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FUNDAMENTAL OF SCADA

(SUPERVISORY CONTROL AND


DATA ACQUISITION)

Dr. Ir. Endra Joelianto


Hosana, ST.

Contents

INTRODUCTION
 SCADA EXAMPLE

 SCADA MAIN COMPONENTS

 SCADA TECHNIQUE

 IMPLEMENTATION

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 2

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
1
INTRODUCTION

➢ SCADA MAIN COMPONENTS


➢ SCADA TECHNIQUE

 SCADA → Supervisory Control And


Data Acquisition
 SCADA → lahir karena kebutuhan
akan pemantauan, pengontrolan,
dan pengambilan data terhadap
sesuatu (sensor, alat ukur, proses
plant, dll.) pada jarak yang jauh.

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
2
What is SCADA??
SCADA is a combination telemetry and data acquisition
system. The system is composed of collecting
information, transferring it back to a central control site
or main station computer, conducting the necessary
analysis and control, and then displaying the data on an
operator screen.

A SCADA system is primarily used to monitor and control


a plant, pipeline or equipment. It is extremely useful for
remote or hazardous locations. Control functions may
be manual, automatic or can be initiated by operator
commands.

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 5

SCADA Main Components


 Field Instrumentation and Control Equipment, ex: sensors,
meters and/or actuators, valves, relays or motors that are directly
interfaced with the plant, equipment, pipeline, etc
 Communications Network
This is the communication medium(s) that are utilized for the
transfer of data (information) within the SCADA network system. The
communication network can consist of wire lines, radio, cable or
satellite VSAT terminals.
 Remote Stations (RS)
The Remote Station is located at the remote plant, equipment,
monitoring station, etc. that is being monitored and controlled at the
Central Monitoring Station's computer(s), it can consist of either a
RTU or PLC unit(s).
 Central Monitoring Station (CMS)
CMS the central monitoring and control station within the SCADA
network system. The system can consist of one or several
control/monitoring workstations. The Man Machine Interface (MMI)
program provides the link between the operator and the SCADA
network system for both monitoring and control of the system.

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 6

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
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SCADA TECHNIQUE
 Telemetry
It involves the selected medium of communications, either wire
line, radio or satellite technology or a combination of
communication technologies, depending on the specific
requirements of the SCADA application. In the system design a
method is established to enable the system to address individual
or multiple sites within the system
 Data Acquisition
involves the method that is used to access, manipulate and
control data (information) from the SCADA equipment in the
system network. The acquired data is then transferred to the
telemetry system for transfer to the various sites in the system.
The data can be in either analog or digital format.
 GPS (Global Positioning System)
Combination of MAP and COMPASS.
Map ➔ To determine position
Compass ➔ To determine direction

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 7

SCADA System Architecture

RTU
01 transducers/
transmitters

Enterprise Network Modem

RTU
02 transducers/
transmitters

Modem
Plant Level Network
Engineer (Supervisory)
Station Modem
RTU
03
Modem

Modem transducers/
Manager transmitters
Station
MASTER TERMINAL Radio
Radio
UNIT (MTU) Field Device Network
RTU
Database 04
Server

Modem transducers/
transmitters

Radio

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
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Summary

 SCADA → INTEGRATION system


from field, controller, to
management level.
 Integration means →
COMMUNICATION
⚫ A controller surrounded by a various field
devices, computers, and auxiliary
equipments will simply be a collection of
parts unless they can pass information
back and forth by communicating.
Dr. Ir. Endra Joelianto
Email: ejoel@tf.itb.ac.id

SCADA EXAMPLE

➢ ROBOTIC
➢ PROCESS CONTROL

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EXAMPLE

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 11

EXAMPLE

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EXAMPLE

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 13

EXAMPLE

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WOOD HARVESTING ROBOT

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 15

Other example
 Long Teleoperation
 MOBIUS Remote Arizona Control
 03-04-10take1
 tele_dig2
 longhole drills
 Scooptrams
 Realmovie
 master

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 16

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
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SCADA MAIN COMPONENTS

 FIELD INSTRUMENTATION AND


CONTROL EQUIPMENT
 COMMUNICATIONS NETWORK

 REMOTE STATION (RS)

 CENTRAL MONITORING STATION (CMS)

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 17

FIELD INSTRUMENTATION AND CONTROL


EQUIPMENT

➢ SENSORS AND METERS


➢ VALVES AND ACTUATORS
➢ MOTORS

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 18

PT. Mairodi Mandiri Sejahtera


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SENSORS AND METERS

 TEMPERATURE SENSORS :
⚫ LM35
⚫ THERMOCOUPLE
⚫ BIMETAL
⚫ THERMOMETER
 LEVEL TRANSMITTER
 FLOW TRANSMITTER

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 19

VALVE AND ACTUATORS

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 20

PT. Mairodi Mandiri Sejahtera


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COMMUNICATIONS NETWORK
➢ CABLE
➢ SERIAL RS232, RS485, RS422
➢ PARALLEL
➢ RJ45
➢ RF MODEM

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 21

CONNECTOR
DB 9

DB 25

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 22

PT. Mairodi Mandiri Sejahtera


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15/06/2019

REMOTE STATION (RS)

 PLC (Programmable Logic Controller)


 ACQUISITION CARD
 PC

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id 23

SCADA TECHNIQUE

➢ Telemetry
➢ Data Acquisition
➢ GPS (Global Positioning System)

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IMPLEMENTATION

➢ SYSTEM
➢ EXAMPLE

25

MOBILE ROBOT

DRIVER MOTOR
CIRCUIT

Dr. Ir. Endra Joelianto RF Modem PLC


Email: ejoel@tf.itb.ac.id

PT. Mairodi Mandiri Sejahtera


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SYSTEM EXAMPLE

RS232
MMI RF RF ASCII

Modem Modem PLC WMR

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id

MMI EXAMPLE
Input Monitoring

Manual Modul
Automatic Modul Speed Controlling
Dr. Ir. Endra Joelianto
Modul
Email: ejoel@tf.itb.ac.id

PT. Mairodi Mandiri Sejahtera


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MMI EXAMPLE

Direction Speed

Speed Direction Distance

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id

MMI EXAMPLE

Monitoring From
Tachometer

Database
Dr. Ir. Endra Joelianto
Email: ejoel@tf.itb.ac.id

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
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CONTROLLER IMPLEMENTATION EXAMPLE

CONDITIONED SIGNAL
-10 s.d. 10 volt
INPUT SIGNAL Signal LOAD
MOTOR
0 – 10 volt Conditioner

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id

BEFORE

Dr. Ir. Endra Joelianto


Email: ejoel@tf.itb.ac.id

PT. Mairodi Mandiri Sejahtera


www.mairodi-training.co.id
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