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Keywords: The compressor used in compressed air energy storage (CAES) system usually operates under off-design condi
Compressed air energy storage tions due to load fluctuations, environmental factors, and performance characteristics of the system. Two sta
Centrifugal compressor bilization techniques, named adjustable inlet guide vanes (AIGVs) and adjustable vaned diffusers (AVDs), are
Adjustable inlet guide vanes
experimentally investigated in a centrifugal compressor, and their adjustment strategies are reported in this
Adjustable vaned diffusers
Adjustment strategies
paper. First, the impact of these two adjustment methods on the compressor performance is presented. The
pressure ratio range of the compressor can be expanded by 207.3% through adjusting AIGVs, and 72.6% through
adjusting AVDs, respectively. Second, the optimum operating lines and adjustment strategies of the compressor
are obtained according to its working characteristics. Last, the Kriging interpolation model and Nelder-Mead
algorithm are employed to find the optimal strategies of the combined adjustment of AIGVs and AVDs. The
results show that the combined adjustment of AIGVs and AVDs enables an increase in pressure ratio range by
232.5%, and the maximum efficiency is increased by 1.2% compared with the condition that adjustment is
absent. The present research provides an effective method for compressor operation and control in CAES system.
* Corresponding author.
E-mail address: chen_hs@iet.cn (H. Chen).
https://doi.org/10.1016/j.est.2021.102515
Received 2 February 2021; Received in revised form 29 March 2021; Accepted 30 March 2021
Available online 8 April 2021
2352-152X/© 2021 Elsevier Ltd. All rights reserved.
W. Guo et al. Journal of Energy Storage 38 (2021) 102515
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
Table 1 ( )2 ( )2
dy x1 ∂y dx1 xn ∂y dxn
Geometric data of the centrifugal compressor. = + ⋅⋅⋅ + (3)
y y ∂x1 x1 y ∂xn xn
Geometric Parameters AIGVs Impeller AVDs
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
and the inlet pressure was kept constant at 97,000 Pa by adjusting isentropic efficiency were obtained at different vane angle
butterfly valves ⑨ and stabilization tank ⑩. The rotation angles of configurations.
AIGVs and AVDs are denoted as θ and α, respectively. When its rotation
direction coincides with the rotation direction of the impeller, the
adjustment angle is positive, otherwise it is negative. The angle adjust
ment ranges of AIGVs and AVDs are − 10◦ ~50◦ and − 8◦ ~8◦ , respec
tively. Finally, the compressor characteristics of total pressure ratio and
Fig. 4. Performance map with AIGVs: (a) pressure ratio performance (b) efficiency performance.
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
3. Results an extremely wide range of pressure ratio, about 40% to 110% of the
design pressure ratio, while maintaining the compressor efficiency as
3.1. Adjustment of AIGVs high as possible. Fig. 5(a) shows the comprehensive performance map
with AIGVs adjustment. The constant efficiency line appears elliptical or
Firstly, the centrifugal compressor performance with AIGVs adjust semi-elliptical. Given a certain working pressure ratio, there are multi
ment were tested. The diffuser vanes were fixed at design degree. Fig. 4 ple AIGVs angles to achieve the goal. However, there exists an adjust
shows the compressor performance maps of total pressure ratio and ment angle to get the maximum efficiency. The dot-dash line connecting
isentropic efficiency under different pre-whirl angles. According to the the most efficient points at each pressure ratio is the optimum operating
Euler equation, the circumferential velocity component of the inlet flow line of the compressor, and the corresponding blade angles are the
influences the enthalpy rise in the impeller. It can be seen that the AIGVs AIGVs adjustment strategy as shown in Fig. 5. Overall, the adjustment
adjustment has a significant effect on the centrifugal compressor stage angle decreases almost linearly with the increase of the pressure ratio
performance. As the angle of AIGVs increases from − 10◦ to 50◦ , the and becomes steeper in the high pressure ratio range.
pressure ratio characteristic gradually moves to the lower left in the
performance map. The pressure ratio of the compressor varies from
2.180 to 2.351 under pre-whirl of 0◦ and the pressure ratio can vary 3.2. Adjustment of AVDs
from 1.829 to 2.355 when the efficiency is not less than 0.720. The
pressure ratio range is expanded by 207.3%. Subsequently, the compressor experiments with AVDs adjustment
It can be seen from Fig. 4(a) that both the surge and blockage posi were carried out. The inlet guide vanes were fixed at 0◦ Figs. 6 and 7
tion shift to the left when increasing the AIGVs stagger angle. When the show the performance maps with AVDs adjustment in positive and
flow rate decreases, the positive incidence loss of the impeller increases. negative angles, respectively. The pressure ratio range of the compressor
Positive pre-swirl can decrease relative inlet Mach number and improve is 0.295 with AVDs adjustment, which is expanded by 72.6% compared
the flow condition of the impeller suction surface, thus the surge limit is with the condition without adjustment. When the AVDs is adjusted in
prolonged. Meanwhile, the channel area becomes smaller as the angle positive direction, both the pressure ratio and efficiency characteristics
increases. The AIGVs are equivalent to an inlet throttle, so the maximum move to the lower left in the performance map. Surge limit is postponed
flow rate is also reduced. It is noticed that the pressure ratio drops faster as a result of incidence loss decrease by reestablishing optimal vane
and faster as the flow rate decreases. It indicates that pre-whirl angle angle at low flow rate. The throat area of the diffuser decreases resulting
change has a relatively large impact on the compressor at low flow rate in the choke limit moving to the left. As is known, the performance of the
zone. volute has a great relationship with the inlet flow angle. The angle be
The maximum efficiency under pre-whirl of 0◦ , 10◦ and 20◦ is almost tween the diffuser outlet flow and the tangential direction becomes
the same but drops rapidly at larger angles. It suggests that proper smaller under positive adjustment, which may lead to the volute per
positive angle adjustment can change the working capacity of the formance deterioration. A possible reason of the stage efficiency
impeller while the compressor maintains high efficiency. As the AIGVs reduction is that the loss in the volute is far greater than the gain in the
are set at large angles, undesirable flow separation occurred in AIGVs diffuser.
would cause efficiency drop in the impeller. Meanwhile, deviation from Concerning the negative angle adjustment, the rule of performance
the design condition leads to a gradual increase of the loss in the diffuser change is obviously different from the positive angle adjustment. As the
and volute. Thus, these two factors cause the drop in compressor effi stagger angle increases, the compressor working range moves slightly to
ciency at large angles. When the adjustment angle is − 10◦ , the efficiency the high flow rate, which is related to the increased throat area of the
characteristic moves to the lower right and the maximum efficiency diffuser. It improves the choke side by allowing additional air to pass at
significantly drops, which is different from the 10◦ adjustment. A high flow rate. It can be seen that the efficiency characteristics
possible explanation of performance degradation is attributed to the approximately parallelly shift to the high flow rate. The maximum ef
internal flow separation inside the impeller due to excessive load. ficiency is basically the same under different adjustment angles.
During the energy storage process, the compressed air is continu Therefore, the compressor can work efficiently via appropriate negative
ously stored in a constant volume vessel. The compressor operates over angles adjustment at high flow rate.
Fig. 8(a) shows the comprehensive performance map with AVDs
Fig. 5. Compressor adjustment strategy by AIGVs: (a) compressor optimum operation line (b) AIGVs adjustment strategy.
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
Fig. 6. Performance map with AVDs adjustment in positive angles: (a) pressure ratio performance (b) efficiency performance.
Fig. 7. Performance map with AVDs adjustment in negative angles: (a) pressure ratio performance (b) efficiency performance.
adjustment. The curves of constant efficiency tend to slanted parallel the compressor get the maximum efficiency. In order to obtain the
lines. Thus, when AVDs adjustment is adopted in energy storage process, optimal combined adjustment strategies of the centrifugal compressor at
it is reasonable to make the compressor operate at a high flow rate at a different pressure ratios, it is feasible to estimate the performance of
certain pressure ratio. The dot-dash line in Fig. 8(a) is the optimum other situations based on the existing experiment data through a
operating line of the compressor and Fig. 8(b) shows the AIGVs reasonable interpolation method.
adjustment strategy correspondingly. The vanes angle adjustment is All interpolation algorithms, such as inverse distance squared,
divided into three stages. When the pressure ratio is less than 2.23, the splines, radial basis functions, triangulation, estimate the value at a
adjustment angle is from 8◦ to − 8◦ as the pressure ratio increases. With given location as a weighted sum of data values at surrounding loca
pressure ratio varies from 2.23 to 2.33, the adjustment angle fixed at tions. Almost all algorithms assign weights according to functions that
− 8◦ is the best choice. Once the pressure ratio is greater than 2.33, the give a decreasing weight with increasing separation distance. Kriging
adjustment angle gradually returns to 0◦ . assigns weights according to the covariance function, rather than an
arbitrary function, and this will give very similar results to others in
many cases [18,19].
3.3. Combined adjustment strategies of AIGVs and AVDs The basic form of the Kriging estimator is
From the results discussed above, we know that the increased loss in ∑
n
y (x0 ) =
̂ λi ⋅Y(xi ) (6)
the diffuser is one of the factors that cause the stage performance i=1
decreasing when the AIGVs are adjusted at the range of large angles. It
implies that additional increases in efficiency can be achieved by means where x0 is the estimation point, xi is the surrounding data points.
of AVDs adjustment simultaneously. The experiments with different The goal is to determine weights, λi , that minimize the variance of
angle configurations of the AIGVs and AVDs have been carried out. the estimator
Three groups of performance maps are selected to present here, as
D[Y(x0 ) − ̂
y (x0 )] (7)
shown in Fig. 9. It can be found that there are many angle combinations
to achieve a given pressure ratio. The optimum combination is to make
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
Fig. 8. Compressor adjustment strategy by AVDs adjustment: (a) compressor optimum operation line (b) AVDs adjustment strategy.
μ + RT R− 1 (y − 1̂
y (x) = ̂
̂ μ) (10)
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
4. Conclusions
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W. Guo et al. Journal of Energy Storage 38 (2021) 102515
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