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System Grounding and Ground-Fault Protection in The Petrochemical Industry: A Need For A Better Understanding
System Grounding and Ground-Fault Protection in The Petrochemical Industry: A Need For A Better Understanding
I. INTRODUCTION
Fig. 1. Three CTs and residual circuit.
fault to exist longer than desired before being removed by stan- Ground-fault modeling is important in analyzing the effects
dard circuit breakers). Unfortunately, few engineers and practi- of various types of grounding in the petrochemical facilities and
cally no plant operators totally understand ground faults and the in predicting the effects of ground faults on the system. Probably
means to protect against them. System grounding and ground- the most commonly used model involves the use of symmetrical
fault protection in the petrochemical industry are important fac- components [1] and, in particular, the use of the zero-sequence
tors in the design, construction, and operation of a petrochem- circuit. Historically, the use of zero-sequence current vector
ical facility. The safety of plant personnel and the reliability and zero-sequence voltage vector have been used with pro-
of the equipment are highly dependent on the type of system tective relays for ground-fault protection. Part of the reason for
grounding selected and the type of ground-fault protection se- the long-time use of these components has been due to the fact
lected. that the zero-sequence values are directly proportional to the
The basic types of system grounding include the following: sum of the three phase currents and voltages as shown in (1)
and (2)
• ungrounded;
• solidly grounded;
• impedance grounded. (1)
The basic types of ground-fault protection include:
(2)
• none;
• indication; where
• alarming; zero-sequence current vector;
• tripping; zero-sequence voltage vector;
• alarming and tripping. , , three phase current vectors;
, , three phase voltage vectors.
Paper PID 02–17, presented at the 2001 IEEE Petroleum and Chemical In- The zero-sequence current component of the current can be
dustry Technical Conference, Toronto, ON, Canada, Septmeber 24–26, and ap- found by summing the three currents from a current transformer
proved for publication in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS
by the Petroleum and Chemical Industry Committee of the IEEE Industry Ap- as shown in Fig. 1. Note that the neutral connection of the three
plications Society. Manuscript submitted for review September 15, 2001 and currents transformers, often referred to as the residual circuit, is
released for publication August 16, 2002. equal to .
The author is with NEI Electric Power Engineering, Inc., Arvada, CO 80001
USA (e-mail: jnelson@neiengineering.com). The zero-sequence voltage component can be similarly found
Digital Object Identifier 10.1109/TIA.2002.804754 by summing the three voltages in a circuit called a broken delta
0093-9994/02$17.00 © 2002 IEEE
1634 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 38, NO. 6, NOVEMBER/DECEMBER 2002
(3)
(4)
negative sequence
Fig. 6. Wye grounded–wye grounded.
(5)
• wye grounded primary–delta tertiary–wye grounded sec-
(6) ondary;
• wye grounded primary–wye grounded secondary.
where
, positive- and negative-sequence currents, respec- IV. LOW-VOLTAGE GROUNDING
tively;
Low voltage in this paper will consider everything 600 V and
, positive- and negative-sequence voltages, respec-
below. The three means of grounding include the following:
tively;
an operator equal to and . • solidly grounded;
With the modern microprocessor-based relays and their • impedance grounded;
mathematical capabilities for processing of the phase currents • ungrounded.1
and voltages, positive-, negative-, and zero-sequence quantities Most recent petrochemical low-voltage transformer designs
are readily available for use in the protection schemes. There- consist of delta-connected primary, grounded wye secondary.
fore, the protection engineer now has practically unlimited This type of connection establishes the grounding plane on the
capabilities for providing the kind and type of protection secondary of the transformer. Therefore, grounding is indepen-
schemes needed for proper ground-fault protection. dent of the type of grounding upstream from the transformer.
Some grounded-wye primary, grounded-wye secondary-con-
III. EQUIVALENT ZERO-SEQUENCE CIRCUITS FOR COMMON nected transformers are utilized in the petrochemical industry
since this is a commonly used utility transformer connection.
TRANSFORMER CONNECTIONS
Caution should be taken in use of this type of transformer con-
Many references exist which show the detailed zero-sequence nection since it is dependent on the primary system grounding.
equivalent circuits for the different transformer connections. This transformer can be cautiously used as a grounded-wye pri-
This paper will consider only those transformer connections mary to resistance grounded secondary, but should never be con-
commonly used in the petrochemical industry (see Figs. 3–6) nected ungrounded on either the primary or secondary side.
as follows:
1An ungrounded system is actually a special application of the impedance
• delta primary–wye grounded secondary; grounded system where the ungrounded system is grounded through its system
• delta primary–wye secondary with impedance grounding; capacitance.
NELSON: SYSTEM GROUNDING AND GROUND-FAULT PROTECTION IN THE PETROCHEMICAL INDUSTRY 1635
Medium-voltage impedance grounded systems are com- fault of 400 A, only 2/3 of an ampere is available for
monly used for plant operations with the low-resistance a ground fault of 400 A. Therefore, sensitive ground
grounded system being the most common. Low-resistance CTs in the neutral of the main power transformer and
grounded systems typically limit the ground-fault current to a zero-sequence CTs are best for ground-fault protection.
range of 200–1000 A. Some reactance grounded systems are
in existence, but they are rare. However, they do follow some VIII. GENERATION GROUNDING
of the same principles as the resistance grounded system. For
the resistance grounded system, the fault currents are relatively Generator grounding can consist of the following:
constant for faults throughout the system. This is due to the fact • solidly grounded;
that the per-unit resistance is typically much greater than the • low-resistance grounding;
per-unit reactance of the system. • high-resistance grounding;
High-resistance system grounding has been successfully used • ungrounded.
on systems through approximately 7200 V. However, problems First, practically all generators are wye connected. Ground-
have occurred on higher voltages primarily as a result of the fault currents cannot flow from the rare delta-connected gener-
increased capacitive current causing greater arc damage. ator. However, ground-fault current can and does flow from the
Ungrounded medium-voltage systems present the same wye-connected generator and, based on the type of grounding
transient overvoltage problems as discussed in Section IV. of the neutral of the generator, the system can be as classified as
Ungrounded medium-voltage systems should be avoided above.
and existing ungrounded medium-voltage systems should be Caution should be taken in using a solidly grounded gen-
modified to incorporate some type of system grounding. erator. The reason is that a generator typically has a zero-se-
It should be noted that grounded-wye power-factor-correc- quence reactance much less than the subtransient reactance
tion capacitor banks should not be used on low- or high-resis- . As such, a bolted ground fault can produce currents in ex-
tance grounded systems. A grounded-wye capacitor bank ap- cess of a bolted three-phase fault. The generator is designed for
pears as a parallel path to the resistor in the zero-sequence cir- withstanding a bolted three-phase fault, but not necessarily a
cuit, and may cause overheating of the resistor and ground- bolted ground fault. Therefore, good practice dictates that some
fault coordination problems. This problem has been noticed in type of neutral impedance needs to be placed in the circuit to
petrochemical facilities, especially where overhead distribution minimize the ground fault currents to a value lower than the
lines are present. The two most common options for installing three-phase fault. Due to the nature of the zero-sequence circuit,
power-factor-correction capacitors would be ungrounded wye any impedance placed in the neutral of the generator is multi-
and delta. Both eliminate the overheating problem with the re- plied by three for zero-sequence modeling. Therefore, the neu-
sistor and the path for zero-sequence fault current. tral impedance appears to be . As such, the ground cur-
rent which flows for a three-phase and a phase-to-ground fault
are as shown in the following equations:
VII. MEDIUM-VOLTAGE GROUND-FAULT PROTECTION
Medium-voltage ground-fault protection usually involves co- (7)
ordinated ground-fault tripping. That is, selective tripping of the
circuit breakers is typically used where the breaker closest to
(8)
the fault senses the fault and selectively trips, isolating the fault.
Consider the following different types of grounding.
1) A 4.16-kV solidly grounded system has an available where
ground-fault current of 5000 A. A zero-sequence CT with subtransient impedance;
a 50/5 ratio is being considered for feeder ground fault positive-sequence generator impedance;
protection. The problem with using this zero sequence negative-sequence generator impedance;
CT is that the ratio is 10:1 which equates to a secondary zero-sequence generator impedance;
fault current of 500 A for a 5000—A primary fault. Many neutral impedance.
current transformers have a secondary rating of 100 A The minimum positive- and negative-sequence impedances
and few, if any, relays can withstand 500 A. Therefore, of the generator are approximately equal to the subtransient
this is not a good application for a zero-sequence CT. impedance of the generator. The typical range of positive-
In this particular application, a residual CT circuit with and negative-sequence impedance is in the 10%–20% range.
a minimum ratio of 50:1 or 250:5 should be used to limit A typical generator zero-sequence impedance is in the range
the secondary fault current to less than or equal to 100 A. of 1%–5%. The neutral impedance often times is the most
2) A 4.16-kV resistance grounded system with a 400-A significant impedance limiting the ground-fault current.
grounding resistor will have 400 A for practically all A low-resistance grounded generator has many of the same
ground faults. Zero-sequence CTs are a good application characteristics of a low- and medium-voltage system. Generator
for medium-voltage low-resistance grounding. Another voltages in the petrochemical industry are typically classified as
problem which exists is that of sensitivity of ground-fault low and medium voltage. In fact, even large utility generators
protection. For example, using the residual of a 3000/5 are rated less than 25 kV and considered medium-voltage gen-
CT provides a ratio of only 600:1. That is, for a ground erators. Therefore, the low-resistance grounding of generators
NELSON: SYSTEM GROUNDING AND GROUND-FAULT PROTECTION IN THE PETROCHEMICAL INDUSTRY 1637
quire a full concentric neutral on each cable. The size of the full
concentric neutral equals the size of the power cable conductor.
Many typical three-phase power systems can use a power cable
with a 1/3 concentric. With the three power cables each having a
1/3 concentric neutral, the total neutral for the system is equal to
the size of the individual conductor. Finally, for three-phase sys-
tems with little or no neutral current, a 1/6 concentric could be
used. One of the main factors, if not the determining factor for
determining the type of concentric neutral will be the amount of
neutral current which can safely flow in the concentric neutral. TABLE II
500 MCM COPPER (CURRENT IN AMPERES)
On three-phase three-wire systems, neutral current is not a
concern for the shielding. The apparent solution would be to
use a simple tape shield, commonly a 5-mil copper tape with a
12.5% overlap. Since there is no neutral current flowing, the
common assumption is that the tape shield will be adequate.
Unfortunately, that is not always true.
Ground-fault current and ground-fault duration are impor-
tant in determining the size and type of shield. Unfortunately,
the tape shield has limited ground-fault time and current capa-
bility. The use of a tape shield for a petrochemical plant with
a medium-voltage low-resistance grounded system is usually a • Ungrounded systems are to be avoided. Transient over-
good design. The reason is that the ground-fault current is lim- voltages due to arcing ground faults can occur on the un-
ited to some value 1000 A or less. Usually, that value is in the grounded system.
range of 200–600 A. However, on a solidly grounded system, • Solidly grounded systems typically have relatively high
the ground-fault current can be in the thousands to tens of thou- fault currents and tripping is necessary.
sands of amperes. • Low-impedance grounded systems are typically used to
The maximum short-circuit current allowed in a copper limit ground-fault currents and typically allow sufficient
power cable shield is given by the following equation [4]: fault current for coordinated tripping.
• Low-resistance grounded systems are commonly used for
medium-voltage systems. The ground-fault current is nor-
(9) mally limited to the 200–1000 A range with many systems
operating at 400 A.
• High-resistance grounded systems are commonly applied
where to low-voltage systems with a line-to-neutral voltage in
amperes; excess of 150 V. Both alarming and tripping schemes are
shield area in circular mils; used for high-resistance grounded systems.
number of cycles; • Low- and high-resistance grounded generators are the
initial temperature of 65 C; norm. Special caution must be taken in using solidly
constant 0.288 (200 C temperature maximum tem- grounded generators. Ungrounded generators should be
perature). avoided.
The allowable current for cycles allows the temperature • Reactance grounding of medium-voltage distribution sys-
to rise from an initial shield temperature of 65 C to 200 C. tems can be found on electric utility systems where they
As can be seen from (9), which is also intuitively obvious, the are providing an effectively grounded system.
allowable current is proportional to the cross-sectional area of • Grounded-wye power-factor-correction capacitor banks
the shield and inversely proportional to the square root of the should not be used on low- or high-resistance grounded
time. Some examples of approximate allowable times and cur- systems.
rents for 2/0 AWG and 500 MCM Copper Cable are shown in • Most utility transmission systems are solidly grounded.
Tables I and II.
APPENDIX
XIII. CONCLUSIONS TRANSIENT OVERVOLTAGES DUE TO ARCING GROUND FAULTS
ON AN UNGROUNDED SYSTEM
System grounding and ground-fault protection are important
in the petrochemical industry. First, it is important to have the An arcing ground fault on an ungrounded system presents a
proper system grounding for the particular system application. unique problem: the possibility of transient overvoltages. While
Then, it is equally important to have the proper ground-fault this subject is briefly covered in a number of references, one of
protection. The combination of the two have been shown to be the best explanations requires the use of the zero-sequence cir-
essential. The following general conclusions can be made. cuit in symmetrical components. The capacitance to ground in
NELSON: SYSTEM GROUNDING AND GROUND-FAULT PROTECTION IN THE PETROCHEMICAL INDUSTRY 1639
(a)
(b)
Fig. 9. (a) Arcing fault equivalent circuit. (b) Approximate equivalent circuit.
stant is approximately 2.75 ms. Therefore, in one-half cycle the [4] “Engineering data for copper and aluminum conductor electrical ca-
voltage will have decayed to bles,” Okonite Co., Ramsey, NJ, Bull. EHB-88, 1988.
[5] P. Beltz and Vilcheck, “High resistance ground retrofits in pulp and paper
mills,” IEEE Ind. Applicat. Mag., vol. 7, pp. 19–27, Mar./Apr. 2001.
(A3)
Therefore, one can see that the transient overvoltages are lim-
ited with resistance, and the lower the resistance the lower the
John P. Nelson (S’73–M’76–SM’82–F’97) received
transient overvoltage. Experience has shown that the transient the B.S.E.E. degree from the University of Illinois,
overvoltage is limited to approximately 2.5 per unit if . Urbana, in 1970, and the M.S.E.E. degree from the
University of Colorado, Boulder, in 1975.
He is President and a Principal Engineer with
REFERENCES NEI Electric Power Engineering, Inc., Arvada, CO.
[1] E. Clark, Circuit Analysis of A-C Power Systems. New York: He has authored or coauthored numerous papers,
GE/Wiley, 1959. typically involving electric power systems in the
[2] J. P. Nelson and P. K. Sen, “High resistance grounding of low voltage petrochemical industry.
systems: A standard for the petroleum and chemical industry,” IEEE Mr. Nelson has been active with the Petroleum and
Trans. Ind. Applicat., vol. 35, pp. 941–948, July/Aug. 1999. Chemical Industry Committee of the IEEE Industry
[3] L. J. Powell, “Influence of third harmonic circulating currents in Applications Society for more than 20 years. He is a Registered Professional En-
selecting neutral grounding devices,” IEEE Trans. Ind. Applicat., vol. gineer in the States of Colorado, Arizona, California, Louisiana, New Mexico,
IA-9, Nov./Dec. 1973. Utah, Wisconsin, and Wyoming.