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JANUS INTERNATIONAL CORPORATION


INSTALLATION INSTRUCTIONS
Pantheon "Mini"Operator

The Janus Pantheon "mini" operator does not typically require the
provision of any additional site requirements other than those
which are required for the normal installa on of the Janus"mini"
rolling door.

C US
LISTED
E331937
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IMPORTANT INSTALLATION INSTRUCTIONS


WARNING - To reduce the risk of severe injury or death:

1) READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.


2) Install only on a properly opera ng and balanced door. A door that is opera ng
improperly could cause severe injury. Have qualified service personnel make
repairs to cables, spring assemblies, and other hardware before installing the
operator.
3) Remove all pull ropes and remove, or make inoperative, all locks (unless
mechanically and/or electrically interlocked to the power unit) that are
connected to the door before installing the operator.
4) Install the door operator at least 8 (2.44 m) or more above the floor if the
operator has exposed moving parts. If the operator must be installed less than
8 (2.44 m) above the floor, then exposed moving parts must be protected by
covers or guarding, provided by the operator manufacturer.
5) Do not connect the door operator to the source of power un l instructed to
do so.
6) Locate the control sta on: (a) within sight of the door, and (b) at a minimum
height of 5 feet so small children cannot reach it.
7) Install the Entrapment Warning Placard next to the control station n a
prominent loca on.
8) For products having a manual release, instruct the end user on the opera on
of the manual release.

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THE FOLLOWING SAFETY INSTRUCTIONS RELATE TO THE INSTALLATION OF


THE PANTHEON MINI ROLLING DOOR OPERATOR

WARNING! - TO REDUCE THE RISK OF DEATH OR SERIOUS INJURY, ALL OF


THE FOLLOWING INSTRUCTIONS MUST BE READ, ACKNOWLEDGED, AND
ADHERED TO.

• DO NOT permit children or unauthorized persons in or about the work area


during installa on or tes ng of the rolling door and operator.
• DO NOT a empt to install the rolling door unless you have read, understood, and
acknowledged the installa on instruc ons provided for the mini rolling door.
• DO NOT attempt to install or place in service the Pantheon operator or
any accessories unless you have read, understood , and acknowledged the
instruc ons provided.
• ENSURE that all electrical connections for main power supply are made in
accordance with local and NEC wiring codes.
• ENSURE that the mini rolling door is installed with correct spring tension and
side clearances - the rolling door must operate in the manual condi on without
binding or s cking in the guides.
• INSTALL the logic controller in a suitable loca on - at a minimum of five (5) feet
from the ground and maximum of three (3) feet from the edge of the opening
and in clear sight of the surrounding areas.
• OBSERVE local and national safety codes, including but not limited to, UL 325,
when connec ng external accessories and any requirement for the installa on of
an external entrapment device.
• REMOVE or render inoperable any manually operated locks that may be installed
on the mini rolling door.
• REMOVE the factory fitted "test plug" unless required for the purposes of
supervised opera on and tes ng during the installa on process.
• ALWAYS complete the commissioning and handover check list and ensure that
the client, site manager, or authorized representa ve is fully instructed in the safe
opera on of the mini rolling door and operator.
• REFER any technical problems or enquiries relating to the rolling door or the
operator to the manufacturer (Janus Interna onal Corpora on).

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IMPORTANT OPERATION SAFETY


THE FOLLOWING SAFETY INSTRUCTIONS RELATE TO THE OPERATION OF
THE PANTHEON MINI ROLLING DOOR OPERATOR

WARNING! - TO REDUCE THE RISK OF DEATH OR SERIOUS INJURY, ALL OF


THE FOLLOWING INSTRUCTIONS MUST BE READ, ACKNOWLEDGED, AND
ADHERED TO.

• DO NOT permit children to operate the control panel, wall switch , or any remote
control device connected to or designed to operate the rolling door.
• DO NOT attempt to operate the rolling door unless you have a clear and
unobstructed view of the door and the surrounding area.
• DO NOT operate the rolling door if there are children or persons in the vicinity of
the opening - wait un l the area is clear before opera ng.
• DO NOT stand or walk under a moving rolling door.
• TEST any safety features of the operator on a regular monthly basis and in the
event that a fault is determined, discon nue use of the door and operator un l
such me as the problem is rec fied by a qualified technician.
• LOCAL AND STATE safety regula ons may require the connec on of an external
entrapment protec on device when certain op onal opera onal features of the
operator are selected. These include the use of mer devices, auto close feature,
momentary contact to close, and the use of remote control transmi ers.
• PRIOR TO OPERATING the door - ensure that you are familiar with the full
opera onal characteris cs of the rolling door and operator and understand the
safety requirements.
• DO NOT attempt any repairs, modifications, or adjustments to the door or
operator - all such issues should be attended to by a trained door systems
technician using proper tools and instruc ons.
• IF POSSIBLE only activate the manual release lever when the rolling door is in
the closed posi on because weak or broken springs could allow the door to fall
rapidly. In all cases, use cau on when using the manual release.
• IF ANY DOUBT exists with any feature or func on of the door or operator, consult
the manufacturer, agent, distributor, or authorized installa on technician.
• KEEP these instruc ons in a safe and suitable loca on for reference and ensure
that all personnel are advised accordingly.

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STEP 1
Connec ng the manual release cable to the drive
unit. (To be done before door is installed)
Remove the knurled split nut.

Pull ring on spring loaded pin and twist to disengage


auto (electric) mode.

Uncoil the manual release cable and insert the free end
of the cable into the threaded recess where the knurled
split nut was removed.

Reinstall knurled split nut and ghten.

Carefully coil release cable and motor electric cables


together and secure to each other in order to prevent
uncoiling or damage during installa on of the door.

Remove RH bracket from end of door.

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STEP 2
Installing drive unit and door
Place the drive unit inside the door drum
assembly and verify the three studs on the back of the drive unit are fully engaged in
the three holes in the steel drum wheel.

Note: Release pin must be in manual opera on posi on.

Locate 2 3/8" long spacer tube. Slide RH bracket over axle. Place 3" long bolt with
lock washer thru hole in bracket and spacer tube and thread into hole in drive unit.
Tighten bolt securely. Press new gold colored retaining ring over axle and position
next to bracket.

Install door per series 650/1000 installa on guide.

Spring tension and curtain clearances should be maintained as per normal


installa on.

Take care to ensure that the cables from the drive unit are not damaged or
permi ed to bind on any part of the structure or the door during the installa on.

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STEP 3
Installing the logic controller
With the door fully installed, carefully uncoil the cables from the drive unit and
arrange so they are protected from damage.

Locate a suitable place for the installa on of the logic controller, ensuring adequate
free cable length.

The logic controller shall be installed on the same side of the opening as the drive
unit and at a loca on that has a clear view of the door opera ng area.

Remove the controller's cover by removing the four cap ve screws. Mount controller
to wall using four self-tapping screws, one at each corner.

Connect the main power in accordance with all local and NEC wiring codes.

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STEP 3 (con nued)


Installing the logic controller
Once the logic controller enclosure is a ached to the structure, locate the drive unit
(larger) cable and the electronic limit (smaller) cable.

Insert the electronic limit cable plug through the small hole provided at the bo om
of the enclosure and plug into the receptacle marked "LIMIT"at bo om of the board.
Use care to ensure plug is installed properly.

Locate cable strain relief bushing. Loosen large bottom gland nut and remove flat
nut. Slide bushing over four wire drive unit cable, being careful to place gland nut
end first over wire. Insert wire thru hole at bottom of enclosure. Put strain relief
bushing in large enclosure hole. Place flat nut over wire and tighten to bushing.
Remove green plug (MANUAL OP. MOTOR) from bo om right of board. A ach four
wires to plug, being certain to follow color coding on the board. Insert plug with
wires to board receptacle. Tighten gland nut on outside of strain relief.

As per factory issue, the logic controller is designed to operate with Momentary
Contact to OPEN and Constant Contact to CLOSE.

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STEP 4
Verifying the handing of the operator
The "mini"logic controller is designed to operate only on RH (right hand) drive
installa ons, as viewed from inside (coil side) looking out. A jumper is NOT required
on the DIRECTION terminal.

All "mini" logic controllers shall have the jumper posiƟoned as shown on the JSS(MINI)
terminal.

Always switch line power OFF when handing the operator.

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STEP 5
Seƫng the electronic door limits
Reengage the drive unit from manual to auto (electric) 1. Learn
operation. Rotate door barrel assembly slowly until pin
fully engages. Connect input power line and turn unit
switch to on. Unit will beep when switched on.

1.Press and hold LEARN bo on un l three BEEP sounds


are heard.
The logic controller will now learn the OPEN position
2. Open Posi on
FIRST.

2.Press and hold the UP button until the door moves.


Release bu on at the required OPEN posi on.

Small adjustments may be made by momentary pressing of


the UP or DOWN button to move the door to the required
posi on.
DO NOT ALLOW BOTTOM BAR TO CONTACT THE HEAD STOPS. 3.Confirm&Learn

3.When the OPEN position is reached, press the LEARN


bu on once. Two BEEP sounds will confirm the se ng.
The logic controller is now ready to learn the CLOSED
posi on.

4.Press and hold the DOWN bu on un l the door moves.


4.Closed Posi on
Release bu on at the required CLOSED posi on.

Small adjustments may be made by momentary pressing of the


UP or DOWN bu on to move the door to the required posi on.
DO NOT ALLOW DOOR TO OVER-TRAVEL ONCE CONTACT HAS
BEEN MADE BY THE BOTTOM BAR TO THE FLOOR.

5.When the CLOSED posi on is reached, press the LEARN


bu on once. Two BEEP sounds will confirm the CLOSED 5.Confirm Se ngs
setting. After settings completion, the operator will
perform an automatic check of both open and closed
se ngs.

Door will immediately travel up and then down on its own. Keep away from
moving door.
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STEP 6
Seƫng the DOOR SIZE jumper
The logic controller is designed to electronically detect and monitor the normal
opera on of the door.

This assures that the operator will automa cally stop and reverse its closing mo on
or alternately stall its opening mo on if an obstruc on is detected.

To set the DOOR SIZE adjustment, begin with the jumper at S and check that the
door will operate down without reversing and up without stalling.

If required, move the jumper through the ranges M, L, & XL until satisfactory
opera on is achieved.

Final adjustment of the sensi vity se ng is performed by following the instruc ons
as set out under the heading, "ADJUSTING the SENSITIVITY" , step 7.

XL :144-168 Sq Ft
L :120-144 Sq Ft
M :100-120 Sq Ft
S :≤100 Sq Ft

Install Warning
Label on wall next
to Logic Controller

It is essen al that this reversal feature is not recognized as an external entrapment


protection device, as may be required to satisfy national safety codes including,
but not limited to, UL 325.

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STEP 7
ADJUSTING the SENSITIVITY
This feature allows the logic controller to be adjusted for small operational
imbalances, in conjunc on with the door size jumper se ng, and permit the door to
operate as required in both direc ons.

Adjustments shall be made once the door size setting is complete. Refer to
instruc ons under the heading, "Se ng the DOOR SIZE jumper", step 6.

Fine tuning is performed by careful rotation of the corresponding Open or Close


Sensi vity Adjust screw, as required.

To Increase + the sensitivity of the operator, rotate the required (Open or Close)
se ng Counterclockwise.

To Decrease - the sensitivity of the operator, rotate the required (Open or Close)
se ng Clockwise.

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STEP 8
Installing the manual release control

Route the manual release cable, verifying that smooth lever opera on is maintained.
Avoid ght bends so the inner cable will move freely.

Locate a suitable posi on for the lever control.

A ach the lever control to the wall with the lever moved toward the right to actuate
the Auto (electric) opera on.

Make sure the drive unit is fully engaged by gently moving the curtain of the door in
either direc on (up or down) un l the pin is locked into posi on.

Check to be sure the lever is able to withdraw the manual release pin and reengage
it as required.

Adjust the internal lever tension screw, if required, to hold the manual release pin in
the manual condi on. Install control cover.

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STEP 9
Photo Sensor Wiring Diagram.

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STEP 10
Commissioning and handover of the door and operator

Once all the steps in the installation process have been successfully followed and any external
accessories have been correctly connected, the door, operator, and any external accessories should
be fully tested prior to handover and demonstra on to the customer or authorized representa ve.

The handover process should include the exchange of any owner manuals, instruction manuals,
warranty cards or documents, remote control transmi ers together with a complete demonstra on
of the fully func oning door, operator, and any external accessories.

Contact:
Janus Interna onal Corpora on
134 Janus Interna onal Blvd.
Temple, GA 30179
770.562.2850
770.562.2264 fax
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Checklist
With door in manual mode, check Check edge sensor function - if
door operaƟon connected

C h e c k a c t i vat i o n o f m a n u a l Check wall switch - if connected


release lever

Check auto reverse operaƟon Check remote control transmiƩer


operaƟon - if connected

Check auto close - if selected Check that all manual locks are
inoperable

Check Ɵmer device - if connected Remove "test plug" at photo


electric sensor terminal - if fiƩed

Check photo electric sensor Demonstrate all funcƟons to client


funcƟon - if connected and hand over any accessory
items or documentaƟon

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