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Received: 13 July 2023 Revised: 22 September 2023 Accepted: 6 October 2023

DOI: 10.1111/jfpe.14479

ORIGINAL ARTICLE

A novel approach for sterilization and concentration of


traditional functional drinks: Membrane-based nonthermal
processes

Fahliza Meutia 1 | C. Hanny Wijaya 2 | Helen Julian 1

1
Faculty of Industrial Technology, Department
of Chemical Engineering, Bandung Institute of Abstract
Technology, Bandung, Indonesia
The applicability of microfiltration (MF) and osmotic membrane distillation (OMD)
2
Faculty of Agricultural Technology,
Department of Food Science and Technology,
for sterilization and concentration of traditional functional drink constituents, such
IPB University, Bogor, Indonesia as Curcuma xanthorrhiza, ginger, lime, Java tea, and sappan wood extracts, was eval-

Correspondence uated in this study. MF showed excellent performance in microorganisms elimina-


Helen Julian, Faculty of Industrial Technology, tion, turbidity reduction, and maintaining antihyperglycemic activity performance.
Department of Chemical Engineering, Bandung
Institute of Technology, Bandung 40132,
However, a reduction of total phenol and antioxidant activity were observed due to
Indonesia. the retention by MF. Fouling in MF was challenging and resulted in rapid flux
Email: helen_j@office.itb.ac.id
decline. The concentration of sterilized extracts by OMD operation resulted in a
Funding information concentration factor of 1.15, 1.13, 1.10, 1.24, and 1.24 for ginger, lime,
Institut Teknologi Bandung
C. xanthorrhiza, Java tea, and sappan wood, respectively. The active compounds
were well preserved, with a maximum of 20% reduction compared to sterilized
extracts. Despite insignificant foulant deposition, the OMD flux in tests using
C. xanthorrhiza, ginger, and lime as the feed decreased over time, indicating reduced
driving force.

Practical applications
The application of membrane technology for juices and liquid foods sterilization and
concentration has been widely researched. In this research, we evaluated the perfor-
mance of MF and OMD for the sterilization and concentration of traditional func-
tional drinks. The results indicated that the functional drink can be sterilized by MF
with excellent preservation of the active compounds, such as those responsible for
the antihyperglycemic and antioxidant activities. The OMD could also concentrate
the traditional functional drink, even though concentration polarization posed a chal-
lenge to flux stability. The degradation of phenolic compounds and antioxidant activ-
ity of the concentrated traditional functional drink was at a minimal value, indicating
the promising application of MF and OMD. We believe this article provides new and
exciting insights to push forward the sterilization and concentration process in indus-
trial scale.

KEYWORDS
beverage concentration, functional drink, microfiltration, osmotic membrane distillation,
sterilization

J Food Process Eng. 2023;46:e14479. wileyonlinelibrary.com/journal/jfpe © 2023 Wiley Periodicals LLC. 1 of 15


https://doi.org/10.1111/jfpe.14479
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1 | I N T RO DU CT I O N are heat resistant. Membrane technology can be an alternative to


improve the quality of traditional functional drinks. Membrane tech-
Functional foods are foods whose contents are good for improving nology has the advantages of being easy to operate, high energy effi-
physiological functions and reducing diseases, as demonstrated by ciency, environmentally safe, has a low energy consumption, and
various studies that indicate benefits when consumed on a daily basis. simple as well as efficient membrane module (Liu et al., 2022).
Functional drinks are beverages that are specifically formulated to Microfiltration (MF) is widely used for the removal of suspended
deliver a specific health or wellness benefit beyond basic hydration. solids and is also applicable in the sterilization processes of liquid food
They typically contain added ingredients such as vitamins, minerals, (Vieira et al., 2020). The advantages of processing functional drinks
herbs, amino acids, and other nutrients that are intended to improve with membrane technology are increasing juice yields, reducing the
physical or cognitive performance, boost energy, support digestion, use of enzymes, reducing waste products, and operating at low tem-
enhance immunity, or address specific health conditions (Alongi & peratures to maintain their nutritional value (Conidi et al., 2017). In a
Anese, 2021; Nazir et al., 2019). In Southeast Asia, traditional func- study using a ceramic membrane with a pore size of 0.2 μm, passion
tional drinks have been used for centuries as an herbal medicine with fruit juice can be effectively clarified, even though a significant loss of
various unique blends of ingredients, typically made from mostly natu- aroma was notably observed (Vaillant et al., 2001). Beer clarification
ral ingredients such as herbs, spices, and other plant-based products. has been conducted using MF with pore size in the range of 0.2 and
Several ingredients widely used in the developed traditional functional 0.65 μm. Superior products were obtained as the MF retained the col-
drinks are Java tea, sappan wood, Curcuma xanthorrhiza, ginger, and loids, particles, and yeast while passing through the solutes, salts, and
lime (Mardhiyyah et al., 2019; Wijaya et al., 2018). Java tea is a plant aromas (Cimini & Moresi, 2016; Freeman, 2015; Sman et al., 2012).
native to Southeast Asia that is believed to have diuretic, anti- Sterilized and high-quality apple juice can be produced using ceramic
inflammatory, and antibacterial properties. It is also a natural remedy MF. Comparable taste and color to the fresh apple juice were
for conditions such as urinary tract infections and liver and gallbladder obtained, and the process is applicable in commercial production
problems (Indariani et al., 2014; Michael et al., 2018). The heartwood (Harada et al., 2004). In coconut water processing, MF had been
of the sappan wood tree has been used for centuries to improve cir- proven to reduce turbidity and microorganism content. The sterilized
culation, reduce inflammation, and boost the immune system (Wijaya coconut water had a comparable total phenolic compound, soluble
et al., 2018). Sappan wood contains phytochemical compounds such solid, ions, and antioxidants to the fresh coconut water with an
as tannin, resin, gallic acid, resorcin, brazilein, brazilin, quercetin, and extended shelf life of 30 days (Kailaku et al., 2017). However, the per-
essential oil. Brazilin, in particular, acts as an antioxidant and can meate flux declined by more than 90% during filtration due to aggra-
effectively reduce blood glucose levels. Quercetin is the component vating fouling (Karmakar & De, 2017). According to the result of the
in sappan wood extract hypothesized to have movement antihyper- study on TCM extract, the permeate produced by MF was lighter in
glycemic (Indariani et al., 2014). Java tea and sappan wood are also color and contained fewer precipitates. Removing foulant from the
known for their antihyperglycemic activity, specifically beneficial for feed to mitigate membrane fouling led to more efficient MF operation
diabetes prevention and maintaining sugar blood levels (Indariani (Wang et al., 2021). Results from the previous study emphasized the
et al., 2014; Rekasih et al., 2021). C. xanthorrhiza is believed to have applicability of MF as an alternative to the thermal-based clarification
anti-inflammatory, antioxidant, and antipyretic properties. Ginger has and sterilization processes. However, the study of MF for
a long history of use in traditional medicine for its purposed health clarification and sterilization of traditional functional drinks is still
benefits, such as reducing nausea, pain, and inflammation and improv- lacking.
ing digestive function (Kusumawati et al., 2021). One of functional Osmotic membrane distillation (OMD) is a non-isothermal separa-
drink based on Java tea based has been commercially produced with a tion process through hydrophobic membrane pores. In OMD, a feed
patented formulation (A'yuni et al., 2022; Wijaya et al., 2018, 2020). solution is circulated on one side of the hydrophobic membrane, while
This particular commercial functional drink consisted of Java tea, sap- a concentrated draw solution is circulated on the other side, generat-
pan wood, C. xanthorrhiza, ginger, and lime. ing vapor pressure as the driving force for water vapor transport from
The production of the traditional functional drink is commonly the feed to permeate stream (Francis et al., 2022; Kujawski
conducted by extraction (Kamaruddin et al., 2017; Khairi & et al., 2013). The draw solution should have high osmotic pressure,
Nurkhasanah, 2020). The extract from the process contains many neutral pH, be nontoxic, inert, and easy to regenerate (Wenten
microorganisms and has a limited shelf life. This can pose challenges et al., 2021). Several types of draw solutions that have been tested for
during storage and transportation as the traditional functional drink is OMD are NaCl, Ca(NO3)2, polyethylene glycol, CaCl2, MgCl2 (Zhang
perishable and can spoil quickly. Therefore, sterilization and concen- et al., 2021), sucrose, glucose, amino acids (Wenten et al., 2021),
tration of the traditional functional drink are important. The common K2CO3, K4P2O7 (Ongaratto et al., 2018). Even though CaCl2 is the
methods for sterilization and concentration are based on thermal pro- most commonly used draw solution for OMD, its application is limited
cesses (Bozkir & Baysal, 2017). However, exposure to high tempera- by the precipitation during the regeneration process. K4P2O7 does not
tures may degrade heat-sensitive bioactive compounds (Barba precipitate and produces solutions with identical osmotic potential to
et al., 2017). In addition, thermal sterilization may also not be effective CaCl2, making it an excellent alternative to CaCl2 (Ongaratto
in eliminating all pathogens and contaminants, particularly those that et al., 2018). Furthermore, when K4P2O7 is utilized as a draw solution,
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MEUTIA ET AL. 3 of 15

the losses of volatile compounds in liquid food can be minimized 2.2 | Extraction of traditional natural ingredients
(Alves & Coelhoso, 2006; Ongaratto et al., 2018).
OMD operates at lower temperatures and pressures than thermal The procedure for the extraction processes is referred to in the previ-
evaporation, hence resulting in significant energy savings and reduced ous research (Mardhiyyah et al., 2019). Before the extraction, all
operating costs. In addition, the low operating temperature of OMD ingredients were rinsed in running water. Java tea and sappan wood
leads to better preservation of nutrients, aroma, and taste of the con- were put in separate filter clothes, then immersed in 1000 mL of
centrated products (Bhattacharjee et al., 2017). Juices such as kiwi water at a temperature of ±95 C for 30 min. The extracts were col-
(Cassano et al., 2006), camu camu (Souza et al., 2013), cranberry lected for further analysis. C. xanthorrhiza and ginger were blanched
(Zambra et al., 2014), cactus pear (Terki et al., 2018), orange using water at a temperature of ±95 C for 3 min. Afterward, the
(Ongaratto et al., 2018), pomegranate (Rehman et al., 2019) and apple C. xanthorrhiza and ginger were grated, put in separate filter clothes,
(Julian et al., 2020), have been concentrated by OMD with superior and then pressed to collect the extracts. The extracts were kept at
nutrient preservation. However, low-permeate flux, fouling, and wet- room temperature for ±18 h prior to analysis. The lime extract is
ting challenged the application of OMD (Julian et al., 2022). The con- obtained by manually pressing the juice of the lime.
centration of TCM has been conducted by DCMD, which operation is
almost similar to the OMD, except for using water as the draw solu-
tion. However, the study focused on the effect of operating condi- 2.3 | Sterilization of extracts using microfiltration
tions on permeate flux. The physicochemical properties, nutrient
content, antihyperglycemic activity, pH, and total dissolved solids The MF experiment set-up is shown in Figure 1 and operated with an
(TDS) of the concentrated TCM were not tested and discussed. Due initial feed volume of 500 mL. Prior to the MF tests, the piping line
to the lack of OMD application in functional drink concentration, was sterilized by flowing 70%-wt ethanol for 5 min, followed by rins-
more study is required to examine its applicability. ing with deionized water to remove any trace of ethanol. The perme-
This research aimed to investigate the use of MF and OMD to ability of the membrane used in MF test was 319 L/m2 h bar. The
produce sterilized and concentrated traditional functional drinks feed pressure of all tests was set at 2 bar and the feed cross flow rate
consisting of Java tea, sappan wood, C. xanthorrhiza, ginger, and lime. was 0.32 m/s. The permeate volume was recorded every minute dur-
The microbial rejection of MF was analyzed to verify the applicability ing the test to obtain permeate flux profile. The operation was termi-
of MF in the sterilization process. The bioactive compounds of the nated once the feed volume was reduced to 250 mL, which
fresh and sterilized extracts were characterized to ensure that the represented a volume reduction factor (VRF) of 2. VRF is the ratio of
sterilized extracts still maintained the characteristics of functional initial feed volume to the retentate feed volume and its value may
drinks. In the OMD process, the effect of operational parameters, affect the MF retention to certain molecules. In this study, the VRF of
such as feed temperature and draw solution concentration, on the 2 was selected as the permeate flux for all extracts was steady with-
flux profile and fouling deposition were investigated. To determine out any dynamic changes, which indicated stable fouling rate. The per-
the impact of OMD on the concentrated extracts quality, the total meate was analyzed for the total phenolic content, antihyperglycemic
phenolic compound, antioxidant activity, pH, and TDS were quanti- activity, pH, TDS, antioxidant activity, and microorganism
tatively measured. concentration.

2 | M E TH O DO LO GY 2.4 | Concentration of extract using osmotic


membrane distillation
2.1 | Materials
The OMD tests were conducted in a submerged configuration, at
Java tea, sappan wood, C. xanthorrhiza, ginger, and lime were pur- which the membranes were immersed in static feed solution, as
chased from the local market in Bandung, Indonesia. Folin–ciocalteu's shown in Figure 1. The temperature of the feed was set constant
phenol reagents, gallic acid, and DPPH (1,1-diphenyl-2-picrylhydrazyl) using a water bath. A peristaltic pump was used to circulate K4P2O7
were purchased from Sigma Aldrich. Methanol was purchased from draw solution in the membrane lumen at a flow rate 0.2 m/s. Perme-
Merck. Technical grade ethanol 70%-wt was purchased ate volume was measured every 30 min during the test and the test
from Onemed. All chemicals for characterization purposes were of was terminated after 2 h of operation. In the study to identify opti-
analytical grade. Membranes used in this study are commercially avail- mum operating conditions, a 50 mL of sterilized sappan wood extracts
able hydrophobic Accurel polypropylene (PP) Q3/2 hollow fiber mem- was employed as the feed. The feed temperature was varied between
branes from Membrane GmbH, Germany, with a pore size of 0.2 μm, 25 and 45 C, while the concentration of the draw solution was varied
a wall thickness of 200 μm, and an inner diameter of 600 μm. For the at 550, 600, and 650 g/L. The temperature of the draw solution was
MF process, the membranes were wetted by flowing 70%-wt ethanol 25 C for all tests. The optimum operating conditions were then
through the membrane pores for 5 min. The remaining ethanol was applied for the concentration process of other sterilized extracts. The
then rinsed by deionized water prior to the extracts sterilization. quantification of the total phenolic compound, antioxidant activity,
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4 of 15 MEUTIA ET AL.

FIGURE 1 Microfiltration and osmotic membrane distillation experimental set-up. MD, membrane distillation.

pH, and TDS were conducted to indicate the quality of the concen- 25 μL of 0.5 mM 4-nitrophenyl α-D-glucopyranoside, and 25 μL of
trated extracts. α-glucosidase solution (0.04 Unit/mL) in microplate wells. The solution
was incubated at 37 C for 30 min, and the reaction was terminated
by adding 100 μL of 0.2 M Na2CO3 solution. Blanks with enzymes
2.5 | Characterization replaced by buffer were prepared to calibrate the background absor-
bance. Negative controls with samples replaced by methanol were
2.5.1 | Total phenolic contents also prepared. Positive controls were prepared and contained acar-
bose (10 ppm). The measurements were conducted in two replicates.
The total phenolic content of fresh, sterilized, and concentrated
extracts was determined by the Folin-Ciocalteau method. 1 mL of
sample and 5 mL of demineralized water were put in a vial. Then, 2.5.4 | pH
0.5 mL of the Folin-Ciocalteau reagent was stirred thoroughly into the
vial. The solution was incubated for 5 min in a dark room, added 1 mL pH measurement was conducted by using a pH meter (Mediatech
of Na2CO3 solution, and left for 1 h. A blank solution was prepared by Generic Digital pH meter PH-009). The measurements were
adding 10 mL of demineralized water, 0.4 mL of Folin-Ciocalteau, and duplicated.
4 mL of 7.5% Na2CO3. The blank solution was left in a dark place for
1 h. The absorbance of the solution was measured using a UV–Vis
spectrophotometer at a wavelength of 725 nm. The measurements 2.5.5 | Total dissolved solid
were duplicated.
Total dissolved solid was measured by a digital handheld TDS meter
and reported as ppm. The measurements were duplicated.
2.5.2 | Antioxidant activity

The antioxidant activity was tested following the DPPH method. A 2.5.6 | Microorganism quantification
2 mL acetate buffer pH 5.5, 3.75 mL of methanol, and 200 μL of
DPPH 0.1 mM were stirred to form a homogeneous solution. After- Microorganism quantification was performed by the total plate count
ward, 50 μL of the sample was added, and the solution was incubated (TPC) method. A 1 mL sample to be tested was consecutively trans-
 8
for 30 min at 37 C. After incubation, the absorbance was measured ferred into distilled water by a sterile pipette to reach up to 10 dilu-
using a UV–Vis spectrophotometer (Genesys 10) at a wavelength of tions. Then, 0.1 mL of the diluted sample was inoculated into the solid
517 nm. The measurements were duplicated. agar medium. The samples were then incubated at 38 C for 2 days
prior to colony quantification.

2.5.3 | Antihyperglycemic activity


2.5.7 | Foulant deposition on MF and OMD
The antihyperglycemic activity was measured following the membrane
α-glucosidase inhibition method described by Wijaya et al. (2018). The
analysis was performed using an Elisa reader (Biotek). A 10 μL of Scanning electron microscopy (SEM) at 1000 magnification was
the sample was mixed with 50 μL of 0.1 M phosphate buffer (pH 7.0), used to evaluate the morphology of the deposited foulant on the MF
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MEUTIA ET AL. 5 of 15

and OMD membrane surface. The composition of the foulants was ginger, lime, Java tea, and sappan wood as the feed, respectively. In
characterized by energy dispersive x-ray spectroscopy (EDS). Prior to MF tests of C. xanthorrhiza and ginger, rapid flux decline occurred in
the characterization, the fouled membrane was rinsed in deionized the first 5 min of the operation. The lime sample experienced a sud-
water and dried in ambient air for 24 h. The membrane samples were den flux increase after 10 min of operation due to the occurrence of
sputtered with gold, and the characterizations were performed by a the oil-in water emulsion.
Hitachi SU35000. The MF operation in this research was conducted in batch, at
which the retentate stream was recycled back to the feed tank. There-
fore, the concentration of extracts in the feed tank increased over
2.6 | Statistical analysis time as more permeate flowed through the membranes. This simulta-
neously led to more severe concentration polarization. Concentration
The effect of sterilization by MF and concentration by OMD on polarization refers to an increase in solute concentration adjacent to
the total phenol, antioxidant activity, and antihyperglycemic activ- the feed membrane interface due to permeate transfers through the
ity of the extracts were evaluated using paired sample t-test with membrane pores and is an equilibrium process under a given set of
a significance level of 0.05. The means of the total phenol, antioxi- operating conditions. Solute accumulation becomes constant when
dant activity, and antihyperglycemic activity of the fresh extracts the concentration-driven rate of reverse diffusion to the bulk solution
were compared to that of the sterilized extracts after MF. A simi- equals the rate at which new solute is transported to the interface
lar comparison was conducted for the sterilized extracts and con- through the bulk flow. The concentration polarization may lead to
centrated extracts after the OMD operation. The optimum increased mass transfer resistance due to a slower diffusion process
2
operating conditions of OMD were identified by the flux. A 3 full in the boundary layer compared to that in bulk solution. In addition,
factorial design was used with feed temperature and draw solu- severe concentration polarization increases the fouling propensity on
tion concentration as the factors. The value of the low, medium, the membrane surface. Membrane fouling is an inevitable phenome-
and high levels of the feed temperature was 25, 35, and 45 C, non in membrane filtration, which reduces permeate flux due to pore
respectively. The value of low, medium, and high levels of the blocking. In tests using traditional extracts, the organic fouling was
draw solution concentration was 550, 600, and 650 g/L, respec- aggravated due to the high concentration of organic substances in the
tively. All tests were conducted in two replicates. Two-way analy- extracts, hence resulting in severe flux reduction. In addition, organic
sis of variance (ANOVA) was conducted to assess the overall fouling is common in hydrophobic membranes due to the lack of
differences among the groups for feed temperature and draw hydration layers that can keep the adhesion of organic substances on
solution concentration, respectively. To determine which opera- the membrane (Chang et al., 2020; Ding et al., 2008; Jafarinejad &
tion condition significantly resulted in different flux, Tukey's hon- Esfahani, 2021; Johnson & Nguyen, 2017).
estly significant difference (HSD) test was conducted with a The visualization of the fresh and sterilized extracts is presented
significance level of 0.05. The residual plots for OMD flux were in Figure 3. The fresh extracts of ginger and Curcuma xanthorriza
analyzed to confirm that the data met the criteria of normal distri- exhibited high turbidity due to the presence of organic impurities,
bution, linearity, and homoscedasticity. such as pectin, cellulose, hemicellulose, naringin, and terpenoids (Noor
et al., 2018), in the fresh extracts. The molecular size of pectin,

3 | RESULT AND DISCUSSION

3.1 | MF performance for extracts sterilization

In this study, fresh extracts were clarified and sterilized by conducting


MF for each extract. The results suggested that the initial MF flux var-
ied depending on the type of feed solution. The ginger extract exhib-
ited the highest initial flux of 511 LMH, while the lime extract showed
the lowest initial flux of 58 LMH. This led to different operation times
to obtain the feed concentration factor of two. The flux declined over
time for all tests regardless of the type of extract. To investigate the
severity of the flux decline, the flux was expressed as normalized flux,
which accounts for the ratio of flux at a particular operation time (J) to
the initial flux of the test (J0) (Figure 2). In the MF process, fouling was
caused by large impurities such as starch, glucose, cellulose, and hemi-
cellulose contained in the fresh extracts. Flux reduction of 90%, 75%, FIGURE 2 Profile of normalized flux of microfiltration test for
60%, 65%, and 64% was indicated for tests using C. xanthorrhiza, each extract.
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6 of 15 MEUTIA ET AL.

FIGURE 3 Visualization of the (a) fresh extracts (before microfiltration [MF]) and (b) sterilized extracts (after MF).

cellulose, and hemicellulose these compounds ranged from 400 to Hence, the permeate flux of the MF test using Curcuma xanthorriza as
5000 nm (Baker & Cameron, 1999) and are larger than the MF mem- the feed was significantly reduced by 90% of its initial flux. The foul-
brane pores. The sterilized extract of ginger and Curcuma xanthorriza ing layer might mostly consist of high molecular weight compounds,
were free of turbidity, emphasizing the clarification of extracts and such as terpenoids and pectin. In addition, the sharp crystal structure
the retention of the impurities by MF, which suggest the increased observed in the SEM image suggested the deposition of curcumin-
fouling propensity. based crystals, which are abundant in Curcuma xanthorriza.
In MF test using lime extracts as the feed, 80% flux reduction In test to sterilize ginger extracts, the foulant deposited on the
occurred in 60 min of operation. The fresh lime extract was turbid, membrane surface, forming a flaky structure which covered most of
which may be due to the presence of pulp and fiber carried away dur- the membrane pores. The foulant structure was uniform over the
ing the lime pressing. Carotenoid pigments, such as lutein and zeaxan- entire membrane surface and might be consisted of starch, as one of
thin, are also naturally present in lime and are responsible for the the most abundant components in ginger. Other components that
yellowish color of the lime extract (Figure 3a). The sterilized lime possibly deposited on the membrane surface were tannins, flavonoids,
extract was visibly clear, as shown in Figure 3b. This indicates the and gingerol. In test to sterilize lime extracts, fouling deposition was
elimination of pulp, fiber, and carotenoid pigments by MF, which also significant, however, many membrane pores were still clearly visible.
directly contributes to the flux decline. The retention of carotenoid by This supports the flux reduction data, which stated that only 50% of
MF was also reported by a previous study clarifying grapefruit juice flux reduction occurred during the MF of lime. The foulant was dense
(Rouquié et al., 2019). In tests using Java tea and sappan wood with granulated structure that can consist of saponins, carotenoids,
extracts, the flux decline was less severe than in the other extracts. and naringin from lime.
These are in agreement with the visualization of the extract's turbid- In the MF process, VRF of 2 was obtained by terminating the
ity. The Java tea and sappan wood extract has low turbidity compared tests once the feed volume was reduced by half. A membrane area of
to the ginger, lime, and Curcuma xanthorriza extracts. No color change 0.0026 m2 was used. In an industrial-scale production treating 500 L
was observed when comparing the fresh and sterilized sappan wood feed with a VRF of 2, a membrane area of 2.6 m2 is needed. In the
extracts, while the yellowish color of the Java tea faded after the fil- case that pre-treatment is not conducted and fouling occurs as
tration. The color change indicated the retention of flavonoid and tan- observed in this study, the operating time for the sterilization of Java
nin, which are the yellow color contributing substances in Java tea. tea, sappan wood, ginger, lime, and C. xanthorrhiza is 40, 16, 20, 60,
The morphology of the membrane used in the MF operation using and 60 min, respectively. To achieve more efficiency, the sterilization
Curcuma xanthorriza, ginger, and lime as the feed were analyzed with process can be conducted at a higher VRF. Increasing the VRF to
SEM, while EDS was used to characterize the composition the fouling 4, while maintaining the membrane area of 2.6 m2 would lead to lon-
layers. As shown in the SEM image of the pristine membrane, the ger sterilization times, which are 69, 28, 42, 186, and 115 min for Java
pores of the membrane are clearly visible (Figure 4a). However, on tea, sappan wood, ginger, lime, and C. xanthorrhiza, respectively. The
the surface of the membrane used in tests using Curcuma xanthorriza, extended sterilization time is due to the severe fouling that reduced
ginger, and lime as the feed, most of the pores were blocked by the the MF permeate flux. This highlights the need for extracts pre-
fouling layer (Figure 4b–d, respectively). The EDS mapping indicates treatment prior to MF and fouling mitigation strategy during the
that the fouling layers were composed of C, N, and O, which are the MF. Fouling is the major drawback for sterilization of extracts by
elements of the organic impurities. The fouling on the membrane used MF. Mitigation should be done to improve the MF performance and
to sterilize Curcuma xanthorriza has formed a multi-layered foulant. extend the operation time. Membrane cleaning is one of the most
While the foulant had a porous structure when it was stacked, the applied strategy to remove the fouling from membrane surface, that
porosity of the fouling layer reduced significantly. In addition, the for- can be conducted physically, chemically, or biologically (Xiao
mation of sharp and dense crystal structures was also observed in et al., 2023). Other strategies involves the optimization of filtration-
many parts of the membrane. The permeate needed to pass through cleaning cycle, filtration duration, and physical flushing (Hube
the fouling layer, which provided additional mass transfer resistance. et al., 2021).
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MEUTIA ET AL. 7 of 15

F I G U R E 4 Scanning electron
microscopic images and energy
dispersive x-ray spectroscopy
mapping of outer membrane surface:
(a) pristine membrane and after tests
using (b) Curcuma xanthorriza,
(c) ginger, and (d) lime as the feed
(purple, pink, and green dots in the
mapping represent carbon, nitrogen,
and oxygen, respectively).

3.2 | Quality analysis of the sterilized extracts results signified the applicability of MF for the sterilization of the
extracts, as no colonies were identified in all sterilized extracts. The
The quality of the sterilized extracts were characterized by determin- pH value of the fresh and sterilized extracts was consistent, showing
ing the phenolic compound concentration, antioxidant activity, antihy- the negligible effect of MF on the extract's acidity. Total dissolved
perglycemic activity, pH, and TDS. The quality of the sterilized solids (TDS) are the amount of dissolved substances in water that may
extracts were then compared to the fresh extracts. The microbial anal- affect the taste. Based on the data in Table 1, there are TDS reduction
ysis of the fresh and sterilized extracts are shown in Table 1. The in the sterilized extracts due to the filtration process.
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8 of 15 MEUTIA ET AL.

TABLE 1 Microorganism quantification, pH, and total dissolved solids (TDS) of the fresh and sterilized extracts.

Concentration (CFU/mL) pH TDS (ppm)

Sample Fresh Sterilized Fresh Sterilized Fresh Sterilized


Java tea 4.18  10 7
0 6.8 ± 0.00 6.8 ± 0.00 40 ± 4.24 40 ± 0.00
Sappan wood 1.31  10 8
0 6.6 ± 0.00 6.6 ± 0.00 197 ± 2.12 110 ± 2.83
Ginger 7.68  10 6
0 7.6 ± 0.64 6.2 ± 0.99 506 ± 2.12 262 ± 11.31
Lime 4.45  107 0 3.2 ± 1.63 3.2 ± 1.63 172 ± 4.24 104 ± 1.41
Curcuma xanthorrhiza 4.30  10 6
0 4.5 ± 0.28 4.5 ± 0.00 196 ± 6.36 168 ± 0.00

FIGURE 5 (a) Total phenol, (b) antioxidant activity, and (c) antihyperglycemic activity of the fresh and sterilized extracts.

The phenolic compound concentration of the fresh and sterilized sappan wood extract, sinensetin in Java tea extract, and gingerol in
extracts are expressed as total phenol and shown in Figure 5a. The ginger. The antioxidant activity was reported as ppm AEAC and the
fresh extract of Java tea showed the highest total phenol of 51.68 results are presented in Figure 5b. Among the fresh extracts, ginger
± 6.82 mg GAE/g extract, while C. xanthorrhiza had the lowest total exhibited the highest antioxidant activity of 36 ppm AEAC. All steril-
phenol of 5.20 ± 0.91 mg GAE/g extract. The reduction of total phe- ized extracts showed a statistically significant reduction of antioxidant
nol after MF operation was observed for all extracts. The statistical activity, however, ginger, lime, and C. xanthorrhiza extracts exhibited
analysis indicated a significant difference in the concentration of phe- the most prominent antioxidant activity reduction. A 72%, 30%, and
nolic compound between all fresh extracts and sterilized extracts. The 25% losses on the antioxidant activity were observed for ginger, lime,
phenolic compounds in Sappan wood, Java tea, and ginger were and C. xanthorrhiza, respectively. As color is one of the attributes of
reduced by almost 40%, 24%, and 75% after MF, respectively. A sig- antioxidant activity, the severity of antioxidant activity reduction can
nificant decrease in phenolic levels is an indication of the retention of be characterized by observing the color change of the sterilized
dominant bioactive compounds in the extract, for example, brazilein in extracts (Figure 3). While many researches have reported strong
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MEUTIA ET AL. 9 of 15

TABLE 2 Bioactive compounds in fresh extracts and the respective molecular weight.

Extracts Selected bioactive compounds in fresh extracts Molecular weight (Da) References
Sappan wood Brazilin 286.28 (A'yuni et al., 2022)
Java tea Sinensetin 372.40 (A'yuni et al., 2022; Febjislami et al., 2019)
Salvigenin 328.30
Ginger Gingerol 294.40 (Idris et al., 2019)
Shogaol 276.40
Paradol 278.40
Gingerdione 348.50
Lime Naringin 580.53 (Herawati et al., 2020)
Hesperidin 610.60
Curcuma xanthorrhiza Curcumin 368.40 (Badrunanto & Rafi, 2019)

correlation between the total phenolic concentration and antioxidant


activity in plant extracts (Aryal et al., 2019; Kumar et al., 2014;
Piluzza & Bullitta, 2011), in this study, only ginger extract showed a
correlation between the phenolic and antioxidant activity.
The total phenolic content of the sappan wood and java tea was
greatly reduced after MF, but the reduction of their antioxidant activ-
ity were not as drastic. In opposite, the reduction of total phenolic
compound of lime and C. xanthorrhiza were small (5.43% and 2.79%,
respectively) compared to the antioxidant activity (24.16% and
11.94%, respectively). This indicates the variation of bioactive com-
pounds in the extracts, at which the phenolic compounds could differ
from the antioxidant components. The antihyperglycemic activity of
the extracts was reported as % inhibition. High inhibition indicates the
ability of the extracts to inhibit the increase in blood glucose levels.
F I G U R E 6 Effect of feed temperature and draw solution
As presented in Figure 5c, sappan wood fresh extract obtained the
concentration on osmotic membrane distillation flux (tests were
highest % inhibition of 87%, and C. xanthorrhiza, fresh extract
conducted using sappan wood extract as the feed).
obtained the lowest % inhibition of 1.74%. According to the statistical
analysis, the antihyperglycemic activity of the sappan wood and
C. xanthorrhiza was significantly altered after MF. In contrast, no sig- a bigger molecular weight and size than that of MF MWCO. Some
nificant changes in antihyperglycemic activity were detected in the phenolic complexes, such as tannin-anthocyanin, anthocyanin–antho-
sterilized extracts of Java tea, lime, and ginger. cyanin, and tannin-proteins complexes, have been reported (Rayess
The separation process in MF occurs based on a sieving mecha- et al., 2011). The phenolic complexed formation can be the explana-
nism, wherein molecules larger than the membrane pore size are tion for lower phenolic compounds in sterilized extracts. Furthermore,
retained. However, information regarding the molecular size of the the reduction of phenolic compounds observed in the sterilized
bioactive compounds in the fresh extracts are limited and many refer- extracts could also be related to their adsorption on/in the membrane
ences mentioned the molecular weight of the compounds instead, as surface (Cassano et al., 2017). This hypothesis was supported by the
presented in Table 2. The MF membrane with a pore size of 0.1–1 μm SEM images (Figure 4), which showed substantial organic deposition
has a molecular weight cut-off (MWCO) of more than 100,000 Da on the membrane surface.
(Nguyen, 2012). As MWCO represents the weight of the molecules
that are 90% rejected by the membrane, this value might be used to
assess the rejection of bioactive compounds during MF. However, it is 3.3 | Effect of feed temperature and draw solution
worth noting that rejection of phenolic compounds in MF has been concentration on OMD flux
reported in previous studies, despite the lower molecular weight com-
pared to the MF MWCO (Magalhães et al., 2019; Rouquié Sappan wood extract was used as a feed to investigate the effect of
et al., 2019). The results suggested that the discussion regarding MF feed temperature and draw solution concentration on OMD flux due
rejection on phenolic compounds cannot be conducted by simply to its clarity and lower fouling propensity. All tests were conducted
comparing their molecular weight. The phenolic compound in the for 2 h, and the flux presented in Figure 6 are the average for each
fresh extracts might form complexes with other compounds that have test. The results indicated that OMD flux increases with the draw
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10 of 15 MEUTIA ET AL.

T A B L E 3 Honestly significant
Draw solution concentration (g/L)
difference test of osmotic membrane
Feed temperature ( C) 550 600 650 distillation flux at varied feed
temperature and draw solution
25 0.308 ± 0.06a,a 0.445 ± 0.008b,a 0.639 ± 0.09c,a
concentration.
35 0.378 ± 0.004a,b 0.636 ± 0.02b,b 0.748 ± 0.02c,b
a,b b,b
45 0.621 ± 0.07 0.744 ± 0.01 0.881 ± 0.06c,b

Note: Data with different letters for the same parameter are significantly different at a probability level of
0.05. The first and second letters indicated a comparison of the mean on the same row and column,
respectively.

solution concentration and feed temperature enhancement. As


describes by Antoine's equation, the water vapor pressure is a sub-
stantially rising function of temperature. Hence, at constant draw
solution temperature, the water vapor gradient increased with the
enhancement of feed temperature. Additionally, higher temperatures
reduce the viscosity of the feed, enhancing mass transfer
(Hongvaleerat et al., 2008; Ongaratto et al., 2018).
The concentration of K4P2O7 as a draw solution were varied at
550, 600, and 650 g/L. At similar feed temperatures, approximately
two-fold flux enhancement was observed when the draw solution
concentration increased from 550 to 650 g/L. Water forms bonds
with dissolved solids in liquids, preventing water from evaporating
and lowering the vapor pressure. With an increase in draw solution
concentration, the vapor pressure significantly decreases. Therefore,
low vapor pressure caused by high draw solution concentrations
results in a higher driving force to transport vapor to the draw solu-
tion stream.
The comparisons of means indicated that the OMD flux was sig-
nificantly affected by the draw solution concentration and feed tem-
perature. Further analysis by honestly significant difference test
indicated a clear difference in the OMD flux at increased draw solu-
tion concentration. The increase of feed temperature from 25 to 35 C
was also significantly affected the OMD flux. However, further feed
temperature enhancement to 45 C did not result in significant flux
change (Table 3). Higher feed temperature should result in increased
driving force. According to Raoult's Law, the vapor pressure of the
draw solution with concentration of 650 g/L was 3041 Pa. The vapor
pressure of feed at 25, 35, and 45 C was 3166, 5620, and 9580 Pa,
respectively. The driving force for mass transfer then can be deter-
mined by calculating the difference between the feed vapor pressure
F I G U R E 7 Profile of (a) flux and (b) normalized flux of osmotic
and draw solution vapor pressure. The diving force was 125, 2579,
membrane distillation tests for each extract.
and 6539 Pa for OMD at feed temperatures of 25, 35, and 45 C,
respectively. As OMD flux is a linear function of driving force, the
results indicated an exponential increase of flux when the feed tem- the temperature to 45 C had a negligible impact on the flux, but it
perature increased. The experimental data, however, showed only might adversely affect the bioactive compounds in the extracts and
15.7% and 31.7% flux enhancement when the feed temperature was necessitated a higher amount of thermal energy.

raised to 35 and 45 C, respectively. The deviation was due to the
occurrence of temperature polarization, which becomes more severe
at operation of higher feed temperature. Based on the result, the 3.4 | OMD performance for concentrated extracts
selected draw solution concentration for the OMD operation is
650 g/L as it produced the highest flux, hence, reducing the time In OMD, the extracts were concentrated to increase the concentra-
required for the concentration process. Meanwhile, a feed tempera- tion of the active compounds. The profile of OMD flux is shown in
ture of 35 C was selected as it produced moderately high flux. Raising Figure 7a. The results suggested that the initial OMD flux varied
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MEUTIA ET AL. 11 of 15

TABLE 4 Concentration factor, pH, and TDS of functional drink ingredients after OMD.

pH TDS (ppm)

Sample Concentration factor Sterilized Concentrated Sterilized Concentrated


Java tea 1.24 6.8 ± 0.00 6.7 ± 0.00 40 ± 0.00 40 ± 0.00
Sappan wood 1.24 6.6 ± 0.07 6.5 ± 0.07 110 ± 2.83 109 ± 0.00
Ginger 1.15 6.2 ± 0.99 4.9 ± 0.14 262 ± 11.31 254 ± 0.00
Lime 1.13 3.2 ± 0.14 3.4 ± 0.14 104 ± 1.41 102 ± 0.00
Curcuma xanthorrhiza 1.10 4.5 ± 0.00 4.4 ± 0.00 168 ± 0.00 164 ± 0.00

Abbreviations: OMD, osmotic membrane distillation; TDS, total dissolved solids.

depending on the type of feed solution. The Java tea extract exhibited fouling resistance (Lin et al., 2015; Warsinger et al., 2015). Further
the highest initial flux of 1.07 LMH, while the C. xanthorrhiza extract improvement involves the application of omniphobic material, which
showed the lowest initial flux of 0.52 LMH. This is in accordance with also applicable for feed containing oily substances (Goh et al., 2013;
the TDS of the feed (Table 4), as Java tea had a low TDS and Hausmann et al., 2013). Janus membrane, which combines materials
C. xanthorrhiza had a high TDS. The test using sappan wood as the of opposing wettability, has been proved to prevent the adsorption of
feed exhibited the most stable flux. The gradual flux reduction was nonpolar substances, hence avoid fouling formation (Guillen-Burrieza
observed at all tests and the severity of the flux reduction was con- et al., 2016; Rezaei et al., 2018). Further study on the application of
veyed by the normalized flux profile (Figure 7b). The reduction of the novel OMD membrane for concentration of extracts should be con-
normalized flux was 67% (ginger), 65% (lime), 45% (C. xanthorrhiza), ducted for improved performance.
20% (Java tea), and 5% (sappan wood). The OMD performance is
quantified by the concentration factor (CF), which is the ratio of the
initial and final feed volume. The CF of tests using ginger, lime, 3.5 | Quality analysis of concentrated extract
C. xanthorrhiza, Java tea, and sappan wood as the feed was 1.15, 1.13,
1.10, 1.24, and 1.24, respectively. In this study, the OMD operation The quality of the concentrated extracts was characterized by mea-
time was limited to 2 h, to prevent bioactive degradation due to the suring the phenolic compound concentration, antioxidant activity,
excessive exposure to heat and oxygen. To achieve much higher CF, pH, and TDS. The quality of the concentrated extracts were then
OMD module with a higher membrane area by increasing the number compared to the sterilized extract. The phenolic compounds of ster-
of membranes, can be an alternative strategy. ilized and concentrated extracts are shown in Figure 9a. The
The flux decline in OMD operation occurs due to the decreasing sterilized extract of Java tea showed the highest total phenol of
driving force, which is the vapor pressure gradient between the feed 39.85 ± 1.89 mg GAE/g extract, while C. xanthorrhiza had the low-
and draw solution. Over time, more vapor pressure is transported est total phenol of 5.95 ± 0.91 mg GAE/g extract. The phenolic
from the feed solution to the draw solution, resulting in the increased compounds in all concentrated extracts were higher than in their
concentration of the feed and reduced concentration of the draw respective fresh extracts. However, the direct measurement of the
solution. The direct consequence of vapor transport is the lower and phenolic compounds in the concentrated extracts needs to be care-
higher vapor pressure on the feed side and draw solution stream, fully interpreted. The increase in the measured phenolic compounds
respectively. This leads to the reduction of the driving force for vapor concentration may occur due to the reduction of water as a solvent
transport. In addition, the increase feed concentration may induce in the extracts. To further investigate the preservation of active
fouling that reduces the active surface area and permeate flux. To compounds in the concentrated extracts, the measurement of phe-
investigate the fouling deposition, the outer membrane surface after nolic compounds concentration should be conducted considering
OMD tests using C. xanthorrhiza, ginger, and lime as the feed were the concentration factor of the process. The phenolic compounds
characterized (Figure 8a–c, respectively). Patchy foulant deposition concentration in the concentrated extracts that were calculated in
was observed on the membrane surface. However, most of the mem- regards to the concentration factor is shown in Figure 9a and
brane pores were still clearly visible. As the flux reduction of tests labeled as concentrated extracts-CF. Even though the statistical
using C. xanthorrhiza, ginger, and lime were close to or more than analysis indicated a significant reduction in the phenolic compounds
50%, fouling was not the main cause. As the OMD operation con- concentration of Java tea, sappan wood, ginger, and lime after
tinues, the feed concentration gradually increases, that resulted in the OMD concentration, the %reduction were relatively minor. The
reduction of driving force and permeate flux. Fouling, however, was phenolic compounds concentration of concentrated Java tea and
still inevitable and need to be further addressed. In MD studies, foul- sappan wood were reduced by 7% and 13%, respectively, compared
ing mitigation by modifying the membrane structure and materials has to the sterilized extracts. While those of ginger and lime were 22%
shown great potential. Superhydrophobic membrane, which has lower and 5%, respectively. Even though the statistical analysis indicated
surface energy than hydrophobic membrane possessed superior a significant reduction of the phenolic compounds concentration of
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12 of 15 MEUTIA ET AL.

F I G U R E 8 Scanning electron
microscopic images and energy dispersive
x-ray spectroscopy mapping of outer
membrane surface after tests using
osmotic membrane distillation (a) Curcuma
xanthorrhiza, (b) ginger, and (c) lime as the
feed (purple, pink, and green dots in the
mapping represent carbon, nitrogen, and
oxygen, respectively).

FIGURE 9 (a) Total phenol and (b) antioxidant of the sterilized and concentrated extracts.

Java tea, sappan wood, lime, and C. xanthorrhiza after OMD concen- sterilized extracts. While those of lime and C. xanthorrhiza were 5%
tration, the % reduction were relatively minor. The phenolic com- and 3%, respectively.
pounds concentration of concentrated Java tea and sappan wood The antioxidant activity results are presented in Figure 9b. All
were reduced by 7% and 13%, respectively, compared to the concentrated extracts showed increased antioxidant activity due to
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MEUTIA ET AL. 13 of 15

the retention of the active compounds in OMD operation. Antioxidant Wijaya: conceptualization, methodology, supervision, writing – review
activity enhancement of concentrated extracts occurred due to OMD and editing. Helen Julian: conceptualization, funding acquisition,
concentrating process. Similar to the phenolic compounds concentra- methodology, resource, supervision, writing review and editing.
tion, the antioxidant activity of the concentrated extracts should be
calculated, taking into account the concentration factor of the feed. ACKNOWLEDG MENTS
The statistical analysis showed a significant reduction in antioxidant The authors gratefully acknowledged the financial support from Pene-
activity among the concentrated extracts of Java tea, sappan wood, litian, Pengabdian kepada Masyarakat, dan Inovasi (PPMI) 2022 Insti-
ginger, and lime. However, C. xanthorrhiza did not have a significant tut Teknologi Bandung.
impact on the reduction of antioxidant activity. The decrease in anti-
oxidant activity of 5.95%, 7.02%, 12.05%, 24.16%, and 11.94% was CONFLIC T OF INTER E ST STATEMENT
indicated in sappan wood, Java tea, ginger, lime, and Curcuma xanthor- The authors declare no conflicts of interest.
riza, respectively. As mentioned in Table 4, the pH and TDS values of
the sterilized and concentrated extracts were consistent, showing the DATA AVAILABILITY STAT EMEN T
negligible effect of OMD. The quality analysis of the concentrated The data that support the findings of this study are available from the
extracts highlights the outstanding ability of OMD to preserve the corresponding author upon reasonable request.
active compounds and maintain the physicochemical properties of tra-
ditional functional drink ingredients.
OR CID
Helen Julian https://orcid.org/0000-0002-6698-0553

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