Job No. : ENGINEERING SPECIFICATION ee) Ls PETROKIMIA oF Document No A\ GRESIK HOT AND COLD INSULATION S4-T-01-42-8000-08 ‘9 Sheets (With Cover) Project : PEMBANGUNAN PABRIK ALF 3 - I Owner : PT PETROKIMIA GRESIK Location : GRESIK — EAST JAVA, (0 | issueo FoR constauction | 20-08-2019 S$: @_| oe 0 | ISSUED FOR APPROVAL 37-07-2013 | FDY ow KH REV Description Date Prepared | Checked | Approved ‘THE INFORMATION CONTAINED HEREIN IS CONFINDENTIAL AND THE PROPERTY OF PT PETROKIMIA GRESIK AND NOT FOR PUBLICATION, THE INFORMATION IS ISSUED ON THE UNDERSTANDING THAT NO PART THERE OF SHALL BE COPIED OR (COMMUNICATED TO A THIRD PARTY WITHOUT AUTHORIZATION IN WRITING FROM PI PETROKIMIA GRESIK,PETROKIMIA GRESIK ENGINEERING SPECIFICATION OF HOT AND COLD INSULATION Job No) 24 NON 2019 Document No. 34-J7-01-42-3000-03 pe Sheet : 1 of 8 Section General Conflict Design 4.1 General CONTENTS Reference Specification 4.2 Hot Thermal insulation 43 Cold Thermal insulation 5. Material 5.1 Specification for Main Insulation Material 5.2 Specification for Auxiliary Material 6. Application 6.1 General 62 Application Detail TABLE Table | Table I! Table lit. Table IV .. Wun vwewunnnnnnJob No. : ENGINEERING SPECIFICATION ee nomen) vA PETROKIMIA OF Document No GRESIK HOT AND COLD INSULATION re) Sheet: 20f8 1. General This specification covers the general requirement for the materials and application of external for equipment and piping in hot service either heat conservation or personnel protection, and cold service. 2. Reference Specification The following standards are generally referred to herein: ASTM American Society for Testing and Materials C680 Heat Gain or Loss, and Surface Temperature of Insulated Pipe and Equipment. 3. Conflict This specification shall be strictly adhered to in all respect, if any deviation shall be approved PT Petrokimia Gresi 4, Design 41 General a. Equipment and Piping shall be insulated in accordance with this specification. (1) The term “Equipment” includes towers, vessels, tanks, exchangers, pumps and the like (2) The term “Piping” includes pipes, valves, flanges, and the like. b. Equipment and Piping shall be insulated as required for heat conservation, heat control or personnel protection. c. The operating temperature shown on the Insulation Equipment List, Insulation ‘Summary List for Piping and attached Drawing shall be applied for computing and selection of required insulation thickness. 4.2 Hot Thermal Insulation ‘a. Unless a cooling is desired, Equipment and Piping operating at temperature of 100°C when it is necessary to limit heat losses which may affect the process or to maintain minimum temperatures. b. Insulation for personnel protection shall be provided to surface normally operating above 70°C, and are situated such that personnel can easily come in contact with that surface. cc. The design of the insulation shall be based on the following data : ~ Ambient design temperature 33°. ~ Limiting external surface temperature 55°C max. - (Unless otherwise specified on the Insulation Equipment List, Insulation ‘Summary List for Piping and attached Drawing) d. The external surface is to be clad with aluminium sheet, sealed against ingress of moisture. e. The following equipment and parts of equipment shall not be insulated unless otherwise specified. = _ Blowers and compressorsJob No. ete ENGINEERING SPECIFICATION NON ZO9| ne oat or cemeten | A\ HOT AND COLD INSULATION nor Sheet : 3 of 8 = Mechanical equipment such as Rubber expansion, rotation joints, slide valves, etc. - Exchanger channel sections = Code inspection certificate plates, name plate. f. Flanges, unions and valves in the hot lines shall not be insulated, except as follows ~ Those in steam line to drivers and process equipment shall be insulated. = Those in superheated steam lines when the steam temperature is less than 35°C above the saturated steam temperature shall be insulated. - Those in process lines where heat loss is critical in its effect on operation and where heat conservation is specifically required, shall be insulated, 43 Cold Thermal insulation a. The cold themal insulation shall be required to the equipment and Piping operating at temperature of So C and below when it is necessary to conserve refrigeration, control of fluid temperature or control of surface condensation. b. In addition to the requirement losted above for Hot Thermal Insulation, The Cold Thermal Insulation used must prevent the ingress of moisture and the cold metal surface must be coated with dense bitumastic paint before application of the insulation. 5. Materials 5.1 Specification for Main Insulation Material a. Calcium Silicate Board and Pipe Section Main ingredient is calcium silicate bonded with Asbestos fibber and pressure moulded into a sheet form and crystallized under steam-heat. ‘Compared with ordinary high temperature insulating materials, this is superior in high resistance to elevated heat, lighter in weight, stronger in mechanical strength, it is water resistant because hardening is obtained by chemical reaction instead of the use of adhesives and does not show any signs of deterioration even after long years of service. Density : Max. 0.22 g/cm3 Service temp. Limit Under 650°C Thermal conductivity £0,046 + 0.0001 © Kcal/m hr °C e Temp. °C Bending Stress Min. 3.0 Kg/em2 Coefficient of contraction: max. 2.0% b. Rock Wool Board, Rock Wool Wired Mat & Rack Wool Pipe Section Rock Wool is the name given to the product which has an excellent heat resistance as in mineral fibber and a light density and low thermal conductivity as in glass fiber. = Rock wool Board Density : Max. 0.16 g/cm3 Service temp. limit 400°C Thermal conductivity :0.027 + 0.00014 @ Kcal /m hr °C 6 :Temp.°C. = Rock wool Wired MatJob No a ENGINEERING SPECIFICATION aA norez013) on & OF Document No. i\ GRESIK HOT AND COLD INSULATION SANTEE 00-08 [ sheet: 4of8 Rock wool wired mat is a lightly bonded rock wool mattress stitched to 20 mm galvanized wire mesh, Density : Max. 0.16 g/em3 Service temp. limit 600°C Thermal conductivity 0.027 + 0.00014 @ Keal /m hr °C e Temp.°C = Rock Wool Pipe section Density Service temp. limit Thermal conductivity :0.027 + 0.00014 © Keal /m hr °C ° jemp.°C c. Foam Polyurethane Board & Pipe Section This material is made from the mixture of polystyrene resin and foaming agent, by exclusive foaming process. This product has excellent properties such as low thermal conductivity, water penetration resistance, high structural strength and low weight. Density Service temp. limit Thermal conductivity ° 5.2. Specification for Auxiliary Material a. Flat Aluminium Sheet with polykraft maoisture barrier of 0.5 mm Thickness External dressing material if insulation for pipe or equipment. b. Stainless Steel SUS 304 Wire of 1.0 mm dia. For pipe and equipment up to NPS 350 mm for hot and cold thermal insulation. c. Band Stainless Steel (SUS 304) 19mmWx0.SmmT — Inner layer of NPS 350 mm and above piping and equipment, temperature above 400°C d. Stainless steel Screw 4mm dia. X 13 mm long. e. Stud Bolt MB (SUS 304) 6. Application : Min, 0.025 g/em3 10°C ,030 + 0.00012 @ Kcal /m hr °C :Temp.c 6.1 General a. Surface to be insulated shall be thoroughly cleaned from loose rust, dirt and grease that affect insulating performance, more over surface shall be coated with dense bitumastic paint in the case of cold thermal insulation. . All insulation shall be free from moisture and shall be maintained in a dry condition prior to the application of weatherproofing jacket. . Insulation shall be installed only after hydrostatic test. Name — plates shall always be visible. e. Otherwise specified, insulation material shall be in accordance with attached TABLE |, Il& ENGINEERING SPECIFICATION PETROKIMIA GRESIK Or HOT AND COLD INSULATION Job No. 24 NON 2019 Document No. 34.J7-01-42-3000-03 Rev A\ Sheet : Sof 8 f. Otherwise specified, insulation thickness shall be in accordance with attached TABLE Ill, IV 8, Rockwool insulation for hot service will be installed in single layer up to 120 mm thick. h. Polyurethane insulation for cold service will be installed in single layer up to SO mm thick, double layer up to 120 mm thick. i. In case of double layer insulation, all longitudinal and circumferential joints shall be staggered. j. Allseams of external sheet shall be located to shed water 6.2 Application Details Application details are specified by drawingsJob No ENGINEERING SPECIFICATION 28 NONZDI2 on Eee OF Document No. /\ GRESIK HOT AND COLD INSULATION See Sheet : 6 of 8 TABLE HOT THERMAL INSULATION MATERIAL LIST WOT THERMAL INSULATION & PERSONNEL DESIGNATION PROTECTION UPTO 400°C WOPCR ABOVE Upwnrs |, ROCK WOOLPIPE Tom | SECTION OF ROCK WOOL CALCIUM SILICATE PIPE SECTION| BOARD (OR CALCIUM SILICATE PIPE EQUIPMENT | ps 350 SECTION mm | ROCK WOOL BOARD + name | vate |e csteness ROCK WOOL BOARD eae ‘CALCIUM SILICATE NPS 800mm | ROCK WOOL BOARD BOARD ems +ROCK WOOL BOARD VALVE & FITTING ROCK WOOL WIRED MAT TIEWIRE | UB TONPS STAINLESS STEEL te wire | NPS 350mm poles STAINLESS STEEL EXTERNALDRESSING | FLAT ALUMINIOM SHEET WITH POLYRRAFT MAOISTURE (GACKETING) BARRIER TABLE II COLD THERMAL INSULATION MATERIAL LIST DESIGNATION ‘COLD THERMAL INSULATION FROM 5°C TO - 40°C ‘UP TO NPS 350 mm] FORM POLYURETHANE PIPE SECTION EQUIPMENT mn Gm NPS 350 mm mere PS2s0mm | FORM POLYURETHANE BOARD FORM POLYURETHANE BOARD & PIPE VALVE & FITTING pore ‘TIE BAND STAINLESS STEEL BAND ‘AUXILIARY MATERIAL EXTERNAL DRESSING | FLAT ALUMINIUM SHEET WITH (UACKETING) POLYKRAFT MAOISTURE BARRIERPETROKIMIA GRESIK ENGINEERING SPECIFICATION OF Document No. : HOT AND COLD INSULATION Job No. 24NON 2019, 34-J7-01-42-3000-03 Sheet: 70f8 TABLE Ill ‘THICKNESS FOR HOT THERMAL INSULATION AND PERSONNEL PROTECTION Ws (om) FLAT 35 | 20 | 25 | 32 | a | 30 | 6s | 80 | 100 | 128] 150 | 200 | 280 | 300 | soeeace | emp CC) | 100 | 20 |20 |20 | 20 | 20 }20 | 20 | 20 | 20 }20 J2s | 2s | 2s | 2s | 2s 180 |20 }20 | 20 | 20 |2s | 2s | 30 |30 }30 |30 | 30 | 40 | 40 | 40 | 40 20 20 }2s | 2s | 30 |30 | 30 | 40 | 40 | 40 | 40 | so | so | so | so 50 250 |30 |30 |30 | 40 | 40 | 40 | 50 | 50 | s0 | s0 |so Jos | 6s | 6s | 65 300 | 40 | 40 | 40 | 40 | 40 | 50 | s0| soos | os fos fas | 5 | 25 | 75 350 |40 | s0 | s0 |so | so |so Jes [os J 75 | 75] 25] 90 | 90 | 90 %0 400 | 50 | 50 | os Jos jos |os | 2s | 25 | 75 | 90 | 90 | 90 | 100 | 100 | 100 aso [65 | 65 ] 65 ]75 ]7s Jas | 5 Jas | 25 25 | 25 | as | 2s | 25 | 90 -|-f-]- |=]. ]- |= |] os | 6s | os | os | 65 | 90 so [6 | 65 [75 ]7s [75 [30 [40 [so [40 [40 Jao | 40 | ao | 40 ] 50 ~ |= |= |= [= | 50 | 50 | 50 | 50 | 6s fos | os | os | 6s 90 sso [49 |40 [40 |40 | 50 | 50 | 50 |s0 |s0 | s0 Jos | os | os | os 6s 40 }40 | 40 | 40 | 40 | 40 | 50 | 50 |s0 Jas jos | 6s | 65 | 65 | 90 oo [50 |50|50 |6s |os Jas |os |os |os | os Js [7s | 75 | 7s | 90 30 Jao |40 | 40 | 65 6s | os | os |os os | 6s | 6s | 65 | 65 | 90 aso [65 |65 |65 |es Jos 75 | 75 | 75 [a0 ] a0 | 90 | 90 | so | 100 | 11s ] 30 |40 |40 | 40 | 40 | 40 | 50 | s0 |s0 | 30 |s0 | 6s | 6s | 6s | 90Tob No ENGINEERING SPECIFICATION ETD ne PETROKIMIA a Document. No. GRESIK 34-s7-01-42-3000-03 HOT AND COLD INSULATION Sheet: 8 of 8 TABLE IV ‘THICKNESS FOR COLD THERMAL INSULATION wy (om) FLAT 1s | 20 | 25 | 32 | 40 | so | 6s | 80 | 100] 125| 150 | 200 | 250 | 300 | LAT emp C0) s | 2s | 30 | 30 | 30] 30}30 J 40 Jao | 40 so | ao | 4 | ao | ao | 40 0 |x | 30 | 4 | 40 | Jso Jao Jao | ao Jao | so | so | so | so | 50 so | a fa | ao {ao | so] so} so} so] so] so} as | os | os jos | os | ao | so | so | so | so | os Jos fos fos jos | rs | ms Js las | ts ao | so | so | 6s | 6s fos | 6s | 6s fs Jas rs | rs | 2s | as | 100 | 100 40 | 6s | 6s | 6s Jos fos | rs | as | rs | 2s | rs | 100 | 100 | 100 | 100 | 100