Technical Information

Tom(Seunghoon)
Creator : Doc No. : 000011816 Date : 05.September.2023
Lee
Subject [Technical guidance] VBO Pump Failure troubleshooting guide
Model
Product Crawler Excavator;Wheel Excavator
Failure Group
Part No.

ISSUE

Dear Partners,
Please find below details of VBO pump 'failure mode' and quick guidelines.
1. Field VBO Pump Failure Mode diagram: It is based on field claims, it helps you have better understandings and figure out exact pump problem

2. VBO Pump mechanism

3. Electro-Hydraulic(VBO) Test Procedures.

4. Air Vent Procedures

(1) Engine RPM setting is 800rpm(Std mode)
(2) Input minimum value of EPPR current referring to the shop manual by using ‘Forced operation’
in DMS-5(Approx. 300~350mA, please refer the shop manual to check the exact value on each model)
(3) 2nd pressure line of EPPR valve should be slightly open in order that it should allow only air to escape and hydraulic pressure to escape to a
(4) Input minimum value of EPPR current referring to the shop manual by using ‘Forced operation’ in DMS-5(300mA 3.86bar)
5. Internal Leakage Test
(1) Set engine rpm in Std mode to 1500 rpm
(2) Input 400mA value of EPPR current by using 'Forced operation' in DMS-5
(3) Initially, make Center cut full closed and then receive data for at least 10 seconds
(4) Make center cut opened and receive data for more than 10 seconds.
(5) Check the flow rate changes
Note. Recommend to Test at all current values and secures reference values.

6. 2nd pressure Test

Engie rpm up to Std mode (1500 rpm or higher).
- Use DMS to check the secondary pressure by increasing the proportional current by 100 mA from 400 mA to 700 mA.
7. IP Test & Regulator Adjustment
Test Conditions
- Apply a 700mA forced command to Pump via DMS and verify EPPRV pressure is approximately 29bar.
DPA Pump IPA Setting Method
(1) Set the engine rpm about 1800
(2) Use the forced operation of DMS-5 to fully close the By-pass cut Spool. (Bypass EPPR current value should be 700mA)
(3) Use the forced operation of DMS-5 to open the pump EPPR valve. (When the Pump EPPR is 660mA, the main pressure should be 300± 3.5
- Setting of front and rear pump separately
(4) If it does not reach 300± 3.5 bar, start adjusting the regulator.
4-1: Loosen the regulator nut counterclockwise with a spanner(10mm).

4-2: Adjust the pressure by rotating the adjust screw with the L-wrench(3). (Clockwise: pressure decreases, counterclockwise: pressure increa
*When adjusting the pressure, do not suddenly turn the L-wrench, but check the pressure by adjusting 10 degrees slowly.
4-3: When setting is complete, secure the screw with an L-wrench and tighten the nut.
CORRECTION

note. You can find Original copy attached as PDF file

PARTS IMPROVEMENT INFORMATION

E.O.D

ATTACHMENT

VBO Pump failure TSG.pdf