Professional Documents
Culture Documents
A Dissertation
Submitted to the Faculty
of the
WORCESTER POLYTECHNIC INSTITUTE
By
Michal Talmor
May 2022
Advisory Committee
Dr. Jamal Yagoobi, Major Advisor
Dr. John Blandino, Committee Member
Dr. Burt Tilley, Committee Member
Dr. Yan Wang, Committee Member
Dr. Pratap Rao, Graduate Committee Representative
In Memory of Michal Talmor
Michal was due to graduate with her PhD degree under my advising in May 2021. She passed away
suddenly due to medical complications on March 29th, 2021. This loss came as a terrible shock to me and
her lab-mates as well as many classmates, professors, and staff members within the Mechanical and
Materials Engineering Department and at WPI. I extend my deepest sympathy to Michal’s husband and
her family and friends.
Michal was a very bright and inspirational individual. It was an honor for me to be her PhD advisor. Her
understanding of the fundamentals of thermal sciences was very solid. As shown in Michal’s dissertation,
her PhD work dealt with electrohydrodynamic (EHD) pumping of dielectric fluids in micro- and macro-
scale. One of her major contributions to the field was to fundamentally describe the impact of temperature
on the performance of EHD conduction pumping. This understanding is very critical for the design of EHD
pumps to effectively function in the outer space environment. Michal’s research resulted in eight journal
publications (including three to be submitted), one book chapter, and eight conference papers.
Michal was a great role model to many PhD and undergraduate students at WPI. Her dream was to help
lead efforts toward establishing a more permanent human presence in space. In the final year of her PhD,
Michal joined Aurora Flight Sciences Corporation, a Boeing Company, working on innovative technologies
for the aerospace industry, primarily with a focus on space applications.
Several of my former and current PhD students who worked closely with Michal have shared the following
memory quotes.
Jamal Yagoobi
Dr. Yasmin Khakpour: Michal will be always remembered as a special bright individual with great
passion for learning, understanding the unknown and transferring her knowledge to others. We will always
think of her as a kind heart and social soul.
Dr. Viral Patel: I met Michal in 2012 and worked alongside her for 3 years. During this time, I was
meant to mentor her as a senior lab member, but I also learned a great deal from her. She was so kind,
intelligent, funny and passionate about science. She was always willing to help her fellow students and
researchers and come up with solutions to problems together. It truly was a privilege to work with her and
to call her my friend, and I will always remember her.
Dr. Mengqiao Yang: Michal was extremely thoughtful and friendly, and her devotion to family and science
was admirable. She was nice and knowledgeable. I still remember the days she introduced WPI and the
i
surroundings to me when I came to the lab at the first time. Whenever I needed help, I know she would be
the person to rely on. My deepest sympathies for losing of Michal and I will always cherish the memories I
have of her.
Alexander Castaneda: Michal was the first person I began to work with when I first started the PhD
program. The first thing I noticed was how kind and helpful she was, especially when helping me learn
about the field of electrohydrodynamics and how the lab operates. Throughout my first few years at WPI
she always was ready to help and offer assistance whenever needed. The other thing I noticed was how
bright and sharp she was. I always got a clear and concise answer to my questions, which made working
so much easier and comfortable. She is greatly missed, and is one of the best colleagues I have had the
pleasure of working with at WPI.
Zahra Noori O’Connor: During the short time of getting to know Michal in the beginning of my PhD, I
found her a very ambitious and strong woman who calls herself a nerd. Her self-confidence and her
knowledge about the research she was doing was always inspiring. Something always admirable was that
she was always ready to give a professional speech about her research. I remember her saying I had to
work so hard to get to where I am but I fight so our daughters don't have to. She has a special place in the
hearts that have been touched by her and she will be missed.
Nathaniel O’Connor: Michal Talmor was an excellent mentor and friend when I joined the Multiscale
Heat Transfer Lab in 2018. I worked closely with her at the beginning of my Ph.D. and she taught me many
of the fundamental experimental skills I needed to succeed as a graduate student. Most importantly, she
taught me how to fundamentally approach a problem, identify shortcomings or issues, and how to seek a
solution. The knowledge she imparted on me will remain with me for the rest of my life and I am forever
grateful for the time I was able to spend working with her.
ii
Acknowledgments
Michal Talmor PhD research was sponsored by the prestigious NASA Space Technology Research
Fellowship. In her absence, I would like to thank Professor Christophe Louste of Institut PPRIME,
Département Fluide-Thermique-Combustion, CNRS-University of Poitiers-ESMA, France and Professor
P.A. Vazquez of Departamento de Física Aplicada III, Escuela Técnica Superior de Ingeniería, Universidad
de Sevilla, Spain, for their collaborations with Michal and I, pertinent to her dissertation. I would also like
to thank Michal’s PhD advisory committee members, Professors John Blandino, Pratap Rao, Burt Tilley,
and Yan Wang for their support.
Without any doubt, Michal would have utterly thanked her devoted husband, Alexandria Tilley, for all the
priceless support that she received from him during her PhD study at WPI. Of course, she would have
acknowledged the love of her parents, Ron and Shoshana (Rosie) Talmor, her in-laws, Karen and
Joe Tilley, and her cat Chicha as well.
iii
Abstract of the Dissertation
Study of Small Scale EHD Driven Flow Distribution Control and Understanding of the Effect of
Temperature on EHD Conduction Pumping Performance
by
Michal Talmor
Ph.D. Candidate
Mechanical and Materials Engineering Department
Worcester Polytechnic Institute, 2022
Research Advisor: Dr. Jamal Yagoobi
Electrohydrodynamic (EHD) conduction pumping technology offers a unique way to control flow
distribution in multi-scale environments. In EHD conduction pumping, the interaction between an applied
electrical field and dissociated electrolyte species in a dielectric fluid generates a net body force within the
fluid resulting in a net flow in the desired direction. EHD conduction pumps have remarkable potential due
to their lack of moving parts, simple designs, light weight, low power consumption, and ability to operate
in microgravity. The suitability of these pumps increases at small scales and they have been previously
proven effective for heat transfer enhancement, with possible applications in electronics cooling and more,
both terrestrially and in space.
In this study, the single-phase flow distribution control with EHD conduction pumps between two parallel
micro-channels is experimentally investigated. In EHD conduction pumping, a strong electric field is
applied via asymmetric submerged electrodes in a dielectric liquid. The field enhances the dissociation of
electrolytic impurities present within the fluid, generating ions that migrate to form heterocharge layers
over each electrode. This study numerically investigates the heterocharge layer morphology of EHD
conduction pumping used in flow distribution control between parallel micro-scale branches, using different
pumping orientations and accounting for flow inertia effects. The results are qualitatively compared with
available experimental data and serve to explain observed behaviors.
Most experiments performed using EHD conduction pumps have focused on global flow rate and pressure
generation measurements, but have not provided measurements of the actual flow velocity fields generated
by these pumps. While these flow velocity fields can be simulated numerically, both qualitative flow
iv
visualization and quantitative measurements of the true flow velocity vectors are difficult to accomplish for
EHD conduction due to the presence of the strong electric field. Few studies have therefore attempted to
perform any kind of flow visualization of EHD conduction pumping in general, and fewer still offered
velocity measurements for these devices. This study provides a comprehensive set of measurements of the
flow velocity fields generated by a multi-electrode EHD conduction pump, measured using particle imaging
velocimetry, with unique insulating particles as the visualization elements. These measurements are taken
for several flow conditions that provide insight into the effect of external flow inertia on the EHD
conduction pumping mechanism - static pressure generation with no net flow through the loop, open flow
through the loop, and in the presence of externally applied flows supplied by a mechanical pump.
Previous experimental works have shown that, in some cases, increasing the temperature of the fluid
decreases the performance of EHD conduction pumps, while in other cases it is the opposite. In this study,
these seemingly contradictory behaviors are explained by taking into account the different working regime
(i.e., ohmic regime and saturation regime) of the EHD conduction pumps. Specifically, the effect of
temperature on the pressure generation performance of EHD conduction pumping is fundamentally
investigated and described based on the corresponding regime. In the ohmic regime there is always two
heterocharge layers next to the electrodes and an electroneutral bulk, while in the saturation regime the
heterocharge layers overlap and there is no electroneutral bulk. These considerations are relevant for the
design of EHD conduction pumps, especially in small scales.
v
Contents
In Memory of Michal Talmor ........................................................................................................................ i
Acknowledgments........................................................................................................................................ iii
Abstract of the Dissertation ......................................................................................................................... iv
List of Figures ............................................................................................................................................ viii
List of Tables ............................................................................................................................................... xi
Chapter 1 – Introduction ............................................................................................................................... 1
Reference .................................................................................................................................................. 1
Chapter 2 - PIV Flow Field Measurements of Electrohydrodynamic Conduction Pumping ........................ 2
2.1. Introduction ........................................................................................................................................ 2
2.2. Experimental Setup ............................................................................................................................ 7
2.3. Particle Imaging Velocimetry .......................................................................................................... 10
2.3.1 Results & Discussion ................................................................................................................. 12
2.4. Conclusion ....................................................................................................................................... 23
References ............................................................................................................................................... 23
Chapter 3 - Flow Distribution Control in Micro-scale via Electrohydrodynamic Conduction Pumping ... 26
3.1. Introduction ...................................................................................................................................... 26
3.2. Experimental Setup .......................................................................................................................... 31
3.3. Results and Discussion .................................................................................................................... 33
3.4. Conclusion ....................................................................................................................................... 39
References ............................................................................................................................................... 39
Chapter 4 - Numerical Study of Micro-scale EHD Conduction Pumping: The Effect of Pump Orientation
and Flow Inertia on Heterocharge Layer Morphology and Flow Distribution Control .............................. 41
4.1. Introduction ...................................................................................................................................... 41
4.2. Mathematical Model ........................................................................................................................ 45
4.3. Domains and Boundary Conditions ................................................................................................. 51
4.4. Simulation Cases ............................................................................................................................ 55
4.5. Results and Discussion .................................................................................................................. 58
4.5.1 Flow redistribution – forward and reverse orientation ............................................................... 59
4.5.2 Maldistribution recovery – forward and reverse orientation ...................................................... 65
4.5.3 Heterocharge layer morphology................................................................................................. 67
4.5.4 Qualitative comparison with experimental trends...................................................................... 73
4.6. Conclusions ...................................................................................................................................... 74
Nomenclature Table ................................................................................................................................ 77
vi
References ............................................................................................................................................... 77
Chapter 5 - Influence of Temperature on the Performance of Electrohydrodynamic Conduction Pumps . 80
5.1. Introduction ...................................................................................................................................... 80
5.2. Experimental Results ....................................................................................................................... 83
5.2.1 Experimental Study .................................................................................................................... 83
5.3. Physical Model and Conduction Regimes ....................................................................................... 89
5.3.1 Physical Model........................................................................................................................... 90
5.3.2 Analysis of the Temperature Equation ....................................................................................... 94
5.3.3 Conduction Regimes .................................................................................................................. 96
5.4. Dependence of the Generated Pressure on the Temperature.......................................................... 105
5.4.1 Influence of Temperature in the Dissociation-Recombination Process ................................... 105
5.4.2 Comparison of Theoretical Model with Experimental Results ................................................ 110
5.5. Conclusions .................................................................................................................................... 114
References ............................................................................................................................................. 117
Appendix ................................................................................................................................................... 119
List of Publications ................................................................................................................................... 119
vii
List of Figures
Figure 2.1 EHD Conduction Pumping Mechanism ...................................................................................... 3
Figure 2.2 EHD Conduction Pumping Dye Visualization [19] .................................................................... 5
Figure 2.3 Simulated EHD Conduction Velocity Streamlines [20] .............................................................. 6
Figure 2.4 Experimental Setup Schematic .................................................................................................... 7
Figure 2.5 Electrode Configuration Schematic ............................................................................................. 8
Figure 2.6 Test Section with EHD Conduction Pump .................................................................................. 9
Figure 2.7 PIV Measurement Schematic and LaVision PIV System.......................................................... 10
Figure 2.8 All Cases at 20kV, Flow Waves ................................................................................................ 13
Figure 2.9 Flow Fields, EHD Conduction Pump at 2kV ............................................................................ 14
Figure 2.10 Flow Fields, EHD Conduction Pump at 8kV .......................................................................... 14
Figure 2.11 Flow Fields, EHD Conduction Pump at 20kV ........................................................................ 15
Figure 2.12 Primary and Secondary Vortices for (a) Dye Visualization [19], (b) PIV Measurements ...... 16
Figure 2.13 Vortex Directions for Electrodes with Reversed Polarities, (a) numerical [20], (b)
experimental [19] ........................................................................................................................................ 17
Figure 2.14 Static Case Maximum Velocities ............................................................................................ 20
Figure 2.15 Dynamic Case Maximum Velocities ....................................................................................... 21
Figure 2.16 Opposed Flow Case Maximum Velocities .............................................................................. 22
Figure 3.1 EHD Conduction Pumping Mechanism .................................................................................... 28
Figure 3.2 Meso-scale Flow Rate Redistribution with Initially equal 1.5 mL/min Distribution [12] ......... 30
Figure 3.3 EHD Conduction Pumping Mechanism [12] ............................................................................. 30
Figure 3.4 Schematic of Parallel Microchannel Experimental Setup ......................................................... 31
Figure 3.5 Distribution Control EHD Conduction Pump [13] .................................................................... 32
Figure 3.6 Flow Starvation in Inactive Branch, with 42 kg/m2s Initially Equal Distribution .................... 34
Figure 3.7 Pressure Drop and Current Load for 1.35 mL/min Initially Equal Distribution ........................ 34
Figure 3.8 Flow Redistribution, with 2.1 mL/min Initially Equal Distribution .......................................... 35
Figure 3.9 Pressure Drop and Current Load for 2.1 mL/min Initially Equal Distribution .......................... 36
Figure 3.10 Flow Redistribution, with 4.5 mL/min Initially Equal Distribution ........................................ 37
Figure 3.11 Pressure Drop and Current Load for 4.5 mL/min Initially Equal Distribution ........................ 37
Figure 4.1 Schematic of EHD Conduction Mechanism .............................................................................. 43
Figure 4.2 Isothermal Panel, which Integrates Fluid Channels into the Rib Structure and Face-sheet [18]
.................................................................................................................................................................... 45
Figure 4.3 Simulation Domains for the Fluid (filled shape) and Walls (patterned shapes) - Not to Scale 52
viii
Figure 4.4 EHD Pump Electrodes and Boundary Conditions in One Branch - Not to Scale...................... 54
Figure 4.5 The “forward” (a) Co-directional Configuration, vs. the “reverse” (b) Configuration ............. 56
Figure 4.6 Overview of the Simulation Domain for (a) Flow Redistribution, (b) Maldistribution Recovery
.................................................................................................................................................................... 57
Figure 4.7 Redistribution of Initially Equal (a) 0.5 mL/min, (b) 1 mL/min, (c) 2 mL/min, Forward
Orientation .................................................................................................................................................. 59
Figure 4.8 : Flow Fields of Forward Orientation Flow Redistribution, (a) with and (b) without
Recirculation ............................................................................................................................................... 61
Figure 4.9 Forward vs. Reverse Configurations – Redistribution of (a) 0.5 L/min, (b) 1 mL/min, (c)
2mL/min...................................................................................................................................................... 62
Figure 4.10 Flow Velocity Fields for the Forward (a,d) and Reverse (c,d) Configurations, EHD Pump at
1.5 kV.......................................................................................................................................................... 64
Figure 4.11 Total x-direction Force Generated by Forward and Reverse Pumping Orientations ............... 65
Figure 4.12 Forward vs. Reverse Orientation Maldistribution Recovery of (a) 1 mL/min, (b) 2 mL/min,
(c) 2 mL/min with a Wider Separation, and (d) 4 mL/min Incoming Flow Rates ...................................... 66
Figure 4.13 Net Space Charge Surface Plot (background coloring), Overlayed with Outlines of each
Individual Ionic Species’ Maximum Travel Distance, λ(x), and Adjusted λs for the Heterocharge Layers
.................................................................................................................................................................... 69
Figure 4.14 Heterocharge Layers for a Forward Configuration Pump Activated at 1500V for 1 mL/min (a)
and 8 mL/min (b) Inlet Flow Rates ............................................................................................................. 70
Figure 4.15 Heterocharge layers for a Reverse Configuration Pump Activated at 1500V for 1 mL/min (a)
and 8 mL/min (b) Inlet Flow Rates ............................................................................................................. 70
Figure 4.16 Heterocharge Layer Widths over the (a) First and (b) Second Electrode Pairs ....................... 72
Figure 4.17 Qualitative Comparison with Flow Redistribution Experimental Data from [23] for 0.5
mL/min (a) and 2 mL/min (b) ..................................................................................................................... 73
Figure 5.1 Illustration of the EHD conduction mechanism for a cylindrical EHD conduction pump. The
HV electrode allows the liquid to go through. The heterocharge layers locations are indicated in blue and
red. The corresponding polarity w/ respect to the electrode ....................................................................... 81
Figure 5.2 : Lateral view of a EHD electrode pair arrangement. The liquid flows from left to right [25]. 84
Figure 5.3 Top view of the individual EHD pump components. The liquid flows into the page [25]. ...... 86
Figure 5.4 Schematic of the Experimental Setup [25]. ............................................................................... 87
Figure 5.5 Comparison of Static Pressure Generation at Different Temperatures [25]. ............................. 88
Figure 5.6 Comparison of Electric Current at Different Temperatures [25]. .............................................. 89
Figure 5.7 Axisymmetric computational domain for the simulations with no fluid motion. The lengths
correspond to the pump described in Section 2.1, scaled with L2. ............................................................. 97
Figure 5.8 The dimensionless electric force along the axis generated in the cylindrical pump vs. C0 for
several values of β assuming that the liquid at rest, and the dependence of the dimensional force vs.
applied electric field. ................................................................................................................................... 98
ix
Figure 5.9 Dimensionless charge distribution for β = 0.1. In the first plot it C0 = 4 (ohmic regime), in the
second plot it is C0 = 0.1 (intermediate regime), in the third plot it is C0 = 0.002 (saturation regime).
Computations performed with the liquid at rest........................................................................................ 101
Figure 5.10 Axisymmetric computational domain for the simulations taking into account the motion of
the liquid. The lengths correspond to the pump described in Section 2.1, scaled with L2. ...................... 102
Figure 5.11 Dimensionless electric force vs. C0 when the liquid motion is considered, for different values
of β. The dots correspond to the electric force computed for the configurations corresponding to the
temperatures used in the experimental results. ......................................................................................... 103
Figure 5.12 This plot shows the net electric charge computed as qt =n+ −n−, and the streamlines for β =
0.1 and three different values of C0. The first plot C0 = 2, ohmic regime. The second plot C0 = 0.1,
intermediary regime. The third plot C0=0.01, saturation regime. ............................................................ 104
Figure 5.13 Computed values of neq and C0 computed from experimental data from Table 5.4. Both
magnitudes are scaled by their values for the first temperature. ............................................................... 110
Figure 5.14 Experimental vs. predicted pressure generation for R-123 with C0 = 3 and β = 3. Solid lines
correspond to a = 8A ̇ ................................................................................................................................ 114
Figure 5.15 Experimental [19] vs. predicted pressure generation for R-134a, with C0 = 0.02 and β = 0.06.
Solidlines correspond to a = 8A ̇ ............................................................................................................... 115
x
List of Tables
xi
Chapter 1 – Introduction
In 2018, Talmor and Yagoobi jointly published a long chapter entitled, “Electrohydrodynamically
Augmented Internal Forced Convection” in the Handbook of Thermal Science and Engineering,
referenced below [1]. Thus, it is not necessary to repeat the same in-depth literature review on this
topic in this dissertation.
Chapter 3: The objective of this study is to experimentally investigate the single-phase flow
distribution control with EHD conduction pumps between two parallel micro-channels.
Chapter 4: The objective of this study is to numerically investigate the heterocharge layer
morphology of EHD conduction pumping used in flow distribution control between parallel micro-
scale branches, using different pumping orientations and accounting for flow inertia effects.
Chapter 5: The objective of this study is to fundamentally understand the effect of temperature
on the pressure generation performance of EHD conduction pumping.
Reference
[1]. Talmor, M. and Seyed-Yagoobi, J., “Electrohydrodynamically Augmented Internal Forced Convection”, a
Chapter in Handbook of Thermal Science and Engineering, Edited by Francis A. Kulacki, Springer Publishing
Co., New York, New York, ISBN 978-3-319-28573-3, 2018 (The e-book version of the Handbook of Thermal
Science and Engineering ).
1
Chapter 2 - PIV Flow Field Measurements of
Electrohydrodynamic Conduction Pumping
Note: This chapter is based on the following technical paper. Talmor conducted particle imaging
velocimetry (PIV) flow field measurement of EHD conduction pumping at the PPRIME Institute,
CNRS-University of Poitiers-ESMA located in France, under the guidance of Professor Christophe Louste.
Talmor, M, Louste, C., and Yagoobi, J., “PIV Flow Field Measurements of Electrohydrodynamic
Conduction Pumping”, Electrostatics Society of America, E-Proceedings, Boston, Massachusetts,
June 2018.
2.1. Introduction
Electrohydrodynamic (EHD) pumping utilizes the interaction between Coulomb body forces,
generated by electric fields applied on fluids, and charges within fluids in order to generate and
control fluid flow. This state-of-the-art technology achieves significant flow motion without
mechanical means or moving parts and can be easily miniaturized. These properties make EHD
pumping advantageous for applications such as electronics cooling and heat transfer enhancement
[1]. Three types of EHD pumping mechanisms have been investigated, known as ion drag
pumping, induction pumping, and conduction pumping. These mechanisms differ from each other
by the method each uses to introduce charges into the working fluid.
Ion drag pumping, or injection pumping, uses a corona discharge from a sharp emitter electrode
in order to inject charges into the fluid [2]. Induction pumping depends on the existence of a
gradient in the electrical conductivity of the fluid, due to an interface between different fluids or
phases, or the presence of temperature gradients. Naturally occurring charges within the fluid
accumulate in the locations of such property gradients and can be moved via a travelling AC
2
electrical field due to the difference between the charge transit time and the charge relaxation time
[3].
Conduction pumping, the mechanism studied in this work, utilizes strong electrical fields in
order to enhance the dissociation reaction of naturally occurring electrolytic impurities within
dielectric liquids. In equilibrium conditions, in the absence of a strong electric field, these naturally
occurring impurities dissociate and recombine at equal rates, as shown in the following equation
[4],
𝐷𝑖𝑠𝑠𝑜𝑐𝑖𝑎𝑡𝑖𝑜𝑛
→
𝐴𝐵 𝐴+ + 𝐵 − (1)
←
𝑅𝑒𝑐𝑜𝑚𝑏𝑖𝑛𝑎𝑡𝑖𝑜𝑛
Applying a strong electric field between two electrodes in contact with the working fluid
increases the dissociation rate exponentially, while the rate of recombination remains relatively
constant. The positive and negative charges formed in this manner are then attracted to the
oppositely charged electrodes and migrate to them due to the electric field. A new equilibrium is
then formed, in which the ions retain their charge as they travel within thin layers near each
oppositely charged electrode, known as the heterocharge layers, while recombining and losing
3
The greater the size of these space charge layers, and the greater the concentration of charge
within them, the greater the Coulomb forces applied on the fluid. Since, for a given electrode pair,
the two layers generate opposing forces on the fluid, if the wetted surface areas of the high voltage
and ground electrodes are the same only mixing will occur. Therefore, EHD conduction pumps
are designed with asymmetric electrodes, such that a net force is applied on the fluid, which creates
a net flow in a desired direction. The EHD conduction pumping mechanism is illustrated in Figure
Flow visualization of fluids under the effect of EHD forces has been previously performed
primarily for ion drag pumping of gases, also known as the corona ionic wind. Most of the
techniques used for such flow visualization have focused on exciting inserted fluorescent
molecules via lasers [6-7], the Schlieren photography method for visualization of density changes
Additional researchers have performed flow visualization experiments on ion drag pumping in
the liquid phase using the Schlieren method for fluids, which relies on local changes in light
refraction rather than density changes [11], as well as other techniques such as Laser Doppler
Velocimetry (LDV) [12], Laser Doppler Anemometrya (LDA) [13], and liquid phase PIV [14-15].
LDA was also used for velocity measurements of EHD induction pumping of a stratified fluid film
[16]. Other than the PIV and LDV/LDA methods, the other flow visualization techniques yielded
only qualitative flow pattern images, rather than precise measurements of the flow velocities. In
addition, the LDV/LDA method capture single measurements of velocities at discreet pre-
determined points (probe volumes), rather than obtaining the full velocity field all at once. Moving
the laser to measure different probe volumes allows for measurements to be made throughout the
flow field, but it is a long process, with the resolution of the flow field depending on how many
4
probe volumes are investigated. As such, these methods provide an accurate quantitative
Studies of two-phase flow visualization in the presence of an electric field have also been
performed for liquid flows driven by interfacial forces exerted by ion drag pumping in a stratified
medium, using the PIV technique [17], or micro PIV technique [18] for thin fluid films. Flow
visualization of EHD conduction pumping either in single or two-phase flows, however, has not
been well studied. The first study appearing in the literature is by Hemayatkhah et al. [19], who
used dye infusion to generate a qualitative flow pattern map, as shown in Figure 2.2.
and high voltage electrodes, respectively, with a 2mm gap between said electrodes. The image
shows a sub-section of the pump, which contained six electrode pairs. This study showed the
characteristic vortices associated with EHD conduction pumping using flush electrodes, which had
been previously only observed in numerical studies [20], such as in Figure 2.3. This figure shows
5
Figure 2.3 Simulated EHD Conduction Velocity Streamlines [20]
Some studies using PIV flow field measurements have also been performed by Daaboul et al.
[21] on a confined EHD conduction pump inside a rectangular test chamber, and by Chirkov et al.
[22] on an enclosure containing a barrier restriction. In both cases, only a single pair of electrodes
was used, and the flow was circulating inside of an enclosure, without any net generated flow or
flow loop. Lastly, Siddiqui and Seyed-Yagoobi [23] measured mean flow velocities for the overall
flow generation in a liquid film by a multi-electrode EHD conduction pump, at different film
heights. In that study, a rudimentary particle observation system with a strong light and a high
speed camera was used. However, those measurements did not yield the full flow field for the
liquid film.
The purpose of this study is to provide a more comprehensive set of PIV based velocity field
measurements for a multi-electrode EHD conduction pump driving a fluid film inside a flow loop,
6
2.2. Experimental Setup
A schematic of the experimental loop used in this work is shown in Figure 2.5. The 25cm x 13cm
x 5cm test section housed the EHD conduction pump, and had highly polished, clear acrylic on
three sides and a matt black polypropylene back on the fourth side. The laser sheet was projected
into the test vessel through one of the clear acrylic 5cm wide sides, while external shielding placed
against the opposite side prevents undue laser refraction. The high speed camera was facing the
clear acrylic 25cm x 13cm side, and used the black side as a backdrop so that the particles could
be captured clearly. Two valves were used to seal the test section from the rest of the loop. An
ISMATEC BVP-Z model gear pump with a suction-shoe type pumping head able to deliver
102mL/min at 6000rpm was used to both apply an external flow on the EHD conduction pump,
7
The EHD conduction pump assembly design is shown in Figure 2.6. The pump is comprised
of three electrode pairs, designed as interlocking combs, with the electrode widths and spacing
Ground Electrodes
(3mm)
High voltage
Electrodes (9mm)
Ultem base
The electrodes were press-fit into an Ultem substrate, which served as electrical insulation
between the electrodes, structural support for the assembly, and location setting for the electrodes.
The tab shown in Figure 2.6 on each set of electrodes was connected to electrical feedthrough
inputs via spring-loaded connectors to ensure a secure contact. These feedthroughs were inserted
from the bottom of the housing. To ensure the tabs did not significantly affect the generated
electrical field of the pump, and to maintain the minimum distance between all grounded parts and
all parts connected to high voltage, the space between the first and second electrode pairs was set
8
Figure 2.6 Test Section with EHD Conduction Pump
Figure 2.7 shows the final assembly, where the pump is inserted into a track in the housing and
Power was supplied to the electrodes via a Spellman SL10 power supply with a maximum
voltage and current ratings of 30kV 0.33mA. The working fluid used in this study was the 3M
HFE-7000 engineering fluid. This fluid’s properties are shown in Table 2.2. The film height chosen
for this experiment was 12mm, which represents a sufficient height for PIV measurements to
provide a good resolution of the velocity profile. The EHD conduction pump was tested both in
the “static” case, where the valves isolated it from the rest of the loop, and the “dynamic” case
where flow was allowed to circulate through the loop. In addition, the mechanical pump was used
in order to oppose the EHD conduction pump, by applying an opposing flow rate of 15mL/min,
9
2.3. Particle Imaging Velocimetry
PIV is a well-established velocity measurement technique. Its working principle is briefly
illustrated in Figure 2.4, alongside the LaVision system used in this study. The LaVision PIV
acquisition system was comprised of a category 4, double pulsed Twins Ultra Nd: YAG laser and
a LaVision Imager Intense high speed CCD digital camera with a spatial resolution of 1376×1040
pixels. The velocity fields were computed via the Lavision Davis 8.0 software package, using
cross-correlation with a 50% overlap for an interrogation window of 16×16 pixels. Measurements
were taken only for steady state flows, defined as allowing 90 seconds for the EHD conduction
pump’s current to reach a steady value. These measurements were then time averaged over a set
of 1000 captures.
diameter of 200µm. The size and composition for these particles were selected to provide an
In applications without a strong electric field controlling for the size of the particles is sufficient
for quality measurements. However, due to the presence of the strong electric field in this work, it
was essential to avoid charging of the seeding particles. Charged, the seeding particles would
migrate along the electric field lines, instead of following the fluid flow field [25]. In addition,
charged particles could become attracted to the EHD conduction pump’s electrodes, either
10
obscuring the electrode surface and reducing the pump’s performance, or bridging the gap between
electrodes and causing a spark. Therefore, particles made of an insulating material were chosen
for this study. As an additional measure for avoiding charge effects, the particles were circulated
through the test loop between tests, with the EHD pump turned off, in order to relax any charge
The error for these PIV measurements was computed based on the Correlation Statistics [26]
recommended by a recent comparison of different techniques [27]. Since the measured quantity is
velocity, the error is comprised of a spatial error and a time error. In the case of the former,
considering the camera’s A/D conversion rate of 4𝑒 − and the interrogation window size, the error
due to noise is 0.05px. Assuming a sizeable out of plane motion (OOPM) due to the test chamber’s
dimensions, and considering that the average particle image takes up 3.44 pixels, the spatial error
is compounded by another 0.55px. Adding the error due to random Brownian particle motion,
using an assumed seeding density of 0.2 based on an average of five particles captured in each
interrogation window, the spatial error grows by another 0.05px. The PIV software removes bias
errors from the final results such that the correlation statistics’ peak is symmetrical. Therefore, the
spatial error for a single measurement is dominated by the out of plane motion error:
2 2 2
𝜎𝑠𝑝𝑎𝑡 = √𝜎𝑛𝑜𝑖𝑠𝑒 + 𝜎𝑂𝑂𝑃𝑀 + 𝜎𝐵𝑟𝑜𝑤𝑛𝑖𝑎𝑛 = 0.55𝑝𝑥
Accounting for the inherent variability of the Correlation Statistics’ algorithm, this value can
vary by up to ±32% based on the assumption of five particles per interrogation window. However,
the overall error is tempered by the time averaging of each set of 1000 measurements:
11
The time error for the type of laser used in this study is generally on the order of 50ns [28],
much lower than the pulse interval range used in this study, which is on the order of milliseconds.
Therefore, the overall velocity uncertainty is dominated by the spatial uncertainty. The reference
length used for this analysis is taken to be one pixel. Therefore, in terms of percentages, the overall
uncertainty is:
𝑢 = ±2.3%
Figure 2.8 shows the behavior of the liquid film as captured by the high speed camera, at the
maximum applied voltage of 20kV for all three cases studied: (a) the static case where the test
section was isolated from the loop using the inlet and outlet valves, (b) the dynamic case where
the valves were open and flow was allowed to circulate in the test loop while bypassing the
mechanical pump, and (c) the opposed flow case where the mechanical pump was also connected
to the loop and was actively opposing the EHD conduction pump’s flow. In these images, the net
flow direction is toward the right. The electrode pairs are highlighted using blocks overlaying the
images. The acquisition system sets the X-axis such that the mid-point of the acquisition window
is set as X=0. Figure 2.8c is shifted slightly toward the right, since achieving the opposing flow
required moving the test setup, which necessitated recalibrating the PIV acquisition system, and
its X-axis was shifted similarly to facilitate the comparison with the other cases. In addition, while
the fitting on the left in this figure appears larger than in the other images, that is merely due to
refraction making the fully submerged fittings appear smaller than they truly are, whereas in Figure
12
These images provide a qualitative view of a few of the characteristic differences between
these cases that will be shown quantitatively in the velocity field measurement plots further on in
this section. The static case presented in Figure 2.8a shows a waveform almost like a standing
wave, since the flow is confined to the test section. Whereas in the dynamic case shown in Figure
2.8b the waves appear to be more irregular and there is a subtle increase in the overall wave
amplitude in the direction of flow. This is also seen in Figure 2.8c, which shows a significantly
more choppy set of waves and the increase in amplitude in the positive x direction is more apparent.
flow field measurements taken at different applied voltages for each of the three cases, with the
shift for the opposing flow case corrected. It should be noted that Figures 2.9-2.11 do not fully
show the interface region, making it appear as if the surface of the liquid was flat in all cases. As
13
Figure 2.8 shows, that is clearly not the case. However, meaningful velocity data was difficult to
obtain from that region of the flow since the interface motion was not uniform across the thickness
of the chamber, such that waves near the front of the sight window would obscure the offset waves
behind them, where the laser sheet was projected. The flow profiles in Figures 2.9-2.11 have been
cleared of significant outliers resulting from those obstructions, but a fully accurate capture of the
14
Figure 2.11 Flow Fields, EHD Conduction Pump at 20kV
The discussion of Figures 2.9-2.11 therefore focuses on the flow fields within the bulk of the
liquid. For the sake of ease of comparison, all of these figures show the flow fields up to the
nominal height of the liquid film, 12mm, regardless of the location or shape of the moving
interface.
Several general trends can be discerned from observing Figures 2.9-2.11. First, the formation
of vortices within the liquid. These vortices originate from the non-uniform electric field between
the electrodes in each electrode pair. This leads to the application of non-uniform Coulomb forces
in both the x and y directions, and subsequently to rotational flow fields. Figure 2.12 shows a
comparison between Figure 2.3 from Hemayatkhah et al [19] and the results shown here. Since
they reported no net flow in their experiment, and the voltage applied was the maximum allowed
for their working fluid, the comparison is made with the static case at 20kV shown in Figure 2.11.
Since the electrodes in Figure 2.3 are in the reverse order, such that any pump flow would have
flowed from right to left, the PIV image was flipped for the sake of an easier visual comparison.
The streamlines for the vortices have been highlighted in Figure 2.12, and the direction of
15
circulation of each vortex was clearly marked. As shown, both the locations and directions of
circulation for each vortex are similar between the two experimental cases. Of special note is the
comparison between the middle pair in Figure 2.12b and the highlighted pair in Figure 2.12a,
where we see, from right to left, an incoming counterclockwise “secondary” vortex from the
previous pair, a clockwise “primary” vortex forming over the electrode pair and another
counterclockwise “secondary” vortex forming off of the trailing edge of the high voltage electrode.
The “primary vortices” are those that are generated directly by the Coulomb force’s vertical and
horizontal components and span across both electrodes in a pair, whereas the “secondary vortices”
are caused by the shear stresses induced in the liquid by the primary vortices’ flow.
Figure 2.12 Primary and Secondary Vortices for (a) Dye Visualization [19], (b) PIV Measurements
One difference of note between the two figures below is the inclusion of visualization of the
primary vortex over the first electrode pair in Figure 2.12b. No such visualization was provided in
[19]. As shown, this first primary vortex is almost exactly centered over the gap between the
electrodes, whereas the subsequent pair’s primary vortex is centered closer to the ground electrode.
16
It also appears that the second pair’s primary vortex is wider. Hemayatkhah et al. [19] equated the
size of the primary vortex with augmented flow, at least for liquids whose negative ionic mobilities
are greater than the negative ionic mobilities. Since this is true for dielectric liquids used in EHD
conduction in general, this provides an additional confirmation for the additive effect of electrode
Figure 2.13 Vortex Directions for Electrodes with Reversed Polarities, (a) numerical [20], (b) experimental
[19]
It should be noted that the numerical results from Yazdani and Yagoobi [20] shown in Figure
2.3 show the same direction of circulation for the primary and secondary vortices, despite having
opposite polarities defined for the electrodes. Hemayatkhah et al. [19] showed that such a reverasal
of polarities should result in vortices rotating in the opposite directions in the same dielectric liquid,
since the ionic mobilities of the negative and positive ions in the liquid are different. A comparison
between these two cases is shown in Figure 2.13 with the highlighted vortex directions. The reason
for this discrepancy is likely due to the assumption of equal ionic mobilities made by Yazdani and
Yagoobi [20]. The current study did not include cases for reversed electrode polarity, so it remains
17
Another trend of note relates to the maximum local flow velocities recorded for each applied
voltage and each experimental configuration. As expected, in the static cases, increasing the
applied voltage increases the maximum local velocity recorded. The net flow here is still
nonexistent, but the vortices churn faster at higher voltages, as can be seen in Figures 2.9a, 2.10a,
and 2.11a. The same kind of increase in local flow velocities with increasing voltage can also be
seen for the dynamic cases in Figures 2.9b, 2.10b, 2.11b, and for the opposing flow cases in Figures
2.9c, 2.10c, 2.11c. However, some unique observations can be made when comparing between
flow configurations at the same applied voltages. For instance, in the 2kV and 8kV dynamic cases
the maximum local velocity is lower than in the corresponding static cases, yet in the 20kV cases
the maximum dynamic local velocity is slightly higher than the static one. The tipping point
according to the full data set seems to be at 10kV. This corresponds to the voltage at which the
force applied on the liquid by the EHD conduction pump begins to increase exponentially, and can
Interestingly, the highest local flow velocities by far are shown in the opposing flow cases. In
these cases it would be reasonable to assume that the opposing force would weaken the local flow
velocities in the primary vortices of the EHD conduction pump. However, the data shows that
these primary vortices are both larger and rotate faster than their counterparts in the static and
dynamic cases. In the 20kV cases, the maximum local velocity is almost twice that of the dynamic
case, for instance. This is due to the effect of the incoming opposing flow on the formation of the
heterocharge layers over the electrodes. The opposing flow serves to push and lift the heterocharge
layers over the electrodes, such that they propagate further into the bulk of the working fluid [29].
Due to the asymmetry of the electrode designs, this causes the layer over the high voltage electrode
to increase in size more significantly than its counterpart on the ground electrode, making the
18
difference in space charge larger than it was before and thereby increasing the net Coulomb force
Figures 2.14-2.16 provide additional insights into these trends for the static, dynamic, and
opposing flow cases, respectively. In these figures, surface velocities are defined as the horizontal
flow velocities within the top 1mm of the liquid, whereas bulk or core velocities are defined as the
horizontal flow velocities below this surface “layer”. Each figure presents the average surface and
core velocities, as well as the maximum positive and negative magnitudes of these velocities.
Figure 2.14a shows that in the static case, while the average surface velocity remains positive
in the pump’s flow direction and slowly increases with applied voltage, the average core velocity
shifts significantly. Up to 10kV, the core actually flows backwards on average from the expected
flow direction for the EHD conduction pump. At higher voltages the core and surface move in the
same direction. In addition, when the core velocity becomes more negative, the surface velocity
becomes more positive and vice versa, but the surface flow never reverses. Figure 2.14b shows the
maximum negative core velocity clearly increasing up to 10kV before aligning more closely with
the maximum positive one and being overtaken by it. This asymmetrical circulation implies that
the flow in the core is bouncing back in the test volume with a greater force than the pump can
generate at low voltages but overcomes this counter-flow at higher voltages. This is made more
apparent when considering Figure 2.15b, in which the maximum and negative core velocities
remain roughly the same at all applied voltages – implying that the circulation is more symmetrical
due to the lack of confinement. Figure 2.14c shows that, overall, the maximum positive and
negative surface velocities are the same, since the fluid has nowhere to go, but diverge at the
maximum applied voltage, as the pump forcibly shoves more liquid against the edge of its confined
space.
19
Figure 2.14 Static Case Maximum Velocities
20
Figure 2.15 Dynamic Case Maximum Velocities
Figure 2.15a shows that in the absence of confinement, in the dynamic open loop case, the
core’s average velocity does not dip as low as it does in the static case, though it still becomes
more negative up to 10kV. At higher voltages its average velocity becomes positive rapidly,
representing the full shift to the net circulating flow. Figure 2.15c shows that in this dynamic case
the film’s maximum positive and negative surface velocities are still roughly the same up to 10kV,
much like in the static case. However, there is a point of divergence at 10kV where the maximum
positive surface velocity overtakes the negative one. In addition, comparing Figures 2.15b and
2.15c shows that the positive surface velocity is higher than the positive core velocity for the same
voltages. This differs from the static case in Figures 2.14b and 2.14c, where the core’s positive
velocity is almost always higher than the positive surface velocity. This means that, overall, the
surface of the film in the dynamic case moves faster in the pumping direction than the core.
21
Figure 2.16 Opposed Flow Case Maximum Velocities
Comparing these observations with the opposing flow case shown in Figure 2.16, we see
several significant differences. In Figure 2.16a, the film’s average surface velocity is no longer
always higher than the core’s average velocity – past 10kV the core accelerates significantly.
Figure 2.16b shows that the circulation in the core is asymmetrical at these higher voltages, with
the maximum positive velocity deviating significantly than the maximum negative one. Yet,
Figure 2.16c shows a very similar trend for the maximum surface velocities as Figure 2.14c for
the static case. Overall, Figure 2.16 shows that the opposing flow has a similar effect on the local
flow velocities as confining the flow to an enclosed space, but that the EHD conduction pump
manages to generate much higher positive velocities overall in this case. Affirming the idea that
the opposing flow actually improves the EHD conduction pump’s performance.
22
2.4. Conclusion
The Particle Imaging Velocimetry (PIV) flow visualization and velocity field measurement
technique was used on a multi-electrode EHD conduction pump, pumping a 12mm film in different
flow configurations. The results show that EHD conduction flows are highly circulatory, with
vortices emerging in the vicinity of the electrodes and generating waves on the film’s surface. PIV
imaging of the flow field provided a high resolution method of measuring the film’s surface
velocities and core velocities. The results show the additive effect of multiple electrode pairs on
the shape and strength of these vortices. In addition, a quantitative analysis of the flow velocities
shows that the velocities at the core of the liquid determine the overall strength of the flow and its
ability to push against obstruction – be it a wall or opposing flow. However, in a dynamic open
loop case with no obstructions, the film’s surface is the fastest moving portion of the flow. Lastly,
when applying an opposing flow to the EHD conduction pump’s generated flow, the result is a
direct and significant enhancement of the generated flow velocities throughout the liquid. This is
due to the underlying space charge and Coulomb force formation mechanisms, which are enhanced
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[13] McCluskey, F.M.J. and Perez, A.T., “The electrohydrodynamic plume between a line source of ions and a
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[14] Daaboul, M., Louste, C. and Romat, H., “Transient velocity induced by electric injection in blade-plane
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[16] Wawzyniak, M., J. Seyed-Yagoobi, and G. L. Morrison. "An experimental study of electrohydrodynamic
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231-241 (2010).
[19] Hemayatkhah, M., Gharraei, R. and Esmaeilzadeh, E., “Flow pattern visualization of liquid film conduction
pumping using flush mounted electrodes”, Experimental Thermal and Fluid Science, vol. 35(6), pp.933-938
(2011).
[20] Yazdani, M. and Seyed-Yagoobi, J., “Electrically induced dielectric liquid film flow based on electric
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777 (2009).
[21] Daaboul, M., Traoré, P., Vázquez, P. and Louste, C., “Study of the transition from conduction to injection in
an electrohydrodynamic flow in blade-plane geometry”, Journal of Electrostatics, vol. 88, pp.71-75 (2017).
[22] Chirkov, V.A., Komarov, D.K., Stishkov, Y.K. and Vasilkov, S.A., “Comparative analysis of numerical
simulation and PIV experimental results for a flow caused by field-enhanced dissociation”, Journal of
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[23] Siddiqui, M.A. and Seyed-Yagoobi, J., “Experimental study of pumping of liquid film with electric
conduction phenomenon”, IEEE Transactions on industry applications, vol. 45(1), pp.3-9 (2009).
[24] 3M, “3M™ Novec™ 7000 Engineered Fluid”, 10316HB datasheet, issued November 2014.
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24
[27] Sciacchitano, A., Neal, D.R., Smith, B.L., Warner, S.O., Vlachos, P.P., Wieneke, B. and Scarano, F.,
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[29] Talmor, M., Seyed-Yagoobi, J., “Numerical Study of Micro-Scale EHD Conduction Pumping: The Effect of
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manuscript submitted for publication to the Journal of Electrostatics
25
Chapter 3 - Flow Distribution Control in Micro-scale via
Electrohydrodynamic Conduction Pumping
Talmor, M., Yang, L., Larkin, T.R., Kamat, O.K., Dancy, T.J., and Yagoobi, J.S., “Flow
Distribution Control in Micro-Scale via Electrohydrodynamic Conduction Pumping”, Proceedings
of Electrostatic Society of America Annual Meeting, Lafayette, Indiana, June 2016.
3.1. Introduction
Flow distribution control is an essential capability for modern day fluid based thermal control
systems, where the needs of the system can vary from one moment to the next. Smart, automated
control and near-immediate response times are desirable characteristics for systems that can
redistribute flow to areas of need in real time. Much like electric smart grids, such a system would
also be able to minimize the power costs of controlling the flow during times when the heat loads
are reduced. Longevity, ease of operation and ease of maintenance are similarly desirable to reduce
the costs and increase the robustness of the overall flow control system. In macro-scale flows,
there are many flow distribution solutions available on the market using traditional fluid pumps.
systems for high power electronics can no longer effectively utilize traditional solutions involving
large, vibrating machinery with many moving elements. The need for a flow distribution control
systems at the meso-, micro- and even nano-scales requires non-traditional, innovative flow
control solutions that are robust yet simple, consume less power, are easily maintainable and are
still effective at manipulating flows when scaled down to these smaller scales.
based flow generation and distribution control system. Electrohydrodynamics is the study of the
26
interactions between applied electric fields and fluid flow fields. In all EHD phenomena, fluid
motion is caused by charges in the working fluid migrating under the effect of an applied electric
field, and carrying the surrounding fluid medium with them, thereby generating fluid motion. In
EHD conduction pumping, this fluid motion is achieved by applying a strong electric field between
electrodes submerged within a dielectric working fluid. In dielectric fluids, in the absence of a
strong electric field, naturally present electrolyte impurities dissociate into charged ions and
recombine back into neutral particles at an equal rate [1]. The general reaction is given in (1).
𝐷𝑖𝑠𝑠𝑜𝑐𝑖𝑎𝑡𝑖𝑜𝑛
→
𝐴𝐵 𝐴+ + 𝐵 − (1)
←
𝑅𝑒𝑐𝑜𝑚𝑏𝑖𝑛𝑎𝑡𝑖𝑜𝑛
where 𝐴+ is the positive ionic species, 𝐵 − is the negative ionic species, and 𝐴𝐵 is the neutrally
charged electrolyte particle. Under the effect of a strong electric field, above a critical threshold
on the order of 1kV/cm, the rate of dissociation increases while the rate of recombination remains
relatively constant. The sudden excess of ionic charges are attracted to the nearby oppositely
charged electrodes and form uniformly charged layers over each of the electrodes, referred to as
the heterocharge layers. These layers represent local regions of space charges near the electrodes.
Opposing Coulomb forces are then applied onto the working fluid due to the presence of these
space charges. If the high voltage and ground electrodes have identical wetted surface area
(symmetrical electrodes), and the ionic mobilities are the same for both negative and positive
species, the opposing Coulomb forces exerted on the fluid are equal in magnitude for both the
negative and positive space charges, and only flow circulation occurs between the electrodes.
However, purposeful asymmetry in the electrode design causes a force imbalance that generates a
27
Figure 3.1 EHD Conduction Pumping Mechanism
Figure 3.1 schematically shows this mechanism for a single electrode pair with the
heterocharge layers illustrated over each electrode surface. Since the magnitudes of the applied
forces on the fluid depend on the electrode dimensions, the force attracting the negative charge
carriers to the high voltage electrode would be larger than the force attracting positive charge
carriers to the ground electrode in this figure, leading to a net force and a net flow as shown.
Numerical investigations by Yazdani and Yagoobi [3] have confirmed that, under the assumption
of equal charge mobility for both positive and negative ions [4], the net flow direction is always
toward the electrode with higher wetted surface area, regardless of the polarity of the individual
electrodes.
Due to this flow generation mechanism, EHD conduction pumps contain no moving parts and
their performance is entirely controlled by the applied voltage between the electrodes. Although
this voltage is high, in order to generate the strong electric field, the consumed current is only on
the order of μA, resulting in little power consumption - on the order of a few Watts or less. EHD
conduction pumps can contain several electrode pairs, spaced out such that the electric field of
each pair does not interfere with neighboring pairs. Jeong and Seyed-Yagoobi [5] have shown
improvement in performance increases quasi-linearly with the number of electrode pairs in a single
pump. Theoretical studies of EHD conduction by Atten and Seyed-Yagoobi [6] have shown that
EHD pumps are capable of generating significant pressure and flow rates. Experimental work by
Mahmoudi et al., Pearson et al. and Patel et al. [7-9] have confirmed that these devices are capable
28
of generating useful pressure and fluid flow in macro-, meso-, and micro- scales. A comparative
study performed by Pearson and Seyed-Yagoobi [10] showed that EHD conduction performance
significantly improves with decreasing size scales, and that careful selection of the electrode
geometries can significantly change the pressure and flow rate generation performance of the final
pump. These properties make EHD conduction pumps highly customizable and scalable to the
performance needs for any given thermal management challenge. However, these single phase
studies have focused only on a single branch, without studying flow distribution control between
multiple branches. Feng and Seyed-Yagoobi [11] previously studied single phase flow generation
and distribution control in a macro-scale, simple two branch system. In their experimental study,
a single EHD pump in one branch (the “active” branch) was able to redirect the flow generated by
an upstream mechanical pump from the other branch (the “inactive” branch), until the inactive
branch was entirely starved of flow at the maximum operational voltage of the active branch’s
pump. More recently, Yang et al. [12] studied and characterized the performance of an EHD
conduction driven, single phase flow distribution system in meso-scale in a three-branch system.
The results of that study showed that EHD conduction driven flow distribution works well in meso-
scale and in more complex systems, and that both flow redistribution and maldistribution recovery
is possible using EHD conduction pumps. In addition, that study showed that the trends of behavior
for such a system could be reasonably predicted via simplified simulations based solely on pre-
obtained performance curves for the EHD conduction pumps to be used. Representative results
from that study, for flow redistribution and maldistribution recovery, are shown in Figure 3.2 and
The current study aims to show that EHD driven, single phase flow distribution control is
effective at the micro-scale, which is relevant for many applications in electronics cooling, and to
29
characterize the performance of the distribution system at this size scale. The work presented here
is the preliminary characterization of EHD driven flow distribution control between twin parallel,
4
Exp. Inactive 1
0 Sim. Inactive 2
-1 Sim. Branch
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.2 Meso-scale Flow Rate Redistribution with Initially equal 1.5 mL/min Distribution [12]
2 Exp. Inactive 2
Exp. Active
1.5
Sim. Inactive 1
1
Sim. Inactive 2
0.5 Sim. Active
0 500 1000 1500
Applied EHD Voltage [V]
30
3.2. Experimental Setup
The schematic for the experimental setup used in this study is shown in Figure 3.4. The flow rate
was supplied to the parallel branches via a Cole Parmer Model 75211-10 mechanical pump. A
manifold split the flow generated by the supply pump into two branches. Each branch contained a
circular channel EHD conduction pump with 20 electrode pairs and a flow channel diameter of
1mm. Downstream of the EHD pump was a sample chip assembly containing the parallel, separate
microchannels. The branches converged again at another manifold, which fed back into the supply
pump, completing the loop. The branch distribution control pumps were highly reliable, meso-
scale EHD conduction pumps with a well-known performance based on previous studies [13]-[14].
These pumps had an operational voltage between 0kV and 1.5kV. The electrode design for the
pumps is depicted in Figure 3.5, with electrode dimensions given in Table 3.1. Each EHD pump
was instrumented with a Validyne DP15 pressure transducer and a micro-flow Sensirion SLQ-
HC60 flow meter. The systematic measurement error, calculated based on the information
provided by the manufacturers of the sensors and power supply, is shown in Table 3.2.
31
Figure 3.5 Distribution Control EHD Conduction Pump [13]
Precise turn valves on each branch allowed for control of the initial distribution. This ensured
that the baseline distribution could be made to either be equal across all branches or purposefully
unequal – in order to observe the effectiveness of the distribution control and flow stabilization
capabilities of the system. Due to power supply constraints, all EHD pumps were connected to the
32
same voltage input, such that each pump that was connected to the supply received the same
voltage. However, each pump could be disconnected from the communal voltage independently
from the others via a switching board specifically constructed for use in this experiment. The data
acquisition system was comprised of two National Instruments boards, to accommodate the many
differential sensors involved, the necessary inputs for voltage and current monitors and the
necessary control outputs. The primary board was a National Instruments NI-PCI 6024e and the
secondary board was a National Instruments NI-USB-6009. Both were connected to a LabVIEW
program on a dedicated computer. The working fluid was the HCFC-123 refrigerant (commonly
referred to as R-123). The electric [15] and thermodynamic [16] properties of this working fluid
with different externally applied flow velocities. Figure 3.6 shows a case with an initial 1.35
mL/min in each branch, corresponding to a mass flux of about 90 kg/m2s to the system. As one
EHD pump is activated from 0V to 1500V, the flow begins to diverge, with the divergence
initiation point being almost immediate, at 200V. This case shows that flow redistribution at this
33
size scale was very effective for this flow rate. Flow starvation of the inactive microchannel was
also still possible at this size scale and with this initial flow distribution. This shows that despite
the greatly increased pressure load due to the reduced channel size to 500 microns, the EHD
conduction pumps were still able to have a significant effect on the flow distribution.
2.5 75
2 60
1.5 45
1 30 Active Branch
0.5 15 Inactive Branch
0 0
-0.5 -15
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.6 Flow Starvation in Inactive Branch, with 42 kg/m2s Initially Equal Distribution
20 80
Pressure Drop [Pa]
10
Active
Current [μA]
0 60 Branch
Pressure
-10
40 Inactive
-20
Branch
-30 20 Pressure
-40 EHD
Current
-50 0
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.7 Pressure Drop and Current Load for 1.35 mL/min Initially Equal Distribution
Figure 7 shows the pressure drops in each branch, as well as the consumed current for the
active EHD conduction pump. As previously mentioned, the current expectedly remained on the
order of tens of μA, making the maximum power consumption consumed by the EHD pump for
this case only 0.1 W at the highest applied voltage. The pressure drop is shown to significantly
decrease in the active branch due to the pressure generation of the EHD conduction pump. The
34
smaller decrease in the pressure drop in the inactive branch is attributed to the reduction in flow
rate through that branch, which reduced the frictional pressure losses in that branch.
Figure 3.8 shows a case with a higher initial flow rate distribution of 2.1 mL/min in each branch
was used, corresponding to a total mass flux of 130 kg/m2s to the system. In this case, the EHD
conduction pump was able to obtain a separation of 76 kg/m2s, with the active branch achieving
104 kg/m2s at the maximum applied voltage. Flow starvation was not observed, and the point of
divergence in the flow rates between the two branches was delayed to 600V, as shown. This
matches the trend observed by Yang et al. [12] for meso-scale EHD conduction driven flow
distribution. This delayed divergence effect is attributed to both the greater frictional losses that
arise from the increased flow rate, as well as the effects of the incoming flow velocity on the
formation and layer thicknesses of the heterocharge layers. In this figure we also observe a slight
bowing of the flow rate curves, wherein the flow rate in the active branch decreases before
increasing and the flow rate in the inactive branch increases before decreasing.
3.5 110
Flow Rate [mL/min]
3
88
2.5
2 66
1.5
Active Branch
44
1 Inactive Branch
22
0.5
0 0
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.8 Flow Redistribution, with 2.1 mL/min Initially Equal Distribution
Figure 3.9 shows the corresponding pressure drops and current. The pressure drop is shown to
grow in the active branch before the EHD pump’s pressure generation reverses the trend and flow
divergence begins. The pressure drop also grows in the inactive branch due to the temporary
35
increase in flow rate, and therefore the frictional losses in the inactive branch, before being reduced
50 80
40 Active
Current [μA]
Pressure
20
10 40 Inactive
0 Branch
-10 20 Pressure
-20 EHD
-30 0 Current
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.9 Pressure Drop and Current Load for 2.1 mL/min Initially Equal Distribution
Figure 3.10 shows a near-limiting case for the capability of the EHD conduction pump to
diverge the flow using this micro-scale configuration. In this figure, an initially equal distribution
of 4.5 mL/min was used, corresponding to a total mass flux of 280 kg/m2s. Under this condition,
the EHD pump was not able to have a noteworthy positive effect on the flow divergence until
1200V, and the final divergence at the maximum applied voltage of 1500V was only 20 kg/m2s.
Additional experiments have shown that the EHD pump ceases to have an effect on the flow
distribution at 5mL/min in each branch. This is lower than the limit shown for the meso-scale
experiments [12], but still within the same order of magnitude. This implies that while the greater
frictional losses due to the microchannels’ size have a limiting effect on the flow rate range at
which EHD conduction can be used to control the flow distribution, the performance of the EHD
conduction driven flow distribution system in micro-scale is still comparable to that at larger
scales. The curve bowing shown in Figure 3.10 is more significant than in Figure 3.8, showing that
this behavior becomes severe at this size scale near the effective flow rate limit, due to the
36
6 180
2 Inactive Branch
45
1
0 0
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.10 Flow Redistribution, with 4.5 mL/min Initially Equal Distribution
100 80
Active
Pressure Drop [Pa]
80
60 Branch
Current [μA]
Pressure
60
40 Inactive
40 Branch
20 Pressure
20
EHD
0 0 Current
0 500 1000 1500
Applied EHD Voltage [V]
Figure 3.11 Pressure Drop and Current Load for 4.5 mL/min Initially Equal Distribution
Figure 3.11 shows the pressure drops and current for this case. The pressure drop in the active
branch does not dip below its original value until the point of divergence, before which no pressure
generation occurs. The pressure drop is also shown to increase in the active branch at the voltage
levels prior to divergence, implying that activating the pump at lower voltages near its operational
limit was working against the flow. Therefore, even though divergence does occur in this case, for
the majority of the applied voltage range the EHD pump was actually working against the flow
rather than aiding it, making operating near the divergence limit overall undesirable for this sort
of system. Understanding how to minimize this unwanted effect near the flow rate limit will be of
great value for any thermal control systems at these scales that relies on EHD conduction pumping
technology.
37
A comparative analysis between the limits of performances, in terms of mass fluxes, for the
EHD conduction driven flow distribution systems studied thus far at different size scales is shown
in Table 3.4. In this table, the second column describes the minimum mass flux at which flow
starvation of the inactive branch was achieved, while the third column shows the mass flux value
at which the EHD driven system is no longer able to diverge the flow between the branches. For
the macro-scale study this value had to be estimated based on the trends of behavior observed at
the other size scales, since the original study did not investigate this limiting case. The data
suggests that although the flow channel sizes reduce by an order of magnitude between the
different size scales, the EHD driven flow distribution system still had comparable performance at
all scales. This shows that such a system is capable of directing small-scale flows as effectively as
large-scale flows, and its relative performance improves at smaller size scales.
Table 3.4 Comparison of Scale Dependent Mass Flux Redistribution Capabilities at Max. Voltage
38
3.4. Conclusion
The work presented here has demonstrated preliminary results for the performance
characterization of an EHD conduction driven, single phase flow distribution system for parallel
microchannels. The results show that EHD conduction driven flow distribution is still effective in
a micro-scale system and has comparable performance in terms of mass fluxes to similar systems
at larger size scales that have been previously investigated. This confirms the potential for effective
EHD conduction driven thermal control systems at the micro-scale, making this technology
desirable for small-scale electronics cooling. To obtain the full characterization of the flow
understanding of what occurs near the flow rate limit at small scales, further studies still need to
be performed.
References
[1] J. Seyed-Yagoobi, “Electrohydrodynamic pumping of dielectric liquids”, Journal of Electrostatics, vol.
63, pp. 861-86, Jun. 2005.
[2] A. Castellanos, "Conduction models in dielectric liquids," in Electrohydrodynamics, Springer Vienna,
1998, pp. 103-120.
[3] M. Yazdani and J. Seyed-Yagoobi, “Electrically Induced Dielectric Liquid Film Flow Based on Electric
Conduction Phenomenon”, IEEE Transactions on Dielectrics and Electrical Insulation, vol. 16, pp.
768-77, Jun. 2009.
[4] M. Yazdani and J. Seyed-Yagoobi, “Effect of Charge Mobility on Dielectric Liquid Flow Driven by
EHD Conduction Phenomenon”, Journal of Electrostatics, vol. 72, pp. 285-294, Aug. 2014.
[5] S. I. Jeong, and J. Seyed-Yagoobi, “Innovative Electrode Designs for Electrohydrodynamic Conduction
Pumping,” IEEE Transactions on Industry Applications, Vol. 40, No. 3, pp. 900-904, May 2004.
[6] P. Atten, and J. Seyed-Yagoobi, “Electrohydrodynamically Induced Dielectric Liquid Flow through
Pure Conduction in Point/Plane Geometry”, IEEE Transactions on Dielectrics and Electrical
Insulation, vol. 10, pp. 27-36, Feb. 2003.
[7] S. R. Mahmoudi, K. Adamiak and G.S.P. Castle, “Prediction of the Static Pressure Generation for an
Electrohydrodynamic Conduction Pump”, presented at the 17th IEEE International Conference on
Dielectric Liquids, Trondheim, Norway, 2011.
[8] M. R. Pearson and J. Seyed-Yagoobi, “Experimental study of EHD conduction pumping at the meso-
and micro-scale”, Journal of Electrostatics, vol. 69, pp. 479-485, Dec. 2011.
[9] V. K. Patel, and J. Seyed-Yagoobi, “Dielectric fluid flow generation in meso-tubes with micro-scale
electrohydrodynamic conduction pumping”, presented at the 17th IEEE International Conference on
Dielectric Liquids, Trondheim, Norway, 2011.
39
[10] M. R. Pearson, and J. Seyed-Yagoobi, “Advances in Electrohydrodynamic Conduction Pumping”,
IEEE Transactions on Dielectrics and Electrical Insulation, vol. 16, pp. 424-434, Apr. 2009.
[11] Y. Feng and J. Seyed-Yagoobi, , “Control of Liquid Flow Distribution Utilizing EHD Conduction
Pumping Mechanism”, IEEE Transactions on Industry Applications, Vol. 42, No. 2, pp. 369-377, Mar.
2006.
[12] L. Yang, M. Talmor, K. S. Minchev, C. Jiang, B. C. Shaw and J. Seyed-Yagoobi, "Flow distribution
control in meso scale via electrohydrodynamic conduction pumping." presented at the Annual Meeting
of the IEEE Industry Applications Society, Dallas, TX, USA, 2015.
[13] V. K. Patel, F. Robinson and J. Seyed-Yagoobi, “Terrestrial and Microgravity Experimental Study of
Microscale Heat-Transport Device Driven by Electrohydrodynamic Conduction Pumping”, IEEE
Transactions on Industry Applications, vol. 49, pp. 2397-2401, Nov. 2013.
[14] V. K. Patel and J. Seyed-Yagoobi, "Long-Term Performance Evaluation of Microscale Two-Phase Heat
Transport Device Driven by EHD Conduction." IEEE Transactions on Industry Applications, vol. 50,
pp. 3011-3016, Sep. 2014
[15] J. E. Bryan, "An experimental study of ion-drag pumping in a vertical axisymmetric configuration,"
Ph.D. dissertation, Department of Mechanical Engineering, Texas A&M University, College Station,
TX, 1990.
[16] M. O. McLinden, et al., “NIST thermodynamic and transport properties of refrigerants and refrigerant
mixtures,” NIST, Gaithersburg, MD, Rep. REFPROP 6.01, Jan. 1998
40
Chapter 4 - Numerical Study of Micro-scale EHD
Conduction Pumping: The Effect of Pump Orientation and
Flow Inertia on Heterocharge Layer Morphology and Flow
Distribution Control
Talmor, M. and Seyed-Yagoobi, J., “Numerical Study of Micro-scale EHD Conduction Pumping: The
Effect of Pump Orientation and Flow Inertia on Heterocharge Layer Morphology and Flow Distribution
Control”, Journal of Electrostatics, Vol. 111, pp. 1-13, May 2021
(https://doi.org/10.1016/j.elstat.2020.103548).
4.1. Introduction
Electrohydrodynamic (EHD) conduction pumping uses the interaction between a strong,
externally applied electric field and dissociated electrolyte impurities within a dielectric working
fluid to generate fluid motion. Naturally occurring electrolyte impurities present in all dielectric
fluids undergo a reversible chemical process of dissociation into ions and recombination back
into neutral species. In the absence of a strong electric field, the equilibrium reaction rates for the
dissociation and recombination reactions are equal, such that the overall fluid is considered
41
When a strong electric field is applied between submerged electrodes in the working fluid,
the rate of the dissociation reaction exceeds that of the recombination reaction, leading to a
significant increase in the amount of available ionic charges. These charges migrate toward the
oppositely charged electrodes under the influence of the electric field, forming thin heterocharge
layers over the wetted surface area of each electrode. While the aforementioned equilibrium and
electroneutral conditions are still valid in the bulk of the fluid, these heterocharge layers
represent a different equilibrium in the near-electrode region, in which the ions retain their charge
while transiting across the region of the applicable heterocharge layer before recombining with
an oppositely charged ion [2]. These heterocharge layers provide significant regions of space
charge, which translate to the presence of opposing Coulomb forces on the ions. The magnitude
of each force derives directly from the morphology of the heterocharge layers, and therefore
from the geometry of the submerged electrodes. During their transit within the heterocharge
layers, the ions drag the fluid molecules within their solvation sheath, translating the electric
force onto the bulk of the fluid [3]. Under the assumption of equal ionic mobilities, if the
oppositely charged electrodes have equal wetted surface areas, these forces will be equal in
magnitude and only flow circulation in the gap between the electrodes will be observed. To
achieve a net flow, the electrodes must be designed asymmetrically such that a net force is
generated pointing in the desired flow direction [4]. As a matter of convention for EHD
conduction pumps, the high voltage electrode is selected to have a higher wetted surface area,
and the net flow direction is subsequently set to go from the ground electrode toward the high
voltage one. While the simulation model herein does not take this into account, a design for a
physical pump that follows this convention takes advantage of experimental evidence that the
negative ionic current is stronger than the positive one for non-polar dielectric liquids [5,6]. The
42
EHD conduction process is shown qualitatively in Figure 4.1, for the simple case of electrodes
flush with the flow channel walls. In this figure, the high voltage electrode is depicted as having
a higher wetted surface area (width) than the ground electrode, thereby generating a greater
Coulomb force and a net flow toward the right hand side. It should be noted that asymmetry
between the wetted surface areas of the electrodes can be achieved in many ways [7], most
notably involving the use of porous media [8], such that width alone is an insufficient descriptor
for the role of each electrode in an EHD conduction pump. Following the aforementioned
convention, it is typical to refer to the electrodes by their applied voltage, with the flow direction
researchers over the last few decades. Based on fundamental work on dissociation and
conduction of charges in a dielectric medium done by Pontiga and Castellanos [9], Atten and
Seyed-Yagoobi [10] first presented the mathematical model for the EHD conduction pumping
mechanism and established the key nondimensional parameters related to EHD conduction
pumping performance. Yazdani and Seyed-Yagoobi [11] performed the first numerical
simulations using this nondimensional model for the EHD conduction mechanism, providing
the first simulated morphology profiles for the heterocharge layers for an EHD driven liquid
43
film flow.
Additional numerical studies by Yazdani and Seyed-Yagoobi [12] and Chirkov et al.
[13] investigated the effect of the ratio of the positive and negative ionic mobilities on EHD
conduction pumping performance, since in realistic applications equal ionic mobilities are not
guaranteed. Gharraei et al. [14] performed similar simulations on a dimensional model and
compared the results to experimental data, showing a good prediction of the effect of changes
to mobility using true mobility data, and investigating the relationship between this effect and
the effect of the electrode asymmetry ratio on the pumping performance. Mahmoudi et al. [15]
showed that these numerical models could also be used for the prediction of pressure generation
performance of an EHD conduction pump. Studies of the effect of charge convection due to the
generated flow on the heterocharge layer were conducted numerically by Feng and Seyed-
Yagoobi [16]. The aforementioned numerical studies have verified the general validity of the
mathematical model as a predictive tool of EHD conduction performance, but have focused on
simulating only a single pair of electrodes using periodic boundary conditions to simulate the
remainder of the electrode pairs. However, realistic EHD conduction pumps contain multiple
electrode pairs in order to enhance the overall pumping performance based on the non-linear
additive effect on pressure and flow rate generation that was experimentally observed by and
Recent studies have also examined the use of EHD conduction pumps for flow
distribution control between multiple parallel flow branches. Sinnamon [18], for example,
proposed the use of an embedded EHD conduction driven thermal control system in a satellite
structural panel with distributive channels, as shown in Figure 4.2. His work was based on the
44
Feng and Seyed-Yagoobi [19, 20] for both single and two-phase flows in macro-scale.
Figure 4.2 Isothermal Panel, which Integrates Fluid Channels into the Rib Structure and Face-sheet [18]
Yang et al. [21,22] also experimentally investigated flow distribution control in single and
two-phase flows in meso-scale, and compared the results with rudimentary numerical
simulations that were based on conduction pumps, this study also observes the heterocharge
layer morphology over multiple electrode pairs. In addition, flow distribution control
performance using the forward and reverse pumping orientations previously discussed is also
conditions EHD conduction driven flow control systems need to operate under at the meso- and
micro-scale. A com- parison with available experimental data is also provided qualitatively in
45
physics phenomena whose mathematical models must be coupled and solved together to arrive
at a solution. These three models describe the electrical field and charge density, the fluid flow,
and the charge conservation within the working fluid. The electrical field is described by the
where 𝐸̅ is the electric field, V is the electric potential, ε is the electric permittivity, and
ρe is the total charge density as defined by the ionic charge densities pe and ne. The fluid flow is
described by the standard mass continuity and Navier-Stokes equations for the conservation of
the rate of change of momentum, for an isothermal, incompressible fluid’s internal flow in
where 𝑢̅ is the fluid velocity, ∇P is the pressure gradient, and μ is the fluid viscosity.
These equations assume that the working fluid is incompressible and has constant properties.
The final term in Equation (4) is the Coulomb force, which couples the electrostatics and fluid
where J is the current density, Di is the diffusion coefficient for the charge carrier, b is
the electric mobility for the charge carrier, zi is the charge number, and ne / pe is the charge
For this numerical study, however, it was useful to use an alternate formulation of
Equation (6) for the concentration of the charged species rather than charge density. This
charged species, and is shown here for both the positive and negative charges as separate
equations,
The n / p terms stand for the concentrations of negative and positive charges, respectively.
The concentration and charge density are simply related via the unit charge, e0,
To make matters simple for the simulation model, the ionic mobility term is considered
47
to be a constant, such that the mobilities of each ionic species are the same (b+ = b- = b). While
it is generally known that the real ionic mobilities for the positive and negative species
in dielectric liquids are not the same, the effect of charge mobility is beyond the scope of this
study and has been extensively studied in the literature [[12], [13], [14]]. The diffusion rate
coefficient for the working fluid is obtained from the Stokes-Einstein relation for charged
particles [24],
The last term in Equations (7) and (8) represents the reaction rates for the generation of
charges. This term is the same for both concentration conservation equations,
In Equation (11), neq is the equilibrium concentration of the neutral species in the absence
of a strong electric field. In such an equilibrium, Ri = 0. The recombination rate constant, kR,
and the electric field enhanced dissociation rate constant, kD can be expressed as [25],
where the constant expression for kR is the upper bound for the recombination rate as
originally given by Langevin [26], who showed that for ions whose ionic radius is small
compared with the mean ionic separation, as is the case in nonpolar fluids such as the dielectric
liquids used in EHD conduction, that the dissociation rate is independent of the applied electric
field and has the maximum value given in (12). kD,0 in (13) is the equilibrium dissociation
48
rate in the absence of a strong electric field, and F ωe is known as the Onsager field enhancement
The equilibrium dissociation rate is obtained by evaluating (11) for neq2 = np,
Putting (12) – (13) into (11) then results in the following expression for the overall reaction
balance between dissociation and recombination. This is used as a source term for added
concentration of charged species in Equation (7) when the strong electric field is applied.
Equations (2), (4), (7) and (8) form the fully coupled equations that must be solved together
to obtain EHD conduction driven flow simulations. These equations can be nondimensionalized
Noting that the velocity and pressure terms are nondimensionalized using the ion drift
velocity, ue = bV/d and V0 is the applied potential between the electrodes. The following set of
49
nondimensional equations is then obtained, where several nondimensional parameters now
ReEHD is the electric Reynolds number commonly used in EHD formulations [28], which
has the same form as the traditional Reynolds number but the characteristic ion drift velocity,
ue, is used instead of the mean fluid velocity. α is the familiar diffusivity parameter, and C0,
where n0 is the equilibrium charge density, n0 = e0neq. M0 represents the ratio between the
fluid’s electroconvective mobility, which is dependent only on the fluid’s physical properties,
and the true ionic mobility of the charged species in the fluid. As such, this parameter
represents a ratio between the potential velocity the fluid would achieve solely via the
application of the electric field on it, and the actual velocity of the charged species
50
generating the fluid motion [29]. In realistic applications, this parameter does not vary
significantly.
C0 is a more critical parameter for EHD conduction, and can converted to a more useful
where τ is the time it takes an ion to traverse its mean free path without recombining with
another ion back into a neutral species, known as the charge relaxation time [30], and where tT
is the time it takes an ion to cross a distance equal to the characteristic distance between
converted C0 in (29) represents the ratio between these two characteristic times.
The simulation results shown in this paper are dimensional for convenience, and for
4.3, with the important dimensions given and 𝑛̂ being a boundary surface’s normal vector.
51
The fluid domain, shown as the filled area, represents two parallel branches, each 7 mm long,
which receive an incoming flow from the inlet and distribute the flow between them before the
flow exits through the outlet. Note that since this is a 2D domain, these channels are not assumed
to have a circular cross section. Figure 4.3 also illustrates the inlet and outlet boundary
Figure 4.3 Simulation Domains for the Fluid (filled shape) and Walls (patterned shapes) - Not to Scale
The reaction from equation (16) was also given as a condition in the entire fluid domain,
with an initial condition for each species concentration equal to the neutral species
concentration, neq, computed for zero applied voltage via the equilibrium relation, σ = neqeb.
This goes against the assumption that few charges are available in the liquid at zero applied
voltage, but allows the solution of the Nernst-Planck models to easily converge. Another way of
implementing the simulation would set those initial conditions at zero and add another model for
computing the concentration of the neutral combined species with initial condition neq, with the
reaction from equation (16) tying all three models together. However, the relevant results shown
herein do not change between these two methods and an additional model would only add
computation time. All other boundaries for the fluid domain were treated as walls with a no-slip
52
condition in the conservation of momentum equation, in order to capture boundary layer effects.
The flow redistribution is performed by EHD conduction pumps containing two electrode pairs
The inlet and outlet were made wider than the distributive branches to eliminate any
pressure drop effects from those sections. In addition, both the inlet and outlet are extended a
length of 8 mm away from the distributive branches, in order to make sure the incoming and
outgoing flows to and from the branches are fully developed. Since the domain is 2D and the
channels are not considered circular, an analysis of the required entrance length for the relevant
flow rates was done based on a comparison between different models for flow between parallel
plates [31]. This analysis showed that, at a flow rate of 10 mL/min at the inlet, the required
entrance length for fully developed flow is 4 mm at most. Therefore, the entrance length chosen
for the simulation domain had a safety factor of 2 over the minimum entrance length.
The electrostatic distribution is computed in the solid dielectric wall domains for two main
reasons. First, the configuration being modeled represents the actual construction of EHD
conduction pumps, wherein the metallic, flush electrodes have a single wetted surface colinear
with the flow channel walls, with all other surfaces encased in an electrically insulating material
whose exterior is grounded. In addition, all exterior surfaces of the flow channel's walls are
grounded as well. Second, the value of the potential or charge distribution at solid wall boundary
of the flow channels is unknown, such that only a symmetry Neumann boundary condition can be
applied there for the electrostatics equations. The added wall domain allows for
a Dirichlet boundary to be applied at a location where the potential is known – the grounded outer
surfaces of the walls. Subsequently, the unknown charge distribution at the flow channel walls
can be computed as part of the solution. Therefore, the inclusion of the wall domain fully defines
53
the boundary value problem in a manner that better represents the real assembly of an EHD
conduction pump.
To further save on computation time, only the electrostatics equation was solved for the
wall domains. The thickness of the wall was 1 mm around the branches and 2.5 mm in the inlet
and outlet regions. The connection between the electrostatics equations of the fluid domain and
the wall domains was done via the symmetry boundary condition, as shown in the figure.
The EHD conduction pump design for each branch is shown in Figure 4.4, with the
relevant dimensions given in Table 4.1. These dimensions were chosen based on an EHD
conduction pump extensively studied by Patel and Seyed-Yagoobi [32]. Figure 4.4 also provides
the boundary conditions for the electrostatics and conservation of concentration equations for the
electrodes. Although this figure shows the electrodes as having a certain thickness, in the
simulation the electrodes were only represented by segments of the fluid domain's boundaries and
Figure 4.4 EHD Pump Electrodes and Boundary Conditions in One Branch - Not to Scale
54
4.4. Simulation Cases
The simulated cases are listed in Table 4.2. The first set of cases considered were the
redistribution of an initially equal incoming flow rate to each branch. This was done by setting
the inlet boundary condition to a uniform velocity profile matching the quoted flow rate in the
table, which would then be split into the two branches equally. The outlet pressure was set to
zero as a reference pressure. This simulated the existence of an external pump, upstream of the
fluid domain, generating a constant flow rate. The EHD conduction pump in one of the two
The next set of cases were for maldistribution recovery. The same boundary conditions
on the inlet and outlet were used here as in the prior cases, but a valve was added to the domain
in order to constrain the flow in one of the branches. This represented a situation where some
damage or manufacturing error caused one branch to have a constriction that stifled the flow.
The EHD pump in the constrained branch was then activated in order to attempt to recover an
55
The “forward” and “reverse” configurations are shown in Figure 4.5. Activation of the
pump in the “forward” case should increase the flow rate in the active pump’s branch and
decrease it in the inactive pump’s branch, while in the “reverse” case, activation should result
in the opposite flow rate behavior. For ease of running all cases using a single domain with
parametric sweeps, the bottom branch’s pump was set in the “forward” orientation, while the
Figure 4.5 The “forward” (a) Co-directional Configuration, vs. the “reverse” (b) Configuration
The simulation cases were run in COMSOL Multiphysics 5.0. The physical model
equations (18)–(21) and the boundary conditions shown in Table 4 . 2 were represented in the
software using the Electrostatics, Laminar Flow, and Transport of Diluted Species modules.
The solver allowed error on both the residual of the solution and the iteration error was set to
10−5 to ensure accurate results within a reasonable time frame. Post-processing of the results
The actual geometry used for the simulation is shown in Figure 4.6. The darker region
was used as the fluid domain, while the lighter regions were used for the wall domains. For the
initial maldistribution cases, a constriction was introduced as shown in Figure 4.6b, representing
the valve. The dimensions of the constrictions were variable, so that different maldistribution
56
Figure 4.6 Overview of the Simulation Domain for (a) Flow Redistribution, (b) Maldistribution Recovery
The mesh for this domain was comprised of 48,810 elements with an average element
quality of 0.67. The mesh was optimized to provide results at a resolution of 1 μm in the relevant
areas of charge transport and flow boundary layers, while utilizing coarser elements in less critical
areas to keep the computational time and memory consumption down. The mesh for the secondary
wall domain, for instance, only contains 9200 elements. This optimization process was done
incrementally, to minimize any errors related to the mesh size and resolution.
In order the have qualitative comparisons with experimental data, the numerical model was
solved dimensionally. For this purpose, the fluid properties shown in Table 4.3 were used for the
working fluid in the simulation. These properties correspond to those of HCFC-123, a common
57
Table 4.3 Working Fluid Properties
results are divided into sections covering each family of test cases shown in Table 4.2. The primary
results include the flow rates in each individual branch for each set of cases, which showcase the
flow distribution behavior between the branches in each case. In addition, fluid flow fields are
shown in the near-electrode region of each branch, as well as overall in the domain, as appropriate.
Lastly, these flow behaviors are explained using the simulated heterocharge layer morphology for
these cases.
The first cases considered in this study were for redistribution of an initially equally
distributed single-phase liquid flow between the parallel branches. Both forward and reverse
pumping orientations were considered for these cases. In both configurations only one branch's
pump was activated, while the other branch's pump remained inactive. These cases represented a
scenario where a system may want to increase the flow rate in one branch as a response to some
58
sensor input or other condition, at the acceptable expense of the flow in another branch. Figure
4.7 shows the simulated results for initially equal flows of 0.5 mL/min, 1 mL/min and 2 mL/min
flowing into each branch. As the applied EHD voltage of the active pump is increased, the flow
distribution begins to diverge, leading to an intentionally unequal distribution between the two
branches. The maximum divergence is at 1500 V, which is the maximum voltage that was used in
the simulations. This maximum voltage corresponds to a nominal electric field strength of
1 kV/cm and is generally accepted as the maximum safe applied voltage for the electrode design
chosen here.
Figure 4.7 Redistribution of Initially Equal (a) 0.5 mL/min, (b) 1 mL/min, (c) 2 mL/min, Forward Orientation
In the case of the initial 0.5 mL/min in each branch, Figure 4.7a shows the flow in the inactive
branch reducing down to zero and then going negative. This represents the situation where the
flow in the inactive branch is completely starved of flow, when the entire flow is diverted into the
active branch, followed by flow recirculation, when the flow in the inactive branch reverses and
59
feeds into the active branch. The maximum divergence for this case was 2.4 mL/min at 1500V. In
the case of the initial 1 mL/min in each branch, Figure 4.7b shows how increasing the initial flow
rate pumped into each branch reduces the overall ability of the pump to diverge the flow, with a
maximum achieved flow divergence of 1.8 mL/min for this case at 1500V. In addition, while the
inactive branch almost reaches flow starvation in this case, at the maximum applied voltage, it
never reaches recirculation. Figure 4.7c shows the case for an initial distribution of 2 mL/min into
each branch. In this case, the trend of reduced maximum divergence continues, at only a
0.8 mL/min final difference between the branches at 1500V. In addition, Figure 4.7c shows a delay
in the onset of meaningful divergence, meaning the point at which the EHD conduction pump is
able to create a perceptible difference between each branch's flow rates, compared to Figure 4.7a
and b. In the 0.5 mL/min and 1 mL/min cases, the flow begins to diverge immediately with an
application of a nonzero voltage. However, in Figure 4.7c divergence only begins at 300V. This
shows that the incoming flow inertia has a significant effect on the performance of the pump. This
effect will be further discussed in the section on the heterocharge layer morphology.
The overall domain flow fields for the cases shown in Figure 4.7a and b are presented
respectively in Figure 4.8a and Figure 4.8b for the maximum applied voltage of 1500V. In these
figures, the flow velocity color map is overlaid with the streamlines for the flow. The arrows
represent the local flow direction, with their magnitude representing the logarithmic magnitude of
the local velocity vectors. These figures clearly show both the generation of flow in the active
branch, on the bottom branch of each image, as well as the flow direction in the inactive branch,
on the top of each image. The flow fields near the electrodes themselves are unique and are shown
in more detail further on in this section. It should be noted that the vortices seen in the inactive
branch in Figure 4.8b are primarily due to local force balances in the momentum equation between
60
the shear stress at the walls and upstream inertia. In addition, the domain was sufficiently small
that a weak electrical field was able to form between the active bottom branch's high voltage
electrodes and the top inactive branch's grounded electrodes. While this field was too weak to
affect the dissociation rates, some existing dissociated charges could migrate into the inactive
Figure 4.8 : Flow Fields of Forward Orientation Flow Redistribution, (a) with and (b) without Recirculation
Figure 4.9 shows the results of the simulations for both forward and reverse
configurations for the three cases from Figure 4.7 – initially equal distributions of 0.5 mL/min
(7a), 1 mL/min (7b), and 2 mL/min (7c) in each branch. From this set of results, we see that the
reverse configuration is better able to diverge the flow overall at the maximum applied voltage
of 1500V. In the 0.5 mL/min case, the forward configuration is initially able to obtain a wider
separation up to 1000V, as is evident by the “hump” shown in Figure 4.9a. The forward
configuration also achieves flow starvation in the inactive branch before the reverse
61
configuration, at 400V versus 550V respectively, and therefore initiates circulation sooner.
However, the slope of the flow rate for the forward configuration does not continue to rise as it
does for the reverse configuration as the applied voltage is increased. As shown, the reverse
configuration overcomes the performance of the forward configuration starting at 1000V. The
final divergences, the difference between the flow rates in each branch, are 2.7 mL/min for the
forward configuration and 3.0 for the reverse one. While the difference between the
configurations in this case is not very significant, the cases for the higher initial flow rates show
Figure 4.9 Forward vs. Reverse Configurations – Redistribution of (a) 0.5 L/min, (b) 1 mL/min, (c) 2mL/min
In the 1 mL/min case, the forward and reverse configuration behave nearly the same up to
850V, at which point the reverse configuration continues to significantly diverge the flow rates
between the branches while the forward configuration shows the same diminished slope as in the
previous case. Here, the forward configuration is unable to reverse the direction of flow in its
inactive branch, while the forward configuration reverses the flow in the active branch and initiates
62
flow circulation starting at 1150V. The final divergences for this case are 1.82 mL/min for the
forward configuration and 2.85 mL/min at 1500V, an increase of over 50%. In the last case shown
in Figure 4.9, for the initial distribution of 2 mL/min in each branch, the reverse configuration
categorically outperforms the forward configuration for all applied voltages. The final divergences
for this case are 0.8 mL/min for the forward configuration and 2.4 for the reverse. Therefore, unlike
the forward configuration, the reverse configuration does not seem to have a diminishing
effectiveness with increasing incoming flow rates, and actually becomes more effective with such
The flow velocity fields for the forward (left) and reverse (right) configurations for each
flow rate case are shown in Figure 4.10, with increasing incoming flow rates from top to bottom.
As in Figure 4.8, the black arrows show the flow directions, and they are sized based on
a logarithmic scale of the magnitude of the velocity vectors they represent. The first thing to note
about these flow maps is the formation of vortices in the vicinity of the electrodes. For the forward
configuration case, the ground electrodes are located at x = 0.762 mm and x = 2.54 mm, while the
high voltage electrodes are located at x = 1.02 mm and x = 2.79 mm. For the reverse
configurations, the high voltage electrodes are located at x = 0.762 mm and x = 2.54 mm, while
the ground ones are located at x = 1.27 mm and x = 3.05 mm. Therefore, the vortices’ placement
and size directly correspond with both the location and lengths of the respective electrodes.
Previous studies by Yazdani and Yagoobi [11] have shown that these vortices are to be expected
for EHD conduction generated flows, however this is the first time that they are shown under the
63
Figure 4.10 Flow Velocity Fields for the Forward (a,d) and Reverse (c,d) Configurations, EHD Pump at 1.5
kV
As shown in the forward configuration cases, the first vortex from left to right circulates
the flow over the ground electrode toward the gap between the electrodes, where the flow enters
the second vortex over the high voltage electrode and accelerates downstream. The second vortex
is therefore elongated in the direction of the flow. The vortices on the subsequent electrode pair
are smaller, and the velocity magnitudes there are smaller than for the first set of vortices.
Conversely, for the reverse configuration, the first vortex from left to right is over the high voltage
electrode, and the flow is slingshot through the gap between the electrodes and back out toward
the left, upstream. The smaller, elongated vortex over the ground electrode has much smaller
velocities and primarily feeds flow into the gap between the electrodes. The vortices on the
subsequent electrode pair in this case are larger than those on the first pair, and the velocity
magnitudes there are not lessened. As the incoming flow rate is increased, the vortices over the
second electrode in the first pair (high voltage for the forward configuration, and ground for the
reverse) lose their shape and are incorporated into the main flow downstream.
The last chart for the redistribution cases, Figure 4.11, shows the magnitude of the net force
in the x direction generated by the forward and reverse configurations for several upstream, initial
64
flow rates. This chart shows the evolution of the trend at higher initial branch flow rates than
previously shown. This total force was calculated by integrating the x components of the calculated
forces on each element in the domain over the entire simulation domain, thereby accounting for
the fluid's inertia and viscous stresses in the inlet, outlet and pumping sections. Only the x-direction
forces were included since they are the most dominant, as explained in the upcoming section on
heterocharge layer morphology. As shown, the total force significantly decreases with increasing
incoming flow rate for the forward configuration, while significantly increasing with increasing
incoming flow rate for the reverse one. Of special note is the force curve for the 4 mL/min case,
where at low voltages (below 300V) the force applied on the fluid becomes negative, meaning that
activation of the EHD conduction pump actually caused a reversal of the flow in its branch. Further
discussion of the cause for this difference in behaviors between the two configurations is shown
Figure 4.11 Total x-direction Force Generated by Forward and Reverse Pumping Orientations
The next cases to be considered in this study were for recovery from a maldistribution condition,
65
where the single liquid phase flow is initially unequally distributed between the two branches. In
these cases, the activation of the EHD conduction pump in the branches receiving less flow is
intended to equalize the distribution between the two branches. Figure 4.12 shows the
maldistribution recovery performance of both the forward and reverse configurations, in a similar
fashion to Figure 4.9. The cases in Figure 4.12a, b, and d were all generated using the same
constriction setting on the valve shown in Figure 4.6b, while Figure 4.12c shows a case with a
tighter constriction, and therefore a larger initial maldistribution between the two branches than
in Figure 4.12b.
Figure 4.12 Forward vs. Reverse Orientation Maldistribution Recovery of (a) 1 mL/min, (b) 2 mL/min, (c) 2
mL/min with a Wider Separation, and (d) 4 mL/min Incoming Flow Rates
From the results shown here, the performances of the forward and reverse configurations
are mostly comparable when equalizing the maldistribution of the flow for low flow rates. In fact,
for the case of the lowest incoming flow rate, Figure 4.12a shows that the forward configuration
was able to achieve equalization of the flow rates in the two branches before the reverse
66
configuration - at 400V versus 550V. However, past the point of flow equalization the behavior of
the two configurations matched what was shown in the previous section for flow redistribution.
Increasing the initial maldistribution difference in the flow rates between the branches has
significant effects, as can be seen in the difference between Figure 4.12b and c. As shown, the
able to achieve flow equalization sooner, at 1400V, as opposed to 1500V for the forward
configuration. Widening the initial maldistribution in this fashion is equivalent to increasing the
incoming flow rate into the domain, and so it is expected that at higher incoming flow rates the
reverse configuration will out-perform the forward one once again, as it did for the redistribution
cases. This is confirmed by Figure 4.12d, where the forward configuration is unable to equalize
the flow at all, while the reverse one achieves equalization at 1500V.
To explain the behaviors shown in all the previous sections, the shape and dimensions of the
heterocharge layers over the electrodes were investigated as well. Based on the analytical solution
to the governing equations (18), (19), (20), (21) shown by Atten and Seyed-Yagoobi [10], the
force generated by each of the heterocharge layers over each electrode is a function of the charge
density within the each of the layers. To obtain the pressure generated by each electrode, one can
integrate the Coulomb force term over the area of the layer. In the simple case of infinite parallel
plate electrodes and neglecting fluid motion, this integration can be done in one dimension. If the
electrodes are located at y=0 and y=d, the heterocharge layers will extend orthogonally from each
electrode surface toward the space between the electrodes. The thickness of the heteorcharge
67
layer, λ, will then be constant and uniform across the plane of the electrodes. Therefore, the
where this height is defined as the maximum orthogonal distance from the surface of the
electrode where the charge values become the same as in the rest of the bulk of the electroneutral
fluid, or the maximum distance ions can travel while retaining their charge before recombining
back into neutral species. In this simple configuration, the net difference between λ+ and λ- , for
the positive and negative electrodes, respectively, is therefore a measure of the net force applied
on the liquid. This difference can be designated as Δλ = λ+ - λ-. However, in other electrode
configurations, such as the one used here, and especially in the presence of fluid motion, the height
of the heterocharge layer on each electrode is no longer uniform along the electrode length. Instead,
it is a function, λ(x), whose maximum along the y-axis, the axis orthogonal to the plane of the
electrodes in the configuration discussed here, can serve as a measurement for λ. In addition, while
at larger size scales the general assumption of λ≪d holds, previous research has shown that for the
size scales depicted in this paper (sub-mm scale), λ > d and the heterocharge layers are expected
to overlap [34]. In this overlap region, recombination is possible due to the presence of both
species, yet the analysis that yields the definition for λ specifies that recombination must be
negligible within the heterocharge layers [10]. As such, λ+/ λ- must not include the overlap region.
Therefore, the easiest method for obtaining λ+/ λ- is to plot the net space charge, p−n, and
measure λ+/ λ- as the maxima of the n-dominated region and the p-dominated region, respectively.
Figure 4.13 shows an example of the overlapping layers. In this figure, the net space charge
is plotted as the background, with individual λ(x) outlined for each species. The figure also shows
68
where λ+/λ- would need to be measured as the maximum of λ(x) where recombination is still
negligible. Note also the region that seems empty of the presence of either charged species in the
space between the electrodes. In this area, the species repulse each other such that in the steady
state no ions remain in that region. This matches the saturation operational regime of EHD
Figure 4.13 Net Space Charge Surface Plot (background coloring), Overlayed with Outlines of each
Individual Ionic Species’ Maximum Travel Distance, λ(x), and Adjusted λs for the Heterocharge Layers
An understanding of how the adjusted λs are affected by flow inertia will help explain the
observed behaviors both in the simulations shown here and in experiments. Figure
4.14 and Figure 4.15 both show the profiles of the heterocharge layers for flow redistribution of
initial 1 mL/min and 8 mL/min inlet flows, with only one branch's pump activated at
1500V. Figure 4.14 shows the layers for the forward configuration, while Figure 4.15 shows the
layers for the reverse configuration. At 1500V the heterocharge layers are at their maximum
dimensions and changes to them due to flow inertia are more apparent.
69
Figure 4.14 Heterocharge Layers for a Forward Configuration Pump Activated at 1500V for 1 mL/min (a)
and 8 mL/min (b) Inlet Flow Rates
Figure 4.15 Heterocharge layers for a Reverse Configuration Pump Activated at 1500V for 1 mL/min (a) and
8 mL/min (b) Inlet Flow Rates
The dashed rectangles along the x-axis in both figures serve as a visual representation for
the locations of the electrodes in each figure. The outlines of the layers in these figures are set at
10% of the total positive or negative charge density, according to the scale on the right-hand side
of the figures. This value was chosen since the charge density concentration drops off
exponentially away from the electrodes, such that the 10% limit contains the vast majority of the
charge in these layers. In these figures, the “first” electrode pairs is on the left hand side of each
plot, while the “second” is on the right hand side, corresponding to the order in which the main
flow passes over them. The dashed white line in both figures is set at 42 μm for all cases, to better
70
In Figure 4.14, the positive charge layer over the ground electrode of the first pair of the
pump is relatively long in the x direction and flat in the y direction for the lower flow rate, while
at the higher flow rate this layer is shorter in the x direction and taller in the y direction. The higher
flow rate appears to push the ground electrode layer backwards and upwards so its propagation
into the fluid bulk is higher. Conversely, the negative charge layer over the high voltage electrodes
in the pump's first pair is shorter at the higher flow rate than at the lower flow rate, meaning that
this layer is flattened somewhat at the higher flow rate. The same trend is seen for the second
electrode pair of the pump, but with an added effect from the additional flow generated by the first
pair. Therefore, the downstream electrode pairs in the forward configuration always have a
Figure 4.15, on the other hand, shows the opposite trend for the reverse configuration,
where the downstream pairs always have a greater Δλ than the upstream pairs. The locations and
lengths of the maximum heterocharge layer heights are denoted using the arrows in both of these
figures – black for the layers over the ground electrodes, and white for the layers over the high
voltage electrodes. As shown, not only do the lengths of the arrows change due to the flow inertia,
but so does their position relative to the electrode, as the layers are buffeted by the flow inertia.
The changes to this propagation height shown in the above figures may seem small, but they
correspond to large changes in the applied Coulomb forces and subsequent pumping performance.
The adjusted λ+/λ- thicknesses from all the flow redistribution cases studied are shown
in Figure 4.16a for the first pair of each pump configuration, and Figure 4.16b for the second pair.
These figures show the difference between the layer thicknesses more clearly than the previous
figures, as well as the trends from Figures 4.14 and 4.15 – the difference increases for the reverse
configuration as the incoming flow increases, while decreasing for the forward configuration. In
71
fact, in Figure 4.16b, for the 8 mL/min case, the layer over the second pair's ground electrode in
the forward configuration is actually taller than that for the high voltage electrode, making
its Δλ negative. This means a negative force, in opposition to the pump's desired pumping
direction, is being generated at this pair. This serves to explain the effect of diminishing returns
for adding electrode pairs that has been seen in experiments for forward configuration EHD
conduction pumps. While the addition of pairs increases the overall pump performance, the erosion
of the heterocharge layers of subsequent pairs by the flow generation of previous pairs leads to
there being a point where additional pairs are no longer of benefit to the pump, or even actively
hampering its performance. Conversely, adding pairs to the reverse configuration does not suffer
Figure 4.16 Heterocharge Layer Widths over the (a) First and (b) Second Electrode Pairs
It should be noted that the layers over each electrode differ in their width in the horizontal
direction between each flow rate case, and between the first and second pair of the pump.
However, those differences are much smaller than the ones in the vertical direction. In addition,
Equation (30) does not treat differences between the layers in any direction other than the one
orthogonal to the plane of the electrodes as significant when calculating pressure generation for
72
4.5.4 Qualitative comparison with experimental trends
Figure 4.17 shows comparisons with representative experimental data gathered for flow
redistribution and maldistribution recovery cases with similar supply flow rates to those used in
the simulations, based on the recent work of Yang et al. [23] for both forward and
reverse pumping configurations in parallel meso-scale branches. While the working fluid used in
these recent experiments was HCFC-123, it should be noted that the exact mobilities for each
ionic species in the experiment likely differ from each other, unlike in the simulated results. In
addition, since the dimensions and number of electrode pairs used in the experiment do not match
those used in the simulation, these comparisons are presented here only to show the validity of
Figure 4.17 Qualitative Comparison with Flow Redistribution Experimental Data from [23] for 0.5 mL/min
(a) and 2 mL/min (b)
For instance, in Figure 4.17a, the experimental and numerical behaviors simulated and
measured results are clearly different, but the overall trend of comparable performances between
the forward and reverse pumping orientations is the same in both. However, the experimental
data shows that the forward orientation reached a higher flow rate in the active branch, and an
73
overall larger separation between the branches' flow rates, versus the reverse trends in the
simulations. The comparison between the experimental and simulated case in Figure 4.17b shows
better trend agreement, with the reverse pumping orientation out-performing the forward
orientation in both sets of curves. The experimental and simulated forward orientations also show
a generally symmetric redistribution of the flow in this case. However, the reverse pumping
orientation's experimental data shows a significantly skewed divergence, where the active branch
achieves complete flow starvation at 1500V, which was not observed in the simulations.
4.6. Conclusions
Numerical simulations of EHD conduction driven single liquid phase flow distribution control,
were performed on a micro-scale domain, using the fully coupled EHD conduction equations. The
simulated cases included both “forward” and “reverse” pumping configurations, for when the EHD
conduction pump was acting co-directional to the incoming flow or countering it, respectively.
Flow redistribution and maldistribution recovery cases were investigated, using a variety of
inlet supply flow rates. These cases represent a comprehensive set of simulations for the
performance characterization of flush electrode EHD conduction pumps at this size scales. The
• The reverse pumping configuration was shown to have better performance than the
cases. The two configurations were only equivalent at very low inlet supply flow rates.
proportional to the difference between the maximum propagation into the bulk, or
thicknesses (λ’s), of the heterocharge layers on each of the electrodes in a given pair. This
74
propagation is greater the higher the wetted surface area of the electrode. For the pump
studied in this paper, this difference, and pressure generation, is therefore: Δλ = λHV - λGrnd.
• Simulation solutions for the heterocharge layer morphology provided these maximum
thicknesses on the electrodes of both forward and reverse configurations. The results
showed that the externally applied flow (the inlet supply flow) pushes the leading
electrode's heterocharge layer downstream. At the same time, the charges in this layer are
repelled by the oppositely charged layer over the second electrode nearby, forcing the
leading electrode's layer to extend further into the bulk of the liquid than it would in the
• Conversely, the charges in the layer over the second electrode are repelled by the
advancing, oppositely charged, leading layer. In addition, the applied flow stretches the
second electrode's layer further downstream. The result is a flattened heterocharge layer
that propagates less into the bulk than it would in the absence of an external flow.
• In the forward configuration, the leading electrode of the EHD conduction pump is the
ground electrode. Increasing λGrnd while decreasing λHV in this configuration means
that Δλ, is lower than in the absence of external flow. Subsequently, the pressure generated
• Conversely, in the reverse configuration, the leading electrode in the first pair of the pump
is the larger high voltage electrode, and the changes in layer thicknesses increase Δλ and
the pressure generated by that electrode pair in the presence of an external flow.
The heterocharge layer formation over subsequent electrode pairs in a multi-pair pump was also
75
• In the absence of an externally applied flow on an EHD conduction pump in the forward
configuration, the flow velocity generated by any previous electrode pairs acts as an
externally applied flow for the subsequent electrode pairs. Therefore, while additional
electrode pairs enhance the overall pressure and flow rate generation performance of the
pump, this effect introduces diminishing returns on the amount of pressure generation each
new pair adds. This effect has been observed in experiments but has not been previously
• In the absence of a significant external flow, the difference between the forward and
reverse configurations is meaningless, since the pump is the main generator of flow.
Therefore, the same diminishing returns effect will exist in both configurations, at the same
• In the reverse configuration, the externally applied flow is slowed by each electrode pair
in the EHD conduction pump. However, as long as the flow opposing the pump is not
stopped entirely, each electrode pair benefits from the aforementioned enhancements
to Δλ. Once the flow is stopped over an electrode pair, that pair will generate its static
pairs to this kind of pump will not detract from its performance, not all additional pairs
These results serve to explain the configuration-dependent behavior observed both in this
simulation study and in previous experimental studies. Although previous experimental studies
have used significantly different electrode geometries and characteristic branch dimensions,
qualitative comparisons between the experimental results and the results of this study can be made.
76
These comparisons show similar trends between the two, adding to the credibility of the simulation
results.
Multi-pair simulations of EHD conduction pumping, such as the ones performed here,
provide a more reliable basis for assessing the effects of adding electrode pairs to a baseline pump
Nomenclature Table
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Chapter 5 - Influence of Temperature on the Performance of
Electrohydrodynamic Conduction Pumps
Note: This chapter is based on the following technical paper.
Talmor, M., Yagoobi, J.S., Vazquez, P.A., and Traoré, P., “Influence of Temperature on the Performance of
Electrohydrodynamic Conduction Pumps”, Physics of Fluids (to be submitted).
5.1. Introduction
Electrohydrodynamic Conduction Pumping (EHDCP) of weakly conducting liquids is one of the
traditional pumping techniques it has several advantages: EHDCP devices have simple designs
with no moving parts, are easy to miniaturize and to control. Previous works have shown that
EHDCP works well for sizes ranging from mm to hundreds of µm [2–4], even in absence of gravity
[5]. This last feature makes these pumps especially interesting for aerospace and satellite
applications. EHDCP and similar phenomena has been studied by several groups around the world
both for fundamental studies [6,7] and applications: heat transfer enhancement [8–11], liquid
extraction [12], flow control [13–15], microfluidics [16], falling film flows [17].
EHD flows are generated by electric forces acting on electric charges present in a liquid. In
EHDCP these charges are generated by dissociation of a weak electrolyte in the liquid [18]. When
a electric field is applied in the liquid layers of net electric charge appears near each electrode,
with opposite polarity to the electrode. These are the heterocharge layers. They arise from the
balance between electric drift and recombination of the ionic species. In EHDCP the electric field
acting upon these heterocharge layers produces the motion of the fluid. Figure 5.1 shows a model
of an axisymmetric EHD conduction pump along with the placement of the heterocharge layers.
The pump is cylindrical, with the symmetry axis indicated in the figure. The high voltage electrode
is a grid that allows the liquid to go through. The grounded electrode is flushed against the
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cylindrical wall. Due to the different size of the heterocharge layers the net electric force on the
liquid is non zero. The experimental results discussed in this paper has been obtained with a pump
of this type.
Figure 5.1 Illustration of the EHD conduction mechanism for a cylindrical EHD conduction pump. The HV
electrode allows the liquid to go through. The heterocharge layers locations are indicated in blue and red. The
corresponding polarity w/ respect to the electrode
One of the main applications of EHDCP is the enhancement of heat exchange. Therefore,
understanding the influence of the temperature of the working fluid in the performance of the
pumps is critical to optimize its design. This is true for both space and terrestrial applications,
where the devices to be cooled or exchange heat may face considerable fluctuations in their
corresponding ambient temperatures. This is the case, for example, for aerospace applications or
the cooling of high power, high temperature electronics. Another example would be a conduction
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pump installed in a satellite which could experience a range of temperature (from low to high) that
researchers who have reported seemingly contradictory results. Jeong and Didion [19] observed
that pressure generation and resultant mass flow rate decreased with increased temperature.
However, Nourdanesh and Esmaeilzadeh [20] studied EHDCP of thin films of R-123 using flush
electrodes and found that the generated flow rate increases with the working fluid temperature.
This is also the case in experiments performed by the authors and discussed in this paper. Although
these are not recent experiments, to the best of the authors’ knowledge, a rigorous description of
the cause for these observations and characterizations of the effect of temperature on EHDCP have
In a previous paper [21] the authors have presented a detailed physical model of EHDCP. This
model, based on the Taylor-Melcher leaky dielectric model [22], takes into account the
enhancement of dissociation by the applied electric field, known as Onsager-Wien effect (OW)
substrates, needed for the study of EHDCP devices of small size. In that work the authors
performed a detailed analysis of the dependence of the generated pressure on the applied electric
field for EHDCP. We have adapted and improved this analysis to the geometry used in the
experiments reported in this paper to show that the explanation of the dependence of the generated
pressure on temperature lies in the different working regimes of the pumps. There are two limit
regimes in EHDCP: ohmic and saturation. The working regime can be characterized by two
dimensionless numbers: the conduction number C0 and a new number β introduced in that paper.
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This number β is useful to characterize a given pump, as it does not depends on the applied electric
field. Evaluating these numbers for a given [3] pump allows to determine its working regime.
The plan of this work is as follows. In Section 2, the results from experiments performed to
study the dependence of the generated pressure on the temperature of the fluid are presented. In
Section 3, the physical model presented in [21] is presented and the model to the geometry of the
pump used in the previous section is adopted. The regime analysis taking into account the motion
of the liquid is improved. Then, in Section 4, the reason of the different behavior of the generated
pressure with temperature reported in the literature and this chapter are described. Finally, in
In this section, we discuss some experimental results, already partially discussed in [25]. We show
that experiments with different EHDC pumps show contradictory dependence of the generated
pressure with temperature. Although the experiments discussed here have been performed some
time ago, the explanation of this contradictory behavior has not been yet explained in the literature.
To further investigate the effect of temperature on the EHD conduction mechanism a simple
experimental setup was constructed and tested. The experimental setup contained one macroscale
EHD conduction pump consisting of only a single electrode pair. Figure 5.2 shows a lateral view
of pump, with dimensions given in Table 5.1. In this pump, the liquid flows from left to right. The
cylindrical space where the liquid flows, that we call flow channel, is formed out of the electrodes.
The high voltage electrode was a stainless steel, porous-permeable disc with pores of 10µm in
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diameter (Figure 5.3b). The ground electrode was a stainless steel flush ring that formed a part of
the flow channel wall (Figure 5.3a). Figures 5.3c and 5.3d show the thin and thick spacers. The
10mm flow channel is shown as the central hole in Figure 5.3a, 5.3c and 5.3d. The porous-
permeable disk in Figure 5.3b allowed the liquid to pass through. Two conductive bus-line rods
were run through the electrode pair in the small holes shown at the top of Figure 5.3a and 5.3b,
and through the spacers via similar holes shown in Figure 5.3c and 5.3d. The bus-lines were
extended beyond the sleeve so that connections could be made with the high voltage input and the
grounded setup.
Figure 5.2 : Lateral view of a EHD electrode pair arrangement. The liquid flows from left to right [25].
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Table 5.1 Component Dimensions for EHD Pump [25].
This electrode design generated an asymmetric electric field designed to yield a high pressure
generation based on a comparative study of different electrode geometries [26]. The high pressure
generation range was helpful for showcasing the temperature effect. Careful manufacturing and
smoothing of the electrodes minimized the existence of sharp edges in order to avoid unwanted
charge injection into the working fluid, to guarantee that EHDCP was the only mechanism present
in the setup. The spacers were made of Polytetrafluoroethylene (PTFE). This material was chosen
due to its properties as an electrical and thermal insulator. The thin separator was carefully
manufactured in order to control the separation distance between the electrodes, since it is an
important parameter to the overall pump performance due to the electric field strength being
inversely related to this distance. The flow channel diameter was 10mm and the outer diameter of
The pump assembly was placed within an Aluminum 6061-T6 block with machined channels.
The block was 152.4 mm by 152.4 mm square and 50.8 mm wide. To electrically insulate the
pump from this block, the pump assembly was sheathed inside a protective PTFE sleeve 28.6 mm
in diameter that fit precisely within the channel housing the pump. The block was electrically
grounded, allowing the pump’s ground bus-line to simply be connected to the inner wall of the
channel the pump was housed in. In addition to providing grounding and leak containment, the
aluminum block served as a conductive heat exchanger between the coolant, which was pumped
via a chiller into another channel in the block, and the working fluid in the EHD pump channel.
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Heavy insulation around this block ensured that ambient temperature conditions did not affect the
analysis, the heat loss from the housing unit was less than 0.1W for an insulation thickness of 7cm,
An OMEGA® RTD sensor was inserted into the EHD pump channel as well in order to
measure the working fluid temperature. Since only static pressure generation was of interest to this
study, the EHD pump channel was closed off with valves at either end. The pressure was measured
using a Validyne DP15-32 differential pressure transducer with a measurement range of 0-5 kPa.
National Instruments USB-6211 and USB-9219 data acquisition boards were used to transmit the
pressure, temperature, voltage monitoring and current monitoring data into a LabVIEW Virtual
Instrument program. Post processing of the data was performed via MATLAB. The maximum
experimental uncertainties associated with the pressure, temperature, voltage and current
measurements were ±5.5 Pa, ±0.2 ◦C, ±15 V and ±0.03 mA, respectively. A schematic of the
experimental setup is shown in Figure 5.4. The chiller connections and insulation were omitted for
sake of clarity.
Figure 5.3 Top view of the individual EHD pump components. The liquid flows into the page [25].
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Figure 5.4 Schematic of the Experimental Setup [25].
The working fluid was the refrigerant R-123, also known as HCFC-123. This fluid has been
used extensively in EHD conduction research and its properties are well documented for different
temperatures. The properties of this fluid at standard ambient conditions are given in Table 5.2.
The experiments were conducted at four different working fluid temperatures, −20◦C, 0◦C,
10◦C and 20◦C. At each temperature the EHD pump voltage was incrementally increased from
zero to its maximum operational voltage of 20 kV. This maximum was selected to be just below
the breakdown voltage of the fluid based on the size of the space between the high voltage and
ground electrodes. The pump was allowed to settle until a stable current measurement, within ±5%
variations, was observed for at least 15 s, signifying that the pump was operating in steady state.
This typically resulted in a total time step of 30 s between each voltage increase.
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Table 5.2 R-123 physical properties at ambient temperature
From this experimental study, the static pressure generation as well as the corresponding
electric current versus applied voltage are shown in Figure 5.5 and 5.6, respectively. These results
show that a maximum pressure generation of 1500 Pa was achieved with this single electrode EHD
conduction pump, at its maximum operational voltage of 20 kV, with a current of 0.16 mA, at a
temperature of 20◦C. The pressure and current both increased as the applied voltage increases at
all temperature levels, as was expected. However, Figure 5.5 clearly shows that the pressure
significantly increases with an increase in the working fluid temperature. In this figure, the
pressure generation at 20 kV is 39.4% higher at 20◦C than at −20◦C, for instance. This trend
matches the behavior observed by Nourdanesh and Esmaeilzadeh [20] with increasing temperature
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Figure 5.6 Comparison of Electric Current at Different Temperatures [25].
The electric current plot in Figure 5.6 shows a generally clear trend of higher EHD currents at
higher temperature as well. The data shown for −20◦C contradicts this trend past 5 kV. However,
when considering the maximum measurement uncertainty of ±0.03mA, it is possible that the
measurement error for this case was at the higher bounds of uncertainty. In the higher voltages,
the overlap between the current values can also be attributed to this measurement uncertainty.
Nevertheless, the differences with temperature are apparent even when the uncertainty is taken
into account. It is interesting to note that, similarly to pressure generation, it was reported in [19]
that the current in their experimental setup went down with temperature.
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5.3.1 Physical Model
We recall briefly the physical model described in [21]. The model considers a reversible
dissociation-recombination process of a neutral species into univalent positive and negative ions.
Here, n+eq and n−eq are the equilibrium volume densities of positive and negative ions,
respectively. Their units are ions/m3. In equilibrium they have the same value n0eq. The
magnitudes kD0 and kR are the dissociation and recombination constants, respectively. Both type
of ions have the same ionic mobility, K, and diffusion constant D. The application of an electric
field enhances dissociation, this is the OW effect [23]. The dissociation constant becomes
Here, F is the Onsager function and w(|E|) is the enhanced dissociation rate coefficient,
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Here I1 is the modified Bessel function of the first kind and order one, e0 is the elementary
electric charge, ε is the absolute permittivity of the liquid, kB is the Boltzmann constant and T is
For univalent electrolytes, assuming that negative and positive ions have the same mobility
K, the conductivity of the liquid with no enhanced dissociation can be estimated as [21],
When the OW effect is taken into account, the conductivity depends on the magnitude of the
The equations of the model include the Poisson equation for the electric potential, the
transport equations for both species, and the Navier-Stokes equations for the fluid motion. The
Here, d is a typical length characterizing the size of the system, ρm is the fluid mass density
and E0 = Φ0/d is the applied electric field, Φ0 being the applied electric potential. With these
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The first term in the right hand side of equation (9) corresponds to the dissociation of ionic
species, described by the dissociation constant in (2). The Onsager function, written in
The second term in the right hand side of (9) describes the recombination of ionic species.
This term is the same for both positive and negative species. The last term in (10) is the Coulomb
force acting on the liquid. It is the only relevant EHD force in this system. The dimensionless
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The conduction number C0 can be understood as the ratio of ionic transit time and the ohmic
recombination time. In the liquids used in EHDCP only a small fraction of the electrolyte
molecules are dissociated. Hence, the experimental value of the ions density, n0eq, is not easily
The diffusion number α describes the relevance of charge diffusion. The electric Reynolds
number, ReE, is a Reynolds number built with the ionic drift velocity. The mobility number M
is the hydrodynamic mobility [29]. It depends only on the physical properties of the fluid. The
Onsager number O characterizes the OW effect. As it is discussed in [21], it can be written as,
When O ≥ 1 the enhanced dissociation by the electric field becomes important. This allows
to estimate the value of the electric potential where the OW effect is relevant. For the
We have used the lowest and highest value of temperature used in the experiments and the
values,
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of the physical magnitudes of the working liquid given in Table 5.4.
The number β depends only on operational values of the EHDCP device. In this way, the
The parameter β, along with C0, can be used to identify the operating regime of a given EHD
conduction pump.
In this model the fluid is assumed to be isothermal. In order to justify this, let us consider the
Here, cp is the specific heat at constant pressure, κ is the thermal conductivity, J’ is the current
density seen by an observer moving with the flow and Φv is the viscous dissipation. It is,
where τ = µ(∇u+∇uT) is the viscous stress tensor. The second term of the left hand side in
(18) represents the advection of temperature by the fluid while the terms on the right hand side
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describe diffusion, Joule heating and viscous dissipation, respectively. We can define typical
Here, d is the typical size of the system, U0 is the typical velocity of the fluid, κD = κ/ρcp is
the thermal diffusivity and E0 is the typical value of the applied electric field. Time τu is the time
that a parcel of fluid takes to travel across the EHD pump, τd is the time that a difference of
temperature takes to diffuse, and τJ and τv are the typical time that Joule heating and viscous
dissipation take to increase the temperature of the fluid by ∆T. The latter is always much higher
that the others by several orders of magnitude. Thus, viscous heating is negligible. Table 5.3
shows the typical times obtained from the data in Jeong and Didion [19] and Nourdanesh and
Esmaeilzadeh [20]. The values of τJ and τv are computed fixing ∆T = 1◦C. This is the order of
magnitude of the highest temperature change in the experiments. We can see that the advection
time τu is always the smaller one by at least a factor 6. Then, the liquid does not stay long enough
in the pump section to increase significantly its temperature. We will assume that, on these
experiments, the liquid remains isothermal, and the electric properties of the liquid take the
values corresponding to the working temperature. Let us stress that this paper consider EHD
conduction pumps configurations where there is no heat source or sink. If this were the case the
dependence of the properties of the fluid with temperature should be included in the model,
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Table 5.3 Typical values of physical properties along with the ratios of typical times to the advection time in
Jeong and Didion [19] (1) and [20] (2). Here, τJ and τv are computed taking ∆T = 1◦C. In both cases cp ≈
2×103 J/kg·K.
In [21] the authors discuss in detail the different regimes in EHDCP and the dependence of the
generated pressure on the dimensionless numbers in each regime. There are two limit regimes
in EHDCP: ohmic and saturation. In the ohmic regime the ions recombine in the liquid before
they can reach the electrodes. In this case the structure of the charge distribution is given by two
heterocharge layers near the electrodes and an electroneutral bulk. As it is discussed in [21], in
this regime the heterocharge layers are boundary layers with typical dimensionless thickness
given by λH ∝ 1/C0pF(w(E0)), with the functions F and w defined in (3). In the saturation regime,
the ions typically get to the electrodes before they can recombine. There, they neutralize
interchanging electrons with the metallic electrodes. In this case the two heterocharge layers are
not boundary layers. They overlap and there is no electroneutral bulk. In this regime, in the limit,
In [21] the regimes were characterized numerically studying a simple assembly of two parallel
infinite electrodes. The electric force in half the domain was computed assuming that the liquid
was at rest. We have performed the same computation for the pump used in the experiments
described in Section 2.1 We solve the set of equations (7)-(9) taking out the contribution of the
fluid velocity in (9). The computational model shown in Figure 5.7 reproduces the configuration
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depicted in Figure 5.1. The left border corresponds to the axisymmetric axis. The lengths are of
the different elements are taken from Table 5.1, scaled with L2. The boundary conditions at each
Figure 5.7 Axisymmetric computational domain for the simulations with no fluid motion. The lengths
correspond to the pump described in Section 2.1, scaled with L2.
The function of the small notches at both extremes of the grounded electrode is to avoid the
singularity that would appear when computing the electric field if a straight line would be used.
This is a similar to what is done in [30]. The dimensional radius of curvature of the notches is
100µm. The results computations are not affected by this value as long as it is not too small. The
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The computations presented in this paper have been done with COMSOL Multiphysics,
which uses the finite element method. The details of the numerical schemes are described in
[21]. The mesh was made of triangular elements and it was thinner near the bottom, top and right
boundaries in,
Figure 5.8 The dimensionless electric force along the axis generated in the cylindrical pump vs. C0 for several
values of β assuming that the liquid at rest, and the dependence of the dimensional force vs. applied electric
field.
In Figure 5.8, the dots correspond to the electric force computed for the configurations
corresponding to the temperatures used in the experimental results. Below the dashed line the
Onsager number is less than one, and it is greater than one above. Grid independence tests have
been conducted to determine the most appropriate mesh for the computation. In the case of the
results shown in Figure 5.8 the mesh was refined until the differences of the typical values of
The first plot in Figure 5.8 represents the dimensionless longitudinal electric force as a
function of C0 for several values of β. The dimensionless value of α needed in (21) is α = 10−6.
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This figure is quite similar to the first plot in Figure 5.9 in [21]. For β = 0 (no OW effect)
the electric force is Fz in the ohmic regime (C 1), while it is Fz ∝ C0 in the saturation
regime (C For β > 0 the OW effect is not null. The dashed line corresponds to the values
of electric force computed for the value of C0O = β2 where the Onsager number is 1 (see (15)).
Therefore, in the region below this line the OW effect is not important, while it becomes relevant
For higher values of C0 (lower values of E0) the pump is in the ohmic region for all values of
different for different values of β. For β = 1.0 the electric force dependence onC0 is similar to
the one corresponding to the ohmic regime, for all values of C0. The explanation is that, even if
the ions are able to get to the opposite electrode before recombining, the OW effect is able to
create enough ions and, therefore, there is always an electroneutral bulk between the electrodes.
When β is small (β = 0.1) the OW effect is not able to replenish the liquid with ions and a
saturation regime is observed when C0 decreases. However, for C0 small enough (E0 high
enough) the OW effect becomes important again and an ohmic like regime is attained. That is
why the curves in the left plot go upwards for C0 small enough. The value of C0 where the curves
turn up decreases with β. For intermediate values of β the curves diverge from the ohmic regime,
It is important to point out that not all the points of each curve for a given value of β are
accessible in the experiments. If E0 becomes too high (over 15Mv/m), charge injection from the
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electrodes occur, and the physical model is no longer valid. In the experiments, high values of β
usually imply higher values of C0, and the pumps work in the ohmic regime. Small values of β
correspond to small values of C0, and the pumps work in or near the saturation regime.
The second plot shows the evolution of FzC0−1 vs. C0−1. The former magnitude is proportional
to the dimensional electric force, Fzdim, while the latter is proportional to the applied electric field
E0. In the ohmic regime the electric force scales as E02, while in the saturation regime it saturates
as E0 increases. The behavior described for the first plot can be seen here again.
In both plots the dots are obtained from computations performed with the values of the
These points will be relevant in the understanding of the experimental dependence of the
Figure 5.9 shows the non-dimensional charge distribution for three representative states. All
the simulations were made with β = 0.1. In the first plot it is C0 = 4, corresponding to the ohmic
regime. The two hetercharge layers area clearly separated by an electroneutral bulk. In the
second plot it is C0 = 0.1. This corresponds to an intermediate regime. The heterocharge layers
are larger and they overlap slightly. In the third plot it is C0 = 0.002. From Figure 5.8 we see that
this value is entering the saturation regime, right before the OW effect becomes important
regime. There is no clear structure of heterocharge layers, although, due to the geometry, it is
not the same distribution regime that the one obtained in the saturation regime in [21].
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Figure 5.9 Dimensionless charge distribution for β = 0.1. In the first plot it C0 = 4 (ohmic regime), in the
second plot it is C0 = 0.1 (intermediate regime), in the third plot it is C0 = 0.002 (saturation regime).
Computations performed with the liquid at rest.
The simulations in the previous section were performed with the liquid at rest. However, the
structure of the heterocharge layers could be altered by the velocity of the liquid. In order to
address this point, we have performed a set of simulations including the liquid motion. We
consider the full set of equations (7)-(11). The computational domain is modified with the
addition of a chamber at the top. This is done to reproduce more closely the experimental setup.
The new computation domain is shown in Figure 5.10. In the experiments discussed in Section
2 the high voltage electrode is a porous disk that allows the liquid to go through but introduces
a high hydraulic resistance. We have not taken into account the pressure drop induced by this
porous electrode. Therefore, the conclusions obtained from these computations can only be
qualitative. We compute the electric potential and the ionic species only (A). Therefore, the
electric force acts only in this domain. The velocity of the fluid is computed in the whole domain
(A∪B). The boundary conditions are depicted in Figure 5.10. The values of the parameters ReE
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and M corresponds to the values computed with the properties of the fluid corresponding to the
Figure 5.10 Axisymmetric computational domain for the simulations taking into account the motion of the
liquid. The lengths correspond to the pump described in Section 2.1, scaled with L2.
Figure 5.11 plots the same magnitudes than the first plot in Figure 5.8. Both plots are quite
similar for higher values of β. For C 1 we observe the ohmic regime for all values of β. As
β decreases, a saturation regime is attained for smaller values ofC0, although for small enough
values of C0 the OW effect becomes important enough to create enough ions to recover the
electorneutral bulk. Again, in the region below the dashed line the Onsager number is O < 1,
while it is O > 1 above. When the OW effect become important for lower values of β the lines
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Figure 5.11 Dimensionless electric force vs. C0 when the liquid motion is considered, for different values of β.
The dots correspond to the electric force computed for the configurations corresponding to the temperatures
used in the experimental results.
However, the transition zone between the ohmic and saturation regimes is quite different for
low values of β. Figure 5.12 shows, the net electric charge in the stationary state, computed as
qt = n+ −n−, along with the stream lines for β = 0.1 and three different values of C0. In the first
plot it is C0 = 2, in the ohmic regime. The two heterocharge layers are well defined in both
electrodes. The positive heterocharge layer is slightly disturbed by the motion of the fluid in its
central part, but the overall structure is not affected. The flow pattern consists of four rolls, one
in the top chamber, another one around the HV electrode, a third one in front of the grounded
electrode and the last one at the bottom. In the second plot it is C0 = 0.1, in the intermediate
regime. The structure of the heterocharge layers is somewhat different, specially near the HV
electrode. Correspondingly, the flow pattern is different from the previous one, with one big top
roll, a small roll at the bottom and two smaller counter rolls near the grounded electrode. Even
more, in this region it is possible to found oscillatory patterns with no steady solution. In the
third plot it is C0 = 0.01 in the saturation regime before the OW effect becomes relevant. The
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heterocharge layers have almost disappeared and the flow pattern has changed again. The
different structures of the heterocharge layers produce different patterns of electric force and
this explains the behavior of lines for lower values of β in Figure 5.11. For higher values of β
the OW effect keeps the heterocharge layers structure similar to the one in ohmic case.
Figure 5.12 This plot shows the net electric charge computed as qt =n+ −n−, and the streamlines for β = 0.1
and three different values of C0. The first plot C0 = 2, ohmic regime. The second plot C0 = 0.1, intermediary
regime. The third plot C0=0.01, saturation regime.
As it is the case in Figure 5.8, the dots in Figure 5.11 are obtained from computations
performed with the values of the dimensionless parameters corresponding to the experimental
described in Section 2.1. Therefore, for the experiments described the relevant line is still the
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5.4. Dependence of the Generated Pressure on the Temperature
In this section we use the regime analysis performed in Section 3 to explain the different
In order to explain the different effect of temperature on the generated pressure in [19] and the
experimental results shown in Section 2.1, we discuss the influence of temperature on the
The parameters C0 and β determine how the generated pressure changes with the applied
electric field. The equilibrium value of C0 for the pump must be computed based on the starting
temperature conditions of the intended application in order to determine the regime the pump
operates in. However, for the variation of C0 with temperature, the change in the parameters for
the expression (14) with temperature is not significant enough to explain the dramatic effects
observed in the published experimental data and in the experiments reported in this work. For
instance, Table 5.4 summarizes the change of the relevant properties with temperature for R-
123, the fluid used in the experimental portion of this paper. Calculating the ratio of C0 values
for two temperatures using interpolated data from Table 5.4 yields that C0 decreases by 7% with
a rise in temperature between −20◦C and 20◦C. The decrease shows the correct general trend
which matches the overall behavior of the experimental studies. However, as it has been
demonstrated in the experimental study in Section 2.1, a change of 7% is much smaller than the
measured pressure generation performance change for this working fluid in that temperature
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range. Similar information regarding the change in the electric conductivity of fluid R-134a at
the relevant temperature range is unfortunately unavailable in the literature, so a similar analysis
cannot be performed for the Jeong and Didion study [19]. Nevertheless, this underestimation of
the change in C0, and therefore pressure generation, versus what was observed in this study has
sparked an interest in taking a closer look at the assumptions that were made in the transition
from the original definition of C0 shown in (13) to the approximated expression in (14).
One problem of evaluating C0 using (14) is that the experimental value of the ionic mobility
K is usually not known. The true values of ionic mobility can only be obtained via careful
measurements of each ionic species present in the specific dielectric working fluid for the range
of relevant temperatures. This is a tedious task that is rarely undertaken by manufacturers. The
solution is to estimate the value of K through the Walden Rule [31]. Assuming that the electric
force acting upon an ion and the drag force described by the Sokes Drag are balanced we get
[32],
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where RH is the radius of the sphere representing the ionic atmosphere of the ion, µ is the
dynamic fluid viscosity, and v0 = KE is the constant drift velocity attained by the ion. Solving
Here, the value RH ' 10−9 m has been used. However, Walden’s Rule has been shown to have
less relevance in the case of dielectric working fluids [33], and it is generally agreed that in real
applications involving dielectric liquids Walden’s Rule can only be used to provide crude order
of-magnitude assessments of the actual value of the ionic mobility [1]. Since the pressure
generation performance of an EHD conduction pump is a function of C0, and therefore a function
of the ionic mobility, knowing the value of the mobility only to within an order of magnitude is
temperature. Thus, a more fine-tuned assessment of the change in C0 and pressure generation is
required.
Instead of using the approximation in (14), we turn to the original definition of C0 shown in
(13). This form is based on the ionic concentration and the bulk permittivity and does not
involves the ionic mobility. The change of permittivity with temperature is easy to measure.
Therefore, we examine the behavior of the density of ions. In weak electrolytes this magnitude
is not directly measurable, as it is the case in strong electrolytes. However, we can deduce its
relative change with temperature. The equilibrium value of the concentration is obtained from
(1). The concentration of neutral species in the dielectric fluid is a constant under the assumption
that fluid expansion within the relevant temperature range is negligible. According to published
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data [34], between -20 ◦C and 20 ◦C the liquid volume of R-123 and R-134a will expand 6% and
10%, respectively. However, the reduction in the value of concentrations induced by this
expansion is offset by the exponential increase of the OW effect, as it will be shown below. The
recombination rate constant and the dissociation rate constant of the equilibrium reactions are
In the above equations a is the minimum distance of approach between two oppositely
charged ions that leads to a collision and subsequent recombination, and U is the activation
Equation (25) shows also the upper bound value for the recombination rate constant given
by Langevin [36], where it was assumed that e−U/kBT → 0. If the mobilities are considered equal
for both ionic species, we obtain the expression used in the model discussed in Section 3.
The OW effect does affect dissociation, not recombination. Applying (1) and (2) when there
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The constant A = (3c0/4πa3)1/2 does not depend on temperature. The focus of this work is on
the change of the value of the concentration of ions between different temperatures,
r = neq(T1)/neq(T2). That is, we do not need to know the value of neq, only its relative change.
Equation (28) does not depend on ionic mobility at all and captures the full effect of
temperature on the density of ions while accounting for the field enhanced dissociation rate. The
dependence with temperature is driven by two physical magnitudes, the temperature T itself and
the permittivity ε(T). Both in [19] and in the experimental setup described in the precedent
In the Onsager function the combination εT2 appears in the denominator of w. From (29),
this combination increases with T in the explored interval of temperature. Then, the value of the
Onsager function decreases always with temperature. In the exponential in (28) the combination
is εT. Given the value of γ in (29), it can be shown that, in the range of temperature in the
function of T. Hence, the value of neq is a decreasing function of T. Physically, this is due to the
fact that when ε decreases the attraction between the ions of the electrolyte increases, and there
is less dissociation. When considering C0 in (13), the reduction of neq is exponential and
dominates over the slight reduction of the value of ε in the denominator. Thus, C0 decreases
when temperature increases. Figure 5.13 depicts the described dependence on temperature. For
the equilibrium density only, the relative change can be computed. We have taken for the
reference neqref the value corresponding at the lower temperature in Table 5.4. In order to
109
compute the values of C0, we have used (14) to compute C0ref, the value corresponding to the
lowest temperature. For the other temperatures we have used (13) to obtain,
Figure 5.13 Computed values of neq and C0 computed from experimental data from Table 5.4. Both
magnitudes are scaled by their values for the first temperature.
Computing the values of C0 and β for the experiments described in Section 2.1 we get β ≈ 1 and
C0 ∈[0.14,0.9], approximately. From Figure 5.8 we conclude this pump operated in the ohmic
regime. The dots in Figure 5.8 are obtained computing the electric force with no fluid motion
using the values of the properties of the fluid corresponding to the four temperatures in Figure
5.5. The dots in Figure 5.11 are computed in a similar way but taking into account the motion
of the liquid. In both cases, although these simulations are performed with different values of
temperatures, the computed electric force follows well the curve corresponding to β = 1. In the
110
ohmic regime Fz scales as C . Then, C0 decreases with increasing temperature, and, therefore,
Fz increases. This also explains the measured increase in current with temperature in this regime,
since a smaller value of C0 implies a smaller ratio of the ionic drift time and the ohmic
recombination time. Then, more ions are able to reach the electrodes before recombining.
The geometry of the EHD pumps used in Jeong and Didion [19] was different than the pump
used in the experiments discussed in Section 2. However, the similarity between Figure 5.8 and
Figure 5.9 in [21] shows that the conclusions from the regime analysis are quite general. Based
on the interelectrode spacing, the maximum applied voltage and the working fluid properties at
25◦C quoted in the study by, in their experiment they had β ≈ 0.03 and C0 ≈ 0.02. In this case Fz
decreases with C0. We have seen that increasing the temperature decreases the value of C0. Then,
[20], they had β ≈ 1.7 andC0 ≈ 3.4. Then, their setup worked in the ohmic regime, and the
dependence of the generated pressure on temperature is similar to the one observed in our
experiments.
Some comments must be made about the effect of the temperature on the viscosity. From
Table 5.4, the viscosity decreases 50% approximately between the two extreme values of
temperature used in our experiments. It is true that this could affect the maximum velocity of
the flow. In order to take account of this aspect, a simulation of the complete geometry should
be performed, including the pressure drop induced by the porous electrode. However, the overall
structure of the heterocharge layers should not change and, as a consequence, our conclusions
111
We have shown that our model explains qualitatively the observed dependence of the
generated pressure on the temperature. In order to get a quantitative explanation, there is still an
unknown parameter, the typical distance between ions, a. We can explore the influence of this
parameter on the value of the generated pressure. Our experimental setup works always in the
ohmic regime. In these conditions, while a change of temperature implies changes both in β and
C0, the change in β is not relevant, as in this regime the generated pressure depends only on C0
(see Figure 5.8). Figure 5.14 shows a plot of the experimental data from Section 2.1 (the
geometric shape symbols), along with the regions of prediction for pressure generation for each
temperature lower than 20◦C (shaded regions), based on values of minimum distance of approach
in the range of 6−10𝐴̇, and the dependence of generated pressure with C0 in the ohmic regime.
As shown in this figure, the upper bounds of the regions of prediction for each temperature
correlate to 10𝐴̇ whereas the lower bounds correlate to 6𝐴̇. The values for pressure generation
at 20◦C were therefore used as the baseline data, and the predicted values were calculated only
for the lower temperatures. These predicted values clearly show the variation in performance
due to the change in temperature, but also follow the trend of enhancing the change in
performance with increasing applied potentials that was previously discussed. Fewer values
were used in this figure out of the original experimental data shown in Figure 5.5 for the sake of
clarity. Most notably, Figure 5.14 shows that for the value 8𝐴̇ (solid lines) the prediction
matches remarkably well with the experimental data, with the largest error being 10%. As a
specific example, the predicted change in pressure generation performance between −20◦C and
20◦C at an applied potential of 20kV and using 8𝐴̇ was 41%, only 0.6% different from the
experimental value.
112
Similar calculations and plots were made for the data from [19] and are shown in Figure
5.15. From Figure 5.8, and the value of β computed above, the non-dimensional generated
pressure is very approximately proportional to C0. Once more the experimental data (the
geometric shape symbols) is shown alongside the predicted change in pressure generation
performance for minimum distances of approach in the range of (6-10𝐴̇) (shaded regions). In
this figure, the upper bounds of the regions of prediction correlate to 6𝐴̇ while the lower bounds
correlate to 10𝐴̇ as shown. This reversal is due to the fact that the experiments in Figure 5.14
and 5.15 operated at different C0 regimes and their temperature based behavior is reversed from
each other, as previously explained. As was done for Figure 5.14, the data for 20◦C was used as
the baseline data and the pressure performance was predicted only for the lower temperatures.
Interestingly, using the 8𝐴̇ value for the minimum distance of approach as was used in Figure
5.14 still yields a remarkably good match between the predicted change in pressure generation
performance (solid lines) and the experimental data, with the largest error being 12%. One
apparent difference that can be noted between Figure 5.14 and 5.15 is that the predicted ranges
for each temperature in Figure 5.14 are narrow and do not overlap, unlike in Figure 5.15. This
is due to the change in permittivity for fluid R-134a being 32.5% between −20◦C and 20◦C,
versus 19.6% than it is for R-123 over the same temperature range. Hence, the less the change
in permittivity with temperature for the working fluid, the easier it would be to determine the
predicted pressure generation performance for that fluid as a result of temperature changes.
113
Figure 5.14 Experimental vs. predicted pressure generation for R-123 with C0 = 3 and β = 3. Solid lines
correspond to a = 8A ̇
5.5. Conclusions
This fundamental study of the effect of temperature on the pressure generation performance of
results. First, we have discussed experiments with a EHD pump where the generated pressure
increases with temperature. This agrees with experiments presented in [20], but it disagrees with
those discussed in [19]. Then, we have adapted the physical model and the analysis regime from
[21] to the geometry used in our experiments. In the ohmic regime there is always two
heterocharge layers next to the electrodes and an electroneutral bulk, while in the saturation
regime the heterocharge layers overlap and there is no electroneutral bulk. The working regime
of a pump is characterized by the dimensionless numbers β and C0. The number β characterizes
a given pump, independently of the applied electric potential. For β of order 1 or greater the
pumps always work in the ohmic regime. For β small they operate in or near the saturation
114
regime. In the ohmic regime the dimensionless electric force acting upon the liquid is
proportional to C0−1, while it is proportional to C0 in the saturation regime. This is true even if
Figure 5.15 Experimental [19] vs. predicted pressure generation for R-134a, with C0 = 0.02 and β = 0.06.
Solidlines correspond to a = 8A ̇
The usual way to compute the value of C0 requires using the Walden Rule to get an
approximate value of the ionic mobility. However, this procedure does not produce accurate
values and, in particular, does not allow to characterize accurately the change of C0 with
temperature. We have shown that it is possible to evaluate the change of the density of ions in
the liquid, and from it the number C0, without using the value of the ionic mobility. We have
shown that the value of the density of ions decreases with the working temperature, and as a
consequence the value of C0 decreases. Along with the value of the number β, this allows to
determine the operational regime of the pumps and explain the observed behavior of the
generated pressure with temperature in our experiments and in the others works discussed in the
paper.
115
Another conclusion is that it was possible to induce a change in C0 and β in such a fashion
that the behavior of the EHD conduction pump will change from one regime to another, causing
pressure performance to change its trend of behavior. This can be done by changing the working
fluid’s properties, varying the distances between the electrodes, and more. Such a change in
regime can even occur at different applied voltages if the pump is designed with C0 ∼ 1. If this
effect is not desired, future designs for EHD conduction pumps should take into account the full
range of C0 and β values for their pumping device, accounting for all potential changes in
This work can be extended furthermore. An obvious improvement would be to solve the
energy equation coupled with the Navier-Stokes and EHD equations in order to compute the
temperature. We could then take into account the dependence on temperature of the properties
of the hydrodynamic and electric properties of the liquid in the physical model. In this way we
could deal with pump configurations with heat sources or sinks present. Also, the exact value
for the minimum distance of approach between oppositely charged ions depends not only on the
properties of the fluid and the ionic species, but also on the specifics environment conditions
that affect the kinetics of the dissociated ions. Obtaining the true values of this parameter for all
ionic species in all EHD conduction working fluids would therefore require extensive further
research that is not a part of the current study. Such an effort would be worthwhile for obtaining
a more accurate predictive tool for the change of EHD conduction pressure generation with
temperature for any given EHD pump and a given working fluid.
116
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Appendix
List of Publications
Journal Publications
Talmor, M. and Seyed-Yagoobi, J., “Numerical Study of Micro-scale EHD Conduction Pumping: The
Effect of Pump Orientation and Flow Inertia on Heterocharge Layer Morphology and Flow Distribution
Control”, Journal of Electrostatics, Vol. 111, pp. 1-13, May 2021
(https://doi.org/10.1016/j.elstat.2020.103548).
O’Connor, N. J., Castaneda, A. J., Christidis, P. N., Tobar, N. V., Talmor, M., and Yagoobi, J. S.,
“Experimental Study of Flexible Electrohydrodynamic Conduction Pumping for Electronics Cooling”,
ASME Journal of Electronic Packaging, Vol. 142, pp. 041105-1 to 6, December 2020.
Vázquez, P. A.., Talmor, M., Yagoobi, J.S., Traoré, P., and Yazdani, M., “In-depth Description of
Electrohydrodynamic Conduction Pumping of Dielectric Liquids: Physical Model and Regime analysis”,
Physics of Fluids, Vol. 31, 113601, 2019 (https://doi.org/10.1063/1.5121164 ).
Yang, L., Talmor, M., Shaw, B.C., Minchev, K.S., Jiang, C., and Seyed-Yagoobi, J., “Flow Distribution
Control in Meso-Scale via Electrohydrodynamic Conduction Pumping”, IEEE Transactions on Industry
Applications, Vol. 53, No. 2, pp. 1431 – 1438, March 2017.
Yang, L., Talmor, M., Shaw, B.C., Minchev, K.S., Jiang, C., and Seyed-Yagoobi, J., “Flow Distribution
Control in Meso-Scale via Electrohydrodynamic Conduction Pumping”, IEEE Transactions on Industry
Applications, Vol. 53, No. 2, pp. 1431 – 1438, March 2017.
Talmor, M., Yagoobi, J.S., Vazquez, P.A., and Traoré, P., “Influence of Temperature on the Performance of
Electrohydrodynamic Conduction Pumps”, Physics of Fluids (to be submitted).
Talmor, M, Louste, C., and Yagoobi, J., “PIV Flow Field Measurements of Electrohydrodynamic
Conduction Pumping”, Journal of Electrostatics (to be submitted).
O’Connor, N.J., Talmor, M., Asar, M.E., and Yagoobi, J.S., “Electrohydrodynamic Flow Distribution
Control for a Microchannel Evaporator”, International Journal of Heat Mass Transfer (to be submitted).
Book Chapter
Talmor, M. and Seyed-Yagoobi, J., “Electrohydrodynamically Augmented Internal Forced Convection”,
a Chapter in Handbook of Thermal Science and Engineering, Edited by Francis A. Kulacki, Springer
Publishing Co., New York, New York, ISBN 978-3-319-28573-3, 2018 (The e-book version of the
Handbook of Thermal Science and Engineering ).
Conference Proceedings
Tobar, N.V., Christidis, P.N., O’Connor, N.J., Talmor, M., and Seyed-Yagoobi, J., “Experimental Study
of Flexible Electrohydrodynamic Conduction Pumping for Electronic Cooling”, ASME International
Technical Conference and Exhibition on Packaging and Integration of Electronic and Photonics
Microsystems – InterPACK2018, E-Proceedings, San Francisco, CA, August 2018.
119
Talmor, M, Louste, C., and Seyed-Yagoobi, J., “PIV Flow Field Measurements of Electrohydrodynamic
Conduction Pumping”, Electrostatics Society of America, E-Proceedings, Boston, Massachusetts, June
2018.
Talmor, M. and Seyed-Yagoobi, J., “Performance Characterization of an Innovative Micro-Scale
Electrohydrodynamic Conduction Pumping Device”, ASME International Technical Conference and
Exhibition on Packaging and Integration of Electronic and Photonics Microsystems – InterPACK2017,
CD ROM, San Francisco, California, August 2017.
Talmor, M., Lei, Y., and Seyed-Yagoobi, J., “Numerical Study of Directional EHD Conduction Driven
Flow Distribution Control in Small Scales in the Presence of External Pressure Loads”, Electrostatics
Society of America, CD ROM, Ottawa, Canada, June 2017.
Yang, L., Talmor, M., and Seyed-Yagoobi, J., “Flow Distribution Control between Two Parallel Meso-
Scale Evaporators with Electrohydrodynamic Conduction Pumping”, ASME International Mechanical
Engineering Congress and Exposition, CD ROM, Phoenix, Arizona, November 2016.
Talmor, M., Yang, L., Larkin, T. R., Kamat, O. K., Dancy, T. J., and Seyed-Yagoobi, J., “Flow
Distribution Control in Micro-Scale via Electrohydrodynamic Conduction Pumping”, Electrostatic Joint
Conference, CD ROM, West Lafayette, Indiana, June 2016.
Yang, L., Talmor, M., Shaw, B.C., Minchev, K.S., Jiang, C., and Seyed-Yagoobi, J., “Flow Distribution
Control in Meso-Scale via Electrohydrodynamic Conduction Pumping”, IEEE-IAS Annual Meeting, CD
ROM, Dallas, Texas, October 2015.
Yang, L., Talmor, M., and Seyed-Yagoobi, J., “Effect of Temperature on Electrohydrodynamic
Conduction Pumping Performance”, International Conference on Dielectric Liquids, CD ROM, Bled,
Slovenia, July 2014.
120