C4-3 G C3-3 BRACKET C2-1 C1 - 4 POSITION PLUG - P/N 3304-0152
(115VAC)
DOOR P R
H N C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
P
HTR C3 - 3 POSITION PLUG - P/N 3304-0027
HTR R
ACC.2 ACC.1 C3 - 3 POSITION RECEPTACLE - P/N 3304-0028
THERMOCOUPLE PT100 RTD

USE LABELS: 5001-1035
5001-1024
TYPE "K" 5001-1026 or 5001-1028
THERMOCOUPLE FOR REMOTE T/C "K" RTD
A TERMINAL BLOCK P/N
+CH = 3304-0167
HEATER TEMPERATURE A
-AL = 3304-0168
TB3
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
THERMOCOUPLE CONNECTION 2 1701 South SutroTerrace
-AL REV DATE DESCRIPTION DWN APVD
P/N 1150-1001 Carson City,Nevada 89706 USA
RED "RTD" REVISIONS
3 REMOTE / HEATED BLOWBACK TIMER
P/N 1150-1002 /115VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LOCAL TEMPERATURE CONTROL / NO BLOWBACK / 115VAC

CB1
P/N: 3012-0005
POWER SWITCH /
CIRCUIT BREAKER
10A
SOLID STATE RELAY
ON OFF
SSR1
P/N 3152-0002
D LINE LOAD
CHAMBER HEATER CONTROL
3-32VDC CONTROL
D
115VAC 50/60Hz H 25AMP
3 AMP CONTROLLED HEATED TB4-2 TB1-3
FILTER INPUT POWER TB4-1
TIC1 1
240V 25A
2
P/N 5600-0128 OUTPUT
CHAMBER HEATER D2425
14AWG CONTROL 3-32VDC

INPUT
3+ 4
TB4-3 TB3 (+CH) TIC1-5 TIC1-6
2N + 10
T/C
TB4-1 "A" _ TB3 (-AL)
1L 11
TB4-4 SSR1-3
TEMPERATURE 4 NO
RELAY SSR
+5
CONTROLLED HEATED TB4-5 TEMP

3C
_6 SSR1-4
STACK FILTER USER CONNECTIONS TB4

TIC1-1
CB1-LOAD 1
SSR1-1
2
GND G
C N 1
P
C1-1
R HTR1
TB1-2 3
TIC1-2
C
HTR2 TIC1-4
NO 4
TB4-3 2 C1-2 TEMP
ALARM TIC1-3
C 5
SSR1-2 3 C1-3
TB1-G G
4 C1-4
TB4-G G
ENCLOSURE - SIDE MOUNTED
G
OVEN
CHMBR
DOOR
#
THERMOCOUPLE #

B TYPE "K" B
THERMOCOUPLE FOR REMOTE G - GROUND TERMINAL BLOCK - P/N 3304-1000
TERMINAL BLOCK P/N - ISOLATION BLOCK - P/N 3304-1001
+CH = 3304-0167 - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
-AL = 3304-0168 - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
TB3 HTR1 & HTR2 - P/N 3014-1001
TIC1-10 MANIFOLD
+CH P
T/C - TYPE "K" C1 - 4 POSITION PLUG - P/N 3304-0152
TIC1-11 THERMOCOUPLE
-AL R
P/N 1150-1001 C1 - 4 POSITION RECEPTACLE - P/N 3304-0153

NOTES: 5001-1026
1) ELECTRICAL CLASSIFICATION: GENERAL PURPOSE 5001-1046
A 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH

300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS A
HOT - BLACK
NEUTRAL - WHITE
GROUND - GREEN
3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH UNIVERSAL ANALYZERS INC.
300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS 1701 South SutroTerrace
REVISIONS
LOCAL / NO BLOWBACK/115VAC DATE SCALE SIZE SHEET
FIELD TO WIRE PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-0005
POWER SWITCH /
CIRCUIT BREAKER
10A
LOCAL TEMPERATURE CONTROL / BLOWBACK / 115VAC
ON OFF

H SOLID STATE RELAY
3 AMP CONTROLLED HEATED SSR1
FILTER INPUT POWER TB4-1 P/N 3152-0002
D CHAMBER HEATER CONTROL
3-32VDC CONTROL
D
25AMP
14AWG TB4-2 TB1-3
TIC1 1
240V 25A
2
TEMPERATURE CHAMBER HEATER D2425
CONTROL 3-32VDC
CONTROLLED HEATED TB4-3 TB3 (+CH) TIC1-5
3+ INPUT
4
TIC1-6
2N + 10
STACK FILTER T/C
TB4-1 "A" _ TB3 (-AL)
1L 11
TB4-4 SSR1-3
GND G 4 NO +5
P R HTR1
C1-1 RELAY SSR
N 1 TB4-5 TEMP _6 SSR1-4
3C
HTR2
C1-2 USER CONNECTIONS TB4
TB4-3 2
TIC1-1
CB1-LOAD 1
SSR1-2 3 C1-3
SSR1-1
2
4 C1-4
C TB4-G G
TB1-2 3
TIC1-2
C
TIC1-4
NO 4
TEMP
OVEN ALARM TIC1-3
CHMBR C 5
TB1-G G
BLOWBACK
TB2
USER CONNECTIONS G
R P
H/+ 1 C2-1 H/+ N/-
BLOWBACK CONTROL DOOR
INPUT VOLTAGE SV20
N/- 2 C2-2
G #
#
VALVE
BRKT
B G - GROUND TERMINAL BLOCK - P/N 3304-1000 B
THERMOCOUPLE - TERMINAL BLOCK NUMBERS - P/N 5001-0085
TYPE "K" - ISOLATION BLOCK - P/N 3304-1001

THERMOCOUPLE FOR REMOTE - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
FILTER HEATER TEMPERATURE - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
HTR1 & HTR2 - P/N 3014-1001
TERMINAL BLOCK P/N
+CH = 3304-0167
-AL = 3304-0168
P
TB3 C1 - 4 POSITION PLUG - P/N 3304-0152
TIC1-10 MANIFOLD R
+CH C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
T/C - TYPE "K"
TIC1-11 THERMOCOUPLE P
-AL
P/N 1150-1001 C2 - 2 POSITION PLUG - P/N 3304-0004
R
NOTES:
A 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH

300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS USE LABELS: 5001-1016 A
OTHERWISE SPECIFIED. 5001-1024
COLOR CODE SHALL BE AS FOLLOWS: 115V 5001-1026
HOT - BLACK 5001-1046
NEUTRAL - WHITE
GROUND - GREEN
3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH UNIVERSAL ANALYZERS INC.
300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS 1701 South SutroTerrace
REVISIONS
LOCAL / BLOWBACK/115VAC DATE SCALE SIZE SHEET
FIELD TO WIRE PART NO. FOR DRAWN BY R. Wells DRAWING NO.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LOCAL TEMPERATURE CONTROL / BLOWBACK TIMER / 115VAC
SOLID STATE RELAY

CB1 SSR1
P/N: 3012-0005 P/N 3152-0002
D POWER SWITCH /
CIRCUIT BREAKER
3-32VDC CONTROL
D
10A 25AMP
ON OFF TB4-2 TB1-3
TIC1 1
240V 25A
2
115VAC 50/60Hz LINE LOAD CONTROL 3-32VDC

H INPUT
3+ 4
3 AMP CONTROLLED HEATED TIC1-5
TB4-3 TB3 (+CH) TIC1-6
FILTER INPUT POWER TB1-5 2N + 10
T/C
TB4-1 "A" _ TB3 (-AL)
1L 11
14AWG
TB4-4 SSR1-3
4 NO +5
RELAY SSR
TB4-5 TEMP _6 SSR1-4
3C
LOCAL TEMPERATURE TB1-5 1
TIC1-1
CONTROLLED HEATED 2
SSR1-1
C STACK FILTER TB1-8 3

TIC1-2
C
USER CONNECTIONS TB1 TIC1-4
NO 4
TEMP
GND G ALARM TIC1-3
P R HTR1 C 5
C1-1
N 1
HTR2 TB1-G G
TB1-7
2 C1-2
SSR1-2
3 C1-3 ENCLOSURE - SIDE MOUNTED
4 C1-4
CB1-LOAD TB4-1
5
BBT-L
6
TB1-2 BBT-N
7 #
TB4-3 #
8
BBT-G # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002
B AUTO-OFF
G
TB1-9 (BBT) J2/L2 G - GROUND TERMINAL BLOCK - P/N 3304-1000 B

9 AUTO OFF BLOWBACK - TERMINAL BLOCK NUMBERS - P/N 5001-0085
TIMER CARD
MANUAL B.B. TB1-10 P/N 3600-0019 TB1-6 - ISOLATION BLOCK - P/N 3304-1001
10 MAN. BB L
MANUAL
TB1-7 - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
BLOWBACK COM TB1-11 N
11 COM - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
TB1-G
JUMPER OR CLOSE J4/L1 G
R HTR1 & HTR2 - P/N 3014-1001
SWITCH TO INHIBIT G
C2-2
AUTOMATIC BLOWBACK R
C2-1 SV20 - FOR BLOWBACK P
G (115VAC) P
DOOR OVEN P
CHMBR H N R
TB4-G C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
VALVE BRACKET
P
THERMOCOUPLE R
FILTER HEATER TEMPERATURE - CONNECTION SOCKET - P/N 3304-0035
+CH = 3304-0167
USE LABELS: 5001-1016 A
5001-1024
-AL = 3304-0168 5001-1026
TB3 5001-1046
MANIFOLD
TIC1-10
+CH
T/C - TYPE "K" UNIVERSAL ANALYZERS INC.
TIC1-11 THERMOCOUPLE 1701 South SutroTerrace
-AL REV DATE DESCRIPTION DWN APVD
P/N 1150-1001 Carson City,Nevada 89706 USA
LOCAL / BLOWBACK W/TIMER REVISIONS
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LOCAL TEMPERATURE CONTROL / HEATED BLOWBACK / 115VAC
CB1
P/N: 3012-0005
POWER SWITCH /
CIRCUIT BREAKER
10A SOLID STATE RELAY
ON OFF SSR1
P/N 3152-0002
3-32VDC CONTROL
115VAC 50/60Hz LINE LOAD 25AMP
H
D 3 AMP CONTROLLED HEATED
FILTER INPUT POWER TB1-8 TIC1
TB4-2
1
240V
TB1-3
25A
2
D
CONTROL 3-32VDC
INPUT
14AWG 3+ 4
2N + 10
T/C
LOCAL TEMPERATURE TB4-1
1L
"A" _
11
TB3 (-AL)
CONTROLLED HEATED TB4-4 SSR1-3

4 NO +5
STACK FILTER RELAY SSR
3C
USER CONNECTIONS TB1 USER CONNECTIONS TB4
GND G TIC1-1
TB1-8 1
P R HTR1
C1-1 SSR1-1
N 1
2
TB1-5 HTR2
2 C1-2 TIC1-2
TB1-6 3
SSR1-2 TIC1-4
3 C1-3
NO 4
C 4 C1-4
TEMP
ALARM
5
TIC1-3
C
C
TB4-G OVEN
G CHMBR HTR ACC. 1
TB1-G G
P R
TB1-2 C3-1 HTR ACC. 2
5
C3-1
TB4-3 6
C4-1
C4-1
CB1-LOAD C NC
7 C3-2 #
TB4-1 C NC #
8 C4-2
400ºF
TS1= # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002
NC
C4-3 G C3-3
400ºF G - GROUND TERMINAL BLOCK - P/N 3304-1000
TS2=
NC
HTR HTR
ACC.2
BLOWBACK ACC.1 - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
TB2 FILTER HEATER ROD (HTR1 & HTR2)
11" LG @ 600WATT/115VAC - P/N 3014-1001
B USER CONNECTIONS G
R P ACCUMULTOR HEATER (HTR ACC.1 & 2) - P/N 4956-0009
B
H/+ 1 C2-1 H/+ N/-
BLOWBACK CONTROL DOOR LOW TEMP ALARM TS1 & 2
INPUT VOLTAGE SV20 NORMALLY CLOSED (NC) BELOW 400°F P/N 3103-0009
N/- 2 C2-2
P
G C1 - 4 POSITION PLUG - P/N 3304-0152
R
VALVE
BRACKET P
R
P
THERMOCOUPLE C3&4 - 3 POSITION PLUG - P/N 3304-0027
R
TYPE "K" NOTES:
C3&4 - 3 POSITION RECEPTACLE - P/N 3304-0028
THERMOCOUPLE FOR REMOTE SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
FILTER HEATER TEMPERATURE - CONNECTION PIN - P/N 3304-0089
TERMINAL BLOCK P/N 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
+CH = 3304-0167 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS USE LABELS: 5001-1033
-AL = 3304-0168 OTHERWISE SPECIFIED. 5001-1024
A TB3
COLOR CODE SHALL BE AS FOLLOWS:
HOT
115V
- BLACK
5001-1046
5001-1026 A
MANIFOLD
TIC1-10 NEUTRAL - WHITE
+CH
T/C - TYPE "K" GROUND - GREEN TS1 & 2 - UAI P/N - 3103-0009
TIC1-11 THERMOCOUPLE 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH HTR ACCU. - UAI P/N 4956-0009
-AL 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
P/N 1150-1001
OTHERWISE SPECIFIED. UNIVERSAL ANALYZERS INC.
REVISIONS
FIELD TO WIRE LOCAL / HEATED BLOWBACK /115VAC
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-0005
POWER SWITCH / LOCAL TEMPERATURE CONTROL / HEATED BLOWBACK TIMER / 115VAC
CIRCUIT BREAKER
10A
ON OFF SOLID STATE RELAY
SSR1
P/N 3152-0002
115VAC 50/60Hz LINE LOAD 3-32VDC CONTROL
H
3 AMP CONTROLLED HEATED 25AMP
FILTER INPUT POWER TB1-5 TB4-2 TB1-3
TIC1 1
25A
2
D
240V
P/N 5600-0128
CHAMBER HEATER
OUTPUT
D2425
D
14AWG CONTROL 3-32VDC
INPUT
3+ 4
2N + 10
LOCAL TEMPERATURE T/C
"A" _
CONTROLLED HEATED TB4-1
1L 11
TB3 (-AL)
STACK FILTER TB4-4

4 NO +5
SSR1-3
RELAY SSR
USER CONNECTIONS TB1 TB4-5 TEMP _6 SSR1-4
3C
GND G USER CONNECTIONS TB4
P R HTR1
C1-1 TIC1-1
N 1 TB1-8 1
TB1-12 HTR2 SSR1-1

2 C1-2 2
SSR1-2 TIC1-2
3 C1-3 TB1-12 3
TIC1-4
4 C1-4 NO 4
TEMP
OVEN ALARM TIC1-3
C TB4-G G
P
CHMBR
R
HTR ACC. 1 C 5
C
CB1-LOAD C3-1 HTR ACC. 2 TB1-G G
5
C3-1
C4-1
6
C4-1
BBT-L
7
#
TB4-1 8 - 4 POSITION TERMINAL BLOCK - P/N 3304-1007
#
9 C3-2 C NC
400ºF
TS1= NC
NC C G - GROUND TERMINAL BLOCK - P/N 3304-1000
10 C4-2
BBT-N - TERMINAL BLOCK NUMBERS - P/N 5001-0085

11
400ºF - JUMPER - P/N 3304-1003
TS2=
TB1-2 TB4-3 NC
12
BBT-G
TB4-G
G THERMOCOUPLE - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
(BBT) J2/L2
AUTO-OFF 13
TB1-13
AUTO OFF BLOWBACK TYPE "K" FILTER HEATER ROD (HTR1 & HTR2)
TIMER CARD THERMOCOUPLE FOR REMOTE 11" LG @ 600WATT/115VAC - P/N 3014-1001
B MANUAL
MANUAL B.B.
14
TB1-14
MAN. BB P/N 3600-0019
L
TB1-7
TB1-11
MONITORING AND CONTROL ACCUMULTOR HEATER (HTR ACC.1 & 2) - P/N 4956-0009
B
BLOWBACK COM TB1-15 N TERMINAL BLOCK P/N
15 COM TB1-G
G +CH = 3304-0167 LOW TEMP ALARM TS1 & 2
JUMPER OR CLOSE J4/L1 R NORMALLY CLOSED (NC) BELOW 400°F P/N 3103-0009
-AL = 3304-0168
SWITCH TO INHIBIT C4-3 G C3-3 C2-2
AUTOMATIC BLOWBACK R TS1 & 2 - UAI P/N - 3103-0009
C2-1 SV20 - FOR BLOWBACK P TB3
MANIFOLD HTR ACCU. - UAI P/N 4956-0009
P (115VAC) TIC1-10
+CH
P
H N T/C - TYPE "K" C1 - 4 POSITION PLUG - P/N 3304-0152
HTR HTR TIC1-11 THERMOCOUPLE
ACC.2 -AL R
ACC.1 P/N 1150-1001 C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
P
R
BLOWBACK NOTES:
P
SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE. R
TB2 CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS. C3&4 - 3 POSITION RECEPTACLE - P/N 3304-0028
USER CONNECTIONS G - CONNECTION PIN - P/N 3304-0089
R P 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
H/+ 1 C2-1 H/+ N/- OTHERWISE SPECIFIED. - CONNECTION SOCKET - P/N 3304-0035
A BLOWBACK CONTROL
INPUT VOLTAGE
N/- 2 C2-2
SV20
DOOR COLOR CODE SHALL BE AS FOLLOWS:
HOT
115V
- BLACK
5001-1024
A
NEUTRAL - WHITE 5001-1046
GROUND - GREEN 5001-1026
G
VALVE
BRACKET 1701 South SutroTerrace
LOCAL / HEATED BLOWBACK W/TIMER REVISIONS
FIELD TO WIRE
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REMOTE TEMPERATURE CONTROL / NO BLOWBACK / 230VAC
CB1
P/N: 3012-1000
POWER SWITCH /
CIRCUIT BREAKER
10A
D ON OFF D
LINE LOAD 1 TB1-1
L1
230VAC 50/60Hz
FILTER INPUT POWER LINE LOAD 2
L2 TB1-4
14 AWG NOTES:

REMOTE TEMPERATURE 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
CONTROLLED HEATED COLOR CODE SHALL BE AS FOLLOWS:
L1
230V
- BROWN
STACK FILTER L2 - BLUE
GROUND - GREEN/YELLOW
USER CONNECTIONS TB1 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C GND G
P R HTR1
CB1-LOAD 1 1 C1-1
FIELD TO WIRE
2 C1-2
HTR2
3 C1-3
#
CB1-LOAD 2 4 C1-4 #

G
DOOR OVEN - TERMINAL BLOCK NUMBERS - P/N 5001-0085
CHMBR
HTR1 & HTR2 - P/N 3014-1001
B P
R
B
THERMOCOUPLE PT100 RTD - CONNECTION PIN - P/N 3304-0089

TYPE "K"
THERMOCOUPLE FOR REMOTE USE LABELS: 5001-1020
5001-1026 or 5001-1028
TERMINAL BLOCK P/N T/C "K" RTD
HEATER TEMPERATURE
+CH = 3304-0167
-AL = 3304-0168
TB3
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
-AL
P/N 1150-1001
RED "RTD"
3
P/N 1150-1002
A A

REVISIONS
REMOTE / NO BLOWBACK/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-1000
POWER SWITCH /
REMOTE TEMPERATURE CONTROL / BLOWBACK / 230VAC
CIRCUIT BREAKER
10A
ON OFF
LINE LOAD 1 TB1-1

L1
D 230VAC 50/60Hz
2 AMP CONTROLLED HEATED D
L2 TB1-4
14 AWG
REMOTE TEMPERATURE
CONTROLLED HEATED
NOTES:

CB1-LOAD 1 1 C1-1 COLOR CODE SHALL BE AS FOLLOWS: 230V
L1 - BROWN
2 C1-2 L2 - BLUE
HTR2 GROUND - GREEN/YELLOW
3 C1-3 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
C CB1-LOAD 2 4 C1-4
G
FIELD TO WIRE
OVEN
CHMBR
#
BLOWBACK #
TB2 # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002

USER CONNECTIONS G G - GROUND TERMINAL BLOCK - P/N 3304-1000
R P
L1/+ 1 C2-1 L1/+ L2/- - TERMINAL BLOCK NUMBERS - P/N 5001-0085
BLOWBACK CONTROL DOOR - ISOLATION BLOCK - P/N 3304-1001
INPUT VOLTAGE SV20
L2/- 2 C2-2 - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
G
HTR1 & HTR2 - P/N 3014-1001
VALVE
BRKT
B P
R
B
P
THERMOCOUPLE PT100 RTD R
FILTER HEATER TEMPERATURE - CONNECTION SOCKET - P/N 3304-0035
TERMINAL BLOCK P/N
+CH = 3304-0167
"OR" HEATER TEMPERATURE USE LABELS: 5001-1027
5001-1025
-AL = 3304-0168 5001-1026 or 5001-1028
TB3
T/C "K" RTD
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
-AL
P/N 1150-1001
RED "RTD"
3
P/N 1150-1002
A A

REVISIONS
REMOTE / BLOWBACK/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-1000
POWER SWITCH /
REMOTE TEMPERATURE CONTROL / BLOWBACK TIMER / 230VAC
CIRCUIT BREAKER
10A
ON OFF
LINE LOAD 1 TB1-1

L1
D 230VAC 50/60Hz
L2 TB1-4
14 AWG
REMOTE TEMPERATURE
CONTROLLED HEATED NOTES:
C1-1 COLOR CODE SHALL BE AS FOLLOWS: 230V
CB1-LOAD-L1 1
L1 - BROWN
L2 - BLUE
2 C1-2 GROUND - GREEN/YELLOW
HTR2
3 C1-3 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C OTHERWISE SPECIFIED. C
CB1-LOAD-L2 4 C1-4
G
FIELD TO WIRE
BBT-L
L1 5
OVEN
230VAC 50/60Hz .5 AMP BBT-N CHMBR
INPUT POWER L2 6 #
BBT-G #
G G
AUTO-OFF TB1-7 (BBT) J2/L2 # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002

7 AUTO OFF BLOWBACK
TIMER CARD G - GROUND TERMINAL BLOCK - P/N 3304-1000
MANUAL B.B. TB1-8 P/N 3600-0054 TB1-5
8 MAN. BB L
MANUAL - TERMINAL BLOCK NUMBERS - P/N 5001-0085
BLOWBACK TB1-6
COM TB1-9 N - ISOLATION BLOCK - P/N 3304-1001
9 COM TB1-G
JUMPER OR CLOSE J4/L1 G - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
SWITCH TO INHIBIT G R - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
AUTOMATIC BLOWBACK R C2-2
SV20 - FOR BLOWBACK P HTR1 & HTR2 - P/N 3014-1001
C2-1
(230VAC)
DOOR VALVE P
BRACKET L1 L2
B P
R
B
P
THERMOCOUPLE PT100 RTD R


TERMINAL BLOCK P/N "OR" HEATER TEMPERATURE
5001-1025
+CH = 3304-0167
-AL = 3304-0168 5001-1026 or 5001-1028
TB3 T/C "K" RTD
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
-AL
P/N 1150-1001
RED "RTD"
3
P/N 1150-1002
A A

REVISIONS
REMOTE / BLOWBACK TIMER/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-1000
POWER SWITCH /
REMOTE TEMPERATURE CONTROL / HEATED BLOWBACK / 230VAC
CIRCUIT BREAKER
10A
ON OFF
LINE LOAD 1 TB1-1

L1
D 230VAC 50/60Hz
L2 TB1-4
14 AWG
REMOTE TEMPERATURE
CONTROLLED HEATED
NOTES:

CB1-LOAD 1 1 C1-1 COLOR CODE SHALL BE AS FOLLOWS: 230V
L1 - BROWN
2 C1-2 L2 - BLUE
HTR2 GROUND - GREEN/YELLOW
3 C1-3 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
C CB1-LOAD 2 4 C1-4
P R HTR ACC. 1
L2 5 C3-1
230VAC 50/60Hz
1 AMP HTR ACC. 2 FIELD TO WIRE
INPUT POWER 6 C4-1
FOR HEATED BB ACC.
C NC
L1 7 C3-2
#
C NC - 4 POSITION TERMINAL BLOCK - P/N 3304-1007
8 C4-2 #
400ºF
TS1=
NC
G # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002
400ºF
TS2=
NC G - GROUND TERMINAL BLOCK - P/N 3304-1000
C4-3 G C3-3
OVEN
CHMBR
HTR
ACC.2 HTR
ACC.1 HTR1 & HTR2 - P/N 3014-1001
BLOWBACK P
TB2 R
C1 - 4 POSITION RECEPTACLE - P/N 3304-0153 B
P
R P C2 - 2 POSITION PLUG - P/N 3304-0004
L1/+ 1 C2-1 L1/+ L2/-
BLOWBACK CONTROL R
DOOR C2 - 2 POSITION RECEPTACLE - P/N 3304-0003
INPUT VOLTAGE SV20
L2/- 2 C2-2 P
G R
VALVE - CONNECTION PIN - P/N 3304-0089

BRKT

5001-1025
5001-1026 or 5001-1028
THERMOCOUPLE PT100 RTD T/C "K" RTD
TYPE "K" TS1 & 2 - UAI P/N - 3103-0009

HTR ACCU. - UAI P/N 4956-0009
"OR"
TERMINAL BLOCK P/N
A +CH = 3304-0167
-AL = 3304-0168
HEATER TEMPERATURE
MONITORING / CONTROL A
TB3
TB3 MANIFOLD
MANIFOLD WHT
1
+CH
T/C - TYPE "K"
USER CONNECTION
THERMOCOUPLE
USER PT100 RTD
2
RED UNIVERSAL ANALYZERS INC.
-AL CONNECTION
RED "RTD"
3 REVISIONS
P/N 1150-1002 REMOTE/HEATED BLOWBACK/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-1000
POWER SWITCH /
CIRCUIT BREAKER
10A
REMOTE TEMPERATURE CONTROL / HEATED BLOWBACK TIMER / 230VAC
ON OFF
LINE LOAD 1 TB1-1

L1
230VAC 50/60Hz
FILTER INPUT POWER
D L2
LINE LOAD 2 TB1-4 D
14 AWG
REMOTE TEMPERATURE
CONTROLLED HEATED
STACK FILTER
NOTES:
GND G CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS.
P R
HTR1 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
CB1-LOAD-L1 1 C1-1 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
2 C1-2 COLOR CODE SHALL BE AS FOLLOWS: 230V
HTR2 L1 - BROWN
3 C1-3 L2 - BLUE
GROUND - GREEN/YELLOW
CB1-LOAD-L2 4 C1-4 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
C L1 5 C3-1
HTR ACC. 1
C NC
HTR ACC. 2
400ºF
6 C4-1 TS2=
NC
FIELD TO WIRE
BBT-L
7
230VAC 50/60Hz .5 AMP C NC

L2 8 C3-2
INPUT POWER #
9 C4-2 TS1=
400ºF #
NC
BBT-N # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002

10
BBT-G G - GROUND TERMINAL BLOCK - P/N 3304-1000

G G
OVEN
G CHMBR - JUMPER - P/N 3304-1003
AUTO-OFF TB1-11 (BBT) J2/L2 - ISOLATION BLOCK - P/N 3304-1001

11 AUTO OFF BLOWBACK
TIMER CARD - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
JUMPER OR CLOSE
MANUAL B.B. TB1-12 P/N 3600-0054 TB1-7 - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
SWITCH TO INHIBIT 12 MAN. BB L
AUTOMATIC BLOWBACK MANUAL
BLOWBACK TB1-10 HTR1 & HTR2 - P/N 3014-1001
COM TB1-13 N
13 COM TB1-G P
B G
J4/L1 G
R
R
B
VALVE R C2-2 C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
BRACKET C2-1 SV20 - FOR BLOWBACK P
C4-3 G C3-3 OVEN (230VAC)
DOOR P P
CHMBR C2 - 2 POSITION PLUG - P/N 3304-0004
L1 L2
R
HTR HTR P
ACC.2 ACC.1 C3&4 - 3 POSITION PLUG - P/N 3304-0027
R

THERMOCOUPLE PT100 RTD
TYPE "K"
MONITORING AND CONTROL 5001-1026 or 5001-1028
TERMINAL BLOCK P/N "OR" HEATER TEMPERATURE
MONITORING / CONTROL T/C "K" RTD
+CH = 3304-0167
-AL = 3304-0168
TB3 TS1 & 2 - UAI P/N - 3103-0009
HTR ACCU. - UAI P/N 4956-0009
A TB3
+CH
MANIFOLD
1
WHT MANIFOLD
A
-AL
P/N 1150-1001
RED "RTD"
3
REMOTE / HEATED BLOWBACK REVISIONS
TIMER/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LOCAL TEMPERATURE CONTROL / NO BLOWBACK / 230VAC
CB1
P/N: 3012-1000
SOLID STATE RELAY
POWER SWITCH /
SSR1
CIRCUIT BREAKER P/N 3152-0002
10A CHAMBER HEATER CONTROL
ON OFF 3-32VDC CONTROL
25AMP
D L1
LINE LOAD 1 TB4-1
TIC1
TB4-2
1
240V
TB1-1
25A
2
D
230VAC 50/60Hz P/N 5600-0128 OUTPUT
FILTER INPUT POWER CONTROL 3-32VDC
INPUT
LINE LOAD 2 TB1-4 3+ 4
L2 TB3 (+CH) TIC1-5 TIC1-6
TB4-3 2N + 10
T/C
14 AWG TB4-1 "A" _ TB3 (-AL)
1L 11
TB4-4 SSR1-3
4 NO +5
RELAY SSR
3C
LOCAL TEMPERATURE USER CONNECTIONS TB4
TIC1-1
CONTROLLED HEATED CB1-LOAD1 1
STACK FILTER 2
SSR1-1
TIC1-2
USER CONNECTIONS TB1 TB1-5 3
GND G TIC1-4
NO 4
C SSR1-2 1
P
C1-1
R HTR1 TEMP
ALARM
5
TIC1-3
C
C
2 C1-2 TB1-G G
HTR2
3 C1-3
CB1-LOAD2 4 C1-4 ENCLOSURE - SIDE MOUNTED

TB4-3
5
G
TB4-G
G
DOOR OVEN
CHMBR
#
#

B - TERMINAL BLOCK NUMBERS - P/N 5001-0085 B
HTR1 & HTR2 - P/N 3014-1001
THERMOCOUPLE P
TYPE "K" NOTES: R
THERMOCOUPLE FOR REMOTE C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
FILTER HEATER TEMPERATURE SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
MONITORING AND CONTROL - CONNECTION PIN - P/N 3304-0089
TERMINAL BLOCK P/N
+CH = 3304-0167 - CONNECTION SOCKET - P/N 3304-0035
-AL = 3304-0168 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
OTHERWISE SPECIFIED. USE LABELS: 5001-1016
TB3
MANIFOLD COLOR CODE SHALL BE AS FOLLOWS: 230V 5001-1024
TIC1-10 L1 - BROWN
+CH 5001-1046
T/C - TYPE "K" L2 - BLUE 5001-1026
TIC1-11 THERMOCOUPLE GROUND - GREEN
-AL
P/N 1150-1001 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
A 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
OTHERWISE SPECIFIED. A
FIELD TO WIRE
LOCAL CONTROL / NO REVISIONS
BLOWBACK/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LOCAL TEMPERATURE CONTROL / BLOWBACK / 230VAC
CB1
P/N: 3012-1000
SOLID STATE RELAY
POWER SWITCH /
SSR1
CIRCUIT BREAKER P/N 3152-0002
10A CHAMBER HEATER CONTROL
ON OFF 3-32VDC CONTROL
25AMP
D L1
LINE LOAD 1 TB4-1
TIC1
TB4-2
1
240V
TB1-1
25A
2
D
230VAC 50/60Hz P/N 5600-0128 OUTPUT
FILTER INPUT POWER CONTROL 3-32VDC
INPUT
LINE LOAD 2 TB1-4 3+ 4
L2 TB3 (+CH) TIC1-5 TIC1-6
TB4-3 2N + 10
T/C
14 AWG TB4-1 "A" _ TB3 (-AL)
1L 11
TB4-4 SSR1-3
4 NO +5
RELAY SSR
3C
LOCAL TEMPERATURE USER CONNECTIONS TB4
TIC1-1
CONTROLLED HEATED CB1-LOAD1 1
STACK FILTER 2
SSR1-1
TIC1-2
USER CONNECTIONS TB1 TB1-5 3
GND G TIC1-4
NO 4
C SSR1-2 1
P
C1-1
R HTR1 TEMP
ALARM
5
TIC1-3
C
C
2 C1-2 TB1-G G
HTR2
3 C1-3
CB1-LOAD2 4 C1-4 ENCLOSURE - SIDE MOUNTED

TB4-3
5
G
TB4-G
G
DOOR OVEN
CHMBR
BLOWBACK #
#

TB2
USER CONNECTIONS G - GROUND TERMINAL BLOCK - P/N 3304-1000

G
B R P - TERMINAL BLOCK NUMBERS - P/N 5001-0085 B
L1/+ 1 C2-1 L1/+ L2/- - ISOLATION BLOCK - P/N 3304-1001
BLOWBACK CONTROL
INPUT VOLTAGE SV20 - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
L2/- 2 C2-2 - USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES
G HTR1 & HTR2 - P/N 3014-1001

P
VALVE R
BRKT C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
NOTES: P
1) ELECTRICAL CLASSIFICATION: GENERAL PURPOSE C2 - 2 POSITION PLUG - P/N 3304-0004
SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE. R
THERMOCOUPLE C2 - 2 POSITION RECEPTACLE - P/N 3304-0003
TYPE "K" 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
THERMOCOUPLE FOR REMOTE OTHERWISE SPECIFIED. - CONNECTION SOCKET - P/N 3304-0035

FILTER HEATER TEMPERATURE COLOR CODE SHALL BE AS FOLLOWS: 230V
MONITORING AND CONTROL L1 - BROWN
TERMINAL BLOCK P/N L2 - BLUE
5001-1026
+CH = 3304-0167 GROUND - GREEN
5001-1046
-AL = 3304-0168 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
T/C "K"
A TB3
OTHERWISE SPECIFIED. A
MANIFOLD
TIC1-10
+CH
T/C - TYPE "K"
TIC1-11 THERMOCOUPLE FIELD TO WIRE
-AL
P/N 1150-1001
LOCAL CONTROL / REVISIONS
BLOWBACK/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LOCAL TEMPERATURE CONTROL / BLOWBACK TIMER / 230VAC
CB1
P/N: 3012-1000
POWER SWITCH /
CIRCUIT BREAKER
SOLID STATE RELAY
10A
SSR1
ON OFF P/N 3152-0002
3-32VDC CONTROL
LINE LOAD 1 25AMP
L1 TB1-6
D 230VAC 50/60Hz
2 AMP CONTROLLED HEATED TIC1
TB4-2
1
240V
TB1-1
25A
2
D
FILTER INPUT POWER P/N 5600-0128 OUTPUT
LINE LOAD 2 TB1-4 CHAMBER HEATER D2425
L2
CONTROL 3-32VDC
INPUT
3+ 4
14 AWG 2N + 10
T/C
TB4-1 "A" _ TB3 (-AL)
LOCAL TEMPERATURE 1L 11
CONTROLLED HEATED TB4-4

4 NO +5
SSR1-3
STACK FILTER RELAY

TB4-5 TEMP
SSR
_6 SSR1-4
3C
USER CONNECTIONS TB1 USER CONNECTIONS TB4
TIC1-1
GND G TB1-7 1
P R HTR1
C1-1 SSR1-1
SSR1-2 1 2
TIC1-2
2 C1-2 TB1-5 3
HTR2
TIC1-4
NO 4
C 3 C1-3 TEMP
ALARM
5
TIC1-3
C
CB1-LOAD-L2 4 C1-4 C
TB4-3 TB1-G G
TB1-8 5
TB4-G G
BBT-L
CB1-LOAD-L1 6
OVEN
TB4-1 CHMBR
7
8
BBT-N
TB1-5
BBT-G #
G - 4 POSITION TERMINAL BLOCK - P/N 3304-1007
(BBT) J2/L2 #
AUTO-OFF TB1-9
9 AUTO OFF BLOWBACK
TIMER CARD
MANUAL B.B. TB1-10 P/N 3600-0054 TB1-6
10 MAN. BB L G - GROUND TERMINAL BLOCK - P/N 3304-1000
MANUAL
BLOWBACK TB1-7
COM TB1-11 N - TERMINAL BLOCK NUMBERS - P/N 5001-0085
11 COM TB1-G
JUMPER OR CLOSE J4/L1 G - ISOLATION BLOCK - P/N 3304-1001
R
B SWITCH TO INHIBIT
AUTOMATIC BLOWBACK
G
R
SV20 - FOR BLOWBACK
C2-2 - USE WIRE FERRULES - P/N 3211-1000 FOR 16 AWG WIRES
B
C2-1 P
(230VAC)
DOOR VALVE P HTR1 & HTR2 - P/N 3014-1001
BRACKET L1 L2
P
R
P
R
NOTES:
THERMOCOUPLE 1) ELECTRICAL CLASSIFICATION: GENERAL PURPOSE
TYPE "K" CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS. - CONNECTION SOCKET - P/N 3304-0035
FILTER HEATER TEMPERATURE USE LABELS: 5001-1023
MONITORING AND CONTROL 5001-1025
TERMINAL BLOCK P/N 5001-1046
+CH = 3304-0167 5001-1026
L1 - BROWN
-AL = 3304-0168
A TB3
L2 - BLUE
GROUND - GREEN/YELLOW A
MANIFOLD 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
TIC1-10 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
+CH
T/C - TYPE "K" OTHERWISE SPECIFIED.
TIC1-11 THERMOCOUPLE
-AL
P/N 1150-1001
FIELD TO WIRE 1701 South SutroTerrace
REVISIONS
LOCAL / BLOWBACK TIMER/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-1000
POWER SWITCH /
LOCAL TEMPERATURE CONTROL / HEATED BLOWBACK / 230VAC
CIRCUIT BREAKER
10A
ON OFF
SOLID STATE RELAY
SSR1
P/N 3152-0002
LINE LOAD 1 TB1-8 CHAMBER HEATER CONTROL
L1
D 230VAC 50/60Hz
3-32VDC CONTROL
25AMP D
FILTER INPUT POWER LINE LOAD 2 TB4-2 TB1-1
L2 TB1-4
TIC1 1
240V 25A
2
14 AWG
CONTROL 3-32VDC
INPUT
3+ 4
LOCAL TEMPERATURE TB4-3 2N + 10

TB3 (+CH) TIC1-5 TIC1-6
T/C
CONTROLLED HEATED TB4-1 "A" _
11
TB3 (-AL)
1L
STACK FILTER SSR1-3
TB4-4
4 NO +5
USER CONNECTIONS TB1 RELAY SSR
GND G 3C
P R HTR1 USER CONNECTIONS TB4
SSR1-2 1 C1-1 TIC1-1
TB1-9 1
2 C1-2 SSR1-1
2
HTR2
3 C1-3 TIC1-2
TB1-5 3
C CB1-LOAD 2 4 C1-4 TIC1-4 C
NO 4
TB4-3 TEMP
5 ALARM TIC1-3
C 5
P R HTR ACC. 1
6 C3-1
TB1-G G
HTR ACC. 2
7 C4-1
CB1-LOAD-1 8 C3-2
C NC ENCLOSURE - SIDE MOUNTED
C NC
TB4-1 9 C4-2 #
400ºF - 4 POSITION TERMINAL BLOCK - P/N 3304-1007
TS1=
NC #
G
400ºF
TS2=
NC # - 2 POSITION TERMINAL BLOCK - P/N 3304-1002
C4-3 G C3-3
OVEN G - GROUND TERMINAL BLOCK - P/N 3304-1000
CHMBR
- JUMPER - P/N 3304-1003
HTR
ACC.2 BLOWBACK - ISOLATION BLOCK - P/N 3304-1001
TB2
HTR1 & HTR2 - P/N 3014-1001

B
R P
L1/+ 1 C2-1 L1/+ L2/- TS1 & 2 - UAI P/N - 3103-0009
BLOWBACK CONTROL DOOR HTR ACCU. - UAI P/N 4956-0009
INPUT VOLTAGE SV20
L2/- 2 C2-2
P
G
R
VALVE
P
BRKT
R
NOTES: P
1) ELECTRICAL CLASSIFICATION: GENERAL PURPOSE C3&4 - 3 POSITION PLUG - P/N 3304-0027
THERMOCOUPLE SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE. R
THERMOCOUPLE FOR REMOTE 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
FILTER HEATER TEMPERATURE 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS
OTHERWISE SPECIFIED. - CONNECTION SOCKET - P/N 3304-0035
TERMINAL BLOCK P/N COLOR CODE SHALL BE AS FOLLOWS: 230V
A +CH = 3304-0167
-AL = 3304-0168
L1
L2
- BROWN
- BLUE
5001-1026
A
GROUND - GREEN/YELLOW 5001-1046
TB3 3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
MANIFOLD 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
+CH OTHERWISE SPECIFIED.
T/C - TYPE "K"
USER CONNECTION
THERMOCOUPLE
-AL
FIELD TO WIRE REVISIONS
LOCAL / HEATED BLOWBACK/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
CB1
P/N: 3012-1000
POWER SWITCH /
CIRCUIT BREAKER LOCAL TEMPERATURE CONTROL / HEATED BLOWBACK TIMER / 230VAC
10A
ON OFF
SOLID STATE RELAY

LINE LOAD 1 TB1-5 SSR1
L1
230VAC 50/60Hz P/N 3152-0002
2 AMP CONTROLLED HEATED CHAMBER HEATER CONTROL
D FILTER INPUT POWER

L2
LINE LOAD 2 TB1-4
3-32VDC CONTROL
25AMP D
TB4-2 TB1-1
TIC1 1
240V 25A
2
14 AWG P/N 5600-0128 OUTPUT
CONTROL
LOCAL TEMPERATURE TB3 (+CH) TIC1-5
3+
3-32VDC
INPUT
4
TIC1-6
TB4-3 + 10
CONTROLLED HEATED 2N
T/C
STACK FILTER TB4-1
1L
"A" _
11
TB3 (-AL)
USER CONNECTIONS TB1 TB4-4 SSR1-3

4 NO +5
RELAY SSR
GND G
P R TB4-5 TEMP _6 SSR1-4
HTR1 3C
SSR1-2 1 C1-1 USER CONNECTIONS TB4
TIC1-1
2 C1-2 TB1-8 1
HTR2 SSR1-1
3 C1-3 2
TIC1-2
C1-4 TB1-12 3
C TB1-12 4
HTR ACC. 1 TIC1-4 C
CB1-LOAD-L2 5 C3-1 C NC NO 4
TEMP
HTR ACC. 2 ALARM TIC1-3
400ºF C 5
6 C4-1 TS2=
NC
BBT-L TB1-G G
7
TB4-1
8
C NC
9 C3-2
10 400ºF #
C4-2 TS1=
NC - 4 POSITION TERMINAL BLOCK - P/N 3304-1007
#
BBT-N
11
TB4-3
TB1-4 12
BBT-G - TERMINAL BLOCK NUMBERS - P/N 5001-0085
TB4-G G
- JUMPER - P/N 3304-1003
OVEN
G
CHMBR - ISOLATION BLOCK - P/N 3304-1001
AUTO-OFF TB1-13 (BBT) J2/L2
B JUMPER OR CLOSE
SWITCH TO INHIBIT MANUAL B.B.
13
TB1-14
AUTO OFF BLOWBACK
TIMER CARD
- USE WIRE FERRULES - P/N 3211-1001 FOR 14 AWG WIRES B
14 MAN. BB P/N 3600-0054 TB1-7 HTR1 & HTR2 - P/N 3014-1001
AUTOMATIC MANUAL L
BLOWBACK BLOWBACK TB1-11 P
COM TB1-15 N
15 COM TB1-G C1 - 4 POSITION PLUG - P/N 3304-0152
J4/L1 G R
G R C1 - 4 POSITION RECEPTACLE - P/N 3304-0153
VALVE R C2-2
BRACKET C2-1 SV20 - FOR BLOWBACK P P
C4-3 G C3-3 (230VAC)
DOOR OVEN P C2 - 2 POSITION PLUG - P/N 3304-0004
CHMBR R
L1 L2
P
HTR C3&4 - 3 POSITION PLUG - P/N 3304-0027
ACC.2 R
NOTES: - CONNECTION PIN - P/N 3304-0089

THERMOCOUPLE SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE. - CONNECTION SOCKET - P/N 3304-0035
TYPE "K"
THERMOCOUPLE FOR REMOTE 2) AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH USE LABELS: 5001-1036
FILTER HEATER TEMPERATURE 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 16AWG UNLESS 5001-1025
MONITORING AND CONTROL OTHERWISE SPECIFIED. 5001-1046
+CH = 3304-0167
COLOR CODE SHALL BE AS FOLLOWS:
L1
230V
- BROWN
5001-1026 A
-AL = 3304-0168 L2 - BLUE
GROUND - GREEN/YELLOW TS1 & 2 - UAI P/N - 3103-0009
3) DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH HTR ACCU. - UAI P/N 4956-0009
TB3
MANIFOLD 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS
TIC1-10
+CH
T/C - TYPE "K"
TIC1-11 THERMOCOUPLE 1701 South SutroTerrace
-AL Carson City,Nevada 89706 USA REV DATE DESCRIPTION DWN APVD
P/N 1150-1001 REVISIONS
LOCAL / HEATED BLOWBACK
FIELD TO WIRE TIMER/230VAC DATE SCALE SIZE SHEET
8 7 6 5 4 3 2 1
275 HEAVY
DUTY DILUTION
PROBE

275HD Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

275HD Manual

Uploaded by

Copyright:

Available Formats

5200 Convair Dr

Carson City, NV 89706

See us on the WEB at http://www.universalanalyzers.com

THE DEFECTIVE PRODUCT SHOULD BE SENT, FREIGHT PREPAID, TO THE

FURTHER, THIS WARRANTY IS LIMITED TO REPLACING THE DEFECTIVE

the constant pressure it is also important to be able to supply up to 15 l/min of Dilution

The Critical pressure drop is defined with the equation below:

controlling the dilution probe are Type K thermocouples designated by –T/C K,

Figure #1 Gasket Bolt Tightening Pattern

for future maintenance.

Service Eductor Bypass/Fast-Loop Eductor

Dilution Critical Orifice Filter Replacement

Cleaning Critical Orifice

O-ring to seal orifices on Dilution and Fast-Loop 4904-0041 6

O-ring to seal sample inlet and fast loop return 4904-0046 2

O-ring to seal chamber from ambient air on filter 4904-0016 1

O-ring to seal stack gas from filtered stack gas 4904-0036 1

Filter Woven Stainless Steel 2 µm 4980-0328 2

Safety Screen for Critical Orifice 4980-0327 1

Anti-Corrosion Vapor Capsule 8010-1000 .5

Orifice Assembly for Fast Loop, Includes: Orifice, Orifice 5209-1000

Orifice Assembly for Critical Orifice, Includes: #4 Orifice, 5209-0381

Orifice Assembly for Critical Orifice, Includes: #5 Orifice, 5209-0382

Orifice Assembly for Critical Orifice, Includes: #6 Orifice, 5209-0383

Orifice Assembly for Critical Orifice, Includes: #7 Orifice, 5209-0384

Orifice Assembly for Critical Orifice, Includes: #8 Orifice, 5209-0385

Orifice Assembly for Critical Orifice, Includes: #8 Orifice, 5209-0385

Orifice Assembly for Critical Orifice, Includes: #9 Orifice, 5209-0386

Orifice Assembly for Critical Orifice, Includes: #10 Orifice, 5209-0387

Orifice Assembly for Critical Orifice, Includes: #12 Orifice, 5209-0389

Orifice Assembly for Critical Orifice, Includes: #15 Orifice, 5209-0390

Orifice #3 for Critical Orifice with Orifice holding bolt 4990-1023

Orifice #4 for Critical Orifice with Orifice holding bolt 4990-1024

Orifice #5 for Critical Orifice with Orifice holding bolt 4990-1025

Orifice #6 for Critical Orifice with Orifice holding bolt 4990-1026

Orifice #7 for Critical Orifice with Orifice holding bolt 4990-1027

Orifice #8 for Critical Orifice with Orifice holding bolt 4990-1028

Orifice #9 for Critical Orifice with Orifice holding bolt 4990-1029

Filter Cap Assembly, Includes: Sealing O-rings, Filter Insulator 5209-1005

Base Dilution Manifold Assembly, Includes: Dilution Manifold, 5209-1002

Sensor Type K Thermocouple with fitting for mounting and 1150-1001

STANDARD PG. 13 NO FAST LOOP

PROBE TIP FILTER PG. 16 NO FAST LOOP

STANDARD PG. 19 NO FAST LOOP

PROBE TIP FILTER PG. 22 NO FAST LOOP

PG. 25 NO FAST LOOP

PG. 34 HEATED BLOWBACK TIMER CARD

PG. 44 HEATED BLOWBACKTIMER CARD

C CHAMBER UMBILICAL CONNECTION

2). SEE SHEET 11 FOR STACK FILTER CHAMBER

3). SEE SHEET 12 FOR STACK FILTER CHAMBER REMOVAL

5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS.

DUAL 7" ACCUMULATORS

2). SEE SHEET 11 FOR STACK FILTER CHAMBER

3). SEE SHEET 12 FOR STACK FILTER CHAMBER REMOVAL

5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS.

DUAL 7" ACCUMULATORS

2). SEE SHEET 11 FOR STACK FILTER CHAMBER

3). SEE SHEET 12 FOR STACK FILTER CHAMBER REMOVAL

5). SEE SHEETS 30 THRU 49 FOR WIRING SCHEMATICS.

DUAL 7" ACCUMULATORS

FRONT INTERIOR VIEW

2). SEE SHEET 11 FOR STACK FILTER CHAMBER

3). SEE SHEET 12 FOR STACK FILTER CHAMBER REMOVAL