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Watson Pharma Ltd.


Verna Industrial Estate
Verna Goa

Sr. Description Size UOM Qty.


1 IBR Steam line modification from 5 TPH
boiler to New steam header
CS Seamless sch 40 Pipe, IBR 125 NB Mtrs 9
CS SORF ASA # 150 Flange, IBR 125 NB Nos 1
CS seamless sch 40 Elbow, IBR 125 NB Nos 2
CS Piston Valve Flanged to ASA # 150, IBR 125 NB Nos 1

1a Insulation of steam line with 75 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 125 NB R. M. 11
1b Insulation of Valve Box / Flange Box with 75 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 125 NB Nos 2

2 IBR Steam line from New steam header to


Existing PRS
CS Seamless sch 40 Pipe, IBR 125 NB Mtrs 9
CS SORF ASA # 150 Flange, IBR 125 NB Nos 2
CS seamless sch 40 Elbow, IBR 125 NB Nos 4
CS Piston Valve Flanged to ASA # 150, IBR 125 NB Nos 1

2a Insulation of steam line with 75 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 125 NB R. M. 11
2b Insulation of Valve Box / Flange Box with 75 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 125 NB Nos 2

3 IBR Steam line from 1.5TPH boiler to new


steam header
CS Seamless sch 40 Pipe, IBR 50 NB Mtrs 42
CS Seamless sch 40 Pipe, IBR 15 NB Mtrs 6
CS SORF ASA # 150 Flange, IBR 50 NB Nos 5
CS SORF ASA # 150 Flange, IBR 15 NB Nos 4
CS BLRF ASA # 150 Blind Flange, IBR 50 NB Nos 1
CS seamless sch 40 Elbow, IBR 50 NB Nos 8
FCS Socket weld Elbow, IBR 15 NB Nos 6
CS Seamless sch 40 Equal Tee, IBR 50 NB Nos 1
CS Piston Valve Flanged to ASA # 150, IBR 50 NB Nos 1
Disc check valve suitable for # 150, IBR 50 NB Nos 1
Compact Steam Trap assembly, IBR 15 NB set 1
Sr. Description Size UOM Qty.
3a Insulation of steam line with 75 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 50 NB R. M. 60
3b Insulation of steam line with 75 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 50 NB Nos 4
3c Insulation of Valve Box / Flange Box with 25 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 15 NB R. M. 10
3d Insulation of Valve Box / Flange Box with 25 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 15 NB Nos 4

4 IBR steam line from Teva I to New Steam


Header
CS Seamless sch 40 Pipe, IBR 125 NB Mtrs 12
CS SORF ASA # 150 Flange, IBR 125 NB Nos 2
CS seamless sch 40 Elbow, IBR 125 NB Nos 4
CS Piston Valve Flanged to ASA # 150, IBR 125 NB Nos 1

4a Insulation of steam line with 75 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 125 NB R. M. 15
4b Insulation of Valve Box / Flange Box with 75 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 125 NB Nos 3

5 New steam Header IBR


CS Seamless sch 40 Pipe, IBR 200 NB Mtrs 3
CS Seamless sch 40 Pipe, IBR 125 NB Mtrs 1
CS Seamless sch 40 Pipe, IBR 50 NB Mtrs 0.5
CS Seamless sch 40 Pipe, IBR 15 NB Mtrs 6
CS SORF ASA # 150 Flange, IBR 200 NB Nos 2
CS SORF ASA # 150 Flange, IBR 125 NB Nos 4
CS SORF ASA # 150 Flange, IBR 50 NB Nos 2
CS SORF ASA # 150 Flange, IBR 15 NB Nos 4
CS BLRF ASA # 150 Blind Flange, IBR 200 NB Nos 2
CS BLRF ASA # 150 Blind Flange, IBR 125 NB Nos 2
CS BLRF ASA # 150 Blind Flange, IBR 50 NB Nos 1
FCS Socket weld Elbow, IBR 15 NB Nos 6
Compact Steam Trap assembly, IBR 15 NB set 1
CS Piston valve 800# Threaded ends, IBR 15 NB Nos 1
Fabricated Tee 125 NB Nos 4
Fabricated Tee 50 NB Nos 2
Fabricated Tee 15 NB Nos 1
CS Pressure gauge 0-20 kg/cm2, 150mm dial,
with syphon and cock, IBR 15 NB Nos 1
Sr. Description Size UOM Qty.
5a Insulation of steam line with 75 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 200 NB R. M. 3
5b Insulation of Valve Box / Flange Box with 75 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 200 NB Nos 2
5c Insulation of steam line with 75 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 125 NB R. M. 1
5d Insulation of Valve Box / Flange Box with 75 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 125 NB Nos 2
5e Insulation of Valve Box / Flange Box with 75 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 50 NB Nos 2
5f Insulation of steam line with 25 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 15 NB R. M. 9
5g Insulation of Valve Box / Flange Box with 25 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 15 NB Nos 4

6 Flue gas ducting from 1.5TPH Boiler to


existing Chimney
MS C class Pipe 350 NB Mtrs 22
MS Plate Flange 350 NB Nos 8
Mitre Bend ( Fabricated at site ) 350 NB Nos 3
Damper flange end 350 NB Nos 1
Expander 350 NB Nos 1
M.S. Coupling threaded 15 NB Nos 1
Barrel Nipple 6" long 15 NB Nos 1

6a Insulation of flue gas ducting with 100 mm thick


LRB mattress & cladding with 24 gauge
Aluminium sheet 300 NB Sq. Mtr 40

7 Safety valve # 1 exhaust piping


CS Seamless sch 40 Pipe, IBR 80 NB Mtrs 6
CS SORF ASA # 150 Flange, IBR 50 NB Nos 1
CS seamless sch 40 Elbow, IBR 80 NB Nos 2
50 NB X
CS seamless Eccentric Reducer
80 NB Nos 1

7a Insulation of steam line with 50 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 80 NB R. M. 6
7b Insulation of Valve Box / Flange Box with 50 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 80 NB Nos 1
Sr. Description Size UOM Qty.
8 Safety valve # 2 exhaust piping
CS Seamless sch 40 Pipe, IBR 80 NB Mtrs 6
CS SORF ASA # 150 Flange, IBR 50 NB Nos 1
CS seamless sch 40 Elbow, IBR 80 NB Nos 2
CS seamless Eccentric Reducer 50 NB X
80 NB Nos 1

8a Insulation of steam line with 50 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 80 NB R. M. 6
8b Insulation of Valve Box / Flange Box with 50 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 80 NB Nos 1

9 Air-vent piping
CS Seamless sch 40 Pipe, IBR 25 NB Mtrs 6
CS SORF ASA # 150 Flange, IBR 25 NB Nos 1
FCS Socket weld Elbow, IBR 25 NB Nos 2

9a Insulation of steam line with 50 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 25 NB R. M. 6
9b Insulation of Valve Box / Flange Box with 50 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 25 NB Nos 1

10 Blow down piping


CS Seamless sch 40 Pipe, IBR 40 NB Mtrs 12
CS Seamless sch 40 Pipe, IBR 15 NB Mtrs 0.3
CS SORF ASA # 300 Flange, IBR 40 NB Nos 1
CS seamless sch 40 Elbow, IBR 40 NB Nos 3
FCS Socket weld Elbow, IBR 15 NB Nos 4
FCS Piston Valve Socket weld end, IBR 15 NB Nos 1

10a Insulation of steam line with 50 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 40 NB R. M. 10
10b Insulation of Valve Box / Flange Box with 50 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 40 NB Nos 1

11 Level Gauge # 1 drain


MS C class Pipe, Non IBR 15 NB Mtrs 3
MS SORF ASA # 150 Flange, Non IBR 15 NB Nos 2
FCS Socket weld Elbow, Non IBR 15 NB Nos 2

11a Insulation of drain line with 25 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 15 NB R. M. 3
Sr. Description Size UOM Qty.
12 Level Gauge # 2 drain
MS C class Pipe, Non IBR 15 NB Mtrs 3
MS SORF ASA # 150 Flange, Non IBR 15 NB Nos 2
FCS Socket weld Elbow, Non IBR 15 NB Nos 2

12a Insulation of drain line with 25 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 15 NB R. M. 3

13 Mobrey Drain
MS C class Pipe, Non IBR 15 NB Mtrs 3
MS SORF ASA # 150 Flange, Non IBR 15 NB Nos 2
FCS Socket weld Elbow, Non IBR 15 NB Nos 2
Barrel Nipple 6" long 15 NB Nos 2

13a Insulation of drain line with 25 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 15 NB R. M. 3

14 Common drain piping


MS C class Pipe, Non IBR 50 NB Mtrs 12
MS seamless Elbow, Non IBR 50 NB Nos 4
Funnel Arrangement *** Set 3
14a Insulation of drain line with 50 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 50 NB R. M. 15

15 Feed water line


MS C class Pipe, Non IBR 50 NB Mtr 48
MS SORF ASA # 150 Flange, Non IBR 50 NB Nos 8
MS Seamless Elbow, Non IBR 50 NB Nos 14
CI Ball Valve Flanged to ASA # 150, Non IBR 50 NB Nos 3
CI Y Strainer Flanged to ASA # 150, Non IBR 50 NB Nos 2
MS seamless Eccentric Reducer, Non IBR 50 NB X
32 NB Nos 2
MS SORF DIN 25 Flange, Non IBR 32 NB Nos 2
MS C class Pipe, Non IBR 25 NB Mtr 12
MS SORF ASA # 150 Flange, Non IBR 25 NB Nos 4
FCS Socket weld Elbow, Non IBR 25 NB Nos 4
CI Ball Valve Flanged to ASA # 150, Non IBR 25 NB Nos 1
CI Y Strainer Flanged to ASA # 150, Non IBR 25 NB Nos 1
MS C class Pipe, Non IBR 15 NB Mtrs 0.2
FCS Socket weld Elbow, Non IBR 15 NB Nos 2
CI Ball Valve screwed end, Non IBR 15 NB Nos 1
15a Insulation of water line with 50 mm thick LRB
mattress & cladding with 24 gauge Aluminium
sheet 50 NB R. M. 60
15b Insulation of Valve box / Flange Box with 50 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 50 NB Nos 9
Sr. Description Size UOM Qty.
16 Feed water return line
MS C class Pipe, Non IBR 25 NB Mtr 48
MS SORF ASA # 150 Flange, Non IBR 25 NB Nos 4
FCS Socket weld Elbow, Non IBR 25 NB Nos 14
CI Ball Valve Flanged to ASA # 150, Non IBR 25 NB Nos 1

16a Insulation of steam line with 50 mm thick LRB


mattress & cladding with 24 gauge Aluminium
sheet 25 NB R. M. 60
16b Insulation of Valve Box / Flange Box with 50 mm
thick LRB mattress & cladding with 24 gauge
Aluminium sheet 25 NB Nos 2

17 HSD Line from day tank to burner


MS C class Pipe, Non IBR 50 NB Mtr 12
MS SORF ASA # 150 Flange, Non IBR 50 NB Nos 5
MS Seamless Elbow, Non IBR 50 NB Nos 8
CI Ball Valve Flanged to ASA # 150, Non IBR 50 NB Nos 1
MS SORF ASA # 150 Flange, Non IBR 25 NB Nos 2
MS seamless Eccentric Reducer, Non IBR 50 X 25 Nos 1

18 HSD return line from burner


MS C class Pipe, Non IBR 15 NB Mtrs 12
MS SORF ASA # 150 Flange, Non IBR 15 NB Nos 3
FCS Socket weld Elbow, Non IBR 15 NB Nos 8
CI Ball Valve screwed end, Non IBR 15 NB Nos 1

19 Structural Steel For pipe supports *** Kgs 1500

20 HT Bolts / Nuts / Washers M12 x 60 Set 60


HT Bolts / Nuts / Washers M16 x 80 set 60
HT Bolts / Nuts / Washers M20 x 100 set 16
GI Bolts/Nuts/ Washers M16 x 80 set 100

21 Metallic Champion Gasket 3mm Thk 200 NB Nos 2


Metallic Champion Gasket 3mm Thk 125 NB Nos 12
Metallic Champion Gasket 3mm Thk 80 NB Nos 12
Metallic Champion Gasket 3mm Thk 50 NB Nos 24
Metallic Champion Gasket 3mm Thk 40 NB Nos 2
Metallic Champion Gasket 3mm Thk 25 NB Nos 12
Metallic Champion Gasket 3mm Thk 15 NB Nos 12
22 Hilti GI Anchor Fastners (Mechanical) M12 X 100 Nos 48
Hilti GI Anchor Fastners (Chemical) M12 X 100 Nos 16

23 Service charges for Isometric steam line


drawing as per IBR regulations. *** set 1
Sr. Description Size UOM Qty.
24 Service charges for Boiler & accessories
unloading, shifting, Installation on
foundation, open inspection & hydro test &
engraving of boiler registration number 1.5 TPH set 1

25 Hydra hiring for pipe & ducting erection *** Job 1

26 HSD Day tank of 1 KL capacity with float &


level indicator with flame proof level switch.
Additional extra non flame proof level switch
for feed water tank *** Job 1

27 HSD pump outlet to day tank


MS C class Pipe, Non IBR 50 NB Mtr 24
MS SORF ASA # 150 Flange, Non IBR 50 NB Nos 6
MS Seamless Elbow, Non IBR 50 NB Nos 10
CI Ball Valve Flanged to ASA # 150, Non IBR 50 NB Nos 1

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