Professional Documents
Culture Documents
Num HP Drive
MDLU2 and MBLD2
Installation and
maintenance manual
AMOMAN002E/A
07/2002
All the international, state, regional and local standards must be complied
with during the installation and during the use of this product.
STOP Only properly qualified personnel having extensive knowledge in servomotor
technology should install, commission and/or maintain the product.
The motors with keyed shaft must never be rotated under power unless
connected to the mechanics of the machine. The key could come out from
STOP the shaft and due to the centrifugal force could cause damage to personnel
and machines.
The holding brake is not to be considered a safety device. In case of a
STOP vertical axis, interpose safety interlock or additional safety brakes to
stop the axis from falling. It could cause damage to personnel and
machines.
The motors assembled vertically (with the shaft upwards) may be
seriously damaged by the storage of liquid or impurities that could
STOP form by the shaft end of motors . It is therefore recommended to
check the motor periodically.
Use only original NUM cables. The original NUM cables have special
STOP characteristics (capacitance value...). Not to respect these
characteristics can cause serious damage to motors.
Always disable the system and disconnect the cables from the motor
STOP before carrying out the connector or the terminal box orientation
(turnable each 90o by the customer).
MDLU2
1/2 / MBLD2 Installation
MDLU2
and maintenace
/ MBLD2 Installation
manual - and
AMOMAN002E/A
maintenance manual - AMOMAN002E/A
1/2
1
EMC
In compliance with the EEC (89/336) standards for electromagnetic
compatibility EMC and EEC 73/23 standards,concerning low voltage, the
contents of the documentation enclosed is to be understood as indicated in
the NUM installation guide manual "Electromagnetic Compatibility installation
and wiring guide (cod. en-938960/.).
Important notes.
The products and equipments described in this document are subjected to both technical and
operational improvements or modifications at any time.
Their description cannot therefore be considered contractually binding.
1MDLU2
/4 / MBLD2 Installation and maintenace
MDLU2 manual -and
/ MBLD2 Installation AMOMAN002E/A 1/4
maintenance manual - AMOMAN002E/A
1
When the drive is switched on, the power components, such as the connectors
or braking resistor, are connected to the mains power supply. Be very careful not
to touch these components.
The drive must always be switched off before handling. Wait at least 5 minutes
before carrying out any operation, i.e. the time needed for the intermediate circuit
capacitors to discharge. (standard IEC 204-1).
During operation, the motor can be disabled or stopped by the start of speed
reference control circuits, whilst the drive remains enabled. To avoid sudden
restarting of the system and ensure the safety of operating personnel, ensure that
the current is cut off directly on the power circuit.
In the event of an alarm, the drive is fitted with safety devices which can cause the
drive or the motor to stop in the following circumstances: mechanical locking of the
motor, voltage variations, break in power supply.
It is therefore important, in these cases, for users to protect themselves against the
possibility of sudden restarting by proceeding as indicated above.
The motors described are conformed to the standards EN60204/1 -IEC 34-1
- IEC 529, are class H, and are suitable for operation at a temperature of
140°C max. A system must therefore be used to provide protection against
accidental or direct contact with the motor housing .
1 Characteristics 1/13 1
1.1 Presentation of the MDLU2 and MBLD2 digital drive 1/13
1.1.1 MDLU2 digital drive 1/13
1.1.2 MBLD2 digital drive 1/15
1.15 Line reactances for MBLD2 with regenerative power supply 1/61
3.3 MBLD2 general wiring diagrams with axis and spindle motors 3/8
3.3.1 Without regenerative power supply 3/8
3.3.2 With regenerative power supply 3/9
3.3.3 MBLD2/MDLU2 external drive safety relay 3/10
3.3.3.1 Safety relay - Connections diagram 3/11
1 /8
MDLU2 MDLU2
/ MBLD2 Installation / MBLD2 Installation
and maintenace manual - and maintenance manual - AMOMAN002E/A
AMOMAN002E/A 1/8
General index
3.8 Motors power connections 3/25
3.8.1 MDLU2 with BPH / BPG axis motors 3/25
1
3.8.1.1 Connectors version 3/25
3.8.1.2 Terminal box version 3/26
3.8.2 MDLU2 with BML axis motors 3/27
3.8.3 MDLU2 with BPH055 axis motors 3/28
3.8.4 MDLU2 with AMS spindle motors 3/29
3.8.5 MBLD2 with AMS spindle motors 3/30
3.8.6 MDLU2 / MBLD2 with AMS100/132 3/31
3.8.7 MDLU2 / MBLD2 AMS160 spindle motors 3/32
3.8.8 MDLU2 / MBLD2 with AMS160 (Υ/∆) 3/33
3.8.9 MBLD2 with IM (Υ/∆) spindle motors 3/34
3.8.10 MBLD2 with IM (∆) spindle motors 3/35
3.8.11 MBLD2 IM (∆/∆∆) spindle motors 3/36
3.8.12 MDLU2 / MBLD2 with MSA (Υ/∆) 3/37
3.8.13 MDLU2 / MBLD2 with MSA 1 range 3/38
3.8.14 MDLU2 / MBLD2 with AMR250 (Υ/∆) 3/39
3.8.14.1 AMR250 - Sensor connection 3/40
3.8.15 MDLU2 / MBLD2 with BHL260 3/41
3.8.15.1 BHL260 fan version 3/41
3.8.15.2 BHL260 fan connections 3/42
3.8.15.3 BHL260 without fan connections 3/43
3.8.15.4 BHL260 resolver connections 3/44
3.8.15.5 BHL260 encoder connections 3/45
3.15 Accessories and spare parts for power and feedback cable ... 3/58
MDLU2
1 / 10 / MBLD2 Installation and maintenace
MDLU2 manual - and
/ MBLD2 Installation AMOMAN002E/A 1 / 10
maintenance manual - AMOMAN002E/A
General index
3.17.7 S4 - Security relay, programmable output, refer.
enable input, TP1 / TP2 output, POM input 3/81 1
3.17.8 S5 (MBLD2) - Alarm reset, +24V optoisol. ... 3/82
3.17.9 S6 (MBLD2) -, auxiliary power supply,
main contactor switching contac 3/82
1MDLU2
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MDLU2 manual -and
MBLD2 Installation AMOMAN002E/A 1 / 12
maintenance manual - AMOMAN002E/A
1 Characteristics
1.1 Presentation of the MDLU2 and MBLD2 digital drive
1
1.1.1 MDLU2 digital drive
• The MDLU2 digital drives have a totally digital technology adapted to control BPH / BPG
/ BML and BHL260 series brushless motors, AMS spindle motors or motorized
electrospindle "Motorspindle® " MSS, MSA .
• The digital drives MDLU2 are aimed particularly at application in the machine tool and
in robotics . The vectorial control system which is also used for field orientation, allows
control and linear adjustment, indipendent of the torque and flux.
This technology minimises the installation and commissioning time .
For a correct dimension of the system consult chapter 2 .
• The digital drives MDLU2 are characterized by a modular building (same width and
height) which allows easy mounting in the electrical cabinet.
• The mains power supply is connected directly in three-phase network 400V / 460 +10%
-20% 50÷60Hz with no transformers interposition.
The motor supply is at sinusoidal wave to assure a very good motion evenness.
• The power supply stage is protected against short circuit, overvoltage, undervoltage,
overcurrent, overheating . The power supply connections are physically separated from
signal connections.The inputs and outputs are optoisolated and protected against short
circuit. (conform IEC65A standard)
• Inputs are provided for parameters exchange of the speed loop, for the electrical range change
control, for the torque current limitation, for the alarm remote control switch.
• Two programmable outputs are provided with optoisolated contacts for the following
signalling: speed attained, current attained, spindle in use, mechanical range change and
electrical range change consent . Besides, two analogic test points at adjustable scale are
provided, controlled by means of a software.
• For the security are provided a contact for the network remote control switch controlled by
software and a contact for the motor remote control switch controlled by an input named
external security. (to this input it is associated also an hardware disablement of the power
stage of the transistors)
1MDLU2
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/ MBLD2 Installation AMOMAN002E/A 1 / 14
maintenance manual - AMOMAN002E/A
Characteristics
• The MBLD2 drives are particularly aimed at applications for machine-tool and robotics. The
vectorial control system, named also field orientation, allows control and linear adjustment,
independent of the torque and flux. The digital control technology allows an high user's
interface and minimises the installation and commissioning time .
• The MBLD2 drive includes the power supply function for the MDLU2/ MDLA2 axis drives.
For a correct dimension of the system consult chapter 2 .
• The mains power supply is connected directly in three-phase network 400/460V +10%
- 20% 50÷60Hz without any transformer interposition.
The motor power supply is of the type PWM . When the main regulation board needs to be
continuously supplied an auxiliary power supply input is available (i.e. when the power supply
is off) .
The MBLD2200 size is available with regenerative power supply only. MBLD2 drives with
regenerative power supply must always be provided of CE line filter or traditional filter.
• The MBLD2 can be supplied with internal or external braking resistance or with a
regenerative power supply. It is possible a simple and quick transformation from the
configuration with internal resistance to the one with external resistance.
The drive is also available with regenerative power supply and bus voltage 700V.
(H version)
• The power supply stage is protected against short circuit, overvoltage, undervoltage,
overcurrent, overheating .The power supply connections are physically separated from
signal connections; the protection fuses are integrated in the drive and can be easily
reached for substitution. The inputs and outputs are optoisolated and protected against
short circuit. (conform IEC65A standard)
• Inputs are provided for parameters exchange of the speed loop, for the electrical range
change control, for the torque current limitation, for the alarm remote control switch.
• Outputs are provided with optoisolated contacts for the following signalizations: speed
attained, current attained, spindle in use, mechanical range change and electrical range
change consent besides, two analogic test points at adjustable scale are provided, controlled
by means of a software.
• For the security are provided a contact for the network remote control switch controlled by
means of a software and a contact for the motor remote control switch controlled by an input
named external security. (to this input it is associated also an hardware disablement of the
power stage of the transistors)
MDLU2.. converter
module identification
Axis module identification plate
MBLD2.. drive
identification
Serial number
Line voltage
• 400 ÷ 460VAC N
Execution
• Standard 00
Series
Evolution index
Size (007, 014, 021, 034, 050, 075,100, 150)
Line voltage
• 400 ÷ 460V- DC BUS 560 ÷ 650 or 700V controlled N
Standard
• I/O, DAC, Tandem function 00
Execution
• Standard N
Series
Evolution index
Size (050, 075,100, 150, 200)
Line voltage
• 400 ÷ 460VAC N
standard
• I/O, DAC, Positioner, C axis, Tandem function 00
version
• without regenerative P.S, with internal braking resistance (or external) * A
• with regenerative P.S. (and internal braking resistence for emergency) R
• with regenerative P.S. and BUS 700VDC (and int./ exter. braking res…) H
* MBLD2200 available with regenetative power supply only.
series,size, length,speed
power connection
• with connector (option) 1
• with connector (option) 5
transducer type
• resolver 3 pair poles (standard) R
• resolver 1pairs poles (option) U
• resolver with encoder prearrang. (option) T
• encoder DISC D
• encoder absolute (multi) A
• encoder increment. (single) B
• encoder absolute (multi) P
• encoder increment. (single) Q
brake
• without brake (standard) A
• with brake (optional BPH only) F
shaft
• smooth L
• keyed (option) C
Version
• Standard 0
• Special version : "A, B, C….." "X"
transducer type
• 3 pairs poles resolver R
• absolute encoder (multi) A
• increment. encoder (mono) B
• absolute HR encoder (multi) P
• increment. HR encoder (mono) Q
• high resolution transducer H
• 1pairs poles resolver U
version
• normal 22
• special 3_
shaft end
• smooth (standard) L
• keyed (option) C
rotor balancing
• class R R
• class S S
shaft sealing
• IP 54 0
• IP 65 1
Rated pow er kW 8 12 30
Overload pow er kW 12,7 17,9 50
Max continous braking pow er
available from the pow er supply
** kW 8,2 14 33
module
Max peak braking pow er of the pow er
supply module (w ork cycle in kW 12,7 18 51
seconds 4 ON / 6 OFF)
Continous braking pow er of the * W See table of usage examples at page 1.13
external resistance
Maximum dissipation W 70 165 280
A.C. input voltage V 400 / 460 V +10% -20% 50/60 Hz
DC voltage of intermediate bus at
V 5 6 0 V D C / co n 4 0 0 V A C
rated voltage
Auxiliary supply output *** V 48 VAC 35 kHz - 180W
Insulated service supplies V +/- 10V 50mA
Opto-insulating IN/OUT supplies for
V +24V 500mA
logic signals
Protection degree IP 20
Operating temperature range from 0 to + 40 more than 40°C declassing the current
°C
1,7% every additional degree ill 60°C
Storage temperature °C from - 25 to + 70
Altitude 1000m, more than 1000m declassing the current 1,7%
every additional degree
Internal cooling Yes Yes Yes
Degree of relative humidity max 75% without condensation
Module siz e mm T2 T2 T4
Overall dimensions mm 80x425x330 80x425x330 140x425x330
Weight Kg 8,1 8,5 10,5
* For further information see power supply size and overload cycles at paragraph 2.1.
One braking resistance must always be provided. (see note on parag. 3.7.1)
** The max continuous braking of the drive is the max continuous power value which
has to be used for the external braking resistances.
For power calculation, refer to the calculation example described in chapter 2.
*** Add 4W supplementary for each module equipped with additional transducer.
400/460V 50/60Hz
Single-phase
L1
0
400/460V 50/60Hz
Three-phase L2
4
L3
1
48V 35kHz power supply
0
2 2 2 2 2 2
2
U
Common +
L
+
_ _
BUS connections
D
M
Auxiliary power supply
48V 35kHz 200W output
R
2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5
Braking
resistance Connector and cable for module/module and
safety function management interconnections
MDLQ2001N00 CHARACTERISTICS
400/460V 50/60Hz
Input supply
POWER ON
single phase
Connections
1
Not 400/460V 50/60Hz
2
connected monophase
3
Analogue input V
+/- 10VDC 10kOhms (12 BIT)
Analogue signals V
+/- 10VDC 10mA max (12 BIT)
TP1/TP2
V
Auxiliary pow er input 48 VAC 35 kHz
Protection degree IP 20
Operating temperature °C from 0 to + 40 o more than 40o declassing the current 1,7% for
range every 100m in additional till 60 o
Module siz e mm T1 T2 T3 T4
110 x 425
Overall dimensions mm 50 x 425 x 330 80 x 425 x 330
x 330
140 x 425 x 330
P eak
30 30 50 65 With R.R only
Braking pow er w ith external resistance kW Maximum continuous pow er deliverable by drive
(see paragraph) 1.13.2
20 20 25 30 With R.R only
P eak
30 30 50 65 With R.R only
Pay attention In this case, during the dimensioning of the system the following
STOP extreme limits must be always take into account (see table below and the
the motors / drive association as shown in the paragraph 1.6, 1.7) .
Motor
Nomin- Ther. Effective
Stall Max Rotor w eight
MDLU al Option brake time nominal
torque torque inertia w ithout
MOTOR sp eed const. current
--- brake
Q00N
B PH B PG (siz e) [Nm] [RPM] [Nm] [g.m²] [g.m²] [Nm] [mn] [Arms] [kg]
[J g.m2]
BML - (size) [Nm] [g/min] [Nm] [g.m²] [g.m²] [Nm] [mn] [Aeff] [kg]
Motor
Therm.
Stall Nominal Max Rated w eight
Rotor inertia Optional brake time
MDLU torque sp eed torque current w ithout
MOTOR const.
--- brake
w ith w ithout
Cn ωn Cmax brake brake
Inertia Torque T th In
BHL260 .... (Siz e) [Nm] [g/min] [Nm] [g.m²] [g.m²] [g.m²] [Nm] [mn] [Aeff] [kg]
1 N5 85 63 52 95
3000 165 45 48.1
N1V 98 45 75 100
150 3.1 80
2 K5 120 70 52 126
2000 230 66.2 69.3
K1V 139 50 69.3 131
Torque values : theorical tolerance ±10%, typical tolerance ±5% .
BPG motors The torque and current values are valid for frame overtemperature values
= 100°C and an environment temperature = 40° C. For frame overtemperature
of 60K the values must be multiplied by 0,77.
- Protection IP65/65 ( except BPH055 protusion shaft IP54)
- Winding insulation: class H (180° C)
- Thermal protection with PTC connected directly to the drive
- Life lubrificated bearings
- Terminal box or connectors for the power connection
- Sensor and thermal switch connector.
- Brake not available
BML motors The torque and current values are valid for frame overtemperature values
= 100°C and an environment temperature = 40° C. For frame overtemperature
of 60K the values must be multiplied by 0,77.
- Protection IP 54
- Winding insulation: class H (180° C)
- Thermal protection by PTC connected directly to the drive
- Life lubrificated bearings
- Connectors for the power connection
- Sensor and thermal switch connector. (Resolver version only)
- Brake not available.
BHL260 motors The torque and current values are valid for frame overtemperature values
= 100°C and an environment temperature = 40° C.
- Protection IP 65 ( except protusion shaft IP54)
- Winding insulation: class H (180° C)
- Thermal protection by PTC connected directly to the drive
- Life lubrificated bearings
- Power terminal box for fan version or connectors for without fan.
- Sensor and thermal switch connector.
These motors are suitable for operation at a temperature >100° C .
Safeguards must therefore be used to provide protection against accidental or direct
STOP contact with the motor housing .
The motors with keyed shaft must never be rotated under power unless connected to
the mechanics of the machine. The key could come out from the shaft and due to the
centrifugal force could cause damage to personnel and machines.
G 100 9 9 57 39 17 120 71 16
Y
S D 034 2,2 1,1 14 14 4 27 24 23
NOT ES:
- C.G.E.= Featuring Electrical Range Change "on the fly"
- T he current and torque values refers to a frame overtemperature of 100° K.
To obtain the corresponding value in case of frame overtemperature of 60° K, multiply the indicated value by 0,77.
MSA D A
220 Y 1000 2000 1,6 72 150
075 7,5 26 11 53 11
∆ 2000 4400 3,3 36 70
10000
Y 1400 2600 3,5 96 140
B 100 14 45 18 71 19
∆ 2600 6000 7 51 86
NOTES:
- C.G.E.= Featuring Electrical Range Change "on the fly"
- The torque and power values are given corresponding the cooling instructions provided with each motor.
( * ) = Connect an inductance in series to the motor (code AGOREA001)
( * * ) = Performances available when adding internal cooling (air)
Motor
Ther. Effective
Stall Nominal Max w eight
MBLD Rotor inertia Option brake time nominal
torque sp eed torque w ithout
MOTOR const. current
--- brake
Q00N
BHL260 .... (Siz e) [Nm] [RPM] [Nm] [g.m²] [g.m²] [g.m²] [Nm] [mn] [Arms] [kg]
1 N5 85 63 52 95
3000 165 45 48.1
N1V 117 45 75 100
150
2 K5 120 70 52 126
2000 230 66.2 69.3
K1V 160 50 69.3 131
3.1 80
1 N5 85 63 52 95
3000 210 45 48.1
N1V 120 45 75 100
200
2 K5 120 70 52 126
2000 290 66.2 69.3
K1V 160 50 69.3 131
NOTES:
- The current and torque values refers to a frame overtemperature of 100° K.
To obtain the corresponding value in case of frame overtemperature of 60° K, multiply the indicated value by 0,77.
H B Y 2000 4000 5 72 95
( *) 100 15 12000 52 20 71 25
∆ 4000 8400 10 36 48
optional :
other:
• One or more axis modules (normally the same quantity as the number of module converters).
• One or more power and signals cables (optional) in the same number as the above-
mentioned number of motors. See paragraph 3.11.
You are advised to check that you have all the equipment listed
above before starting to install the drive .
• One or more external braking resistors (depending on power dissipation of the power
supply module). See paragraph 1.13.2
• One spindle motor
• One line filter (optional) if foreseen. See paragraph 1.14
• One line reactance (inductance for H version) when MBLD2 with Regenerative P.S
(optional) if foreseen. See paragraph 1.15
• One or more power and signals cables (optional) in the same number as the above-
mentioned number of motors. See paragraph 3.11.
You are advised to check that you have all the equipment listed
above before starting to install the drive .
Module/module
Auxiliary supply
earthing strip
interconnection connector
NC1050
MDLL
identification
plate
Diagnostic
leds
MDLL
identification
plate
MDLL T4 module
Dedicated connector
code AEOCON007
Connector and cable for module/
module and safety function
management interconnections MDLU axis converter modules
MDLQ2001N00
module
NC module
NC
Access door to
the power fuses
Fastening point of motor power Fan for control circuit Mounting hole
cable's shield set collar
Earth interconnection
for axis modules
Local link
Identification plate
Earth interconnection
for axis modules
Local link
Dip / switches Axes digital
bus physical address
NC1050
MBLD (T1)
MDLU2/NC connection
cable code 81...
WARNING
• The drive MBLD2, if foreseen with axis modular drives as shown in the
drawing, must always be installed in the left side.
• The axis modular drives must always be installed in decreasing size order,
as shown in the drawing.
U V W U V W U V W
POW ER ON
C O N T R O L V O L TA G E POWER O N POWER O N
FA U L T Y FAU LT FAU LT
T O R Q UE R E A D Y TO R Q U E R E A D Y TO R Q U E R E A D Y
S P E E D R E A DY
SP EE D R E AD Y SP EE D R E AD Y
S E R I A L L IN K F A U LT
S E R IA L L IN K F A U L T S E R IA L L IN K F A U L T
MBLD
(T1)
MDLU MDLU
MBLD
AEOCON007
connector
MDLU
AEOADA004 adapter
MDLA
(F)
L = 20cm
MDLU
(M)
L = 20cm
CN
(F)
330
285
a c
35
28
U V W U V W
PO W E R ON
FA U L T
TO R Q U E R E A D Y
S PE E D R E A D Y
S E R I A L L IN K FA U L T
380
404
425
450
355
63
21
60
AEOADA...
adapter b b e d e
AEOADA001
63
Dimensions
MDLU2 drive
Siz e C ode
description
a b c d e
MDLL2 pow er
supply module 8 kW T2 MDLL2008N 80 40
1 2 kW T2 MDLL2015N 80 40
3 0 kW T4 MDLL2030N 140 70 35
Additional pow er
supply module 0,2kW T1 MDLQ2001N 50 25
MDLU2 pow er
supply module 7A T1 MDLU2007N 50 25
14A T1 MDLU2014N 50 25
21A T1 MDLU2021N 50 25
34A T2 MDLU2034N 80 40
50A T2 MDLU2050N 80 40
i
∅ 22mm ∅ 15mm
D
C
63 *
f
g
A ∅ 7mm
h
i
B e
* Adapter
AEOADA...
Dimensions
Size
A B C D e f g i h
i
∅ 22mm ∅ 15mm
D
C
63 *
g
i ∅ 7mm
h A
B e
* Adapter
AEOADA...
Dimensions
Size
A B C D e f g h l
i
∅ 22mm ∅ 15mm
776
D
C
63 *
∅ 7mm
Fan
216 16 L
g i
h A B e
* Adapter
AEOADA...
Dimensions
Size
A B C D e f g h l L
MDLL2 T4
100mm
ELECTRICAL CABINET
Bottom fixing with
M6 screw
Installation instruction.
• The modules must be installed in the electrical cabinet using the fixing points as
shown in the figure. They must always be mounted vertically.
• The power supply module must always be installed on the left-hand side, as shown
in the figure.The converter modules must always be installed in decreasing size
order, as shown in the figure.
• To facilitate sufficient air circulation and so ensure an adequate heat exchange in
the system, it is recommended that a minimum clearance of 100 mm is left at top and
bottom when installing the modules in the electrical cabinet.
1 / 46 MDLU2 / MBLD2 Installation and maintenance manual - AMOMAN002E/A
Characteristics
1.12.2 MBLD2 module installation
1
Top fixing with
M6 screw
100mm
Power
ventilation
output Control
ventilation
output
P OW E R O N
Control Voltage
Fault
Torque Ready
Speed Ready
Serial Link Fault
100mm
Power
ventilation
input
Air circulation
100mm
ELECTRICAL CABINET
Installation instruction.
• The rack should be assembled vertically in the electrical box by using the fixing holes
as shown in the drawing.
• To facilitate sufficient air circulation throughout the system, so as to allow the generated
heat to escape, the rack should be fixed to the box leaving a space of at least 100 mm above
and below the drive. The air circulation of the power supply is separated from the air
circulation of the regulation electronics of the drive.
Attention! for MBLD2200 only : To avoid damaging the ventilation assembly, do not
position the drive or fan base surface on lower support plane.
MDLU2/ MBLD2 Installation and maintenance manual - AMOMAN002E/A 1 / 47
1.13 External braking resistances
1.13.1 MDLL2...N power supply external braking resistances
The braking resistance is external to the power supply module and is fitted with a thermal
switch (operating at 400oC ~) to be connected to the module .
WARNING : One braking resistance must always be provided. (see note on parag. 3.7.1)
The external braking resistance must always be connected to the power supply module.
(See power supply module connections PA / PB and PZ / PY at paragraph 3.7)
If several resistances are fitted, the thermal switch contacts (PZ / PY) must always
be connected in series.
For a correct sizing of the continuous braking power always take the worst case duty
cycle into account.
t(sec)
t1 t2
ttot
Ec1 Ec2
P1 = P2 =
t1 t2
1 1 x J x ω2 2
Ec1 = x J x ω12 Ec2 =
2 2
MDLL2008N (T2)
MDLLQ115 PA PB 27 480 15
MDLL2015N (T2)
MDLL2008N (T2)
27 1920 15
MDLL2015N (T2) MDLLQ115 x 4 PB
PA
PA PB
Connection cable,
1 meter long
Faston
PY
PZ
195
150
PY
6
14 68
26 86
12,5
Weight: 0,35 kg
Thermal switch
(Operting at ≥ 400oC ~)
12,5
The resistance frame may reach high temperatures in the case of a particularly
heavy use, due to a high number of accelerations and brakings, we therefore
suggest that they are placed where they will not be accidentally touched by
personel.
To ensure correct heat dissipation, the braking resistance must be installed
vertically, as shown in the diagram.If several resistances are fitted, make sure that
a safety clearance of 100mm is left between resistances.
1 / 50 MDLU2 / MBLD2 Installation and maintenance manual - AMOMAN002E/A
Characteristics
1.13.2 MBLD2 external braking resistances
1
The drive MBLD2 is always provided with an internal braking resistance.
If required by the duty cycle, it may be necessary to equip the MBLD2 with one or more external
resistances, instead of the internal resistances, in order to increase the continuous dispersible
power putting the heat source outside the terminal box.
The external braking resistance is fitted with two thermal switches (operating at 120°C on the
frame and 450°C on the resistance) to be connected to the module and to the PLC.
The external braking resistance must be connected to the EXT and COM power contacts,
while the thermal switch to the PY, PZ contacts of the connector S5 .
MBLD2 with regenerative power supply close the contacts PY/PZ of S5 connector.
(See paragraph 3.7)
- Ω for MBLD2050/075
≥ 13,5Ω
- ≥ 6,8 Ω for MBLD2100/150
Resistive value
Ω 13,5 ± 10%
Resistance thermal protection device : Thermal switch 1 fitted on the frame with N.C. contact,
operative conctacts 125°C ± 6°C . Contact : Imax =0.2A.
by means of 2 thermal switches Contact interruption : 10A/250Vac.
Pmax W 32000
Pmedium W 1000 2100
Duty cycle diagram
Pmax
Pmedium
t
Ton Toff
Ttot
LEGEND
1 x J x ω2 ton = cycle braking time
Ec 2
Pmedium = = toff = cycle without braking
Ttot Ttot
Pmedium = medium power
J = total inertia
Ec = Rotation kinetic energy
Caution! The maximum contiuous braking power which can be delivered from the drive is 20 kW.
Caution! The maximum contiuous braking power which can be delivered from the drive is 25 kW.
Caution! The maximum contiuous braking power which can be delivered from the drive is 30 kW.
85
120
177
146
30
60
Connections
NUM
8
Power 1,3 kW - 13,5Ω
Ω
AGORES001
440
620
D CB A 2 1
CONNECTIONS
• 1 / 2 : resistance
• A / B : thermal switch >450oC
• C / D : thermal switch >125oC
D C B A 2 1
115
60
PLC PY
51
30
MBLD
PZ
1 2 A B CD
Weight = 3,8 kg
The resistance frame may reach high temperatures in the case of a particularly heavy use,
due to a high number of accelerations and brakings. We therefore suggest that they are
placed where they will not be accidentally touched by personel.
To ensure correct heat dissipation, the braking resistance must be installed vertically, as
shown in the diagram.If several resistances are fitted, make sure that a safety clearance of
100mm is left between resistances.
85
240
295
266
30
Connections
8
NUM
Power 2,3 kW - 13,5Ω
Ω
Ved i no ta 4
440
D C B A 2 1
560
KF1G2
CONNECTIONS
• 1 / 2 : resistance
• A / B : thermal switch >450oC
• C / D : thermal switch >125oC
D C B A 2 1
PLC PY
30
MBLD
1 2 A B CD PZ
Weight = 6,8 kg
The resistance frame may reach high temperatures in the case of a particularly heavy use,
due to a high number of accelerations and brakings. We therefore suggest that they are
placed where they will not be accidentally touched by personel.
To ensure correct heat dissipation, the braking resistance must be installed vertically, as
shown in the diagram.If several resistances are fitted, make sure that a safety clearance of
100mm is left between resistances.
1 / 56 MDLU2 / MBLD2 Installation and maintenance manual - AMOMAN002E/A
Characteristics
1.14 Line filters for MDLU2 and MBLD2 drive
1
Terminal connection clamps
E
Hole
LINE
A D
AGOFIL001S filter
Hole
LINE
A D
LOAD
LOAD
B C B C
Connecting fixing
Electr. OVERALL DIMENSIONS (mm) Hole Weight
FILT ER type
DRIVE charact
CODE (50/60Hz)
A B C D E φ mm kg Clamp Screw Faston
MBLD 075 ST D
AGOFIL006A 70A
MBLD 075 RR 400 170 65 375 130 6,5 7,1 X
(ex HFI3002) 480V
MDLL 030
MBLD 100 ST D AGOFIL007A 100A 400 170 65 375 130 6,5 8,8 X
MBLD 100 RR (ex HFI3006) 480V
65 M10
25÷30
LINE
350
379
364
LOAD
6,5 220
90
Electrical Weight
fixing type
Drive
CODE (50/60Hz )
kg Clamp Faston
80 M10
35÷40
LINE
438
413
400
LOAD
6,5 240
110
Connecting
Electrical Weight
FILTER fixing type
Drive characteristics
CODE (50/60Hz )
kg Clamp Faston
MBLD2150 H RR 180A
AGOFIL012S 11 X
MBLD2200 H RR 480V
61mm 176mm
190mm
Cover
Weight : 1,2kg
Cable
We suggest that PVC conductors
with 2,5 mm2 sectional are used.
Filter connections L1 L2 L3
Customer assembly material
- To gain access to the connection terminal, remove the cover
by unscrew the two screws.
A
B
C
A B C
Reactance
a b c
R1 S1 T1
R S T
AGOREA001 (MBLD2050/075)
Plexiglas protection cover Plexiglas protection cover
M10x40 screw connections
172.1
66
110 25 Fixing hole ∅ 6.5mm 125
380
405 203
441.4
A B C
166
166
Screw connections
∅
∅7mm
a b c
130 30 80
Fixing hole ∅ 7mm
450 160
480 218.5
500
A B C
145
166
Connections
holes11mm
a b c
130 30
Fixing hole 7mm 117
450 130
480 195
343.5
500
In case of particulary heavy use, the reactance casing may reach high
temperatures, we therefore suggest that they are placed where they will not be
accidentally touched by personel.
INDUCTIVE P o w er
CODE P nom VALUE dissipation
b2 b3 h I2 n1 n2 Weight
N (RPM)
P (kW) P (kW)
t3
t2
t1
Ps Ps
Pn
t4
t t
Alimentatore
MDLL2 Pn Ps t1 t2 Alimentatore
MDLL2 Pn Ps t3 t4
MDLP1
power ...
supply MDLP1
power ...
supply
[kW] [kW] [s] [s] [kW] [kW] [s] [mn]
1 x 29 1 x 29
1 x 32 1 x 29
1 x 32 1 x 29
1 x 39 1 x 29
2 x 48 1 x 39
3) Selection for each axis motor of the relative MDLU module according to the couplings
mentioned in the catalogue.
5) Spindle motor coupling with the relative MBLD module as mentioned in the catalogue.
6) Calculation of the power requested by the motors to the MBLD drive in continuous (PDCBUS )
and peak (PMAXBUS ) power terms for intermediate and power circuit only for axis drives
auxiliary power (P AUXMDLU2 ) . (see requested power supply paragraph)
6a) In case more MBLD drives are used, consider that the requested power will be divided
among them.
6b) In case only an MBLD drive is present, and the continuous power requested on the
intermediate circuit PDCBUS is insufficient for the high number of axis, it is possible to
add an additional power supply MDLL2 or, if available, to choose for the spindle motor a
MBLD module of an greater size.
7a) In case it is proves to be inferior, it is possibile to order the drive with the internal
braking resistance configuration keeping present the possibility to turn it into an
external resistance configuration by a simple operation.
7b) In case it is superior, one of the first possibility is to order MBLD always with the
internal resistance configuration + the external braking resistance with suitable
dimensions.
7c) The alternative to solution 7b) is the MBLD drive in the regenerative power supply
configuration, to be ordered together with the relative reactance and line filter. This
solution becomes necessary in particularly heavy circumstances characterized by
frequent braking request.
The formula PDCGROUPn has therefore the meaning of power requested by n axis group and
must consider the contemporaneity factor of Fn group due to the fact that usually the axes of
this group do not act all of them simultaneously.
In
PDCGROUPn = Fn • ∑ PDCAXES i In = number of axes belonging to n group
i =1
Fn contemporaneity
1 0.75 0.63 0.47 0.41 0.36
factor
From this table data it can be extrapolated the following formula for the approximate
calculation of the power requested by the axes:
In
PDCGROUPn = ∑ PDCAXES i √ Ιn
i =1
Use a more pertinent contemporaneity factor if known from your experience.
The formula PDCAXIS i is the electric power requested by each axis motor .
Its nominal electric power, considering an output h of 90%, is:
PMECN 1 1 nN
PELN = η = 0.9 • CN• ωN = • CN • 60 • 2π = 0.116 • CN • nN (W)
0.9
nN = nominal speed (rpm) CN = nominal torque (Nm)
However, in order not to oversize the request, it is necessary to consider that the real
working speed n* is ususally inferior to the nominal nN.
Therefore, the real electric power request will be:
CN • ωN • ω* = PELN
1 1 n*
PDCAXES i = • CN • ω* = • •
0.9 0.9 ωN nN
A further reduction of the real requested power is obtained by considering the connection
between the really developed torque and the nominal one.
It is however useful to consider that a certain oversize percentage allows a possible future
use of the machine with heavier working cycles, from the requested power point of view .
During the dynamic functioning, it is necessary to verify that the electric peak power
requested by the accelerating axis and spindle motors, can be obtained by the MBLD
module. This by respecting the limits (max delivered power) and the operating times (max
power delivered in the time and therefore the max delivered energy) mentioned as technical
data (overlod cycles from zero power to max power and occasional overload over the nominal
power).
In this case, besides keeping always present the contemporaneity factor, the electric power
request for each axis will have to include the fact that the motor can develop the max torque
up to the nominal speed
1 CMAX
PMAXAXIS i = • PMECN •
0.9 CN
It is furthermore necessary to consider the overload cycles at the max power PMECMAX that
can be requested on the spindle motor.
Besides the intermediate circuit power it is indispensable to check that the power supplied
by MBLD2 for the auxiliary supply of MDLU modules is sufficient. It should be:
M
PAUXALIM > ∑ PAUXMDLU2 M = axes total number
m=1
The power absorbed by each axis module can be obtained from the following table:
Pow er absorbed by
MDLU2 Module services and/or
MDLU2 fan (toll. +/- 5% )
MDLU2007/014 29W
MDLU2021 32W
MDLU2034 32W
MDLU2050 39W
MDLU2075 40W
MDLU2100 48W
MDLU2150 48W
In case the internal 24V is used to supply all the MBLD2 IN/OUT take into
consideration a further comsumption of about 24W. Add 4W supplementary
for each module equipped with additional transducer.
For the generic axis or spindle motor it can be calculated an average power:
ω
LEGEND
t(sec)
t1 t2
ttot
Ec1 Ec2
P1 = P2 =
t1 t2
1
Ec1 = P1 . t1 = • J • ω1 2
Ec2 = P2 . t2 = 1 • J • ω22
2 2
Ec1 + Ec2 η = 0.9 for axis motors (sinchronous)
PMOTORCLAMP = η •
ttot η = 0.8 for spindle motors (asynchronous)
The following cases can take place.
• CASE 1
PCLAMP < PRES.INT.CONT = continuous braking power ⇒ ORDER MBLD
of the drive with internal WITH INTERNAL RESISTANCE
resistance
• CASE 2
PCLAMP > PRES.INT.CONT
and
PCLAMP < PRES.EXT.CONT = continuous braking power ⇒ ORDER MBLD WITH INT. RESIST.
drive with external resistance + EXTERNAL RESISTANCE
in a certain configuration (as an alternative, instead of the external
resistance it can be ordered with the
regenerative power supply
• CASE 3
PCLAMP > PRES.EXT.maxCONT ⇒ ⇒ ⇒ ORDER MBLD WITH
REGENERATIVE POWER SUPPLY
Torque/power diagram
Power Torque
S6 intermittent
Pmax
Cmax S6
Pn
S1 continuous Cn
Pm
Cs S1
Cg
Cm
ωn ωs ωg ωlim Speed ωn ωs ωg ωlim Speed
Duty cycle
S3 S6
Cycle time Cycle time
N R N V
Load
Electrical
losses
P (kW) 2
Pdrive overload
Prated drive
Paxes
t (min)
4 (min) 6 (min)
Paxes 14 14 15 15 20
kW
Pdrive overload. 25 25 35 49 60
• In IT type distribution systems (see fig. 2) it is possible to connect NUM drives only by
means of a transformer or an autotransformer with a secondary having the available star
point connected to earth.
L2
L3
N
PE
TT
L1
L2
L3
N
L2
L3
N
MBLD2 P o w er MDLL2 P o w er
drive [kVA] drive [kVA]
050 42 008 12
075 42 015 19
100 52 030 48
150 63
200 87
A - Operation overvoltage
The overvoltage operations cause leakage currents, which shape, can be compared to
that originated by atmospheric conditions. They are generally more frequent, but with
reduced dimensions.
The transient currents (inrush current) produced can be observed in laboratory but cannot
be easily controlled in an equipment.
For a correct dimension of the differential, it has been reported, in the following
page, the general table with NUM motors and drives racing currents.
Ika
Ikf Ikm
Y 400/460V supply
+10% -20% 50/60Hz
three-phases
Main contactor
External 24÷220VAC
supply by the customer
Line filter
(optional)
Transducer and Transducer and Transducer and
thermal probe Q1 thermal probe thermal probe
T T T
8 Brake 8 8
Motor fan
Spindle KM1
F Axis Motor
motor F5 B
motor
F4
F3
Motor security
Yellow/Green
Yellow/Green
switch
*
White
Black
T1 1 2 3 1 2 3
Q1
Local A B C
earth Reactance
a b c
S2
KM1
S1 - +
24V
E C I
U V W R1 S1 T1 R S T U V W U V W
X O N
T Interconnection CL1
T M
modules + CL2
PY -
Thermo-switch input DC BUS DF1
DC BUS DC BUS
PZ external braking Line switch
resistance command output
(250VAC/5A) DF2
KM1 Connection to
other modules
+24V +24V
Logic signals supply PL 0+24V 0+24V
output +24V 500mA OPL
N.A.
Alarm reset CF1
input PL MDLU MDLU Connection to
other modules
25 25
Interconnection module/module Interconnection module/module
Dedicated
NC
signal and alarm signal and alarm
connector
* T1 isolation transformer
VIN = ≤ 460V 50/60Hz
MBLD2 drives with regenerative power supply
VOUT = 460V 50/60Hz
STOP must always be provided with isolation transformer P = 300VA
T1 on the CL1/CL2 auxiliary supply as shown in the VCC = <10% (Vshort circuit)
diagram. The missing application can damage the VIN / Vout = 1:1 (transf. ratio)
PWS system. Insulation = Class H
Insulation voltage = 2500Vac
L1 L2 L3 Transducer Transducer
and thermal probe and thermal probe
External 24 ÷220V Line filter Motor Motor
supply by the customer (optional)
Yellow/Green
Yellow/Green
Black
White
1 2 3 1 2 3
R
S1
Alim. aux Alim. aux
48V 35kHz 48V 35kHz
U V W U V W
P A P B L 1 L 2 L 3
S1
S4
IN / OUT analogue and
logic signals -
screw connector
MDLU
J2 S3 Local LINK
connection / PC
Power supply
400/460Veff S2
Axis transducer direct
Remote switch contact
250VAC/5A measure connection
KM1
F4 F5
F3
R
S2 _ +
+ 24V
KM1 S1
P AP L 1 L 2 L 3 U V W U V W
B
KM1
MDLL2 MDLU
DF1
DF2
CF1
CF2
25 25 25
3s < t < 5s
KM1 line contactor Start impulse S1
command
(customer's supply) KM1
3s
DF1/ DF2 Contact
(250VAC/5A) t > 20ms
Stop impulse S2
DF1/DF2 contact must be always connected on the command KM1 contactor chain.
S1 start impulse time must always have <3s and 5s max length.
In absence of the mains 400/460V DF1/DF2 the contact is always open (also with the
presence of the auxiliary power supply).
The contact is closed when the mains connected and in absence of alarms.
The protection fuses characteristrics ( supplied by the customer) are shown at paragraph 3.18
" Protection fuses" .
Customer assembly
50/60 Hz (three-phase)
material L1 L2 L3
Line filter
External 24 ÷220VAC
(optional) supply by the customer
Transducer and Transducer and Transducer and
thermal probe Q1 thermal probe thermal probe
T T T
8 Brake 8 8
Motor fan
Spindle KM1 Axis Motor
F motor B motor
F5
White
Black
Motor security F4
Yellow/Green
Yellow/Green
switch
F3 1 2 3 1 2 3
Local Q1
External braking earth
resistance
S2
KM1
θ A
B
- +
R S1 24V
E C R1 S1 T1 U V W U V W
I
N
U V W R S T
X O
T M T Interconnection CL1
modules + CL2
-
PY Thermo-switch input DC BUS DF1 DC BUS DC BUS
external braking Line switch
PZ
resistance command output
(250VAC/5A) DF2
KM1 Connection to
+24V other modules
+24V
Logic signals supply PL
0+24V 0+24V
output +24V 500mA OPL
CF1 N.A.
Alarm reset
input PL MDLU MDLU Connection to
other modules
25 25
Interconnection module/module Interconnection module/module
Dedicated
NC
signal and alarm signal and alarm
connector
3s < t < 5s
KM1 line contactor Start impulse S1
command
(customer's supply) KM1
3s
DF1/ DF2 Contact
(250VAC/5A) t > 20ms
Stop impulse S2
DF1/DF2 contact must be always connected on the command KM1 contactor chain.
S1 start impulse time must always have <3s and 5s max length. In absence of the mains 400/460V
DF1/DF2 the contact is always open (also with the presence of the auxiliary power supply).
The contact is closed when the mains is connected and in absence of alarms.
The protection fuses characteristrics ( supplied by the customer) are shown at paragraph 3.18
" Protection fuses" .
T T T
8 Brake 8 8
Motor fan
Spindle KM1 Axis Motor
F B
motor F5 motor
F4
F3
Yellow/Green
Yellow/Green
White
Black
Motor security
switch *
T1
1 2 3 1 2 3
Local
Q1
A B C
earth
Reactance
a b c
KM1 S2
S1 - +
24V
E C I U V W R1 S1 T1 R S T U V W U V W
X O N CL1
T Interconnection
T M
modules + CL2 MDLQ..
PY Thermo-switch input - DC BUS module
external braking DF1
Line switch DC BUS DC BUS
PZ resistance command output
(250VAC/5A) DF2
KM1 Connection to
other modules
+24V +24V
Logic signals supply PL
0+24V 0+24V
output +24V 500mA OPL
N.A.
CF1
Alarm reset
input PL MDLU MDLU Connection to
other modules
Auxiliary supply
MBLD 48V 35kHz
25 25
Interconnection module/module Interconnection module/module NC
signal and alarm signal and alarm Dedicated
connector
STOP
The relay for the drive external safety command, opportunely used by the machine
contructor, can guarantee a stop system functions of category 0 or 1 according with
the EN60204-1 standards.
The stop systems functions of class 1 and 2 must be guaranteed by the constructor.
The EN954-1 standard concerns the command and control systems to obtain the
stop according with the four levels of the same standard.
It is the constructor’s duty to guarantee the control level provided by the working
components (redundancy on the inputs, on the outputs, presence on the security
module....)
The “safety relay” input only allows to determine a slowdown mode according with
the EN60204-1 standard.
The contact C1/C can be used to galvanically section the motor from the drive, by means
of a contactor, and therefore let if free to turn by inertia. The contact A1/A2 can be used to
signal to the CN that the motor release has verified.
The internal contact allows or not the passage of the commands to the power elements
supplying current to the motor.
The opening of this contact cuts off the current to the motor that is free to turn by inertia
If you want to control the motor braking before the opening of remote motor contactor, it is
necessary to command the drive disabling (by means V0030 parameter configuration)
and than, with motor stopped, open the contacts of the security chain.
Externac contacts
+24
RELÈ (at customer supply)
0+24V
MDLU
MBLD S4 connettor M
Pin 6 ~
24V 1A
Pin 11
+V
Motor
CI contactor
n.a. A2
n.c.
A1
C1
Connection
C2 to NC
PWM
U
V
W
With drive enabled and motor running:
- During the trip of contactor, the motor rotates without control (by inertia).
Cable
Shielding/cabinet Cable
fixing Cabinet
Mechanical /
conductive seal Cabinet
General
power cable
ELECTRICAL CABINET
T
IN OUT
S
R
Mains filter
Mains
contactor
Shielding/cabinet
Mains remote
fixing
switch
AUX filter
Fuses
Auxiliary p.s.
Motor cable
L 1 L 2 L 3
U V W
AUX
remote switch
Metallic plate
connected to earth
Fuses
MDLL2 MDLU
Shielding/cabinet
fixing
To comply with current safety regulations, all wirings and connections must be
made in accordance with the electrical diagrams shown in this manual.
STOP During the motor installation, always make sure that the connection cable used
is the one established in the manual.
fixing
electrical raceway
Auxiliary
Fuses
Earth bar
Motor cable
L 1 L 2 L 3
AUX U V W
filter
AUX
remote switch
Fuses
Metallic plate
connected to earth MDLL2 MDLU2
Shielding/cabinet
fixing
To comply with current safety regulations, all wirings and connections must be
made in accordance with the electrical diagrams shown in this manual.
STOP During the motor installation, always make sure that the connection cable used
is the one established in the manual.
Cable
Shielding/cabinet Cable
fixing Cabinet
Mechanical /
conductive seal Cabinet
ELECTRICAL CABINET
General
Mains
power cable
contactor Mains remote
switch Shielding/cabinet
T
IN OUT T
S S
R
Mains filter R fixing
Motor cable
Shielding/cabinet
fixing
Motor cable
p.s.
AUX
Auxiliary
filter U V W
MDLU
T O R Q U E R E A D Y
S P E E D R E A D Y
AUX
remote switch
MBLD
Fuses
Metallic plate
connected to earth
Shielding/cabinet
fixing
To comply with current safety regulations, all wirings and connections must be
made in accordance with the electrical diagrams shown in this manual.
STOP During the motor installation, always make sure that the connection cable used
is the one established in the manual.
ELECTRICAL CABINET
Mains remote
switch Shielding/cabinet
T IN OUT S
T
S fixing
R
Mains filter R
U V W
AUX
filter MDLU
T O R Q U E R E A D Y
S P E E D R E A D Y
AUX
remote switch
MBLD
Fuses
Metallic plate
connected to earth
Shielding/cabinet
fixing
To comply with current safety regulations, all wirings and connections must be
made in accordance with the electrical diagrams shown in this manual.
STOP During the motor installation, always make sure that the connection cable used
is the one established in the manual.
Cable
Shielding / Cable
Cabinet
cabinet Mechanical /
fixing conductive seal Cabinet
ELECTRICAL CABINET
Mains remote
switch
T
IN OUT T Shielding/cabinet
S S
R
Mains filter R fixing
Mains Motor cable
a A
General contactor
power cable
b R B
Shielding/cabinet
c C
Line reactance fixing
T1*
Motor cable
AUX
filter
AUX
R S 1T 1 1 U V W
MDLU
T O R Q U E R E A D Y
S P E E D R E A D Y
AUX
remote switch
MBLD
Metallic plate
connected to earth Fuses
Shielding/cabinet
fixing
To comply with current safety regulations, all wirings and connections must be
made in accordance with the electrical diagrams shown in this manual.
STOP During the motor installation, always make sure that the connection cable used
is the one established in the manual.
• A double connector with cable for interconnecting the auxiliary power supply.
General
earth connection
Press lightly
upward
Power supply
T4 module
MDLU2 or NC
To gain access to the DC bus interconnection points , open the flap by pressing lightly
upward with a screwdriver and lift the flap to reach the connections. (See figure)
MDLU2 drive
MBLD2 (T1)
Dedicated connector
code AEOCON007
(connect to MDLU or NC)
Module/module interconnection
for alarm and safety function management
Not used
J2 J2
Not used
J1 J1
Module T4 Module T2
Power supply/axis and
signals/alarms interconn.
* Connect the braking resistor thermo-contact (PY/PZ) to connector J1 in the power supply module.
The 0,34mm2 thermally insulated cable must be supplied by the customer.
If the braking resistor is not present when the drive is switched on, the
power supply module will not supply the intermediate bus voltage of
560V DC. If the resistor thermo-contact (PY/PZ) is not connected the
drive stops under alarm condition n. 05.
General earth The general earth connection is located on the power supply module
connection and must be connected to the enclosure earth.
T4 Module T2 Module
J1 connector - Connections
J1 CL1
Supply 400 / 460Vrms monophase
N.C.
+10% -20% 50/60Hz
CL2
N.C. Not connected
DF1
DF2 } Mains contactor
switching contact (250VAC/5A)
N.C. Not connected
P10 +10 V
Service insulated
0VA 0VA
supplies ±10 V - 50 mA
N10 -10 V
PL +24 V For opto-insulated IN/OUT for logic signals
OPL 0VL 24 V - 500 mA max. (Enabling, prog. relay)
CF1 Alarms reset
N.A
CF2 (Closing time contact ≥ 500ms)
PY Thermo-contact θ
PZ braking resistance
MDLU2 size T1 / T2 / T3
Connect to motor
Module/axis module auxiliary
supply interconnection Connect to motor
3
Module/axis module
earth strip interconnection
MDLU2 size T4
Connect to motor
Module/axis module auxiliary
supply interconnection Connect to motor
Module/axis module
earth strip interconnection
Earth
Optional connection*
line filter ** Connect to the motor
Not
connected
R1 S1 T1
R S T EXT INT COM U V W
Power connector
External braking
400 / 460V +10% -20% resistance
50/60Hz three-phase Connect to the pin PY/PZ A
B
S5 connector
L1 L2 L3 Earth Thermo-switch contact C
D
3
connection* to be connected to PLC
Optional
1
2
R
line filter Connect to the motor
Not
R1 S1 T1
connected
See paragr. 1.14 for line filter and paragraph 1.13.2 for external
braking resistance code AGORES001 or KFG2.
Optional line
filter
F5
F4
T1
Isolation transformer
KM1
CL1 / CL2
Earth
connection*
A B C Connect to the motor
Line
reactance
Power a b c
connector
Not
connected
MBLD2 drives with regenerative power supply must always be provided with isolation
STOP transformer T1 on the CL1/CL2 auxiliary supply as shown on paragraph 3.2.2.
The missing application can damage the PWS system.
Pay particular attention when the drive is enabled not to accidentally create (I.e. by the point
of a measurement tool) a contact between the power connections screws and the drive
carpentry.
5 1 Connections _ Connections
1 - U1 V + U - U1
6 2 - V1 W - W1
4 2 6 - W1 W U V - V1
4 - Brake (-) + (Brake +)
5 - Brake (+) - (Brake -)
-Earth Earth
Always disable the system and disconnect the cables from the
STOP motor before carrying out the connector orientation (turnable
each 90o by the customer).
W1 3
M V1 2
3~ U1 1
Yellow / Green
V2 U2
Always disable the system and disconnect the cables from the
motor before carrying out the terminal box orientation (turnable
each 90o by the customer).
W1 3
C
M V1 2
3~ U1
B
A 1 3
Yellow / Green
D
Always disable the system and disconnect the cables from the motor before
carrying out the terminal box orientation (turnable each 90o by the customer).
Inadequate earthing of the motor causes capacitive currents to flow, which can
damage the electronic components in the modules.
Cable collar
clamp
Pay attention, when the drive is enable, not to create accidentally (I.e. by
the point of a measurement tool) a contact between the power connectors
screws and the drive carpentry.
Cable collar
clamp
U V W
Pay attention, when the drive is enable, not to create accidentally (I.e. by
the point of a measurement tool) a contact between the power connectors
screws and the drive carpentry.
U1 V1 W1
V M Transducer and
W 3~ thermal probe connector
Stop end
Connect the motor cable shield
U V W using a collar clamp as
described on paragr. 3.5/3.8.5 Earth screw motor frame
Drive power
terminal box
The ventilation must be with air input in the rear end of the motor and
the exhaust in the end shaft (in the opposite reverse two phases).
V1 W1
Cable1 (no2)
V1 G
Cable2 (no2)
1
Cable1 (no3)
U1
W1 2
M 3
Cable2 (no3) 3~ G
Power terminal box
Stop end for
Cable1 (noG) power cable 2
Cable2 (noG)
Transducer and
thermal probe connector
U V W Connect to the
metallic clamp
Drive power
terminal box
The ventilation must be with air input coming from end shaft side and
STOP exhaust in the rear end of the motor . Check the correct fan rotation as
shown (see arrow) in the rear end of the motor. In the opposite reverse
two phases.
3.8.8 Υ/∆)
Υ/∆
MDLU2/MBLD2 with AMS160 spindle motors (Υ/∆
Customer assembly
material
I
Connect to the earth 3
screw motor frame HTC
HSC
U V W
HSC
Drive power
terminal box --------
HTC HSC
Power terminal box
U1 - -S T- --
V1
W1 L
U2 0V (24V)
(pin 11- S4)
V2
W2 HTC
-------- High Low
range range
For the fan connection take into consideration the paragraph 3.10.1 .
For the connection of measure transducer see paragraph 3.17 .
HTC
HSC
Power
connector
1 HSC
U V W A
2
Drive power
1
B
3 --------
terminal box C HTC
4 HSC
D
1
- -S T- --
A
Earth screw B
2
motor frame 2 C
3
L
4
D
HTC 0V (24V)
(pin 11- S4)
A
1 --------
High Low
2 range range
B
3 3
C GA GB
IM motor D
4 (Pin 8 S4) (Pin 7 S4)
D A
Single range connections.
By using the motor in only one range the contactors
C B (HSC and HTC) and the relais (S and T) have not to be used.
Low range connection (Star):
Connect the motor in such a way that HTC contactor is closed
and HSC is open.
High range connection (Delta):
Motor fan connection Connect the motor in such a way that HSC contactor is closed
A Power supply and HTC is open.
F mono-phase
ATTENTION: SET-UP PARAMETER V0030
B 230VAC 50/60Hz
BIT 3 and 4 = 1
Fan connector
(seen from fized side on the motor)
A B
Power
3
connectors
1 A
A
2
B B
B 3
3 C C
U V W D 4 D
Drive power
terminal box
1 A
Earth screw A
motor frame 2 B
B
B
2 3 C
C
4 D
D
A
1 A
1 B
2 B
B
IM motor 3
C C
4
D D
Socket as required
by customer
A B
Customer assembly
material
I
I
HSC 1
HTC
HSC 2
HSC 1
U V W 1
1 A
Drive power C
3 -------- HSC 1 HTC
terminal box 2
B
4
D
T - -T S- - -S
Earth screw 1 L
motor frame
2 A
3
--------
C
2 HTC
B
D 4
0V (24V)
(pin 11- S4)
HSC 2
3 A
1 -------- High
range
Low
range
3
C GB
IM motor 2 GA
B (Pin 8 S4) (Pin 7 S4)
D 4
D A
Single range connections.
C B
By using the motor in only one range the contactors
(HSC and HTC) and the relais (S and T) have not to be used.
Low range connection (Star):
Connect the motor in such a way that HTC contactor is closed
and HSC is open.
Motor fan connection High range connection (Delta):
A Power supply Connect the motor in such a way that HSC contactor is closed
F mono-phase and HTC is open.
B 230VAC 50/60Hz
ATTENTION: SET-UP PARAMETER V0030
Fan connector BIT 3 and 4 = 1
(seen from fixed side on the motor)
A B
Customer assembly
material
U V W
Connect 3
to the G
socket
I
Drive power terminal box HTC
HSC
White C
- -S T- --
Brown D
L
HTC 0V (24V)
(pin 11- S4)
Motor Black
E
-------- High Low
frame range range
Grey or Yellow/Red F
GA GB
(Pin 8 S4) (Pin 7 S4)
Yellow/Green
G HTC/HSC = Low/high range remote switch
I/L = Remote switch bobin voltage
Connect to the supplied by the customer
earth general
socket Single range connections.
By using the motor in only one range the contactors (HSC
and HTC) and the relais (S and T) have not to be used.
Low range connection (Star):
Connect the motor in such a way that HTC contactor is
closed and HSC is open.
High range connection (Delta):
Connect the motor in such a way that HSC contactor is
closed and HTC is open.
U V W
Drive power
terminal box
Socket and shield as
required by customer
Giallo/Verde
Motor
frame
Black
White
Red
Customer assembly
material
3
I
HTC
HSC
U V W
Drive power
terminal box HTC HSC
1 HSC
1 A
2
B
3 --------
C
4
- -S T- --
D
Motor
2 1 L
A
2 0V (24V)
B
3 (pin 11- S4)
C Low
High
4 range
D range
GA GB
(Pin 8 S4) (Pin 7 S4)
3 A
1 --------
2 HTC
B HTC/HSC = Low/high range remote switch
C 3 I/L = Remote switch coil voltage
4 supplied by the customer
D
Orange
SENS+ 7
Black
SENS- 19
Green
+ALIM 8
Black Sensor
GND 20
Adaptor COS+ 12
Black
AEOADA003 COS- 24
White CRMSE
for S2 connector 25 Black
SIN- 21
Red
SIN+ 13
Black
TOP+ 11
Pink
TOP- 23
PTC - 22
Black
θ Thermal switch
(NC)
PTC + 10 Blue
Power terminal
BPHQPRE3 Metallic cable clamp
box connections
Fan connector
W1 Connect to 3
V2 AGOCAV006 cable MDLU2 / MBLD2
U2
Not used
V1
U1
Terminal box
Motor power terminal box
3
W1
2
V1
1
U1
Green / Yellow
V2 5 (+ Brake)
U2 4 (- Brake) U V W
MDLU2 / MBLD2
Mounting of the power and brake
power terminal
cable through the cable clamp
The global shield must be always reverse on the internal side of the insert as far as the
gasket cable clamp , in such a way to use the largest contact areas. (see figure above)
x x x
Fan connector
AGOCAV001 cable
A L1
A Power Supply
E B B L2 400V ±10% 50/60Hz
C L3 three-phases
D C
D
E Not connected
CONN113D00
The motor ventilation must be with air inlet coming from the
rear end of the motor and outflow from motor shaft side .
Check the correct fan rotation as shown (see arrow) in the
rear end of the motor. In the opposite reverse two phases.
With 460V network, appropriate transformer code
AMOTRF001must be used for the fan.
See paragraph 3.12 for the fan cables description.
Power connector
Connect to 3
MDLU / MBLD
AGOCAV006 cable
Power connector
3
W
2
V
1
U
Green / Yellow
+ White (+ Brake)
- Black (- Brake) U V W
MDLU / MBLD
Power terminal
Connections
(pinout)
_
V +
W U
AMOCON005D
Resolver connector
and motor thermal probe
S1
Black (10kHz -)
20 10
Green (10kHz +)
7 7
Black (COS -) 11
24 RESOLVER
White (COS +)
12 12
Black (SIN -)
25 2
Red (SIN +)
13 1
16
Black (THPM1)
Blue (THPM2)
9 θ
4 8
Thermal probe
6
Connect the shielded twisted pair to the S1
connector by means of the shield soldering
point as shown in the paragraph 3.16
1 9 8
2 10 12 7
P
3 11 6
4 5
3
S1 20
Black (GND)
4
Green (+ Alim)
8 3
Black (GND)
21 2
Orange (+Alim)
9 1 ENCODER
Black (Ref Cos)
24 5
White (Cos +)
12 6
Black (Ref Sin)
25 8
Red (SIN +) Thermal
13 7 probe
Black (THPM1)
16 12 θ
Blue (THPM2)
4 13
Black (RS485 -)
1 9
Pink (RS485 +)
14 10
11
Connect the shielded twisted pair to the
S1 connector by means of the shield Connect global cable shield
soldering point as shown in the as shown in the paragraph 3.14
paragraph 3.16
Connect the cable shield to the
S1 connector housing as shown
in the paragraph 3.16
11 1
10 12 2
16 13
9 3
17
15 14
8 4
E
7 5
6
AMOCON002D
Encoder connector
The thermal switch of the motor is connected by the transducer motor cable.
Ω) .
For a correct use and management of the probe, select the parameter V0270 = 1000 (Ω
(See parameters manual : parameter V270).
The thermal switch of the motor is connected by the transducer motor cable.
The ventilation must be with air input in the rear end of the motor and
the exhaust in the end shaft (in the opposite reverse two phases).
AMS160 - The ventilation must be with air input coming from end shaft
side and exhaust in the rear end of the motor . Check the correct fan
rotation as shown (see arrow) in the rear end of the motor. In the
opposite reverse two phases.
With 460V network, appropriate transformer code AMOTRF001 must be used for the fan.
See paragraph 3.12 for the fan cables description.
AMS100S/M/G RPC455S (CE) 16,2 [(4) x AWG04] + [(2) x1mm²] (X1) < 250 AWG04 =3,3
1mm² = 20,5
AMS132S/M/L* AGOCAV006 (UL) [(3+T) x 10mm²] + [(2) x1mm²] 10mm²=1,91mm²
AMS132M/L** RPC445S (CE) 24,8 [(4) x AWG04 + [(2) x1mm²] (X1) < 250 1mm² = 20,5
10mm²=1,91mm²
1mm² = 20,5
AMS160M/L*** AGOCAV006 (UL) 21,1 [(3+T) x 10mm²] + [(2) x1mm²] < 160 10mm²=1,91mm²
AMS160M/L**** RPC445S (CE) 24,8 [(4) x AWG04] + [(2) x1mm²] (X2) < 250 1mm² = 20,5
10mm²=1,91mm
AMR 250
RPC435S (CE) 24,8 [(4) x AWG04 (X3) < 250 AWG04 =3,3
IM18
E n co d er an d
RSCAWG22x8
motor thermal 11,5 [(4) (2x0,3mm²] twisted pairse (X1) 57
(CE)
probe
Additional sensor [(6) (2x0,5mm²) + (4x0,25mm²)] < 180
RPC001S (CE) 11,8
twisted pairs + global shield (X1) 0,25mm² = 85
0,5mm² = 39
Trasduttore [(7) (2x0,5mm²) + (5x0,25mm²)]
RPC002S (CE) 11,8
aggiuntivo twisted pairs + global shield (X1)
* MDLU2 / MBLD2050/075/100 ** MDLU2 / MBLD2150
*** MDLU2 / MBLD2100 **** MDLU2 / MBLD2150/200
BMH/BMG
motor cable BPH/BPG motors
MDLL2008N
MDLL2015N 6 mm² 3
MDLL2030N 12 mm²
MBLD2100 25 mm2
MBLD2150 35 mm2
MBLD2200 50 mm2
CL1 / CL2
(Auxiliary power supply)
1,5mm²
DF1 / DF2
(Contactor switch)
Service isolated power
supplies +/- 10V
0,5mm²
IN / OUT optoisolated
power supply
BPH - BPG
75/95
115 (all except 4V) BMHQPRE1
142 2K,2N,2R,3K,3N,4K
AMOCON004D
BPH - BPG
AMOCON003D AMOCON002D
115 4V
142 3R,4N,4R,7N BMHQPRE2
190 2K,2N,3K,4K,5H
BPH - BPG
AMOCON005D BMHQPRE3
190/2R,3N,4N,5L,7K,AK
AMS100 BMHQPRE2
The motors with terminal box configuration are supplied as a standard with plastic cable clamp.
A metallic CE cable clamp (optional) must be ordered separately as shown in the table.
∅ Cable 7,5÷
÷18,5mm
110
Power connector
AMOCON005D
∅ 46
∅ Cable 9÷
÷24mm
Feedback connector
AMOCON002D encoder
∅ 26
AMOCON003D resolver
57
∅ Cable 5,5÷
÷12mm
cable
n. insert diameter diameter
The global shield must be always reverse on the internal side of the insert
as far as the gasket cable clamp , in such a way to use the largest contact
areas. (see figure above)
Moving connector
Crimping
contact
Contact
positioner
The global shield must be always reverse on the internal side of the insert
as far as the gasket cable clamp , in such a way to use the largest contact
areas. (see figure above)
Connector 3
Insert Shielded cable
Shielding
* The cable clamp side is identical for the motors with cable clamp version
Shield fixing seen from inside
The global shield must be always reverse on the internal side of the insert as
far as the gasket cable clamp , in such a way to use the largest contact areas.
(see figure above)
Moving connector
Crimping contact
Contact
positioner
Crimping tool
(contact fixing)
The global shield must be always reverse on the internal side of the
insert as far as the gasket cable clamp , in such a way to use the
largest contact areas. (see figure above)
Shielding
Pin Z
The global shield must be always reverse on the internal side of the
insert as far as the gasket cable clamp , in such a way to use the
largest contact areas. (see figure above)
Crimping tool
AMOPNZ001 AMOPNZ002
(for connector contact fixing)
Crimping contact
Contact
Moving connector positioner
Crimping tool
(contact fixing)
Cable with terminals (or connectors) positioned nearest to the machine or to the
shielded.
3
If cables are faced in both sides with connectors, it is essential to carry out a perfect cable
and connector shielding. To face a connector it is necessary to unsheath for a certain part of
the cable in order to be able to solder the connection "pins ".
Therefore, to shield also this part of the cable it is necessary to use a metal sheath .
The cable shield must be an integral part of the connector sheath (housing) so that the
shielding has no interruptions. While chosing the connectors make sure that this principle is
respected.The shield must never be brought to a connector pin exception made for
safety reasons.
The corresponding connector installed nearest to the chassis must be mounted on a metallic
support not painted and protected against eventual oxidations, being an integral part of the
shielding of the machine. Obviously (see figure below) it must allow, once coupled to the
cable connector, to constrain directly to earth the cable shield to which it is associated, with
the largest contact surfaces.
Cable pin
Pay particulary attention during the connector mounting / fixing screw; take always
STOP into consideration the fixing nominal torque value (0,3Nm); value that is achieved by
hand-tightening the screw. Not to respect these values can cause damage or breakage
of the screw.
In this case it is essential that the signal cable shielding and its earthing are carried out
following carefully what said in the previous case.
On the other side, the cable must be unsheathed at the machine shielding entry (cabinet), in
order to connect the shield directly to the cabinet frame, always with large conductive surfaces.
Diagnostic signalling
POWER ON Green
FAULT Red
IN/OUT analogue and logic
TORQUE READY
SPEED READY
Green
Green
S4 signals screws 17 pins connector
Serial link KO Red
S3 Local link
POWER ON
Auxiliary supply and contactor
Control Voltage S6 command 6 pins screws connector
Fault Brake resistance contact and 24V,
Torque Ready
Speed Ready
S5 7 pins screws connector
Serial Link Fault
S3 Local link
Dip / switches for
bus physical address
S1
DATA - RS485 - serial interface 3
Not connected
INTEG1 Not connected
PTC+/NTC+
IN signal + motor thermal probe
ACC2 + Not connected
ACC1 + Not connected
10kHz OUT carrier resolver to 10kHz
Up
OUT for motor sensor
Up power supply 9V
Black (10kHz -)
10 A
Green (10kHz +)
7 B
Black (COS -)
11 C RESOLVER
White (COS +)
12 D
Black (SIN -)
2 E
Red (SIN +)
1 F
Black (THPM1)
Blue (THPM2)
9 H θ Thermal probe
8 K
6 G
Connect the shielded twisted pair to the S1
connector by means of the shield soldering
point as shown in the paragraph 3.16
1 9 8 H A
G B
2 10 12 7 J
P C
11 6 F K
3
4 5 E D
8 1
Ω 1/2W
*R = 100Ω 7 9 2
6 3
5 4
S1 Black (10kHz -)
Green (10kHz +)
Black (COS -)
RESOLVER
White (COS +)
Black (SIN -)
Red (SIN +)
Black (THPM1)
Blue (THPM2)
θ Thermal probe
Resolver connector
and motor thermal probe
H A B
G K J C
F E D
Resolver connector
S1 Black (10kHz -) A
20
Green (10kHz +) B
7
24 Black (COS -) C RESOLVER
12 White (COS +)
D
Black (SIN -)
25 E
Red (SIN +)
13 F
G
16 Black (THPM1)
B θ Thermal probe
Blue (THPM2)
4 A
C
Connect the shielded twisted pair to the S1
connector by means of the shield soldering Thermal probe connector
point as shown in the paragraph 3.16
G A
C A
F B
B H
E D C
P A
11 1 N B
R
10 12 2 Y S C
M
16 13 Z
9 3 X T
17 L D
15 14
8 4 K W U E
E V
7 5 J F
6 H G
S2
DATA - data - ENDAT sensor RS485
CLOCK - OUT clock - ENDAT sensor RS485
UaS IN sensor error signal (low active)
UA0/RETCK+ IN signal Z+ RS422 (encoder) or clock feedback +ENDAT
Ua2 + IN signal B+ RS422 encoder
Ua1 + IN signal A+ RS422 encoder
TTL
SENSOR + IN signal + sensor power supply feedback
Up
OUT +5V for axis sensor power supply
S2 Up
PTC +
IN + signal thermal probe
TOP + IN zero top anal. diff. value + for double toothed wheel
COS + IN differential cosine analogue value +
SIN +
IN differential sine analogue value +
DATA + data + ENDAT sensor RS485
CLOCK+ OUT clock + ENDAT sensor RS485
UA0/RETCK- IN signal Z- RS422 (encoder) or clock feedback- ENDAT
Ua2 - IN signal B - RS422 encoder
Ua1 - IN signal A - RS422 encoder TTL
SENSOR - IN signal - sensor power supply feedback
Un (GND)
0V digital sensor power supply
Un (GND)
S2 PTC -
IN - signal thermal probe
TOP - IN zero top anal. diff. value - double tooth. wheel
COS - IN differential cosine analogue value -
SIN - IN differential sine analogue value -
S2 8
Green
(Up) +5V
+ALIM
9
20
Black (Un) 0V 3
GND TTL
21
Orange Sens +5V
ENCODER
+SENS 7
Black Sens 0V
-SENS 19
Red Ua1
Ua1+ 6
Nero Ua1
Ua1 - 18
White Ua2
Ua2+ 5
Black
Ua2 - 17 Ua2
Pink Ua0
Ua0+ 4
Black
Ua0 - 16 Ua0
Blue
UaS 3 UaS
Not ENCODER connector
colnnected
S2 +ALIM 8
Green
(Up) +5V
Black
GND 20 (Un) 0V
Orange
9
+ALIM Black 1Vpp
21
Blue ENCODER
+SENS 7 Sens +5V
Black Sens 0V
-SENS 19
Red A+
SIN+ 13
Black A-
SIN- 25
White B+
COS+ 12
Black
COS- 24 B-
Pink
TOP+ 11 R+
Black
TOP- 23 R-
Encoder connector
Connect the shielded twisted pair to the
S2 connector by means of the shield
soldering point as shown at paragr. 3.16
13 SIN+ I Sine +
AEOADA002
S2 connector
NUM RPC001S cables
adaptor Socket at the customer supply
S2
Black Blue
GND 20 GND
Green Red
+ALIM 8 +5V
-SENS 19 Black
Orange Green
+SENS 7 Sense Sensor
Black Black
COS- 24 Ub-
White Pink
COS+ 12 Ub+
Black Brown
SIN- 25 Ua-
Red White
SIN+ 13 Ua+
Black
PTC - 22
PTC + 10
Blue } Thermal
probe
Black Yellow
TOP- 23 Un-
Pink Grey
TOP+ 11 Un+
HEIDNHAIN
connector signals
ENDAT sensor 3
S2
Pink
DATA - 1 17 DATA
Grey
DATA + 14 14 DATA
Yellow
CLOCK - 2 9 CLOCK
RETCK - 16
Violet
CLOCK + 15 8 CLOCK
RETCK + 4
+5V Blue
+5V SENSOR 7 1 SENSOR
White
+0V SENSOR 19 4 +0V
SENSOR
Brown / Green
+5V Up 8 7 +5 Up
White / Green
0V Un 20 10 +0V Un
Green / Black
SIN + 13 15 A+
Yellow / Black
SIN - 25 16 A-
Blue / Black
COS + 12 12 B+
Red / Black
COS - 24 13 B-
PTC - 22
PTC+ 10 } 11
Thermal
brobe
S2 Vcc 8 10 + 5V
(M)
GND 20 7 0V
Vcc 9
GND 21
Sense + 7 16 + 5V sense
Sense - 19 15 0V sense
SIN + 13 1 A+
SIN - 25 2 A-
COS + 12 11 B+
COS - 24 12 B-
Ref + 11 3 R+
Ref - 23 13 R-
Temp + 10 8 Temp +
Temp - 22 9 Temp -
*
S1 COS + 12 5 C+
(F) 6 C-
COS - 24
SIN + 13 14 D+
SIN - 25 4 D-
*
* Connect the shielded twisted pair to the
S1 / S2 connector by means of the shield Connect the global cables
soldering point as shown at parag. 3.16 shield to the frame
3
Dip switches
address 0
Dip switches
Dip switches
Spindle
Address
S3
S3
NC1050
3
Diagnostic
leds
S3 S3
MDLL2
identification
plate
Installation instruction
The Master module must always be installed on the left-hand side, as shown in the
figure. The Slave modules must always be installed in decreasing size order, as shown
in the figure.
5 GND - 0V GND - 0V 5
9 9
SYNC- IN/OUT - RS485 synchronism - SYNC-
4 IN/OUT - RS485 synchronism + SYNC+ 4
SYNC+
8 8
RX/TX- IN/OUT - RS485 reception / transmission - RX/TX-
3 3
RX/TX+ IN/OUT - RS485 reception / transmission + RX/TX+
7 7
TX/RX- IN/OUT - RS485 transmission / reception - TX/RX-
2 2
TX/RX+ IN/OUT - RS485 transmission / reception + TX/RX+
6 6
CLK- IN/OUT RS485 clock - CLK-
1 CLK+ IN/OUT RS485 clock + CLK+ 1
PO W E R ON PO W E R ON PO W E R ON
C O N TR O L V O LTA G E FA U L T FA U L T
TO R Q U E R E A D Y TO R Q U E R E A D Y
S E R I AL LIN K FA U LT S E R I AL LIN K FA U LT
S2
Sensor
For other S2 sensor
applications see S2
Master Slave sensor connections
SLAVE 1 module
MASTER module
SLAVE 2
SLAVE 3 3
S3
NC1050
Dedicated connecor
MDLL T4 module
Installation instruction
The Master module and Slave modules (3 max.) must always be installed on the left-
hand side, as shown in the figure.The converter modules must always be installed in
decreasing size order, as shown in the figure.
5 GND-0V 5 5 5
9 9 9 9
SYNC- IN/OUT - RS485 synchronism -
4 SYNC+ IN/OUT - RS485 synchronism + 4 4 4
8 8 8 8
RX/TX- IN/OUT - RS485 reception/transm. -
3 3 3 3
RX/TX+ IN/OUT - RS485 reception/transm. +
7 7 7 7
TX/RX- IN/OUT - RS485 reception/transm. -
2 2 2 2
TX/RX+ IN/OUT - RS485 reception/transm. +
6 6 6 6
CLK- IN/OUT RS485 clock -
1 CLK+ IN/OUT RS485 clock + 1 1 1
Connect the global shield to connector Connect the global shield to connector
housing as indicated here below housing as indicated as indicated on
paragraph 3.16
Connect the shielded twisted pair to the
connector S3 by means the sheild soldering
point as indicated on paragraph 3.16
1 A2
2 A1
Security relay contact
normally open 24V/1A 3
S4 3 C2 Security relay contact
4 C1 normally closed 24V/1A
5 +24V +24V for programmable outputs
6 +24VRELE Command input +24V (Customer assembly)
7 PROGO1
Programmable outputs 1/2 IEC65A
8 PROGO2
IN1
9 IEC65A logic input
POM POM command signal input + 24V
10 0+24V
11 0+24V common reference for relay and 24V
external supply (Customer assembly)
Not connected
12
TERRA Earth connection (shield)
13
VRIF Analogue input ± 10V
S4 14
AGND Analogue ground
15
TP1
16
TP2 Test point 1 / 2 ± 10V output
17
S4
Pin Signal I/O Description Level
12 Not connected
+/-10V ± 2%
16/17 TP1/TP2 O 1/2 analogue 12 bits
with RL = 10kOhms
* Warning: if the VRIF analogue input is used, ensure that on S1 connector pin 6 is not connected and that
pin 18 is connected either to pin 20 or 21 or to the point where the S1 connector shield is soldered.
S5
1 Not connected
S5 2 CF1 Alarm reset
(Closing time contact ≥ 500ms)
3 PL
N.O + 24V For opto-isolated IN/OUT for logical
OPL signals 24V - 500 mA max.
4 0VL (Enabling, programm. relay ecc.)
5 Not connected
6 PY
Thermo-contact braking resistance
PZ (If the external braking resistor is not foreseen,
7 insert a jumper between pins 6 and 7)
S6
S6 CL1
1
Supply 400/460Vrms
Not +10% -20% 50/60Hz
2 connected
monophase
3 CL2
4 Not connected
5 DF1
Mains contactor
6 DF2 switching contact
Drive
(pow er supply)
Q1 line contactor
fuses
CL1/CL2
auxiliary pow er
KM1 contactor
coil fuses
3
supply fuses
3.18.2.1 MDLU2
Protection fuses are not integrated in the drive, therefore the
fuses are supplied by the customer .
Fixing screw
T
S
R
The holding brake is normally used for blocking torqueless axes without any clearance
(without current circulating in the windings) or with line power failure.
With powered motor and brake on, it is possible to detect small braking torque differences
between two identical motors.
• The brake is only intended for use as a holding static brake and not as a
dynamic brake; about 1800-2000 braking operations can be performed in case
of emergency or power failure with a total inertia equal to twice the rotor
inertia value.
• Supplying the holding brake with voltage values different from the permissible
values will cause the brake to operate and, in some cases, irrevocable damage
to the brake coil.
• If the holding brake is not being used for a long time, the oxidation of its parts
may lead to a braking torque reduction.
~ =
60V
*
(Min 21,6V-Max 25,2V)
1) Insert the sensor in the support as described in fig. 1, checking that the groove on the
body of the sensor itself fits with the grub-screw inserted in the body on the suppor.
2) By using a feeler gauge, adjust the distance of the sensor from the teeth of the wheel
to 0,2 ÷ 0,25mm. (AIR GAP)
3) Lock the support body socket head clamp screw of the sensor with a torque
of 4,2 ÷ 5,3 Nm.
4) Lock the grub-screw with a torque of 1,7 ÷ 2,1 Nm, checking the height
of 0,2 ÷0,25mm between the sensor and the wheel.
5) Connect the shield of shielded cables pairs to the motor frame, as shown on figure
below.
Control trimmer
T1 = cosine amplitude
T2 = cosine offset
T3 = sine amplitude
T4 = sine offset
T5 = zero mark amplitude
T6 = zero mark offset
Toothed wheel
Wheel theeth
2) Connect the adaptor to the S2 drive's connector, as described on the next page.
3) Connect the motor sensor to the adaptor using the appropriate cable as indicated on par. 3.16.4.3 3
4) Locate the test point TP1 (cosine) and TP2 (sine) on the adaptor, as indicated on the next page .
Connect the hot poles of a double trace oscilloscope to the test points TP1 and TP2.
Connect the cold poles to TP4 (or to any other metallic point of the AEOADA003 adaptor).
7) Slowly rotate by hand the motor shaft and calibrate T1 and T3 (see paragraph 3.20.1) on the sensor
card inside the motor, to obtain corresponding to 1Vpp ± 50mV in the point where the signals have
the highest value. (Possible cyclic amplitude variations for each motor revolution are due to the
eccentricity of the wheel and do not represent a problem.
Significant variations between of the wheel sinusoids are instead due to mechanical failures of the
wheel such as a defective tooth; in this case, replace the toothed wheel.
8) Slowly rotate by hand the motor shaft and calibrate T2 and T4 (see paragraph 3.20.1) on the sensor
card until the two sinusoids have a null average value; the positive and negative peaks must have the
same amplitude.
11) Enable the drive and set a speed of 50RPM in case of 256 teeth wheel or 25RPM in case of 512 teeth
wheel. Carefully repeat the calibrations described on steps 7 and 8 trying to obtain sine and cosine
signals as much as possible similar and with null average value.The greater the calibration accuracy,
the better the speed adjustment at low rate. See figure 1 and 2 page 3/91.
12) Zero mark calibration: connect the oscilloscope probe previously connected to TP1 on interface card,
to TP7 (calibration top), leaving the cold pole on TP4. Rotate the motor at the speeds stated on step
11 and calibrate T6 on sensor card, in such a way as to obtain a signal with null average value (in the
absence of zero mark, the value of TP7 must be equal zero). Calibrate the zero mark amplitude using
T5. The zero mark must have the same amplitude of sine and cosine signals in the angular position
of the zero mark. The value should be approx. 1Vpp. During the calibration it could be necessary to
adjust the offset (T6). See figures 3 and 4 page 3/91.
NOTE : If the trimmers installed on the sensor card, have the adjustment screw in vertical position,
the clockwise rotation of the screw increases the signal amplitude and the offset assumes
positive values. If the trimmers have the adjustment screw in horizontal position, have the
adjustment screw in horizontal position, the adjustment sense in the opposite.
Male connector,
drive side
Female connector
motor side
TP4
TP6
TP1
S2 TP7
TP5
TP2
TP3
T P1 Cosine
T P2 Sine
T P3 Top
T P4 GND
T P5 +5V
T P6 -5V
Top for
T P7
calibration
Figure 1. Cosine, sine and top CW rotation Figure 2. Cosine, sine and top CCW rotation
shaft output side shaft output side
Figure 3. Sine and top CW rotation Figure 4. Sine and top CCW rotation
shaft output side shaft output side
The above pictures show the cosine, sine and top signals related to a
sensor for NUM toothet wheel, calibrated according to the procedure
described on paragraph 3.20.2.
Homing direction
Om
The switch size should be such that the contact opens before detection of the sensor zero
pulse and remains open until the axis stops after detection of the open contact on the
switch input.
The green LED is on when the The green LED is off when the
TORQUE
motor current delivery is torque enable signal is off. (PWN
READY
enabled (PWN - ON) - OFF)
SPEED The green LED is on when the The green LED is off when the
READY speed reference signal is on. speed reference signal is off.
The red LED is on when the The red LED is off when the
SERIAL LINK
serial communication with NC serial communication with N C
FAULT
is out. is OK.
Status signalling
LE D
L ed o n Led off
The green LED is on when The green LED is off when the
the line voltage 400/460 V line voltage 400/460 V +10% -
+10% -20% 50/60 Hz or the 20% 50/60 Hz or the auxiliary
CONTROL auxiliary voltage voltage 400/460Vrms is not
VOLTAGE 400/460Vrms is present and present or the connector for
the connector for connection connection of the 48V 35kHz
of the 48V 35kHz auxiliary auxiliary supply is not
supply is connected. connected.
The green LED is on when The green LED is off when the
TORQUE
the motor current delivery is torque enable signal is off.
READY
enabled (PWN - ON) (PWN - OFF)
The red LED is on when the The red LED is off when the
SERIAL LINK
serial communication with NC serial communication with NC
FAULT
is out. is OK.
The red led POWER ON is on when the drive is supplied with the line
voltage (and the BUS voltage is present) .
If a fault occurs which causes an alarm to operate, the drive's red fault LED illuminates, and
the alarm is displayed on the NC. Also, for any alarms additional information relating to
the alarm involved is available.
(See Drive alarms extension at paragraph 5.3.1)
4.3.2 MDLL2 / MBLD2 (except for MBLD2 Regenerative power supply side )
When an alarm operates in the power supply module the following occurs :
• Immediate PWN disabling on all modules
• The alarm is communicated to the NC and to all the converter modules and , for each of these,
the red "Fault" LED illuminates.
• The alarm is displayed by means of the NC on any one of the converter modules .
• If only one module has been configurated in tripping of remote switch, the main power goes OFF.
• The alarm is communicated to the NC and the red "Fault" LED illuminates.
• If the MBLD2 has been configurated in tripping of remote switch, the main power goes OFF.
• Operation and tripping of the line remote switch dependig on parameter configuration
• The alarm is displayed on the NC and on the red led "FAULT" of the module .
For the remaining converter modules connected to the same power supply unit,
the following conditions will continue to function if the remote switch is
connected in such a way as to supply the remaining modules.
(see parameters configuration on the MDLU2 / MBLD2 Parameters Manual)
Attention, as described on the parameters manual, the alarms are divided in two
categories:
• (C) Configurable alarms are resettable (if configurated) with the mains ON .
• (NC) Not Configurable alarms are resettable with the mains OFF only .
4
4.4.1 From NC (configurable C alarms)
• Reset the alarm by means the NC (See NC instruction manual). If the cause of the
alarm has been removed, the red fault led will go out, otherwise the previous alarm
fault will reappear.
• Switch off the mains 3 phases, auxiliary power supply and disable the drive
• Switch on the mains 3 phases, auxiliary power supply and enable the drive .
Consequences :
• No alarm is signaled
5.1 MDLU2
5.1.1 MDLL2 power supply module
LED off Possible cause Possible remedy
The three- phase line voltage Verify the presence of the line
POWER ON
400/460V +10% -20% power supply on terminals
50/60 Hz is not present. L1 - L2 - L3.
POWER ON The bus voltage or the auxiliary voltage Check power supply 400/460V +10% -
(off) 48V 35kHz are not present. 20% 50/60 Hz three-phase and check the
auxiliary power supply 400/460Vrms
single-phase of the power supply.
FAULT
(on) See search for eventual fault - Alarm signalling from NC
Bus voltage not present. Check the presence of bus voltage by the
power supply led POWER ON
POWER ON The voltage on bus is not present Check the presence of the power supply on
terminals L1,L2,L3.
Mains voltage or auxiliary voltage not Check the presence of the power supply or
5
VOLTAGE present of the auxiliary voltage. (See chapter 3)
FAULTY
See search for eventual fault - Alarm signalling
(on)
A - The enable signal is not present. A - Check the presence of enable signal
from NC
SPEED READY The enable signal of the speed reference is Check the connections with NC.
not present.
SERIAL LINK
Check the connections with NC.
FAULT
Communication problem with NC
(on)
Inform NUM Technical service.
C -The force ventilation fan does not turn. C - Inform NUM Technical Assistance.
A - The working cycle is characterized with A - Use a less heavy working cycle by
very close accelerations/decelerations increasing the time between the
and the external braking resistance accelerations or by increasing the
has reached a too high. braking resistance power.
Brake resistance (see paragraph 1.13)
05 o ver
temperature
B - The power supply heatsink has reached B - Check the correct thermal heat
a temperature > 90 degrees exchange inside the enclosure
the electrical box.
Anti-Backlash
08 Fault
Inform NUMTechnical Assistance.
A - The motor speed has exceeded the A - Check the parameter value if
max.speed threshold foreseen with compatible.
parameter 9. Ex: Motor speed 3000 rpm, overspeed
11 Overspeed threshold 2000 rpm.
12 Drive
B - Error in transducer wiring connection.
overcurrent B - Check motor transducer wiring .
C - Error in motor / drive association
C - Check that association is correct.
Parameter Ram
13 faulty
Inform NUM Technical Service
BAD Eprom
14 Inform NUM Technical Service
C h ecksu m
5
BAD Parameter
15 C h ecksu m
Inform NUM Technical Service
Internal
19 communication Inform NUM Technical Service
fault
A - External braking resistance not A - Check connections and functionning of
available . the external resistance
Short circuit
20 on bus
B - Short circuit on bus. B - Check the connections with axis
module.
A - Braking resistance overload. A - Check the correct overload cycle.
Braking
B - Invalid or incorrect load value B - Check the correct wiring on DC BUS or
21 resistance
on DC BUS. the presence of other external loading.
not activated
Clamp transistor
32 desaturation
Braking transistor damage. Inform NUM Technical Service
External encoder
38 fault
Transducer S2 problem Inform NUM Technical Assistance.
A - During the braking the module has not A - Check the size of max. braking power
succeded in the recovery or dissipating requested (See chapter2).
Regenerative
all energy returned by the motor
40 pow er supply
B - Inform NUM Technical Assistance.
overvoltage
B - The regenerative power supply is
damaged.
A - Connection of synchronisms. A - Check the wiring on terminals L1, L2,
Regenerative L3 (See chapter 3).
p o w er
41 supplyovercurre-
B - During a deceleration the current
returned to the mains has exceeded the B - Check the regenerative power supply
nt max value size.
Regenerative
pow er supply
44 processor
Inform NUM Technical Assistance
anomaly
Regenerative
pow er supply
45 processor
Inform NUM Technical Assistance
timeout
Eprom
regenerative
46 pow er supply
Inform NUM Technical Assistance
faulty
RAM Eprom
47 regenerative Inform NUM Technical Assistance
pow er supply
faulty
Regenerative
pow er supply Disturbances inside the electrical cabinet. Inform NUM Technical Assistance
48 signalling
u n kn o w n
Position Check the correct mechanical sensor
Mechanical or electrical on S1 or S2
51 congruence
sensor problems.
assembly or check the sensor signal
S1-S2 connection.
A - Mechanical problems. A - Check the correct mechanical sensor
assembly (sensor, mech. joint ....) or
Tandem function B - Master or Slave functionality problems. check the sensor signals connection.
52 alarm
B - Verificare la corretta funzionalità dei
moduli Master o Slave.
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