FOREWORD

Congratulations, and welcome to the fabulous world of the DAEDONG DSM72GB combine harvester own-
ership, where serious work is made fun again!

This combine harvester is designed with DAEDONG genuine components according to stringent quality
standards set by the quality assurance office. Information and knowledge for operation of this combine har-
vester are based on years of trustworthy service and reliability through many year's study.

This manual is designed to help you familiarize with the DSM72GB combine harvester and supply useful
information about safety, driving and maintenance. DAEDONG is committed to give operators information
and knowledge as much as possible for proper operation and self-diagnosis of the DAEDONG combine har-
vester through this manual.

If information you need is not found in this manual, contact your local dealer or service location. We are glad
to be your service.

< NOTE >

 Make sure to read this manual carefully and keep it handy for future reference.
 When leasing or transferring this tractor, deliver this manual together with the tractor.
 The specifications in this manual are subject to change without notice.

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 TABLE OF CONTENTS

SAFETY PRECAUTIONS................................. 1

SERVICE FOR COMBINE HARVESTER......... 2

SPECIFICATIONS............................................. 3

STRUCTURE AND OPERATION...................... 4

CHECK BEFORE OPERATION........................ 5

SECTION DRIVING COMBINE HARVESTER.................. 6

HARVEST......................................................... 7

MAINTENANCE................................................ 8

LONG-TERM STORAGE.................................. 9

TROUBLESHOOTING...................................... 10

INDEX............................................................... 11

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 TABLE OF CONTENTS

SAFETY PRECAUTIONS.....................................1-1 After daily work is completed.................. 1-27

For your safety................................................. 1-2 For long-term storage................................ 1-29

Safety tips............................................................ 1-3 Safety decals.................................................... 1-31

Check before operation....................................... 1-3 Service for combine harvester.............2-1

Driving combine harvester.................................. 1-5
About service...................................................... 2-2
Harvesting.................................................................. 1-8
After completing intended operation Specifications.................................................3-1
and storage............................................................. 1-9
General specifications................................... 3-2
General precaution before operation....1-10
Structure and operation..........................4-1
When servicing, repairing and
cleaning before operation...................... 1-12 Exterior view....................................................... 4-3
When starting engine..................................... 1-19 Controls...................................................................... 4-5
During driving and operation.................... 1-19 Cabin model................................................................. 4-6

Driving on narrow path, Inside cabin........................................................... 4-7

bumpy road or slope.................................. 1-23
Main switch.................................................................. 4-7
Loading and unloading combine harvester Combination switch................................................. 4-8
to and from transporting vehicle........... 1-24 Horn switch................................................................ 4-8

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 TABLE OF CONTENTS

Instrument cluster.......................................... 4-9 Throttle dial............................................................ 4-16

Power steering lever.......................................... 4-17
Hour meter ................................................................ 4-9
Parking brake........................................................... 4-17
Tachometer............................................................... 4-10
Threshing clutch lever...................................... 4-18
Fuel gauge................................................................. 4-10
Reaping clutch lever........................................... 4-18
Coolant temperature gauge............................. 4-10
Horizontal balance control lever................ 4-18
Grain warning lamp................................................4-11
Emergency engine stop switch........................ 4-19
No. 2 warning lamp..................................................4-11
Automatic reaping clutch.................................. 4-19
Straw discharging warning lamp
Straw discharging shift lever........................ 4-20
(automatic stop)....................................................4-11
Seat............................................................................... 4-20
COOLANT TEMPERATURE lamp................................ 4-12
Turning shift lever............................................... 4-20
Oil lamp....................................................................... 4-12
Self-diagnosis alarm lamp.................................. 4-12 Automatic system operation...................... 4-22
Charge warning lamp........................................... 4-13
Grain gauge.............................................................. 4-13 Automatic engine stop and warning functions..... 4-23
Load gauge................................................................ 4-13 Intensive lubrication system............................ 4-26
Water-In-Fuel warning lamp............................... 4-14 Lubrication switch lever for reaping unit,
cutting blade and threshing chain............. 4-27
ECU warning lamp................................................... 4-14
Automatic feeding depth control.................. 4-28
Driving controls............................................. 4-15 Manual feeding depth adjusting lever......... 4-29
Automatic feeding depth switch..................... 4-30
Main shift lever....................................................... 4-16
Manual feeding depth control switch......... 4-30
Range shift lever................................................... 4-16
Turning unloader (Grain tank option).......... 4-31

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 TABLE OF CONTENTS

Automatic unloader operation control..... 4-32 Remote unloader controller................... 4-45

Automatic horizontal balance control....... 4-33
Preparation before use...................................... 4-45
Reaping unit height control system............. 4-35
Battery replacement............................................ 4-45
Fine direction tuning function........................ 4-36
Remote controller and unloader operation.... 4-46
Automatic reaping unit lifting function
(except cabin model).......................................... 4-37 Power ON.................................................................... 4-46
Grain discharge operation................................ 4-47
Components and operation of cabin Lifting, lowering and turning unloader...... 4-47
model (If equipped)...................................... 4-38

Interior lamp switch............................................. 4-39

Check Before Operation............................5-1
Work lamp switch................................................... 4-39
Wiper switch............................................................. 4-39
A/C control dials.................................................... 4-40
Safety instructions for A/C.............................. 4-41
Door operation....................................................... 4-41
Cautions for ladder............................................. 4-42
Opening engine compartment............................ 4-42
Unloader support height control................ 4-43
Height limit................................................................ 4-43
When moving to another location with
different height.................................................. 4-44
Cautions for car wash........................................ 4-44
Maintenance schedule table............................. 4-44
Daily inspection.................................................. 5-2
Checking fuel............................................................. 5-4
Checking dust grill, radiator fin and
oil cooler fin.......................................................... 5-4
Checking engine oil and coolant....................... 5-4
Cleaning air cleaner.............................................. 5-5
Cleaning muffler and pipe.................................... 5-5
Cleaning precleaner.............................................. 5-5
Cleaning inside of belt cover............................. 5-5
Checking indicators................................................ 5-5
Cleaning fuel tank surroundings.................... 5-5

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 TABLE OF CONTENTS
Driving combine harvester......................6-1
Starting and stopping engine...................... 6-2
Starting engine......................................................... 6-2
Stopping engine........................................................ 6-4
Driving on paved road...................................... 6-4
Stopping and parking....................................... 6-8
Stopping....................................................................... 6-8
Parking.......................................................................... 6-8
Loading and unloading to and from
transporting vehicle................................... 6-9
Harvest.............................................................7-1
Crop and field condition for combine
harvester.......................................................... 7-2
Crop condition.......................................................... 7-2
Field conditions........................................................ 7-3
Preparation before work with combine
harvester.......................................................... 7-3
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Reaping crops on field edges............................. 7-3
Preparation of each part before work......... 7-4
Combine harvester operation..................... 7-6
Cautions during work............................................ 7-7
Reaping unit operation.......................................... 7-7
Threshing unit operation................................... 7-10
Blower speed adjustment.................................. 7-12
Driving system operation................................... 7-14
Aligning reaping unit............................................ 7-15
Turning in field........................................................ 7-15
Reaping method....................................................... 7-16
Cautions during reaping operation............... 7-17
Threshing crops reaped on field edges...... 7-18
Discharging grains................................................ 7-19
Switching between cutting and dropping
operations............................................................. 7-23
Maintenance....................................................8-1
Periodic maintenance schedule table..... 8-3
Inspection and lubrication list................ 8-14
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 TABLE OF CONTENTS
Specified oil and capacity................................... 8-15
Opening and closing each section........... 8-16
Opening engine compartment............................ 8-16
Opening threshing cylinder.............................. 8-17
Opening and closing cutter.............................. 8-18
Cautions for auger installation..................... 8-19
Opening grain tank................................................ 8-20
Sieve case slide....................................................... 8-21
Removal and installation of each section.... 8-23
Threshing cylinder concave............................. 8-23
Attaching and detaching cover....................... 8-24
Reaping unit.............................................................. 8-25
Cleaning inside of vehicle body................ 8-26
Inspecting straw discharging chain and
cutting section.................................................... 8-28
Preparation for dropping system.................. 8-29
Straw separator (optional)............................... 8-31
Automatic reaping clutch.................................. 8-34
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Battery................................................................. 8-38
Checking positive battery cable..................... 8-39
Greasing and lubricating each section... 8-40
Unloader section................................................... 8-40
Driving system......................................................... 8-40
Engine unit................................................................. 8-40
Periodic lubrication....................................... 8-41
Routine maintenance and adjustment.... 8-43
Cleaning air cleaner............................................ 8-43
Cleaning air filter................................................. 8-43
Checking engine oil............................................... 8-44
Checking radiator coolant............................... 8-44
Transmission case oil........................................... 8-45
Oiling chain drive case......................................... 8-45
Checking oil level in oil tank............................ 8-46
Checking fan drive belt....................................... 8-46
Cleaning radiator air intake section............. 8-46
Adjusting parking brake cable........................ 8-47
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 TABLE OF CONTENTS
Adjusting power brake cable........................... 8-48
Threshing clutch rod.......................................... 8-48
Reaping clutch rod............................................... 8-49
Adjusting straw discharging direction
control cable...................................................... 8-49
Adjusting crawler tension................................ 8-49
Adjusting each belt length............................... 8-50
Adjusting conveyor belt.................................... 8-52
Adjusting elevator chain.................................... 8-52
Adjusting stem side chain (right).................... 8-53
Adjusting stem side chain (left)....................... 8-53
Adjusting stem side feeding chain.................. 8-54
Adjusting feeding chain...................................... 8-54
Adjusting feeding depth control chain...... 8-54
Adjusting straw discharge chain
(straw end side)................................................... 8-55
Periodic change............................................... 8-55
Replacing element................................................. 8-55
Changing radiator coolant............................... 8-55
Changing engine oil............................................... 8-57
Changing transmission case fluid.................. 8-57
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Changing oil in oil tank........................................ 8-58
Replacing fuse........................................................ 8-58
Replacing fuel filter............................................ 8-59
Periodic replacement of roller seal........... 8-60
Checking and replacing pipes and hoses..... 8-60
Replacing engine oil filter cartridge.......... 8-61
Replacing HST oil filter and hydraulic
oil filter cartridge............................................ 8-62
Replacing cutting blade..................................... 8-62
Adjusting cutting length................................... 8-64
Adjusting and replacing cutting blade....... 8-66
Replacing straw chopper blade..................... 8-68
Installing vertical auger shaft...................... 8-69
Long-term storage......................................9-1
Long-term storage........................................... 9-2
Troubleshooting........................................10-1
The buzzer sounds at short intervals..... 10-2
The buzzer sounds and then the engine stops..... 10-3
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 TABLE OF CONTENTS

The reaping unit does not cut crops

but pushes them aside................................ 10-3

The engine cannot be started................... 10-4

Crops are not conveyed or crops are

conveyed disorderly.................................. 10-5

The cutter cuts stems longer.................. 10-5

Crops are reaped in an irregular form.... 10-6

Some crops are not threshed................... 10-6

Excessive amount of grains are splashed..... 10-7

The No. 2 auger is blocked........................... 10-7

Crops are poorly sorted............................ 10-8

INDEX................................................................. 11-1

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 SAFETY AND VEHICLE DAMAGE WARNING

This manual includes information titled as WARNING, CAUTION, IMPORTANT

and NOTE. These titles indicate the following:

This indicates that a condition may result in harm, serious

! injury or death to you or other persons if the warning is not
WARNING heeded. Follow the advice provided with the warning.

This indicates that a condition may result in damage to your

vehicle or its equipment if the caution is not heeded. Follow
CAUTION the advice provided with the caution.

This mark indicates emphasis on notable characteristics of

working procedures, and information about technology for
IMPORTANT easier operation.

This indicates that interesting or helpful information is being

provided.
NOTE

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 UNIVERSAL SYMBOLS

Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a
list of the universal symbols and their meanings.

Horn Engine RPM "low speed" Engine RPM "high speed"

Turn signal lamp indicator
(turning direction)
Unloader or vehicle moving
direction
Headlamp Vent lamp and work lamp
Turn signal lamp indicator
Engine stop
(blinking for operation)

Fuel Coolant temperature Engine oil

Battery charge warning

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 Terms for directions

The front, rear, left and right directions referred in this manual are the directions seen from an operator in the
driver's seat.

Right Turn Left Turn

(Clockwise) (Counterclockwise)

Right Rear

Front Left

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 Quality Policy

We, a company that exclusively designs, produces, and sells diesel engines, do our best to secure stability
and reliability of products to satisfy customers fully.

Additionally, in order to provide products that satisfy our customers, we strive to understand clearly the
requirements of our customers from the design to service stages so we can build a quality management
system. We then require that all employees understand and implement the system. Furthermore, we will
improve the quality management system continuously to satisfy requirements of ISO9001, 2000/KS A9001,
and 2001 and observe national and international laws and regulations in the manufacturing process.

At the same time, we will set and achieve additional mid- and long-term quality goals internally. Our chief of
quality assurance unit has responsibility and authority from the CEO for periodically examining the effective
operation of the quality management system to take actions for any discrepancy.

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