Professional Documents
Culture Documents
SECTION 1 GENERAL
SECTION 6 TROUBLESHOOTING
Group 1 Before trobleshooting ---------------------------------------------------------------------------------------- 6-1
Group 2 Hydraulic and Mechanical System ------------------------------------------------------------------ 6-4
Group 3 Electrical System ----------------------------------------------------------------------------------------------- 6-25
Group 4 Mechatronics System --------------------------------------------------------------------------------------- 6-43
Group 5 Air conditioner and Heater System ----------------------------------------------------------------- 6-71
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to
perform repairs and make judgements. Make sure you understand the contents of this manual and
use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major
components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an
understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not only
to give an understanding electrical system, but also serves as reference material for trouble shooting.
SECTION 5 MECHATRONICS SYSTEM
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING
This section explains the troubleshooting charts correlating problems to causes
causes.
SECTION 7 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or
assembling each component, as well as precautions to be taken for these operations.
The specifications contained in this shop manual are subject to change at any time and without any
advance notice. Contact your HD Hyundai Construction Equipment distributor for the latest
information.
0-1
2. HOW TO READ THE SERVICE MANUAL
Distribution and updating Revised edition mark (①②③…)
Any additions, amendments or other changes will When a manual is revised, an edition mark is
be sent to HD Hyundai Construction Equipment recorded on the bottom outside corner of the
distributors. pages.
Get the most up-to-date information before you
start any work. Revisions
Revised pages are shown at the list of revised
Filing method pages on the between the contents page and
1. See the page number on the bottom of the section 1 page.
page.
File the pages in correct order. Symbols
2. Following examples shows how to read the So that the shop manual can be of ample
page number. practical use, important places for safety and
Example 1 quality are marked with the following symbols.
2-3
Item number
(2. Structure and Function) Symbol Item Remarks
Consecutive page number for
Special safety precautions are
each item. necessary when performing the
3. Additional pages : Additional pages are work.
Safety
indicated by a hyphen (-) and number after the Extra special safety precautions
page number. File as in the example. are necessary when performing
8-4 the work because it is under
internal pressure.
8-4-1
Added pages Special technical precautions or
8-4-2
※
other precautions for preserving
8-5 Caution
standards are necessary when
performing the work.
0-2
3. CONVERSION TABLE
Method of using the Conversion Table
The Conversion Table in this section is provided to enable simple conversion of figures. For details of
the method of using the Conversion Table, see the example given below.
Example
1. Method of using the Conversion Table to convert from millimeters to inches
Convert 55 mm into inches.
(1) Locate the number 50 in the vertical column at the left side, take this as ⓐ, then draw a
horizontal line from ⓐ.
(2) Locate the number 5 in the row across the top, take this as ⓑ, then draw a perpendicular line
down from ⓑ.
(3) Take the point where the two lines cross as ⓒ. This point ⓒ gives the value when converting
from millimeters to inches. Therefore, 55 mm = 2.165 inches.
Millimeters to inches ⓑ
1 mm = 0.03937 in
0 1 2 3 4 5 6 7 8 9
0-3
Millimeters to inches 1 mm = 0.03937 in
0 1 2 3 4 5 6 7 8 9
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
0 1 2 3 4 5 6 7 8 9
50 110.23 112.44 114.64 116.85 119.05 121.25 123.46 125.66 127.87 130.07
60 132.28 134.48 136.69 138.89 141.10 143.30 145.51 147.71 149.91 152.12
70 154.32 156.53 158.73 160.94 163.14 165.35 167.55 169.76 171.96 174.17
80 176.37 178.57 180.78 182.98 185.19 187.39 189.60 191.80 194.01 196.21
90 198.42 200.62 202.83 205.03 207.24 209.44 211.64 213.85 216.05 218.26
0-4
Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal
0 1 2 3 4 5 6 7 8 9
50 13.209 13.473 13.737 14.001 14.265 14.529 14.795 15.058 15.322 15.586
60 15.850 16.115 16.379 16.643 16.907 17.171 17.435 17.700 17.964 18.228
70 18.492 18.756 19.020 19.285 19.549 19.813 20.077 20.341 20.605 20.870
80 21.134 21.398 21.662 21.926 22.190 22.455 22.719 22.983 23.247 23.511
90 23.775 24.040 24.304 24.568 24.832 25.096 25.631 25.625 25.889 26.153
0 1 2 3 4 5 6 7 8 9
50 10.998 11.281 11.438 11.658 11.878 12.098 12.318 12.528 12.758 12.978
60 13.198 13.418 13.638 13.858 14.078 14.298 14.518 14.738 14.958 15.178
70 15.398 15.618 15.838 16.058 16.278 16.498 16.718 16.938 17.158 17.378
80 17.598 17.818 18.037 18.257 18.477 18.697 18.917 19.137 19.357 19.577
90 19.797 20.017 20.237 20.457 20.677 20.897 21.117 21.337 21.557 21.777
0-5
kgf·m to lbf
kgf lbf·ftft 1 kgf·m = 7.233 lbf·ft
0 1 2 3 4 5 6 7 8 9
50 361.7 368.9 376.1 383.4 390.6 397.8 405.1 412.3 419.5 426.8
60 434.0 441.2 448.5 455.7 462.9 470.2 477.4 484.6 491.8 499.1
70 506.3 513.5 520.8 528.0 535.2 542.5 549.7 556.9 564.2 571.4
80 578.6 585.9 593.1 600.3 607.6 614.8 622.0 629.3 636.5 643.7
90 651.0 658.2 665.4 672.7 679.9 687.1 694.4 701.6 708.8 716.1
100 723.3 730.5 737.8 745.0 752.2 759.5 766.7 773.9 781.2 788.4
110 795.6 802.9 810.1 817.3 824.6 831.8 839.0 846.3 853.5 860.7
120 868.0 875.2 882.4 889.7 896.9 904.1 911.4 918.6 925.8 933.1
130 940.3 947.5 954.8 962.0 969.2 976.5 983.7 990.9 998.2 10005.4
140 1012.6 1019.9 1027.1 1034.3 1041.5 1048.8 1056.0 1063.2 1070.5 1077.7
150 1084.9 1092.2 1099.4 1106.6 1113.9 1121.1 1128.3 1135.6 1142.8 1150.0
160 1157.3 1164.5 1171.7 1179.0 1186.2 1193.4 1200.7 1207.9 1215.1 1222.4
170 1129.6 1236.8 1244.1 1251.3 1258.5 1265.8 1273.0 1280.1 1287.5 1294.7
180 1301.9 1309.2 1316.4 1323.6 1330.9 1338.1 1345.3 1352.6 1359.8 1367.0
190 1374.3 1381.5 1388.7 1396.0 1403.2 1410.4 1417.7 1424.9 1432.1 1439.4
0-6
kgf/cm2 to lbf/in2 1 kgf / cm2 = 14.2233 lbf / in2
0 1 2 3 4 5 6 7 8 9
50 711.2 725.4 739.6 753.8 768.1 782.3 796.5 810.7 825.0 839.2
60 853.4 867.6 881.8 896.1 910.3 924.5 938.7 953.0 967.2 981.4
70 995.6 1010 1024 1038 1053 1067 1081 1095 1109 1124
80 1138 1152 1166 1181 1195 1209 1223 1237 1252 1266
90 1280 1294 1309 1323 1337 1351 1365 1380 1394 1408
100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550
110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693
120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835
130 1849 2863 1877 1892 1906 1920 1934 1949 1963 1977
140 1991 2005 2020 2034 2048 2062 2077 2091 2105 2119
150 2134 2148 2162 2176 2190 2205 2219 2233 2247 2262
160 2276 2290 2304 2318 2333 2347 2361 2375 2389 2404
170 2418 2432 2446 2460 2475 2489 2503 2518 2532 2546
180 2560 2574 2589 5603 2617 2631 2646 2660 2674 2688
200 2845 2859 2873 2887 2901 2916 2930 2944 2958 2973
210 2987 3001 3015 3030 3044 3058 3072 3086 3101 3115
220 3129 3143 3158 3172 3186 3200 3214 3229 3243 3257
230 3271 3286 3300 3314 3328 3343 3357 3371 3385 3399
240 3414 3428 3442 3456 3470 3485 3499 3513 3527 3542
0-7
TEMPERATURE
Fahrenheit-Centigrade Conversion.
A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse
is to enter the accompanying table in the center or boldface column of figures.
These figures refer to the temperature in either Fahrenheit or Centigrade degrees.
If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of
Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
If it is desired to convert from Centigrade to Fahrenheit degrees, consider the center column as a table of
Centigrade values, and read the corresponding Fahrenheit temperature on the right.
˚C ˚F ˚C ˚F ˚C ˚F ˚C ˚F
-40.4 -40 -40.0 -11.7 11 51.8 7.8 46 114.8 27.2 81 117.8
-37.2 -35 -31.0 -11.1 12 53.6 8.3 47 116.6 27.8 82 179.6
-34.4 -30 -22.0 -10.6 13 55.4 8.9 48 118.4 28.3 83 181.4
-31.7 -25 -13.0 -10.0 14 57.2 9.4 49 120.2 28.9 84 183.2
-28.9 -20 -4.0 -9.4 15 59.0 10.0 50 122.0 29.4 85 185.0
0-8
SECTION 1 GENERAL
13031GE01
13031GE02
1-1
PREPARE FOR EMERGENCIES
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors,
ambulance ser vice, hospital, and fire
department near your telephone.
13031GE04
13031GE05
13031GE06
13031GE07
1-2
KEEP RIDERS OFF EXCAVATOR
Only allow the operator on the excavator. Keep
riders off.
Riders on excavator are subject to injury such
as being struck by foreign objects and being
thrown off the excavator. Riders also obstruct
the operator's view resulting in the excavator
being operated in an unsafe manner.
13031GE08
13031GE26
1-3
SUPPORT MACHINE PROPERLY
Always lower the attachment or implement to
the ground before you work on the machine. If
you must wor k on a lifted machine or
attachment, securely support the machine or
attachment.
Do not support the machine on cinder blocks,
hollow tiles, or props that may crumble under
13031GE10
continuous load.
Do not work under a machine that is supported
solely by a jack.Follow recommended
procedures in this manual.
13031GE11
13031GE12
13031GE13
1-4
BEWARE OF EXHAUST FUMES
Prevent asphyxiation. Engine exhaust fumes
can cause sickness or death.
If you must operate in a building, be positive
there is adequate ventilation. Either use an
exhaust pipe extension to remove the exhaust
fumes or open doors and windows to bring
enough outside air into the area.
REMOVE PAINT BEFORE WELDING OR
HEATING
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint
is heated by welding, soldering, or using a torch.
Do all work outside or in a well ventilated area.
Dispose of paint and solvent properly.
Remove paint before welding or heating:
· If you sand or grind paint, avoid breathing the 13031GE14
dust.
Wear an approved respirator.
·If you use solvent or paint stripper, remove
stripper with soap and water before welding.
Remove solvent or paint stripper containers
and other flammable material from area.
Allow fumes to disperse at least 15 minutes
before welding or heating.
13031GE15
1-5
SERVICE MACHINE SAFELY
Tie long hair behind your head. Do not wear a
necktie, scarf, loose clothing or necklace when
you work near machine tools or moving parts.
If these items were to get caught, severe injury
could result.
Remove rings and other jewelry to prevent
electrical shorts and entanglement in moving
13031GE16
parts.
13031GE17
13031GE19
1-6
AVOID HEATING NEAR PRESSURIZED
FLUID LINES
Flammable spray can be generated by heating
near pressurized fluid lines, resulting in severe
burns to yourself and bystanders. Do not heat
by welding, soldering, or using a torch near
pressurized fluid lines or other flammable
materials.
13031GE20
Pressurized lines can be accidentally cut when
heat goes beyond the immediate flame area.
Install fire resisting guards to protect hoses or
other materials.
1-7
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous.
It is strong enough to burn skin, eat holes in
clothing, and cause blindness if splashed into
eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte
is added.
4. Avoiding spilling of dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize
the acid.
3. Flush your eyes with water for 10-15
minutes.
Get medical attention immediately. 13031GE22
If acid is swallowed:
1. Drink large amounts of water or milk.
2. Then drink milk of magnesia, beaten eggs,
or vegetable oil.
3. Get medical attention immediately.
wrenches.
Use only recommended replacement parts.
(See Parts manual.)
1-8
DISPOSE OF FLUIDS PROPERLY
Improperly disposing of fluids can harm the
environment and ecology. Before draining any
fluids, find out the proper way to dispose of
waste from your local environmental agency.
Use proper containers when draining fluids. Do
not use food or beverage containers that may
mislead someone into drinking from them.
DO NOT pour oil into the ground, down a drain,
or into a stream, pond, or lake. Observe 13031GE24
relevant environmental protection regulations
when disposing of oil, fuel, coolant, brake fluid,
filters, batteries, and other harmful waste.
13031GE25
1-9
GROUP 2 SPECIFICATIONS
1. MAJOR COMPONENT
Tool box DEF/AdBlue R tank Fuel tank Hydraulic tank Main pump
After
treatment
device
Engine
Arm Arm cylinder Boom Boom cylinder Cab Precleaner Handrail Counterweight
Swing bearing
Dozer
Bucket cylinder Connecting link blade Idler Carrier roller Sprocket
140A2SP01
1-10
2. SPECIFICATIONS
1) HX140A L, 4.6 m MONO BOOM
I(I') D
C
E
G
F
H
J M
K N
A B(L)
140A2SP02
Unit Specification
Boom 4.6 (15' 1")
Description m (ft-in)
Arm 2.5 (8' 2") 2.1 (6' 11") 3.0 (9' 10")
mm (in) Shoe 600 (24)
Operating weight kg (lb) 14405 (31760) 14350 (31640) 14470 (31900)
Overall length A 7810 (25' 7") 7815 (25' 8") 7775 (25' 6")
Overall width B 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Overall width with add footboard B' 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Overall height of boom C 2730 (8' 11") 2565 (8' 5") 3160 (10' 4")
Overall width of upper structure D 2475 (8' 1") 2475 (8' 1") 2475 (8' 1")
Overall height of cab E 2835 (9' 4") 2835 (9' 4") 2835 (9' 4")
Ground clearance of counterweight F 905 (3' 0") 905 (3' 0") 905 (3' 0")
Overall height of engine hood G 2405 (7' 11") 2405 (7' 11") 2405 (7' 11")
Overall height of guardrail G' 3085 (10' 1") 3085 (10' 1") 3085 (10' 1")
Minimum ground clearance H mm (ft-in) 405 (1' 4") 405 (1' 4") 405 (1' 4")
Rear-end distance I 2335 (7' 8") 2335 (7' 8") 2335 (7' 8")
Rear-end swing radius I' 2345 (7' 8") 2345 (7' 8") 2345 (7' 8")
Distance between tumblers J 3035 (9' 10") 3035 (9' 11") 3035 (9' 11")
Undercarriage length (without grouser) K 3656 (12' 0") 3656 (12' 0") 3656 (12' 0")
Undercarriage length (with grouser) K' 3706 (12' 2") 3706 (12' 2") 3706 (12' 2")
Undercarriage width L 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Undercarriage width with add footboard L' 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Track gauge M 1990 (6' 6") 1990 (6' 6") 1990 (6' 6")
Track shoe width, standard N 600 (2' 0") 600 (2' 0") 600 (2' 0")
Track shoe link quantity EA 46 46 46
Travel speed (low/high) km/hr (mph) 3.2/5.5 (2.0/3.4) 3.2/5.5 (2.0/3.4) 3.2/5.5 (2.0/3.4)
Swing speed rpm 11.4 11.4 11.4
Gradeability Degree (%) 35 (70) 35 (70) 35 (70)
Ground pressure kgf/cm² (psi) 0.37 (5.26) 0.37 (5.25) 0.37 (5.29)
Max traction force kg (lb) 12670 (27930) 12670 (27930) 12670 (27930)
1-11
2) HX140A LD, 4.6 m MONO BOOM
I(I') D
C
E
G
F
O
Q P
H
J M
K N
A B(L)
140A2SP03
Unit Specification
Boom 4.6 (15' 1")
Description m (ft-in)
Arm 2.5 (8' 2") 2.1 (6' 11") 3.0 (9' 10")
mm (in) Shoe 600 (24)
Operating weight kg (lb) 15235 (33590) 15175 (33460) 15295 (33720)
Overall length A 8135 (26' 8") 8140 (26' 8") 8100 (26' 7")
Overall width B 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Overall width with add footboard B' 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Overall height of boom C 2730 (8' 11") 2565 (8' 5") 3160 (10' 4")
Overall width of upper structure D 2475 (8' 1") 2475 (8' 1") 2475 (8' 1")
Overall height of cab E 2835 (9' 4") 2835 (9' 4") 2835 (9' 4")
Ground clearance of counterweight F 905 (3' 0") 905 (3' 0") 905 (3' 0")
Overall height of engine hood G 2405 (7' 11") 2405 (7' 11") 2405 (7' 11")
Overall height of guardraill G' 3085 (10' 1") 3085 (10' 1") 3085 (10' 1")
Minimum ground clearance H 405 (1' 4") 405 (1' 4") 405 (1' 4")
Rear-end distance I 2335 (7' 8") 2335 (7' 8") 2335 (7' 8")
mm (ft-in)
Rear-end swing radius I' 2345 (7' 8") 2345 (7' 8") 2345 (7' 8")
Distance between tumblers J 3035 (9' 10") 3035 (9' 11") 3035 (9' 11")
Undercarriage length (without grouser) K 3656 (12' 0") 3656 (12' 0") 3656 (12' 0")
Undercarriage length (with grouser) K' 3706 (12' 2") 3706 (12' 2") 3706 (12' 2")
Undercarriage width L 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Undercarriage width with add footboard L' 2590 (8' 6") 2590 (8' 6") 2590 (8' 6")
Track gauge M 1990 (6' 6") 1990 (6' 6") 1990 (6' 6")
Track shoe width, standard N 600 (2' 0") 600 (2' 0") 600 (2' 0")
Height of blade O 590 (1' 11") 590 (1' 11") 590 (1' 11")
Ground clearance of blade up P 500 (1' 8") 500 (1' 8") 500 (1' 8")
Depth of blade down Q 525 (1' 9") 525 (1' 9") 525 (1' 9")
Track shoe link quantity EA 46 46 46
Travel speed (low/high) km/hr (mph) 3.2/5.5 (2.0/3.4) 3.2/5.5 (2.0/3.4) 3.2/5.5 (2.0/3.4)
Swing speed rpm 11.4 11.4 11.4
Gradeability Degree (%) 35 (70) 35 (70) 35 (70)
Ground pressure kgf/cm² (psi) 0.39 (5.56) 0.39 (5.55) 0.39 (5.59)
Max traction force kg (lb) 12670 (27930) 12670 (27930) 12670 (27930)
1-12
3) HX140A L, 4.9 m 2-PIECE BOOM
I(I') D
C
E
G
F
H
J M
K N
A B(L)
140A2SP04
Unit Specification
Boom 4.9 (16' 1") 2-PCS
Description m (ft-in)
Arm 2.5 (8' 2") 2.1 (6' 11")
mm (in) Shoe 600 (24)
Operating weight kg (lb) 15100 33290 15030 33140
Overall length A 8155 (26' 9") 8180 (26' 10")
Overall width B 2590 (8' 6") 2590 (8' 6")
Overall width with add footboard B' 2590 (8' 6") 2590 (8' 6")
Overall height of boom C 2925 (9' 7") 2900 (9' 6")
Overall width of upper structure D 2475 (8' 1") 2475 (8' 1")
Overall height of cab E 2835 (9' 4") 2835 (9' 4")
Ground clearance of counterweight F 905 (3' 0") 905 (3' 0")
Overall height of engine hood G 2405 (7' 11") 2405 (7' 11")
Overall height of guardrail G' 3085 (10' 1") 3085 (10' 1")
Minimum ground clearance H mm (ft-in) 405 (1' 4") 405 (1' 4")
Rear-end distance I 2335 (7' 8") 2335 (7' 8")
Rear-end swing radius I' 2345 (7' 8") 2345 (7' 8")
Distance between tumblers J 3035 (9' 10") 3035 (9' 11")
Undercarriage length (without grouser) K 3656 (12' 0") 3656 (12' 0")
Undercarriage length (with grouser) K' 3706 (12' 2") 3706 (12' 2")
Undercarriage width L 2590 (8' 6") 2590 (8' 6")
Undercarriage width with add footboard L' 2590 (8' 6") 2590 (8' 6")
Track gauge M 1990 (6' 6") 1990 (6' 6")
Track shoe width, standard N 600 (2' 0") 600 (2' 0")
Track shoe link quantity EA 46 46
Travel speed (low/high) km/hr (mph) 3.2 / 5.5 (2.0/3.4) 3.2 / 5.5 (2.0/3.4)
Swing speed rpm 11.4 11.4
Gradeability Degree (%) 35 (70) 35 (70)
Ground pressure kgf/cm² (psi) 0.39 (5.52) 0.39 (5.49)
Max traction force kg (lb) 12670 (27930) 12670 (27930)
1-13
4) HX140A LD, 4.9 m 2-PIECE BOOM
I(I') D
C
E
G
F
O
Q P
H
J M
K N
A B(L)
140A2SP05
Unit Specification
Boom 4.9 (16' 1") 2-PCS
Description m (ft-in)
Arm 2.5 (8' 2") 2.1 (6' 11")
mm (in) Shoe 600 (24)
Operating weight kg (lb) 15650 (34500) 15590 (34370)
Overall length A 8480 (27' 10") 8505 (27' 11")
Overall width B 2590 (8' 6") 2590 (8' 6")
Overall width with add footboard B' 2590 (8' 6") 2590 (8' 6")
Overall height of boom C 2925 (9' 7") 2900 (9' 6")
Overall width of upper structure D 2475 (8' 1") 2475 (8' 1")
Overall height of cab E 2835 (9' 4") 2835 (9' 4")
Ground clearance of counterweight F 905 (3' 0") 905 (3' 0")
Overall height of engine hood G 2405 (7' 11") 2405 (7' 11")
Overall height of guardrail G' 3085 (10' 1") 3085 (10' 1")
Minimum ground clearance H 405 (1' 4") 405 (1' 4")
Rear-end distance I 2335 (7' 8") 2335 (7' 8")
mm (ft-in)
Rear-end swing radius I' 2345 (7' 8") 2345 (7' 8")
Distance between tumblers J 3035 (9' 10") 3035 (9' 11")
Undercarriage length (without grouser) K 3656 (12' 0") 3656 (12' 0")
Undercarriage length (with grouser) K' 3706 (12' 2") 3706 (12' 2")
Undercarriage width L 2590 (8' 6") 2590 (8' 6")
Undercarriage width with add footboard L' 2590 (8' 6") 2590 (8' 6")
Track gauge M 1990 (6' 6") 1990 (6' 6")
Track shoe width, standard N 600 (2' 0") 600 (2' 0")
Height of blade O 590 (1' 11") 590 (1' 11")
Ground clearance of blade up P 500 (1' 8") 500 (1' 8")
Depth of blade down Q 525 (1' 9") 525 (1' 9")
Track shoe link quantity EA 46 46
Travel speed (low/high) km/hr (mph) 3.2 / 5.5 (2.0/3.4) 3.2 / 5.5 (2.0/3.4)
Swing speed rpm 11.4 11.4
Gradeability Degree (%) 35 (70) 35 (70)
Ground pressure kgf/cm² (psi) 0.40 (5.72) 0.40 (5.70)
Max traction force kg (lb) 12670 (27930) 12670 (27930)
1-14
5) HX140A HW, 800 mm SHOE
I(I') D
C
E
G
F
H
J M
K N
A B(L)
140A2SP06
Unit Specification
Boom 4.6 (15' 1") MONO 4.9 (16' 1") 2-PCS
Description m (ft-in)
Arm 2.5 (8' 2") 2.1 (6' 11") 3.0 (9' 10") 2.5 (8' 2") 2.1 (6' 11")
mm (in) Shoe 800 (32)
Operating weight kg (lb) 17460(38490) 17395(38350) 17525(38640) 18140(39990) 18075(39850)
Overall length A 7775(25' 6") 7755(25' 5") 7845(25' 9") 8155(26' 9") 8180(26' 10")
Overall width B 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4")
Overall width with add footboard B' 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4")
Overall height of boom C 2750(9' 0") 2600(8' 6") 3120(10' 3") 2925(9' 7") 2900(9' 6")
Overall width of upper structure D 2475(8' 1") 2475(8' 1") 2475(8' 1") 2475(8' 1") 2475(8' 1")
Overall height of cab E 3135(10' 3") 3135(10' 3") 3135(10' 3") 3135(10' 3") 3135(10' 3")
Ground clearance of counterweight F 1205(3' 11") 1205(3' 11") 1205(3' 11") 1205(3' 11") 1205(3' 11")
Overall height of engine hood G 2405(7' 11") 2405(7' 11") 2405(7' 11") 2405(7' 11") 2405(7' 11")
Overall height of guardrail G' 3385(11' 1") 3385(11' 1") 3385(11' 1") 3385(11' 1") 3385(11' 1")
Minimum ground clearance H mm (ft-in) 600(2' 0") 600(2' 0") 600(2' 0") 600(2' 0") 600(2' 0")
Rear-end distance I 2335(7' 8") 2335(7' 8") 2335(7' 8") 2335(7' 8") 2335(7' 8")
Rear-end swing radius I' 2345(7' 8") 2345(7' 8") 2345(7' 8") 2345(7' 8") 2345(7' 8")
Distance between tumblers J 3030(9' 11") 3030(9' 11") 3030(9' 11") 3030(9' 11") 3030(9' 11")
Undercarriage length (without grouser) K 3720(12' 2") 3720(12' 2") 3720(12' 2") 3720(12' 2") 3720(12' 2")
Undercarriage length (with grouser) K' 3770(12' 4") 3770(12' 4") 3770(12' 4") 3770(12' 4") 3770(12' 4")
Undercarriage width L 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4")
Undercarriage width with add footboard L' 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4") 2840(9' 4")
Track gauge M 2040(6' 8") 2040(6' 8") 2040(6' 8") 2040(6' 8") 2040(6' 8")
Track shoe width, standard N 800(2' 7") 800(2' 7") 800(2' 7") 800(2' 7") 800(2' 7")
Track shoe link quantity EA 47 47 47 47 47
Travel speed (low/high) km/hr (mph) 2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)
Swing speed rpm 11.4 11.4 11.4 11.4 11.4
Gradeability Degree (%) 35(70) 35(70) 35(70) 35(70) 35(70)
Ground pressure kgf/cm² (psi) 0.33(4.69) 0.33(4.69) 0.33(4.71) 0.35(4.98) 0.33(4.69)
Max traction force kg (lb) 16660(36730) 16660(36730) 16660(36730) 16660(36730) 16660(36730)
1-15
6) HX140A HW, 900 mm SHOE
I(I') D
C
E
G
F
H
J M
K N
A B(L)
140A2SP06
Unit Specification
Boom 4.6 (15' 1") MONO 4.9 (16' 1") 2-PCS
Description m (ft-in)
Arm 2.5 (8' 2") 2.1 (6' 11") 3.0 (9' 10") 2.5 (8' 2") 2.1 (6' 11")
mm (in) Shoe 900 (36)
Operating weight kg (lb) 17180(37880) 17115(37730) 17245(38020) 17865(39390) 17800(39240)
Overall length A 7775(25' 6") 7755(25' 5") 7845(25' 9") 8155(26' 9") 8180(26' 10")
Overall width B 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8")
Overall width with add footboard B' 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8")
Overall height of boom C 2750(9' 0") 2600(8' 6") 3120(10' 3") 2925(9' 7") 2900(9' 6")
Overall width of upper structure D 2475(8' 1") 2475(8' 1") 2475(8' 1") 2475(8' 1") 2475(8' 1")
Overall height of cab E 3135(10' 3") 3135(10' 3") 3135(10' 3") 3135(10' 3") 3135(10' 3")
Ground clearance of counterweight F 1205(3' 11") 1205(3' 11") 1205(3' 11") 1205(3' 11") 1205(3' 11")
Overall height of engine hood G 2405(7' 11") 2405(7' 11") 2405(7' 11") 2405(7' 11") 2405(7' 11")
Overall height of guardrail G' 3385(11' 1") 3385(11' 1") 3385(11' 1") 3385(11' 1") 3385(11' 1")
Minimum ground clearance H mm (ft-in) 600(2' 0") 600(2' 0") 600(2' 0") 600(2' 0") 600(2' 0")
Rear-end distance I 2335(7' 8") 2335(7' 8") 2335(7' 8") 2335(7' 8") 2335(7' 8")
Rear-end swing radius I' 2345(7' 8") 2345(7' 8") 2345(7' 8") 2345(7' 8") 2345(7' 8")
Distance between tumblers J 3030(9' 11") 3030(9' 11") 3030(9' 11") 3030(9' 11") 3030(9' 11")
Undercarriage length (without grouser) K 3720(12' 2") 3720(12' 2") 3720(12' 2") 3720(12' 2") 3720(12' 2")
Undercarriage length (with grouser) K' 3770(12' 4") 3770(12' 4") 3770(12' 4") 3770(12' 4") 3770(12' 4")
Undercarriage width L 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8")
Undercarriage width with add footboard L' 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8") 2940(9' 8")
Track gauge M 2040(6' 8") 2040(6' 8") 2040(6' 8") 2040(6' 8") 2040(6' 8")
Track shoe width, standard N 900(2' 11") 900(2' 11") 900(2' 11") 900(2' 11") 900(2' 11")
Track shoe link quantity EA 47 47 47 47 47
Travel speed (low/high) km/hr (mph) 2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)2.4/4.3(1.5/2.7)
Swing speed rpm 11.4 11.4 11.4 11.4 11.4
Gradeability Degree (%) 35(70) 35(70) 35(70) 35(70) 35(70)
Ground pressure kgf/cm² (psi) 0.29(4.11) 0.29(4.11) 0.29(4.12) 0.30(4.27) 0.29(4.11)
Max traction force kg (lb) 16660(36730) 16660(36730) 16660(36730) 16660(36730) 16660(36730)
1-16, 17, 18
3. WORKING RANGE AND DIGGING FORCE
1) HX140A L/LD, 4.6 m MONO BOOM
A
A'
F
D
E
C
B'
B
8ft
140A2SP10
1-19
2) HX140A L/LD, 4.9 m 2-PIECE BOOM
A
A'
F
D
E
C
B'
B
8ft
140A2SP11
1-20
3) HX140A HW, 4.6 m MONO BOOM
A
A'
F
D
E
C
B'
B
8ft
140A2SP11
1-21
4) HX140A HW, 4.9 m 2-PIECE BOOM
A
A'
F
D
E
C
B'
B
8ft
140A2SP11
1-21-1
4. WEIGHT
Qty HX140A L HX140A LD HX140A HW
Item
EA kg lb kg lb kg lb
Upperstructure assembly
·Main frame weld assembly 1 1141 2515 1141 2515 1141 2515
·Engine assembly 1 360 794 360 794 360 794
·Aftertreatment assy 1 64 141 64 141 64 141
·Main pump assembly 1 92 203 92 203 92 203
·Main control valve assembly 1 140 309 140 309 140 309
·Swing motor assembly 1 130 287 130 287 130 287
·Hydraulic oil tank WA 1 135 299 135 299 136 300
·Fuel tank WA 1 144 318 144 318 138 305
·Counterweight 1 2100 4630 2100 4630 2400 5291
·Cab assembly 1 495 1090 495 1090 495 1090
Lower chassis assembly
·Track frame weld assembly 1 1497 3300 1667 3675 2199 4848
·Dozer blade assembly 1 - - 503 1109 - -
·Swing bearing 1 214 472 214 472 214 472
·Travel motor assembly 2 278 613 278 613 299 659
·Turning joint 1 56 123 63 139 117 258
·Sprocket 2 40 87 40 87 49 109
·Track recoil spring 2 93 204 93 204 132 291
·Idler 2 104 229 104 229 151 332
·Upper roller 2 19 42 19 42 40 88
·Lower roller 14 35 77 35 77 40 88
·Track Guard-General for LC 2 36 79 36 79 - -
·Track Guard-Full for forest - - - - - 592 1305
·Track Guard-General for MUD - - - - - 86 190
·Track-chain assembly (500 mm, 46 link) 2 922 2033 922 2033 - -
·Track-chain assembly (600 mm, 46 link) 2 1027 2263 1027 2263 - -
·Track-chain assembly (700 mm, 46 link) 2 1131 2494 1131 2494 - -
·Track-chain assembly (700 mm, HW) 2 - - - - 1250 2755
·Track-chain assembly (800 mm, HW) 2 - - - - 1367 3013
·Track-chain assembly (900 mm, HW) 2 - - - - 1482 3267
※ This information is different with operating and transportation weight because it is not including harness, pipe, oil, fuel so on.
※ Refer to Transportation for actual weight information and Specifications for operating weight.
1-22
Qty HX140A L HX140A LD HX140A HW
Item
EA kg lb kg lb kg lb
Front attachment assembly
·4.6 m mono boom assembly 1 815 1797 815 1797 815 1797
·4.1 m mono boom assembly 1 760 1675 760 1675 760 1675
·4.9 m 2-piece boom assembly 1 1024 2258 1024 2258 1024 2258
·2.5 m arm assembly 1 450 992 450 992 450 992
·1.9 m arm assembly 1 360 794 360 794 360 794
·2.1 m arm assembly 1 390 860 390 860 390 860
·3.0 m arm assembly 1 485 1069 485 1069 485 1069
·2.5 m arm assembly (w/o reinforce) 1 436 961 436 961 436 961
·3.0 m arm assembly (w/o reinforce) 1 471 1038 471 1038 471 1038
·0.58 m³ bucket assembly 1 438 966 438 966 438 966
·0.52 m³ bucket assembly 1 411 906 411 906 411 906
·0.65 m³ bucket assembly 1 459 1012 459 1012 459 1012
·0.50 m³ bucket assembly 1 439 968 439 968 439 968
·0.62 m³ bucket assembly 1 491 1082 491 1082 491 1082
·0.66 m³ bucket assembly 1 526 1160 526 1160 526 1160
·0.77 m³ bucket assembly 1 578 1274 578 1274 578 1274
·Boom cylinder assembly 2 119 262 119 262 119 262
·Arm cylinder assembly 1 145 320 145 320 145 320
·Bucket cylinder assembly 1 104 229 104 229 104 229
·2-piece boom cylinder assembly 1 170 375 170 375 168 370
·Dozer cylinder assembly 2 54 120 54 120 51 112
·Bucket control linkage total 1 113 249 113 249 113 249
※ This information is different with operating and transportation weight because it is not including harness, pipe, oil, fuel so on.
※ Refer to Transportation for actual weight information and Specifications for operating weight.
1-23
5. LIFTING CAPACITIES
1) HX140A L
1-24
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4600 2500 2100 600 - - - - -
1-25
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4600 3000 2100 600 - - - - -
1-26
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4600 2100 2400 600 - - - - -
1-27
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4600 2500 2400 600 - - - - -
1-28
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4600 3000 2400 600 - - - - -
1-29
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
2-PIECE Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4939 2100 2400 600 - - - - -
1-30
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
2-PIECE Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HX140A L
BOOM 4939 2500 2400 600 - - - - -
1-31
2) HX140A LD
1-32
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2100 2100 600 - Up - - -
1-33
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2500 2100 600 - Down - - -
1-34
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2500 2100 600 - Up - - -
1-35
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 3000 2100 600 - Down - - -
1-36
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 3000 2100 600 - Up - - -
1-37
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2100 2400 600 - Down - - -
1-38
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2100 2400 600 - Up - - -
1-39
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2500 2400 600 - Down - - -
1-40
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 2500 2400 600 - Up - - -
1-41
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 3000 2400 600 - Down - - -
1-42
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4600 3000 2400 600 - Up - - -
1-43
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A 2-PIECE Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4939 2100 2400 600 - Down - - -
1-44
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A 2-PIECE Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4939 2100 2400 600 - Up - - -
1-45
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A 2-PIECE Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4939 2500 2400 600 - Down - - -
1-46
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A 2-PIECE Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
LD BOOM 4939 2500 2400 600 - Up - - -
1-47
3) HX140A HW, 700 mm SHOE
1-48
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2500 2100 700 - - - - -
1-49
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 3000 2100 700 - - - - -
1-50
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2100 2400 700 - - - - -
1-51
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2500 2400 700 - - - - -
1-52
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 3000 2400 700 - - - - -
1-53
4) HX140A HW, 800 mm SHOE
1-54
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2500 2100 800 - - - - -
1-55
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 3000 2100 800 - - - - -
1-56
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2100 2400 800 - - - - -
1-57
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2500 2400 800 - - - - -
1-58
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 3000 2400 800 - - - - -
1-59
5) HX140A HW, 900 mm SHOE
1-60
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2500 2100 900 - - - - -
1-61
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 3000 2100 900 - - - - -
1-62
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2100 2400 900 - - - - -
1-63
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 2500 2400 900 - - - - -
1-64
Model Type Boom Arm Counterweight Shoe Wheel Dozer Outrigger
HX140A MONO Length [mm] Length [mm] weight [kg] width [mm] width [mm] Front Rear Front Rear
HW BOOM 4600 3000 2400 900 - - - - -
1-65~83
6. BUCKET SELECTION GUIDE
1) HX140A L/LD/HW MONO BOOM, 2100 kg COUNTERWEIGHT
140A2SP20
Counterweight 2100 kg
Capacity Width MONO BOOM
Without With Weight Tooth
SAE CECE
Type side side 4.6 m (15' 1") Boom
Heaped heaped
cutter cutter
2.10 m 2.50 m 3.00 m
m3 m3 mm mm kg
EA (6' 11") (8' 2") (9' 10")
(yd3) (yd3) (in) (in) (lb)
Arm Arm Arm
0.51 0.45 865 995 395
5 ● ● ●
(0.67) (0.59) (34.1") (39.2") (870)
0.59 0.51 955 1085 415
5 ● ◐ ◐
(0.77) (0.67) (37.6") (42.7") (910)
General
0.64 0.55 1040 1170 440
bucket 5 ● ◐ ■
(0.84) (0.72) (40.9") (46.1") (970)
0.67 0.60 1110 1140 550
5 ◐ ■ ■
(0.88) (0.78) (43.7") (44.9") (1210)
0.74 0.66 1210 1240 595
6 ■ ▲ ▲
(0.97) (0.86) (47.6") (48.8") (1310)
Hammer 0.50 0.45 760 800 440
4 ● ● ●
-less (0.65) (0.59) (29.9") (31.5") (970)
tooth 0.61 0.54 915 950 490
5 ● ◐ ■
bucket (0.80) (0.71) (36.0") (37.4") (1080)
● Applicable for materials with density of 2100 kg/m3 (3500 lb/yd3) or less
◐ Applicable for materials with density of 1800 kg/m3 (3000 lb/yd3) or less
■ Applicable for materials with density of 1500 kg/m3 (2500 lb/yd3) or less
▲ Applicable for materials with density of 1200 kg/m3 (2000 lb/yd3) or less
X Not recommended
※ These recommendations are for general conditions and average use.
Work tools and ground conditions have effects on machine performance.
Select an optimum combination according to the working conditions and the type of work that is
being done.
Consult with your local HD Hyundai Construction Equipment dealer for information on selecting
the correct boom-arm
boom arm-bucket
bucket combination.
1-84
2) HX140A L/LD/HW MONO BOOM, 2400 kg COUNTERWEIGHT
140A2SP20
Counterweight 2400 kg
Capacity Width MONO BOOM
Without With Weight Tooth
SAE CECE
Type side side 4.6 m (15' 1") Boom
Heaped heaped
cutter cutter
2.10 m 2.50 m 3.00 m
m3 m3 mm mm kg
EA (6' 11") (8' 2") (9' 10")
(yd3) (yd3) (in) (in) (lb)
Arm Arm Arm
0.51 0.45 865 995 395
5 ● ● ●
(0.67) (0.59) (34.1") (39.2") (870)
0.59 0.51 955 1085 415
5 ● ● ◐
(0.77) (0.67) (37.6") (42.7") (910)
General
0.64 0.55 1040 1170 440
bucket 5 ● ◐ ◐
(0.84) (0.72) (40.9") (46.1") (970)
0.67 0.60 1110 1140 550
5 ◐ ◐ ■
(0.88) (0.78) (43.7") (44.9") (1210)
0.74 0.66 1210 1240 595
6 ◐ ■ ▲
(0.97) (0.86) (47.6") (48.8") (1310)
Hammer 0.50 0.45 760 800 440
4 ● ● ●
-less (0.65) (0.59) (29.9") (31.5") (970)
tooth 0.61 0.54 915 950 490
5 ● ◐ ◐
bucket (0.80) (0.71) (36.0") (37.4") (1080)
● Applicable for materials with density of 2100 kg/m3 (3500 lb/yd3) or less
◐ Applicable for materials with density of 1800 kg/m3 (3000 lb/yd3) or less
■ Applicable for materials with density of 1500 kg/m3 (2500 lb/yd3) or less
▲ Applicable for materials with density of 1200 kg/m3 (2000 lb/yd3) or less
X Not recommended
※ These recommendations are for general conditions and average use.
Work tools and ground conditions have effects on machine performance.
Select an optimum combination according to the working conditions and the type of work that is
being done.
Consult with your local HD Hyundai Construction Equipment dealer for information on selecting
the correct boom-arm
boom arm-bucket
bucket combination.
1-85
3) HX140A L/LD/HW 2-PIECE BOOM
140A2SP20
Counterweight 2400 kg
Capacity Width MONO BOOM
Without With Weight Tooth
SAE CECE
Type side side 4.6 m (15' 1") Boom
Heaped heaped
cutter cutter
2.10 m 2.50 m
m3 m3 mm mm kg
EA (6' 11") (8' 2")
(yd3) (yd3) (in) (in) (lb)
Arm Arm
0.51 0.45 865 995 395
5 ● ●
(0.67) (0.59) (34.1") (39.2") (870)
0.59 0.51 955 1085 415
5 ● ◐
(0.77) (0.67) (37.6") (42.7") (910)
General
0.64 0.55 1040 1170 440
bucket 5 ◐ ■
(0.84) (0.72) (40.9") (46.1") (970)
0.67 0.60 1110 1140 550
5 ■ ■
(0.88) (0.78) (43.7") (44.9") (1210)
0.74 0.66 1210 1240 595
6 ■ ▲
(0.97) (0.86) (47.6") (48.8") (1310)
Hammer 0.50 0.45 760 800 440
4 ● ●
-less (0.65) (0.59) (29.9") (31.5") (970)
tooth 0.61 0.54 915 950 490
5 ◐ ■
bucket (0.80) (0.71) (36.0") (37.4") (1080)
● Applicable for materials with density of 2100 kg/m3 (3500 lb/yd3) or less
◐ Applicable for materials with density of 1800 kg/m3 (3000 lb/yd3) or less
■ Applicable for materials with density of 1500 kg/m3 (2500 lb/yd3) or less
▲ Applicable for materials with density of 1200 kg/m3 (2000 lb/yd3) or less
X Not recommended
※ These recommendations are for general conditions and average use.
Work tools and ground conditions have effects on machine performance.
Select an optimum combination according to the working conditions and the type of work that is
being done.
Consult with your local HD Hyundai Construction Equipment dealer for information on selecting
the correct boom-arm
boom arm-bucket
bucket combination.
1-86
7. UNDERCARRIAGE
1) TYPES OF SHOES
Triple grouser
Description Unit Triple grouser for H/C
Model for MUD
width mm (in) 700 (28") 800 (32") 900 (36")
Operating weight kg (lb) 17225 37970 17460 38490 17180 37880
Ground pressure kgf/cm² (psi) 0.37 (5.29) 0.33 (4.69) 0.29 (4.11)
HX140A HW
Overall width mm 2740 (9' 0") 2840 (9' 4") 2940 (9' 8")
Link quantity EA 49 49 49
1-87
2) SELECTION OF TRACK SHOE
Suitable track shoes should be selected according to operating conditions.
Method of selecting shoes
Confirm the category from the list of applications in table 2 2, then use table 1 to select the shoe.
Wide shoes (categories B and C) have limitations on applications. Before using wide shoes, check
the precautions, then investigate and study the operating conditions to confirm if these shoes are
suitable.
Select the narrowest shoe possible to meet the required flotation and ground pressure. Application
of wider shoes than recommendations will cause unexpected problem such as bending of shoes,
crack of link, breakage of pin, loosening of shoe bolts and the other various problems.
Table 1
Model Track shoe Specification Category
500 mm triple grouser Option A
HX140A
600 mm triple grouser Standard B
L/LD
700 mm triple grouser Option C
700 mm triple grouser for H/C Option C
HX140A
800 mm triple grouser for H/C Option C
HW
900 mm triple grouser for MUD Option C
Table 2
Category Applications Precautions
Rocky ground, · Travel at low speed on rough ground with large obstacles such as
A river beds, boulders or fallen trees or a wide range of general civil engineering work
normal soil
Normal soil, · These shoes cannot be used on rough ground with large obstacles
soft ground such as boulders or fallen trees
B · Travel at high speed only on flat ground
· Travel slowly at low speed if it is impossible to avoid going over
obstacles
Extremely soft ground · Use the shoes only in the conditions that the machine sinks and it is
(swampy ground) impossible to use the shoes of category A or B
· These shoes cannot be used on rough ground with large obstacles
C such as boulders or fallen trees
· Travel at high speed only on flat ground
· Travel slowly at low speed if it is impossible to avoid going over
obstacles
1-88
8. SPECIFICATIONS FOR MAJOR COMPONENTS
1) ENGINE
Item Specification
Maker / Model Cummins / F3.8
4-cycle, turbocharged, charge air cooled,
Type
electronic controlled diesel engine
Cooling method Water cooled
Number of cylinders and arrangement 4 cylinders, in-line
Firing order 1-3-4-2
Combustion chamber type Direct injection type
Cylinder bore×stroke 102×115 mm (4.02"×4.53")
Displacement 3.8ℓ(229 cu in)
Compression ratio 17.2 : 1
Gross power 134 Hp (100 kW) at 2200 rpm
Net power 131 Hp (98 kW) at 2200 rpm
Max. power 134 Hp (100 kW) at 2200 rpm
Peak Torque 550 N·m (406 lbf·ft) at 1500 rpm
Engine oil quantity 12ℓ(3.2 U.S. gal)
Wet weight 360 kg (794 lb)
Starter motor 24 V-4.8 kW
Alternator 24 V-70 A
2) MAIN PUMP
Item Specification
Type Variable displacement tandem axis piston pumps
Capacity 2×65 cc/rev
Maximum pressure 350 kgf/cm2 (4980 psi)
Maximum pressure (power boost) 380 kgf/cm2 (5400 psi)
Rated oil flow 2×123.5ℓ/min (32.6 U.S. gpm / 27.2 U.K. gpm)
Rated speed 1900 rpm
1-89
3) GEAR PUMP
Item Specification
Type Fixed displacement gear pump single stage
Capacity 15 cc/rev
Maximum pressure 40 kgf/cm2 (570 psi)
Rated oil flow 28.5ℓ/min (7.5 U.S. gpm/6.3 U.K. gpm)
5) SWING MOTOR
Item Specification
Type Fixed displacement axial piston motor
Capacity 72 cc/rev
Relief pressure 280 kgf/cm2 (3990 psi)
Braking system Automatic, spring applied hydraulic released
Swing brake Multi wet disc
Braking torque 640 kgf·m (4629 lbf·ft) over
Cracking 18 kgf/cm2 (256 psi)
Brake release pressure
Full stroke 24 kgf/cm2 (341 psi)
Swing bearing lubrication Grease-bathed
Reduction gear type 2 - stage planetary
1-90
6) TRAVEL MOTOR
Item Specification
Type Variable displacement axial piston motor
Capacity 77/44.5 cc/rev
Relief pressure 350 kgf/cm2 (4980 psi)
Braking system Automatic, spring applied hydraulic released
Braking torque 1779 kgf·m (12868 lbf·ft)
Brake release pressure 12.5~15.9 kgf/cm2 (202~239 psi)
Reduction gear type 2-stage planetary
7) CYLINDER
Item Specification
Bore dia×Stroke Ø105 × 1080 mm
Boom cylinder
Cushion Extend only
Bore dia×Stroke Ø115 × 1108 mm
Arm cylinder
Cushion Extend and retract
Bore dia×Stroke Ø105 × 975 mm
Adjust boom cylinder (2-piece boom)
Cushion Extend only
Bore dia×Stroke Ø145 × 613 mm
Adjust cylinder (2-piece boom)
Cushion Extend and retract
Bore dia×Stroke Ø115 × 1138 mm
Arm cylinder (2-piece boom)
Cushion Extend and retract only
Bore dia×Stroke Ø100 × 900 mm
Bucket cylinder
Cushion Extend only
Bore dia×Stroke Ø100 × 250 mm
Dozer cylinder
Cushion Extend only
※ Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads on
the rod surface.
※ Discoloration does not cause any harmful effect on the cylinder performance.
1-91
9. RECOMMENDED OILS
HD Hyundai Construction Equipment genuine lubricating oils have been developed to offer the best perfor-
mance and service life for your equipment. These oils have been tested according to the specifications of HD
Hyundai Construction Equipment and, therefore, will meet the highest safety and quality requirements.
We recommend that you use only HD Hyundai Construction Equipment genuine lubricating oils and grease
officially approved by HD Hyundai Construction Equipment.
Ambient temperature˚C (˚F)
Service Capacity
Kind of fluid
point ℓ (U.S. gal) -50 -30 -20 -10 0 10 20 30 40
(-58) (-22) (-4) (14) (32) (50) (68) (86) (104)
★SAE 5W-40
SAE 30
Engine
Engine oil 12 (3.2) SAE 10W
oil pan
SAE 10W-30
SAE 15W-40
DEF/ Mixture of urea
AdBlue® and deionized 35 (9.2) ISO 22241, High-purity urea + deionized water (32.5:67.5)
tank water
Swing
3.5 (0.9) ★SAE 75W-90
drive
Gear oil
Final Type 1 : 2.3 (0.6)x2
SAE 80W-90
drive Type 2 : 5.8 (1.5)x2
★ISO VG 15
Tank
120 (31.7) ISO VG 32
Hydraulic
Hydraulic oil
tank System ISO VG 46, HBHO VG 46★3
210 (55.5) ISO VG 68
Group 1
Pump Device ------------------------------------------------------------------------------------------------------ 2-1
Group 2
Main Control Valve -------------------------------------------------------------------------------------------- 2-20
Group 3
Swing Device ----------------------------------------------------------------------------------------------------- 2-51
Group 4
Travel Device ----------------------------------------------------------------------------------------------------- 2-62
Group 5 RCV Lever ---------------------------------------------------------------------------------------------------------- 2-83
Group 6 RCV Pedal ---------------------------------------------------------------------------------------------------------- 2-90
GROUP 1 PUMP DEVICE
1. STRUCTURE
The pump device consists of main pump, regulator and gear pump.
B3
Dr Pi2
B1
Pi1 Pi2 A2
A1
VIEW A
Dr
B3
B1
a4
Pi1
a1, a2 Gauge port PF 1/4 - 15
Pi2
a3 Gauge port PF 1/4 - 13
a3
a4 Gauge port PF 1/4-14
P1
A3 A3 Gear pump delivery port PF 1/2 - 19
Dr B1 B3 a4
B3 Gear pump suction port PF 3/4 - 20.5
2-1
1) MAIN PUMP
The main pump consists of two piston pumps (A1 & A2) and valve block.
548
535 789 732 532 531 214 702 792 901 711 312 719 124 151 152 113 406
808 534 808
953 724 954
886
717
406 04
774
111
A A
261 406
127
123 326 414
710
824
251 VIEW A-A
497 212 211 153 156 157 467 313 468 466 116 885 314 141 981 271 401
728 727 725 983
140A2MP02
2-2
2) REGULATOR (1/2)
C
615 Pi
613
875
611
A
B
641 730 643 708 644 645 646 728 924 801
SECTION B-B
438
Pi Pi
656
722 D
140A2MP04
KR38-9N62 (A1) A
079 735 722 466 KR38-9N61 (A2)
Port Port name Port size
P1 P2
A Delivery port SAE 6000 psi 3/4"
B Suction port SAE 2500 psi 2 1/2"
Pi Pilot port PF 1/4-15
a Pi
2-3
REGULATOR (2/2)
655 734 653 654 836 651 652 601 624 629 630 628 802
641
814
898
631
732
733
622
2-4
3) GEAR PUMP
B3
434
311
A3
312
850
732
a3 355
710 435 361 353 307 310 308 309 434 466,725
140A2MP06
2-5
4) EPPR VALVE ASSY
P A T
140A2MP08
2-6
2. FUNCTION
1) MAIN PUMP
The pumps may classified roughly into the rotary group performing a rotary motion and working as
the major part of the whole pump function: the swash plate group that varies the delivery rates: and
the valve cover group that changes over oil suction and discharge.
2507A2MP14
2-7
(3) Valve block group
The valve block group consists of valve
block (312), valve plate (313) and valve
plate pin(885).
The valve plate having two melon-shaped
312
ports is fixed to the valve block and feeds
and collects oil to and from the cylinder 313
block.
The oil changed over by the valve plate is
connected to an external pipeline by way 885
of the valve block.
Now, if the drive shaft is driven by a prime
21092MP07
mover (electric motor, engine, etc), it
rotates the cylinder block via a spline
linkage at the same time. If the swash
plate is tilted as in Fig (previous page) the
pistons arranged in the cylinder block
make a reciprocating motion with respect
to the cylinder block, while they revolve
with the cylinder block.
If you pay attention to a single piston, it
performs a motion away from the valve
plate (oil sucking process) within 180
degrees, and makes a motion towards the
valve plate (or oil discharging process) in
the rest of 180 degrees. When the
swash plate has a tilting angle of zero, the
piston makes no stroke and discharges
no oil.
2-8
2) REGULATOR
Regulator consists of the negative flow control, total horse power control and power shift control
function.
Delivery flow, Q
control in which the delivery flow Q
decreases as the pilot pressure Pi rises.
With this mechanism, when the pilot
pressure corresponding to the flow
required for the work is commanded, the
pump discharges the required flow only,
and so it does not consume the power Pilot pressure, Pi
uselessly.
2-9
① Flow reducing function
P1 CL
B(E)
874
897
C
Pi(From MCV)
A
875
611
D 531
14W92MP12
As the pilot pressure Pi rises, the pilot piston (643) moves to the right to a position where the
force of the pilot spring (646) balances with the hydraulic force.
The groove (A) in the pilot piston is fitted with the pin (875) that is fixed to lever 2 (613).
Therefore, when the pilot piston moves, lever 2 rotates around the fulcrum of point B [fixed by
the fulcrum plug (614) and pin (875)]. Since the large hole section (C) of lever 2 contains a
protruding pin (897) fixed to the feedback lever (611), the pin (897) moves to the right as lever 2
rotates. Since the opposing-flat section (D) of the feedback lever is fitted with the pin (548) fixed
by the tilting pin (531) that swings the swash plate, the feedback lever rotates around the fulcrum
of point D, as the pin (897) moves.
Since the feedback lever is connected with the spool (652) via the pin (874), the spool moves to
the right.
The movement of the spool causes the delivery pressure P1 to connect to port CL through the
spool and to be admitted to the large diameter section of the servo piston. The delivery pressure
P1 that is constantly admitted to the small diameter section of the servo piston moves the servo
piston to the right due to the area difference, resulting in decrease of the tilting angle.
When the servo piston moves to the right, point D also moves to the right. The spool is fitted
with the return spring (654) and is tensioned to the left at all times, and so the pin (897) is
pressed against the large hole section (C) of lever 2.
Therefore, as point D moves, the feedback lever rotates around the fulcrum of point C, and the
spool is shifted to the left. This causes the opening between the sleeve (651) and spool (652) to
close slowly, and the servo piston comes to a complete stop when it closes completely.
2-10
② Flow increasing function
P1 CL
B(E)
874
897
C
Pi(From MCV)
A
875
611
D 531
14W92MP13
As the pilot pressure Pi decreases, the pilot piston (643) moves to the left by the action of the
pilot spring (646) and causes lever 2 (613) to rotate around the fulcrum of point B. Since the pin
(897) is pressed against the large hole section (C) of lever 2 by the action of the return spring
(654) via the spool (652), pin (874), and feedback lever (611), the feedback lever rotates around
the fulcrum of point D as lever 2 rotates, and shifts the spool to the left. Port CL opens a way to
the tank port as the spool moves. This deprives the large diameter section of the servo piston of
pressure, and shifts the servo piston to the left by the discharge pressure P1 in the small
diameter section, resulting in an increase in the flow rate.
As the servo piston moves, point D also moves to the left, the feedback lever rotates around the
fulcrum of point C, and the spool moves to the right till the opening between the spool and sleeve
is closed.
2-11
③ Adjustment of flow control characteristic
The flow control characteristic can be
adjusted with the adjusting screw.
Adjust it by loosening the hexagon nut 801
(801) and by tightening (or loosening) the 924
hexagonal socket head screw (924).
Tightening the screw shifts the control
chart to the right as shown in the figure.
※ Adjusting value
Adjustment of flow control
Speed characteristic
Tightening Flow control Flow change
amount of starting amount
adjusting pressure
screw (924) change
amount
Delivery flow, Q
(min -1) (Turn) (kgf/cm2) (ℓ/min)
Pilot pressure, Pi
21092MP11
2-12
(2) Total horsepower control
The regulator decreases the pump tilting
angle (delivery flow) automatically to limit
the input torque within a certain value with
Delivery flow, Q
a rise in the delivery pressure P1 of the
self pump and the delivery pressure P2 of
the companion pump.
(The input horsepower is constant when
the speed is constant.)
Since the regulator is of the simultaneous
Delivery pressure, (P1+P2)
total horsepower type that operates by the
sum of load pressures of the two pumps
in the tandem double-pump system, the
prime mover is automatically prevented
from being overloaded, irrespective of the
load condition of the two pumps, when
horsepower control is under way.
Since this regulator is of the simultaneous
total horsepower type, it controls the tilting
angles (displacement volumes) of the two
pumps to the same value as represented
by the following equation :
Tin = P1×q/2Л + P2×q/2Л
= (P1+P2)×q/2Л
The horsepower control function is the
same as the flow control function and is
summarized in the following. (For detailed
behaviors of respective parts, refer to the
section of flow control).
2-13
① Overload preventive function
P1 CL
B(E)
897
P2 P1
875
611
14W92RG03
When the self pump delivery pressure P1 or the companion pump delivery pressure P2 rises, it
acts on the stepped part of the compensating piston (621). It presses the compensating rod
(623) to the right till the force of the outer spring (625) and inner spring (626) balances with the
hydraulic force. The movement of the compensating rod is transmitted to lever 1 (612) via pin
(875).
Lever 1 rotates around the pin (875) (E) fixed to the casing (601).
Since the large hole section (F) of lever 1 contains a protruding pin (897) fixed to the feedback
lever (611), the feedback lever rotates around the fulcrum of point D as lever 1 rotates, and then
the spool (652) is shifted to the right. As the spool moves, the delivery pressure P1 is admitted
to the large diameter section of the servo piston via port CL, causes the servo piston move to the
right, reduces the pump delivery, flow rate, and prevents the prime mover from being overloaded.
The movement of the servo piston is transmitted to the feedback lever via point D. Then the
feedback lever rotates around the fulcrum of point F and the spool is shifted to the left. The
spool moves till the opening between the spool (652) and sleeve (651) is closed.
2-14
② Flow reset function
P1 CL
B(E)
897
P2 P1
875
611
14W92RG04
As the self pump delivery pressure P1 or the companion pump delivery pressure P2 decreases,
the compensating rod (623) is pushed back by the action of the springs (625 & 626) to rotate
lever 1 (612) around point E. Rotating of lever 1 causes the feedback lever (611) to rotate
around the fulcrum of point D and then the spool (652) to move to the left. As a result, port CL
opens a way to the tank port.
This causes the servo piston to move to the left and the pump's delivery rate to increase.
The movement of the servo piston is transmitted to the spool by the action of the feedback
mechanism to move it till the opening between the spool and sleeve is closed.
2-15
③ Low tilting angle (low flow) command preferential function
As mentioned above, flow control and horsepower control tilting angle commands are
transmitted to the feedback lever and spool via the large-hole sections (C & F) of levers 1 and 2.
However, since sections C and F have the pins (Ø4) protruding from the large hole (Ø8), only
the lever lessening the tilting angle contacts the pin (897) ; the hole (Ø8) in the lever of a larger
tilting angle command is freed without contacting the pin (897). Such a mechanical selection
method permits preference of the lower tilting angle command of the flow control and horsepower
control.
④ Adjustment of input horsepower
Since the regulator is of total cumulative horsepower type, adjust the adjusting screws of both
the front and rear pumps, when changing the horsepower set values. The pressure change
values by adjustment are based on two pumps pressurized at the same time, and the values will
be doubled when only one pump is loaded.
2-16
b. Adjustment of inner spring
625 626 630 628
Adjust it by loosening the hexagon nut
(802) and by tightening (or loosening)
the adjusting stem C (627).
Tightening the screw increases the flow
and then the input horsepower as
shown in the figure.
※ Adjusting value
Delivery flow, Q
(min -1) (Turn) (ℓ/min) (kgf·m)
2-17
(3) Power shift control
898
P1 CL
B(E)
897
P2 P1
875
611
14W92RG05
2-18
(4) Adjustment of maximum and minimum flows
① Adjustment of maximum flow
Adjust it by loosening the hexagon nut 954 808
(808) and by tightening (or loosening)
the set screw (954).
The maximum flow only is adjusted
without changing other control
characteristics.
14W92MP23
Speed Adjustment of max flow
Tightening Flow change
amount of amount
Delivery flow, Q
adjusting screw
(954)
Delivery pressure, Pn
2-19
GROUP 2 MAIN CONTROL VALVE
2-20
1) P1 SPOOL SECTION
31,62 31,62
1 Housing P1
A A 31 Plug
62 O-ring
B B
C C
D D
E E
F F
G G
31,62 1
140A2MC02
2) P2 SPOOL SECTION
7-55 57
2 Housing P2
54 Socket bolt
A A
55 Socket bolt
B B 57 Spring washer
C C
D D
E E
F F
G G
2 54,57
140A2MC03
2-21
3) STRAIGHT TRAVEL AND SUPPLY SECTION
3 Straight travel spool assy
16 Main relief valve
28 Plug
30 Plug
51 53 56 69 3 34,65,77 31,62 30,61 46 47 50 56 53
48,49 31 Plug
34 Plug
42 Plug
43 Poppet
46 Sleeve
47 Piston
69 48 Signal orifice
49 Coin type filter
50 Pilot A cap
51 Pilot B1 cap
53 Socket bolt
31,62 28,43,72,79 16 42
56 Washer
SECTION A-A
61 O-ring
62 O-ring
65 O-ring
69 O-ring
72 O-ring
77 Back up ring
140A2MC04 79 Spring
2-22
5) SWING AND BOOM 1 SECTION
6 Swing spool assy
7 Boom 1 spool assy
17 Overload relief valve
21 Swing logic valve
21
24 Holding valve kit A1
50 53 56 69 6 69 56 53 51 26 Holding valve kit B
28 Plug
29 Plug
43 Poppet
44 Poppet
50 Pilot A cap
53 Socket bolt
56 Washer
63 O-ring
69 O-ring
72 O-ring
79 Spring
80 Spring
50 53 56 17 69 7 44 80 29,63 28,72 79 43 26 69 24
SECTION C-C
140A2MC06
2-23
7) ARM 1 AND ARM REGEN/ BREAKER SECTION
11 Arm 1 spool assy
12 Arm regen spool assy
25 Holding valve kit A2
26 Holding valve kit B
27 Regen block assy
50 53 56 69 11 43 79 28,72 29,63 80 44 26 31,62 25,69 28 Plug
29 Plug
31 Plug
32 Plug
41 Plug
43 Poppet
44 Poppet
50 Pilot A cap
53 Socket bolt
56 Washer
58 O-ring
59 O-ring
27 69 59 41 58,83 32,67 28,72 79 43 29,63 80 4412 69 56 53 51 62 O-ring
SECTION E-E 63 O-ring
67 O-ring
140A2MC08 69 O-ring
72 O-ring
80 Spring
81 Spring
83 Plug
2-24
9) OPTION C AND NEGATIVE CONTROL SECTION
140A2MC10
2-25
2. HYDRAULIC CIRCUIT
Rs Pn2 Pn1
C6
D6
Pc6
OPTION C (DOZER)
Pd6
B5
A5
C5
D5 Pb5
Pc5
OPTION B Pa5 BUCKET
Pd5
DR5
P05
P04(Bucket stroke limiter)
C4
D4 DR3 B4(Breaker)
P02
P03(Boom priority)
Patt
C1 B1
D1 Pc1 Pb1 A1
DR0
TRAVEL STRAIGHT P0
Ai T1
Pd0 P1 P2 Pu
140A2MC11
2-26
3. FUNCTION
1) CONTROL IN NEUTRAL
(1) P1 SIDE
The hydraulic fluid from pump A2 flows into the main control valve through the inlet port "P1",
pass the straight travel spool into the P1 bypass passage and P1parallel passage.
The hydraulic fluid from the pump A2 is directed to the tank through the bypass passage of
spools : travel left, boom 1, arm 2, arm regeneration & option A and bucket, the negative relief
valve of P1, tank passage, and the tank port "T1"
B B
SECTION A-A
P1 Bypass passage
A A
TRAVEL(LH)
BOOM 1
ARM 2
ARM REGEN
& OPTION-A
BUCKET
Tank passage
2-27
(2) P2 SIDE
The hydraulic fluid from pump A1 flows into the main control valve through the inlet port "P2", into
the P2 bypass passage and P2 parallel passage.
The hydraulic fluid from the pump A1 is directed to the tank through the bypass passage of
spools : travel right, swing, boom 2 & swing priority, arm 1, option "B" and option "C" (dozer), the
negative relief valve of P2, tank passage and the tank port "T1".
B B
SECTION A-A
P2 Bypass passage
A A
TRAVEL(RH)
SWING
BOOM 2 &
SW PRIORITY
ARM 1
OPTION-B
OPTION-C
(DOZER)
Tank passage
SECTION B-B
140A2MC13
2-28
2) TRAVEL OPERATION
(1) TRAVEL FORWARD OPERATION
P1 Bypass passage
C1 D1
From RCV
Pc1
TRAVEL RIGHT
Pb1
TRAVEL LEFT
From RCV
Tank passage
A1 B1
P2 Bypass passage
14092MC18
P1 Bypass passage
C1 D1
From RCV
TRAVEL RIGHT
Pd1
Pa1
TRAVEL LEFT
From RCV
Tank passage
A1 B1
P2 Bypass passage
14092MC17
During the travel forward operation, the hydraulic fluid of the pump A2 is supplied to the travel left
motor and the hydraulic fluid of the pump A1 is supplied to the other travel right motor.
The pilot pressure from the pilot control valve is supplied to the spring side of pilot port (pb1, pc1).
And it shifts travel right and left spools in the left direction against springs. Hydraulic fluid from the
pump A1 flow into the travel right spool through the bypass passage and hydraulic fluid from the
pump A2 flow into the travel left spool through the bypass passage.
Then they are directed to the each travel motor through port A1 and C1. As a result, the travel
motors turn and hydraulic fluid returns to the tank passage through the travel spools.
In case of the reverse operation, the operation is similar.
2-29
(3) TRAVEL STRAIGHT FUNCTION
Check valve
Tank port T1
Straight travel
spool
P2 port
P1 Bypass passage P1 Parallel passage
140A2MC14
This function keeps straight travel in case of simultaneous operation of other actuators (boom, arm,
bucket, swing) during a straight travel.
① During travel only :
The hydraulic fluid of the pump A1 is supplied to the travel right motor and the pump A2 is
supplied to the travel left motor.
Thus, the machine keep travel straight.
② The other actuator operation during straight travel operation :
When the other actuator spool (s) is selected under straight travel operation, the straight travel
spool is moved.
The hydraulic fluid from pump A2 is supplied actuator through P2 and P1 parallel pass and travel
motors through orifice at side of straight travel spool.
The hydraulic oil fluid from pump A1 is supplied to travel motors (left/right).
Therefore, the other actuator operation with straight travel operation, hydraulic oil fluid from pump
A2 is mainly supplied to actuator, and the hydraulic oil fluid form pump A1 is mainly supplied to
travel motors (left/right).
Then the machine keeps straight travel.
2-30
3) BOOM OPERATION
(1) BOOM UP OPERATION
During boom up operation, the pilot secondary pressure from RCV is supplied to the port Pa20 of
the spring side and shifts the boom 1 spool in the left direction. The bypass passage is shut off by
the movement of the boom 1 spool and the hydraulic oil fluid from pump A2 is entered P1 parallel
passage and then passes through the load check, bridge passage and boom holding valve then
flows into the port A2. Following this it flows into the head side of the boom cylinder. (In this case,
the boom holding valve is free flow condition)
At the same time, the pilot pressure from RCV is supplied to the port Pa21 of the spring side of
boom 2 and shifts the boom 2 spool. The bypass passage is shut off by the movement of the
boom 2 spool and the hydraulic oil fluid from pump A1 entered boom summation passage via the
P2 parallel passage, the land of the swing priority spool, notch of the boom 2 spool, arm 2 spool
and the check. The flows combine in passage and are directed to port A2 and head side of boom
cylinder.
At the same time, the flow from rod side of the boom cylinder return to the boom 1 spool through
the port B2. Thereafter it is directed to the hydraulic oil tank through the tank passage.
P1 Bypass passage
Tank passage
Swing spool
Boom 1 spool
Holding valve
From RCV
Pa20
B2 A2
Boom summation
passage P1 Parallel passage
Pa21
Arm 2 spool
Boom
Boomsummation passage
summation passage Load check
140A2MC15
2-31
(2) BOOM DOWN OPERATION
During the boom lowing operation, the pilot pressure from RCV is supplied to the port Pb20 of the
spring opposite side and shifts the boom 1 spool in the right direction.
The bypass passage is shut off by the movement of the boom 1 spool and the hydraulic fluid from
the pump A2 enters the parallel passage and is directed to the port B2 through the load check.
Following this, it flows into the rod side of the boom cylinder.
At the same time, the return flow from the head side of the boom cylinder returns to the port A2
and boom holding valve. And it is directed to the hydraulic oil tank through opened tank passage
by movement of the boom 1 spool.
Meanwhile some of return flow is directed to P1 parallel passage through the internal passage of
the boom 1 spool. (boom regeneration)
In this case, the holding valve is open condition, for details of the boom holding valve, see page
following page.
During the boom lowering operation, the fluid from A1 pump is not summation.
P1 Bypass passage
Tank passage
Boom 1 spool
Pb2
B2 A2
Load check P1 Parallel passage
140A2MC16
2-32
4) HOLDING VALVE OPERATION
(1) HOLDING OPERATION
At neutral condition, the pilot piston chamber is connected to drain port through the pilot port.
And the piston "B" is supported with spring "B".
Also, the pressured fluid from actuator entered to inside of the holding valve through the
periphery hole of check, crevice of the check and the plug and the periphery hole of plug.
Then, this pressured oil pushed the poppet to the poppet seat and the check to the seat of body.
So the hydraulic fluid from actuator is not escaped and the actuator is not moved.
PLUG
CHECK
PILOT PORT
ACTUATOR PORT POPPET SEAT DRAIN PORT FOR RELEASE
HOLDING VALVE
140A2MC17
2-33
(2) RELEASE HOLDING OPERATION
The pilot pressure is supplied to the pilot port for release holding valve and shifts the piston "B" in
the left direction against the spring "B", and shifts the poppet in the left direction through piston
"B" and piston "A" against spring "B" and shifts the spool in the left side.
At same time, the return fluid from actuator returns to the drain port through the periphery hole of
check, crevice of the check and the plug, the periphery hole of the plug, in side of holding valve,
crevice of the poppet and the poppet seat, the periphery hole of the poppet seat, crevice of
socket and spool and internal passage of spool.
When the poppet is opened, pressure of inside of holding valve is decreased and the return fluid
from actuator returns to the tank passage through the notch of spool.
PLUG
CHECK
PILOT PORT
ACTUATOR PORT POPPET SEAT DRAIN PORT FOR RELEASE
HOLDING VALVE
140A2MC18
2-34
5) BUCKET OPERATION
(1) BUCKET IN OPERATION
During the bucket in operation, the pilot secondary pressure from RCV is supplied to port Pa5 of
the spring side and shifts the bucket spool in the left direction.
The bypass passage is shut off by the movement of the bucket spool and the hydraulic fluid from
pump A2 entered P1 parallel passage and is directed to the port A5 through the check 1.
At the same time, the hydraulic fluid from P1 bypass passage is directed to the port A5 through
the check 2.
Following this it flows into the head side of the bucket cylinder.
The return flow from the rod side of the bucket cylinder returns to the bucket spool through the
port B5. Thereafter it is directed to the hydraulic oil tank through the tank passage.
Bucket spool
From RCV
Pa5
B5 A5
P1 Parallel passage
Check 2
Check 1
140L2MC134
2-35
(2) BUCKET OUT OPERATION
During the bucket out operation, the pilot secondary pressure from RCV is supplied to port Pb5
of the spring opposite side and shifts the bucket spool in the right direction.
The bypass passage is shut off by the movement of the bucket spool and the hydraulic fluid
from pump A2 entered P1 parallel passage and is directed to the port B5 through the check 1.
At the same time, the hydraulic fluid from P1 bypass passage is directed to the port B5 through
the check 2.
The return flow from the head side of the bucket cylinder returns to the hydraulic oil tank through
the port A5 and the tank passage
Pb5
From RCV
Bucket spool B5 A5
P1 Parallel passage
Check 2
Check 1
140L2MC135
2-36
(3) BUCKET IN OPERATION WITH BOOM OPERATION
When combined operation, mostly same as previous page but the fluid from P1 bypass passage
is empty.
When the boom up and bucket in combined operation, the boom up pilot pressure is supplied the
pilot port (P04) of bucket spool stroke limit and the piston is shifted to the right and then the
bucket in spool stroke is limited and the open of the bucket in spool is reduced.
Accordingly, the oil of the bucket in spool is reduced and the boom speed up
Bucket spool
From RCV
P04
Pa5
Piston
B5 A5
140L2MC129
2-37
6) SWING OPERATION
(1) SWING LEFT & RIGHT OPERATION
During the swing left operation, the pilot secondary pressure from the RCV is supplied to the port
Pd2 of the spring side and shift the swing spool in left direction. The bypass passage is shut off by
the movement of the swing spool and the hydraulic fluid from pump A1 flows into swing spool
through the P2 parallel passage. Then it is directed to swing motor through the port D2.
As the result, swing motor turns and flow from the swing motor returns to the hydraulic oil tank
through the port C2, swing spool and the tank passage.
In case of swing right operation, the operation is similar to swing left operation but the pilot
secondary pressure from the RCV is supplied to the port Pc2 of the spring opposite side.
Accordingly, the hydraulic fluid from pump A1 flows into swing motor through the port C2 and
returns to the hydraulic oil tank through the port D2 and the tank passage.
From RCV
Pd2
140A2MC19
2-38
(2) SWING LEFT OPERATION WITH ARM OR BOOM OPERATION
When combined operation, mostly same as previous page but the fluid from P2 bypass passage
is empty.
So only the fluid from parallel passage is supplied to the swing motor. Also, parallel passage is
installed the orifice of swing logic valve for supplying the fluid from pump A1 to the boom or the
arm operation prior to the swing operation. In case of the swing right operation with arm or boom
operation, operation is similar.
P03
Pd2
140A2MC20
2-39
7) ARM OPERATION
(1) ARM IN OPERATION
During arm in operation, the pilot secondary pressure from the RCV is supplied to the port Pc40
of spring opposite side and shifts arm 1 spool in the right direction.
The bypass passage is shut off by the movement of the arm 1 spool and the hydraulic oil from the
pump A1 flows into the arm cylinder head side through P2 parallel passage, the load check valve,
bridge passage and the port C4.
At same time, the pilot secondary pressure from the RCV is supplied to the port Pb3 of spring
opposite side and shifts arm 2 spool in the right direction. The bypass passage is shut off by the
movement of the arm 2 spool and the hydraulic fluid from the pump A2 flows into the arm
summation passage through P1 parallel passage, the check valve, the arm 2 spool and the boom
2 spool. Then it entered the arm cylinder head side with hydraulic fluid from arm 1 spool.
Pc40
Arm regeneration
cut pilot pressure
Pb4
Pc42
Arm 2 spool
Arm in pilot
pressure
Pb3
From RCV
2-40
ARM REGENERATION
The return flow from the arm cylinder rod side is pressurized by self weight of arm and so, returns to
port D4. The pressurized oil returning to port D4 enters the arm regeneration & breaker spool through
the arm holding valve and the arm 1 spool. It is supplied the arm cylinder head through internal
passage. This is called the arm regeneration function.
The amount of regeneration fluid is changed by movement of the arm regeneration spool. A few
fluids after P2 parallel passage is push piston "C" through the notch of arm regeneration spool and
selector spool. At this time, the selector spool is opened by pilot pressure from RCV.
Then, the arm regeneration spool shifts to right side and flow to tank pass increases and regeneration
flow decreases. Therefore, pressure of arm cylinder head increases, then, arm regeneration flow
decreases.
Furthermore, the arm regeneration cut pressure is supplied to the port Pb4 of spring opposite side
and arm regeneration spool is move into the right direction fully. The flow from the arm cylinder rod is
returned to the hydraulic oil tank and regeneration function is not activated. (The return fluid is
maximum condition)
Pc40
Arm regeneration
cut pilot pressure Arm holding valve
Pb4
Pc42
Tank passage
Arm in
pilot pressure
Arm regeneration P2 Bypass passage
& breaker spool
140A2MC22
2-41
(2) ARM OUT OPERATION
During arm out operation, the pilot secondary pressure from RCV is supplied to the port Pd40 of
spring side and shifts arm 1 spool in the left direction.
The bypass passage is shut off by the movement of the arm 1 spool and the hydraulic fluid from
pump A1 flows into arm 1 spool through the P2 parallel passage. Then it enters into the arm
cylinder rod side through the load check, bridge passage, arm holding valve and the port D4.
Also, the pilot secondary pressure from RCV is supplied to the port Pd41 of spring side and shifts
arm 2 spool in the left direction.
The bypass passage is shut off by the movement of the arm 2 spool and some of the hydraulic
fluid from pump A2 bypassed through bypass notch. The rest of hydraulic fluid from pump A2
flows into the arm summation passage through P1 parallel passage, the check valve, arm 2
spool and boom 2 spool.
Then it enters into the arm cylinder rod side with the fluid from the arm 1 spool.
The return flow from the arm cylinder head side returns to the hydraulic tank through the port C4,
the arm 1 spool and tank passage.
Arm out
pilot pressure
Pd40
From RCV
Bypass notch
Arm summation passage
Boom 2 spool
Pd41
Arm roll out
pilot pressure
2-42
8) SWING PRIORITY FUNCTION
During swing priority operation, the pilot secondary pressure is supplied to the port Pc3 of the
spring side of the swing priority spool and shift swing priority spool in the right direction.
The hydraulic fluid from P2 parallel passage flows into the parallel passage of arm 1 side through
swing priority spool and the path "A" and also flows into the boom 2 spool.
When the swing priority spool is neutral condition, the passage is same as normal condition. But
due to shifting of the swing priority spool, the fluid from pump A1 flows to swing side more then the
boom 2, arm 1, option B and dozer spools to make the swing operation most preferential.
Swing priority
pilot pressure
Pc3
Arm22spool
Arm spool
140L2MC27
2-43
9) DOZER OPERATION
(1) Dozer
ozer down operation
DOZER Pc6
Tank passage
14W92MC30
(2) Dozer
ozer up operation
Pd6
DOZER
From dozer RCV
Tank passage
14W92MC31
During the dozer down operation, the pilot pressure from the dozer control valve is supplied into
the port Pc6 of the spring side and it shifts the dozer spool in the left direction.
The hydraulic fluid from the pump A1 enters the parallel passage and is direction to the head side
of the dozer cylinder through port D6.
The return flow from the rod side of the dozer cylinder returns to the dozer spool through C6 port.
Thereafter it is directed to the hydraulic tank through tank passage.
In case of the dozer up operation, operation is similar.
2-44
10) NEGATIVE RELIEF VALVE OPERATION
When no function is being actuated on P1 side, the hydraulic fluid from the pump A2, flows into the
tank passage through the P1 bypass passage and orifice. The restriction caused by this orifice
thereby pressurizes. This pressure is transferred as the negative control signal pressure Pn1 to the
pump A2 regulator.
It controls the pump regulator so as to minimize the discharge of the pump A2.
The bypass passage is shut off when the shifting of one or more spools and the flow through
bypass passage became zero. The pressure of negative control signal becomes zero and the
discharge of the pump A2 becomes maximum.
The negative control pressure reaches to the set level, the hydraulic fluid in the passage pushes
open negative control valve and escapes into the return passage.
For the pump A1 the same negative control principle.
Bucket spool
Negative
control spring
Tank passage
2-45
11) OPERATION OF MAIN RELIEF VALVE
(1) The pressurized oil passes through the orifice (A) of the plunger is filled up in chamber A of the
inside space, and seats the plunger against the housing securely.
Housing Tank
passage
Plunger T Orifice A
14W92MC36
(2) When the pressure at (P) becomes equal to the set pressure of the spring the hydraulic oil
passes through the piston (A) pushes open the poppet and flows to tank passage (T) through the
plunger internal passage, periphery orifice A, chamber A, periphery orifice B and the hole (E).
Tank
passage
T Hole E
14W92MC37
(3) Opening the poppet causes the pressure in chamber A to fall and the plunger to open. As the
result the pressurized oil at port P runs into tank passage (T).
Plunger Poppet
Tank
passage
T
14W92MC38
2-46
(4) The pressure at port P becomes lower than set pressure of the spring, the poppet is seated by
spring force. Then the pressure at port P becomes equal to set pressure of the spring and the
plunger is seated to the socket.
Housing Tank
passage
Plunger T
14W92MC39
(5) When the power boost switch is ON, the pilot pressure enters through hole A.
It pushes the piston (B) in the left direction to increase the force of the spring and change the
relief set pressure to the high pressure.
Housing Tank
passage
T
14W92MC40
2-47
12) OPERATION OF OVERLOAD RELIEF VALVE
FUNCTION AS RELIEF VALVE
(1) The pressurized oil passes through the piston A and orifice A is filled up in chamber A of the
inside space and seat the plunger against the socket and the socket against the housing securely.
Housing
Tank
passage Plunger Orifice A
T
14W92MC41
(2) When the pressure at port P becomes equal to the set pressure of the spring, the pressurized oil
pushes open the poppet and flows to tank passage (T) through the plunger internal passage,
orifice A, chamber A, periphery orifice B and hole E.
Housing
Peripheryorifi
Periphery orifice
ce B B
14W92MC42
2-48
(3) Opening of the poppet causes the pressure in chamber A to fall and the plunger to open. As the
result the pressurized oil at port P runs into tank passage (T).
Housing
Tank
passage Plunger
T
14W92MC43
(4) The pressure at port P becomes lower than set pressure of the spring, the poppet is seated by
spring force. Then the pressure at port P becomes equal to set pressure of the spring and the
plunger is seated to the socket.
Housing
Tank
passage Plunger
T
14W92MC44
2-49
MAKE-UP FUNCTION
(5) When negative pressure exists at port P, the oil is supplied through tank passage (T). When the
pressure at tank passage (T) becomes higher than that of at port P, the socket moves in the right
direction. Then, sufficient oil passes around the socket from tank passage (T) to port P and fills up
the space.
Housing
Tank
passage
T
14W92MC45
2-50
GROUP 3 SWING DEVICE
1. STRUCTURE
Swing device consists swing motor, and swing reduction gear.
Swing motor include mechanical parking valve, relief valve, make up valve and port block assy.
Gear oil
drain port (PT 1/2) Reduction gear Swing motor
Oil level gauge Air bleeding port (PT1/2)
A C B
PG PA PB
DB
Port block assy Relief valve
R/G
B A
140A2SM01
Hydraulic circuit
2-51
1) SWING MOTOR
15 14 6 17 16 1018 19 20 26 38 30 36 35 39 28 33
29
22
5
3 27
2 9 37
24
4
40
25
1 23
12 1311 7 32 21 8 34 31
140A2SM02
2-52
2) REDUCTION GEAR
2 25 26 27 3 8 7 15 11 12 14 13 21 15 20 18 19 32 23 9
30 4 5 6 31 24 1 10 16 17 24 22
125LCR2SM23
2-53
2. PRINCIPLE OF DRIVING
1) GENERATING THE TURNING FORCE
The high hydraulic supplied from a hydraulic pump flows into a rotary block (6) through valve
casing (22) of motor, and valve plate (25).
The high hydraulic is built as flowing on one side of Y-Y line connected by the upper and lower
sides of piston (14).
The high hydraulic can generate the force, F1=P×A (P : supplied pressure, A : water pressure
area), like following pictures, working on a piston.
This force, F1, is divided as N1 thrust partial pressure and W1 radial partial pressure, in case of the
plate of a tilt angle, α.
W1 generates torque, T=W1+R1, for Y-Y line connected by the upper and lower sides of the piston
as following pictures.
The sum of torque (ΣW1×R1), generated from each piston (4~5 pieces) on the side of a high
hydraulic, generates the turning force.
This torque transfers the turning force to a rotary (6) through a piston; because a rotary is
combined with a turning axis and spline, a turning axis rotates and a turning force is sent.
W1 Pistion
Rotary
W1
R1
N1
O A
f1 F1 P
High Y Low
pressure pressure
210WA8SM05
2-54
2) MAKE UP VALVE
In the system using this type of motor, there is no counterbalance functioning valve and there
happens the case of revolution exceeding hydraulic supply of motor. To prevent the cavitation
caused by insufficient oil flow there is a make up valve to fill up the oil insufficiency.
A make up valve is provided immediately before the port leading to the hydraulic oil tank to secure
feed pressure required when the hydraulic motor makes a pumping action. The boost pressure
acts on the hydraulic motor's feed port via the make up valve.
Pressurized oil into the port B, the motor rotate counterclockwise.
If the swing motion is stopped, the oil in the motor is drain via left relief valve, the drain oil run into
motor via right make up valve, which prevent the cavitation of motor.
Relief valve
A B
140A2SM04
2-55
3) RELIEF VALVE
1 Sleeve
10
2 Poppet
9
3 Poppet seat
6 4 Spring
8
1 5 Spring seat
5
6 Shim
9 7 Piston
8 Stopper
9 Plug
11
10 O-ring
2
11 O-ring
3
145WF2SM25
3
P1
T
1
2-48(2)
2-56
① Ports (P,R) at tank pressure.
A2 m h n g
A1
P
145WF2SM26
② When hydraulic oil pressure (P×A1) reaches the preset force (FSP) of spring (4), the poppet (2)
moves to the right as shown.
P1×A1=Fsp+Pg×A2
Fsp+Pg×A2
P1=
A1
4 g
P=P1
145WF2SM27
2-57
③ The oil flows into chamber (g) via orifice (m) and (n). When the pressure of chamber (g) reaches
the preset force (FSP) of spring (4), the piston (7) moves left and stop the piston (7) hits the bottom
of stopper (8).
4 m n g
P=P2
8 7
145WF2SM28
④ When piston (7) hits the bottom of stopper (8), it stops moving to the left any further. As the
result, the pressure in chamber (g) equals (Ps).
Ps×A1=Fsp+Ps×A2
Fsp
Ps=
A1-A2
P=Ps
8 7 g
145WF2SM29
2-58
4) BRAKE SYSTEM
(1) Control valve swing brake system
This is the brake system to stop the swing motion of the excavator during operation.
In this system, the hydraulic circuit is throttled by the swing control valve, and the resistance
created by this throttling works as a brake force to slow down the swing motion.
A B A B A B
① Brake assembly
Circumferential rotation of separate plate
(16) is constrained by the groove located
at casing (1). When housing is pressed
down by brake spring (21) through 21
friction plate (17), separate plate (16)
6
and brake piston (20), friction force
20
occurs between friction plate and
separate plate. 16
Friction force constrains motion of rotary 17
1
block (6). When hydraulic force exceeds
spring force, brake is released. Groove
140A2SM07
2-59
② Operating principle
a. When any of the swing, arm in, travel and boom up function is operated, the swing parking
solenoid valve (5) is shifted to the swing position, so pilot pump charged oil (P3) goes to the
chamber G through port PG.
This pressure is applied to move the brake piston (20) to the upward against the force of the
brake spring (21). Thus, it releases the brake force.
b. Stop operation and a few second has been elapsed, the swing parking solenoid valve (5) is
shifted to the swing parking position and swing brake works.
32
21
PG
20
G
P
A
5
T
2-60
④ Manual override function
When the swing parking solenoid valve or related electric system is malfunction, the swing
parking brake is not released even if the swing lever is operated.
To release the swing parking brake, the manual override function is needed.
2-61
GROUP 4 TRAVEL DEVICE (TYPE 1, STD)
1. CONSTRUCTION
Travel device consists travel motor and gear box.
Travel motor includes brake valve, parking brake and high/low speed changeover mechanism.
PS Part no.
MB MA
Reduction gear Travel motor VB DR VA
DR
Ps
R/G
MB MA
VIEW A
140A2TM01
2-62
2. STRUCTURE
45 46 56 55 49 40 43 42 41 44 38
72 64 69 68 67 66 65 62 4 5 9 17 18 12 21 20 19 22 23 53 55,56 28 24 25 2 29
73
74
75
76
50
51
78 52
90
53
84 58
85
57
80 39
54
35
34
83 30
82
79
81
71 70 59 77 88,89 3 63 7 10 11 60 61 14 15 13 16 26 1 27 6 8 48 31 47 37 36 33 32
140A2TM02
VB VA
125LCR2TM23
As shown in below figure, high pressure oil is supplied to the pistons which are on one side of the
line Y-Y that connects upper and lower dead points and produces force F1.
F1 = P×A (P : pressure, A : area of piston section)
The swash plate (11) with inclined angle of divides this force F1 into thrust force F2 and radial
force F31-34.
This radial force is applied to axis Y-Y as turning force and generate drive torque of T.
T = r1·F31+r2·F32+r3·F33+r4·F34
This drive torque is transmitted via cylinder block (12) to driving shaft (6).
Y
F31
P F1
r1 F31
F32 P F2
F32
r2
F33 P
r3
F33
P
F34 F34
Y
r4
29092TM07
2-64
2) PARKING BRAKE
Parking brake is released when high pressure oil selected by the brake valve portion that is
connected directly to the rear cover (30), is applied to the parking piston (19).
Otherwise the braking torque is always applied.
This braking torque is generated by the friction between the separated plates (18), inserted into the
casing (1), and friction plates (17), coupled to cylinder block (12) by the outer splines.
When no pressure is activated on the parking piston (19), it is pushed by the brake springs (26)
and it pushes friction plates (17) and separated plates (18) towards casing (1) and generates the
friction force which brakes the rotation of cylinder block (12) and hence the shaft (6).
6 17 18 1 12 19 30
26
125LCR2TM24
2-65
3) CAPACITY CONTROL MECHANISM
Figure typically shows the capacity control mechanism.
When high speed pilot line is charged with the pressure PA that overcome the spring (44), the
spring (44) is compressed and spool (40) shifts to the right to connect the port P and port C.
Then, the highest pressure is selected by the check valve (50) from inlet and outlet pressure of the
motor and high speed pilot line pressure and pushes shifter piston (4). As a result, swash plate (11)
turns around the line L which connect the two steel balls (10) as shown by dotted lines. The turn
stops at the stopper (1-1) of casing and swash plate (11) keeps the position.
In this case, the piston stroke become shorter and motor capacity become smaller and motor
rotates faster, around 1.60 times, by the same volume of oil.
When no pressure is in the high speed pilot line PA, spool (40) is pushed back by the spring (44)
and pressure that pressed the shifter piston (4) is released to the hydraulic tank through restrictor
(55).
Here, nine pistons are there and they equally spaced on the swash plate (11). The force that
summed up those of pistons comes to almost the center of the swash plate (11) as shown. Since
the steel balls (10) are off-set by S from the center, the rotating force of product S and the force
moves swash plate (11) to the former position and the speed returns to low.
When the power demand exceeds the engine power, such as in steep slope climbing or turning at
high speed mode, the system step down to the low speed automatically. The mechanism is that:
pump pressure is led to the port PB and this pressure activate on pin (43). When the pressure at PB
exceeds predetermined value, spool (40) returns to the left by the counter-pressure against pin (43)
and the pressure on the shifter piston (4) through port C is released to the tank and the motor
comes to low speed.
When PB goes down, the spool (40) moves to the right and the speed become high.
To counterbalance valve
(Brake valve)
MA MB
High speed pilot line
(External Pilot)
50 50
9 4 1-1 16
T
PA
40
S
L L VA or VB
PB P C
Load
10 10 11 application point 55 44 43
125LCR2TM19
2-66
4) OVERLOAD RELIEF VALVE
(1) Structure
tructure
This valve is screwed in the motor rear cover (30) and consists of : plug (38-1) that is screwed and
fixed in the rear cover (30), poppet (38-8) and supports the poppet seat (38-9), spring (38-2) that
is operating relief valve setting pressure and supports the spring seat (38-3), that is inserted in the
sleeve (38-4), piston (38-5) that reduce the shock.
38-1 38-12 38-2 38-13 38-3 38-7 38-6 38-5 38-4 38-8 38-10 38-11 38-9
125LCR2TM25
2-67
(2) Operation
Two pieces of overload valves are located at cross-over position in the counterbalance circuit of
brake valve and have the following functions :
① When hydraulic motor starts, keep the driving pressure below predetermined value and while
accelerating, bypasses surplus oil to return line.
② When stopping the motor, keep the brake pressure, that develops on the outlet side of motor,
under the predetermined value to stop the inertial force.
③ To accelerate sharply while starting, and to mitigate the braking shock while stopping. For these
purposes, the developed pressure is kept comparatively low for a short period, then keep the line
pressure as normal value. While the pressure is low, meshing of reduction gears, crawler and
sprocket etc. can be smoothly done and the shock are absorbed.
When starting, "A" port pressure of overload valve increases, this pressure is applied to the
effective diameter of poppet (38-8) which seats on the poppet seat (38-9) and, at the same time,
is delivered, via small hole, to the spring seat (38-3) located inside the sleeve (38-4) and the seat
bore pressure increases up to "A" port pressure. The poppet (38-8) opposes to spring (38-2) by
the force of the pressure exerted on the area difference between poppet seat's effective diameter
and spring seat bore and keep the predetermined pressure.
When hydraulically braking, the piston (38-5) is at the left position by the driving pressure, and
when "A" port pressure increases, the pressure is applied also to the piston (38-5) through the
small hole in the poppet (38-8), sleeve (38-4) and piston (38-5) moves rightward until it touches
the stopper in rear cover. In this while, the poppet (38-8) maintains "A" port pressure at
comparatively low against the spring (38-2) force and exhaust oil to "B" port side. After the piston
reached to the plug, the valve acts the same as at starting.
Port A
125LCR2TM27
2-68
5) BRAKE VALVE
(1) Structure
The brake valve portion mainly consists of the following parts:
① Spool
By shifting the spool (31), the discharged oil from hydraulic motor is automatically shut off or
restricted according to the condition and give the effect of holding, accelerating, stopping and
counterbalance operations.
(See page 2-70, (2) Operation)
② Check valve (built in the spool)
This valve is located in the oil supplying passage to hydraulic motor, and at the same time
functions to lock oil displacement. Therefore, this valve serves as not only a suction valve but
also a holding valve for hydraulic motor.
35
34
31 37 36 33
125LCR2TM28
2-69
(2) Operation
① Holding operation
When the control valve is at neutral position, VA and VB ports are connected to the tank, and the
spring (33) located on both spool ends holds the spool (31) at central position.
Therefore, the passages from VA to MA and VB to MB are closed, which result in closing MA
and MB ports connected to hydraulic motor.
Since the passage to parking brake is connected to the tank line, the brake cylinder pressure is
equal to the tank pressure and the brake is applied by the springs. Thus, the rotation of the motor
is mechanically prevented.
If external torque is exerted on the motor shaft, the motor would not rotate as usual by this
negative parking brake.
In case the brake should be released for some reason, pressure is built on MA or MB port. But,
due to oil leakage inside hydraulic motor or so, high-pressure oil escapes from the closed circuit
and motor rotates a bit. So, the cavitation tends to occur in the lower pressure side of the closed
circuit. Then, the check valve, built in the spool (31), operates to avoid the cavitation and opens
the passage from VA to MA or from VB to MB. Then the oil equivalent to the leakage is sucked
from the tank line to the closed circuit.
DR
DR
MB MA
MB MA
VB VA
VB VA
125LCR2TM29
2-70
② Accelerating operation
When VA and VB ports are connected respectively to pump and tank by operating the control
valve, hydraulic oil from pump is forwarded through VA port to push open the check valve
provided inside spool (31), and oil flows to motor via MA port to rotate the motor.
Therefore, the pressure increases and negative brake is released by the pressure supplied from
pump. At the same time, the pressure of pilot chamber increases to push and move the spool
(31) leftwards, overcoming the spring (33) force. Thus, the return line from MB to VB opens to
rotate the motor.
In case inertia load is too big to start rotation, accelerating pressure reaches the set pressure of
relief valve and high pressure oil is being relieved while the motor gains the rotational speed.
As the rotational speed goes up, the relieved volume decreases, and finally the motor rotates at
a fixed speed.
DR
DR
MB MA
MB MA
VB VA
VB VA
125LCR2TM30
2-71
③ Stopping operation
Returning the control valve to neutral position while running the motor, the oil supply is cut off
and VA and VB ports are connected to the tank line. Then the pressure of the pilot chamber
located on both spool ends become equal, and the spool (31) returns to the neutral position by
spring (33) force. Thus, the passage from MA to VA is closed.
Owing to the inertia force of the load, the hydraulic motor tends to continue the rotation. Here,
the motor functions as a pump and forwards the oil to MB port but the passage is blocked and
MB port pressure increases. Then the relief valve opens to relieve the pressure and rotational
speed decelerates and at last the motor stops.
Negative brake release pressure is gradually lowered due to the restrictor and finally the brake
works and the motor is mechanically stopped.
DR
DR
MB MA
MB MA
VB VA
VB VA
125LCR2TM31
2-72
④ Counterbalance operation
Counterbalance operation is required to decelerate slowly the hydraulic motor while absorbing
inertia force.
In case the hydraulic oil is gradually decreased from pump to VB port, the drive shaft of hydraulic
motor tends to rotate faster than that matched to the volume of oil supply.
Consequently, the pilot chamber pressure on MB to VB side decreases and the spring (33) force
moves the spool (31) leftwards towards neutral position.
Therefore, the area of passage from MA to VA becomes smaller and the pressure on MA side
rises due to increased resistance in the passage and the motor receives hydraulic braking effect.
If the motor rotates slower than that matched to the volume of supplied oil, the pilot chamber
pressure on VB port increases, and spool (31) moves rightwards to enlarge the area of passage
from MA to VA. Therefore the braking effect becomes smaller and the rotational speed of motor
is controlled to correspond to the volume of supplied oil.
In order to give stable counterbalance operation, the restrictors (34) are set in the pilot chamber
to damp the spool (31) movement.
The parking brake is released during pressure adjusting action of the spool (31).
DR
DR
MB MA
MB MA
VB VA
VB VA
125LCR2TM32
2-73
6) REDUCTION GEAR
Reduction unit slows down the rotating speed of motor and converts motor torque to strong rotating
force.
This reduction unit utilizes two stages, planetary reduction system.
Planetary reduction system consists of sun gear, planetary gears, (planetary) carriers, and ring
gear.
When the sun gear (s) is driven through input shaft, planetary pinions (b), rotating on their center,
also move, meshing with fixed ring gear (a), around sun gear (s).
This movement is transferred to carrier (k) and deliver the torque.
This mechanism is called planetary gear mechanism.
Input Output
Sun gear(s)
Planetary pinions(b)
29072TM10 29072TM11
When the sun gear S1 is driven by input shaft, planetary action occurs among gears S1 S1, a and b
and revolution of gear b transfers the rotation of carrier K1 to second sun gear S2
S2, and also evokes
planetary action between gear S2S2, a and d.
This time, because carrier K2 is fixed to frame, gear d drives ring gear a and then ring gear a
rotates to drive sprocket.
b d
S1 S2
K1 K2
29072TM12
2-74
TRAVEL DEVICE (TYPE 2, HIGH WALKER)
1. CONSTRUCTION
A Hydraulic motor includes followings.
·Part of rotary generating turning force
·Part of a valve of relief
·Part of Brake
·Part of a valve of counterbalance
·Part of flowing changeover
·Part of auto changeover
T1 P1 P2 T2
Pm1 Ps Pm2
Pm1 Pm2
P1 P2 T1,T2 16092TM01
Hydraulic circuit
2-75
2. STRUCTURE
93 88 86 87 85 84 2 1 6 4 5 7 16 15 11 12 21 67 68 58 57 56 59 47 49,50 48 61 60 51,52 53 55 54
16092TM02
1 Shaft casing 20 Separate plate 39 Spool 58 Plug 77 Shim 91-1 Carrier No.1
2 Plug 21 Parking piston 40 Steel ball 59 Spool 81 Housing 91-2 Sun-gear No.2
3 Oil seal 22 O-ring 41 Spring 60 Orifice 82 Main bearing 91-3 Retaining ring
4 Swash piston 23 Back up ring 42 Plug 61 Orifice 83 Floating seal 91-4 Planetary gear No.1
5 Piston ring 24 O-ring 43 Spring seat 62 Plug 84 Shim 91-5 Needle bearing No.1
6 Shaft 25 Back up ring 44 O-ring 63 O-ring 85 Retainer 91-6 Thrust washer
7 Bearing 26 Orifice 45 Wrench bolt 64 Plug 86 Hex head bolt 91-7 Pin No.1
8 Steel ball 27 O-ring 46 Relief valve assy 65 Pin 87 Parallel pin 91-8 Spring pin
9 Swash plate 28 O-ring 47 Spool 66 Pin 88 Ring gear 91-9 Spring pin
10 Cylinder block 29 Rear cover 48 Guide 67 Spring 89 Coupling 92 Sun gear No.1
11 Spring seat 30 Spool 49 O-ring 68 Spring 90 Carrier assy No.2 93 Cover
12 Spring 31 Check 50 Back up ring 69 Bearing 90-1 Carrier No.2 94 Pad
13 End plate 32 Spring 51 O-ring 70 Valve plate 90-2 Planetary gear No.2 95 Hex socket head bolt
14 Snap ring 33 Plug 52 Back up ring 71 Wrench bolt 90-3 Needle bearing No.2 96 Hex socket Screw
15 Pin 34 O-ring 53 Snap ring 72 Plug 90-4 Thrust washer 97 Hydraulic plug
16 Ball guide 35 Spring seat 54 plug 73 Name plate 90-5 Pin No.2 98 O-ring
17 Set plate 36 Spring 55 O-ring 74 Rivet 90-6 Spring pin 99 Name plate
18 Piston assy 37 Cover 56 Spring 75 Seal kit 90-7 Thrust ring
19 Friction plate 38 Spring 57 Spring seat 76 Orifice 91 Carrier assy No.1
2-76
3. OPERATION
1) Generating the turning force
The high hydraulic supplied from a hydraulic pump flows into a cylinder block (10) through rear
cover (29) of motor, and valve plate (70).
The high hydraulic is built as flowing on one side of Y-Y line connected by the upper and lower
sides of piston assy (18).
The high hydraulic can generate the force, F1 = P×A (P : supplied pressure, A : water pressure
area), like following pictures, working on a piston.
This force, F1, is divided as N1 thrust partial pressure and W1 radial partial pressure, in case of the
plate (09) of a tilt angle, α.
W1 generates torque, T = W1+R1, for Y-Y line connected by the upper and lower sides of piston
as following pictures.
The sum of torque (ΣW1×R1), generated from each piston (4~5 pieces) on the side of a high
hydraulic, generates the turning force.
This torque transfers the turning force to a cylinder block (10) through a piston; because a cylinder
block is combined with a turning axis and spline, a turning axis rotates and a turning force is sent.
W1 Pistion
Cylinder
Cylinderblock
W1
R1
N1
O A
f1 F1 P
High Y Low
pressure pressure
21078TM05
2-77
2) Working of relief valve
Relief valve carries on two functions of followings.
(1) It standardizes a pressure in case of driving a hydraulic motor ; bypasses and extra oil in a motor
inlet related to acceleration of an inertia to an outlet.
(2) In case of an inertia stopped, it forces an equipment stopped, according to generating the
pressure of a brake on the projected side.
Room A is always connected with port A of a motor. If the pressure of port is increased, press
poppet A. And if it is higher than the setting pressure of a spring, the oil of an hydraulic flows from
room A to port B, because poppet A is detached from the contact surface of seat A.
Port A Port B
Chamber A Poppet A
Poppet A
21078TM06A
2-78
3) Working of negative brake
When the operating pressure is supplied to the brake piston (21) through the spool (simultaneous
peripheral operation online) built in the shaft casing (1), the negative brake is released.
When the pressure does not work, the brake always runs.
The force of a brake is generated by the frictional force among a separate plate (20) fixed by shaft
casing, parking piston (21) and a frictional plate (19) connected through spline outside a cylinder
block (10).
When a pressure does not work on the part of piston, brake spring presses brake piston; oil in a
brake room flows into the drain of a motor through an orifice; in that time, brake piston compresses
a frictional plate and a detached plate in the middle of shaft casing (1) and brake piston (21)
according to the force that presses 10 pieces of brake springs (67, 68); finally, it makes a frictional
force.
This frictional force helps the brake fixing a turning shaft (6) connected by a cylinder and spline
operated.
1 6 10 20 19 21 67 68
21092TM07
2-79
4) Counterbalance valve
Av port is connected to a hydraulic pump; Bv port is connected to a tank.
An oil supplied from a hydraulic pump presses check valve and flows into L port. It makes a
hydraulic motor circulated. The oil pressure out of a pump is increased and transferred to spring
room M through the path G because negative brake is working on. When the pressure of room M
exceeds the force of spring that keeps spool at its neutral position, the spool begins to move the
right side.
An oil in room N is sent to room M by orifice I and discharged from G line to a tank.
Then the spool moves to the right and the oil flows from K to Bv.
M G Av Bv I N
21078TM08
2-80
5) Working description of automatic switch (at normal speed)
Due to no pressure on pilot now, spool (47) is not working.
D1 D
Av Bv
47
2 Speed line
2 Speed line
2 Speed
changeover
pressure port
(Normal
(Normal speed)
Speed)
21078TM09
2-81
6) Working description of automatic switch (at high speed)
At normal speed, once the hydraulic oil which is through the inner path of spool (47) flows into high
speed switching pressure port (the pressure of external pilot : Pi = 35 kgf/cm2) spool (47) moves
from right to left.
At high speed, turning pressure of motor (D1) is over 250 kgf/cm2, when the power forcing to spool
(59) (pressure, P1) is stronger than spool (47) and spool (59) is pushed out, after then spool (47)
moves from left to right. So it is switched.
59 D1 D
Av Bv
47
2 speed passage
2 Speed line
2 Speed
changeover
pressure port
(HighSpeed)
(High speed)
21078TM10
2-82
GROUP 5 RCV LEVER
1. STRUCTURE
The casing has the oil inlet port P (primary pressure) and the oil outlet port T (tank). In addition the
secondary pressure is taken out through ports 1, 2, 3 and 4 provided at the bottom face.
※ Refer to the parts manual for the types of the RCV lever.
LH RH LH RH
6 6 6 6
5 5
5 6 8 8
7 7 7 7
8 8 9 9
Switches
Type No. LH RH
5 Null Null
27 19 6 Null Null
M1
Simultaneous Single 7 One touch decel Horn
operation operation
8 Power boost Breaker
5 CW rotation 2-way open
6 CCW rotation 2-way close
M10 7 One touch decel Null
8 Null Horn
9 Power boost Breaker
P T
A A
1 3 2 4
Hydraulic circuit
Pilot ports
2 3 P 1
P Pilot oil inlet port Pilot oil inlet port
T T T Pilot oil return port Pilot oil return port
1 P 3 2 1 Left swing port Bucket out port
PF 3/8
4 2 Arm out port Boom up port
LH RH 3 Right swing port Bucket in port
VIEW A-A
4 Arm in port Boom down port
160A2RL01
2-83
2) TYPE M11, M12
LH RH LH RH
6 6 6 6
5 5
5 6 8 8
7 7 7 7
8 8 9 9
P T
A A
1 3 2 4
Hydraulic circuit
Pilot ports
2 4
T 1 Port LH RH Port size
3 P P Pilot oil inlet port Pilot oil inlet port
1 T
P 3 T Pilot oil return port Pilot oil return port
4 2
1 Left swing port Bucket out port
PF 3/8
LH RH 2 Arm out port Boom up port
VIEW A-A
3 Right swing port Bucket in port
4 Arm in port Boom down port
160A2RL05
2-84
3) CROSS SECTION
1 Case
No. Port 2 Bushing
24 P 3 Spool
25 1, 2, 3, 4 (RH) 4 Shim
5 Spring
25 2, 4 (LH)
6 Spring seat
26 T (RH)
7 Spring
26 1, 3, T (LH) 8 Plug
9 Push rod
20 10 O-ring
11 Rod seal
12 Plate
21 13 Spacer
14 Boot
22
17 15 Joint assembly
16 Swash plate
13
15 17 Adjusting nut
18 Bushing
23 19 Plug
16
20 Handle assembly
9 21 Handle bar
14 11 22 Nut
12 23 Boot
24 Last guard filter
18 8
25 Connector
10
27~34 26 Connector
6
27 Connector pin
7
28 Connector pin
5
29 Terminal pin
4
2 3
30 Terminal pin
19 32 Connector
34 Connector
1
24
25
210S2RL06
26
2-85
2. FUNCTIONS
1) FUNDAMENTAL FUNCTIONS
The pilot valve is a valve that controls the spool stroke, direction, etc of a main control valve. This
function is carried out by providing the spring at one end of the main control valve spool and apply-
ing the output pressure (secondary pressure) of the pilot valve to the other end.
For this function to be carried out satisfactorily, the pilot valve is composed of the following ele-
ments.
(1) Inlet port (P) where oil is supplied from hydraulic pump.
(2) Output ports (1, 2, 3 & 4) to apply pressure supplied from inlet port to ends of control valve spools.
(3) Tank port (T) necessary to control the above output pressure.
(4) Spool to connect output port to inlet port or tank port.
(5) Mechanical means to control output pressure, including springs that work on the above spools.
2) FUNCTIONS OF MAJOR SECTIONS
Item numbers are based on the type M1.
The functions of the spool (3) are to receive the supply oil pressure from the hydraulic pump at its
port P, and to change over oil paths to determine whether the pressure oil of port P is led to output
ports 1, 2, 3 & 4 or the output port pressure oil to tank port T.
The spring (5) works on this spool to determine the output pressure.
The change the deflection of this spring, the push rod (9) is inserted and can slide in the plug (8).
For the purpose of changing the displacement of the push rod through the swash plate (16) and
adjusting nut (17) are provided the handle assy (20) that can be tilted in any direction around the
fulcrum of the universal joint (15) center.
The spring (7) works on the case (1) and spring seat (6) and tries to return the push rod (9) to the
zero-displacement position irrespective of the output pressure, securing its resetting to the center
position.
This also has the effect of a reaction spring to give appropriate control feeling to the operator.
2-86
3) OPERATION
The operation of the pilot valve will be described on the basis of the hydraulic circuit diagram
shown below and the attached operation explanation drawing.
The diagram shown below is the typical application example of the pilot valve.
5 6
3
1
3
P T
2 4
2-70
2-87
(1) Case where handle is in neutral position
T
5
P
3
Port 1 Port 3
300L2RL03
The force of the spring (5) that determines the output pressure of the pilot valve is not applied to
the spool (3). Therefore, the spool is pushed up by the spring (7) to the position of port (1, 3) in
the operation explanation drawing. Then, since the output port is connected to tank port T only,
the output port pressure becomes equal to tank pressure.
2-88
(2) Case where handle is tilted
Port 1 Port 3
300L2RL04
When the push rod (9) is stroked, the spool (3) moves downwards.
Then port P is connected with port (1) and the oil supplied from the pilot pump flows through port
(1) to generate the pressure.
When the pressure at port (1) increases to the value corresponding to the spring force set by tilt-
ing the handle, the hydraulic pressure force balances with the spring force. If the pressure at port
(1) increases higher than the set pressure, port P is disconnected from port (1) and port T is con-
nected with port (1). If it decreases lower than the set pressure, port P is connected with port (1)
and port T is disconnected from port 1.
In this manner the secondary pressure is kept at the constant value.
Besides, in some type, when the handle is tilted more than a certain angle, the upper end of the
spool contacts with the inside bottom of the push rod and the output pressure is left to be con-
nected with port P.
2-89
GROUP 6 RCV PEDAL
1. STRUCTURE
The casing (spacer) has the oil inlet port P (primary pressure), and the oil outlet port T (tank). In
addition the secondary pressure is taken out through ports 1,2, 3 and 4 provided at the bottom face.
12.4 12.4
1 3
2 1
4 3
480A2RP01
2-90
CROSS SECTION
The construction of the RCV pedal is shown in the below drawing. The casing has vertical holes in
which reducing valves are assembled.
The pressure reducing section is composed of the spool kit (7), spring (5) for setting secondary
pressure, return spring (9), stopper (8), and spring seat (6). The spring for setting the secondary
pressure has been generally so preset that the secondary pressure is 6.3±1 to 24.9±1.5 kgf/cm2
(depending on the type). The spool is pushed against the push rod (13) by the return spring.
When the push rod is pushed down by tilting pedal, the spring seat comes down simultaneously and
changes setting of the secondary pressure spring.
27 31 30 29 28 33
32
23
22 25,26
2
21
15
20 13
34
24 16
14 17
12
18
11 19
10
8 3
4
2
1 9
5 2
6
7
480A2RP02
2-91
2. FUNCTION
1) FUNDAMENTAL FUNCTIONS
The pilot valve is a valve controls the spool stroke, direction, etc of a main control valve. This
function is carried out by providing the spring at one end of the main control valve spool and
applying the output pressure (secondary pressure) of the pilot valve to the other end.
For this function to be carried out satisfactorily, the pilot valve is composed of the following
elements.
(1) Inlet port (P) where oil is supplied from hydraulic pump.
(2) Output port (1, 2, 3 & 4) to apply pressure supplied from inlet port to ends of control valve spools.
(3) Tank port (T) necessary to control the above output pressure.
(4) Spool to connect output port to inlet port tank port.
(5) Mechanical means to control output pressure, including springs that work on the above spools.
2) FUNCTIONS OF MAJOR SECTIONS
The functions of the spool (7) are to receive the supply oil pressure from the hydraulic pump at its
port P, and to change over oil paths to determine whether the pressure oil of port P is led to output
ports 1, 2, 3 & 4 or the output spool to determine the output pressure.
The spring (5) works on this spool to determine the output pressure.
The change the deflection of this spring, the push rod (13) is inserted and can slide in the plug (20).
For the purpose of changing th displacement of the push rod through the cam (27) and adjusting
nut (32) are provided the pedal that can be tilted in any direction around the fulcrum of the cam (27)
center.
The spring (9) works on the body (1) and spring seat (6) and tries to return the push rod (13) to the
zero-displacement position irrespective of the output pressure, securing its resetting to the center
position.
This also has the effect of a reaction spring to give appropriate control feeling to the operator.
2-92
3) OPERATION
The operation of the pilot valve will be described on the basis of the hydraulic circuit diagram shown
below and the attached operation explanation drawing.
The diagram shown below is the typical application example of the pilot valve.
36072SF01
2-93
(1) Case where pedal is in neutral position
7 T
9 P
130ZF2RP03
The force of the spring (5) that determines the output pressure of the pilot valve is not applied to
the spool kit (7). Therefore, the spool is pushed up by the spring (9) to the position of 1 and port 2.
Then, since the output port is connected to tank port T only, the output port pressure becomes
equal to tank pressure.
2-94
(2) Case where pedal is tilted
13
7 T
PORT 1 PORT 2
220F2RP04
When the push rod (13) is stroked, the spool kit (7) moves downwards.
Then port P is connected with port 1, and the oil supplied from the pilot pump flows through port
1 to generate the pressure.
When the pressure at port 1 increases to the value corresponding to the spring force set by tilting
the handle, the hydraulic pressure force balances with the spring force. If the pressure at port 1
increases higher than the set pressure, port P is disconnected from port 1 and port T is
connected with port 1. If it decreases lower than the set pressure, port P is connected with port
1 and port T is disconnected from port 1.
In this manner the secondary pressure is kept at the constant value.
Besides, in some type, when the handle is tilted more than a certain angle, the upper end of the
spool contacts with inside bottom of the push rod and the output pressure is left to be connected
with port P.
2-95
SECTION 3 HYDRAULIC SYSTEM
MB MA MA MB [IN]
R/G [IN]
[UP]
280K 280K PA
PB
( 2 ,Rs)
C
VB VA VA VB
[BW] [FW] [BW] [FW]
( 27 ,Pi1) ( 27 ,Pi2)
( 3 ,C)
2
Rs Pn2 Pn1
B A
[CCW] [CW]
C6
( 2 ,D2) ( 2 ,C2)
D6
C A P DR B D 12 Pc6
OP-C
( 2 ,A1) [Dr#] ( 2 ,D1) Pd6
( 2 ,B1) ( 2 ,C1)
B5
( 21 ,A3) 400K 400K
C5 400K
400K A5 1 Main pump
Pb5
D5 ( 25 ,g)
Pc5
( 25 ,f)
2 Main control valve
Pa5
( 2 ,Pc1)
( 12 ,D) [Dr#]
P03
BOOM1
P02
( 21 ,P3) 16 Oil cooler
( 2 ,Pa5) ( 2 ,Pb1) ( 12 ,B) ( 21 ,A5)
( 2 ,Pd40)
( 2 ,Pd41) ( 2 ,Pb5) ( 2 ,Pa1) ( 2 ,Pd1) [BOOM PRI']
Patt
[CD-7]
PS 24 ( 12 ,A)
17 Air breather
B1 50bar
C1
( 2 ,Pc42) ( 2 ,Pc40) ( 2 ,Pb20)
( 2 ,Pc41) ( 2 ,Pb3) ( 2 ,Pb21) ( 25 ,m)
D1
A1
Pb1
( 25 ,k) ( 12 ,C) 18 Return filter w/bypass valve
Pc1
( 2 ,Pa20)
( 2 ,Pa21) ( 5 ,P) ( 5 ,T)
( 25 ,n)
Pd1 Pa1
( 25 ,l)
19 Strainer
TRAVEL
( 2 ,P04)
29 P3 T3
DR0
TRAVEL
20 Drain filter
( 2 ,Pc3) ( 7 ,P)
P2 T2
( 7 ,T) [Dr#] P0
21 5-cartridge valve
( 2 ,Pd0) ( 6 ,P) ( 6 ,T) T1
( 3 ,PG)
P1 T1
Ai 22 Pressure sensor
A2 A1 P T 350/380K
A
[CN-447] [CN-136]
30 [CN-421]
[Td#] ( 28 ,A2)
Pd0 P3 P1 P2 Pu
( 21 ,A2) 23 Pressure sensor
28 S1
( 21 ,A1)
( 21 ,A1) P 24 Pressure sensor
P
( 21 ,P2)
T
25 Terminal block
TRAVEL SWING T
A1 A2
[Td#]
STRAIGHT PRI'
(VS ARM) [Dr#]
[CD-42]
500bar
a1
[CD-43]
500bar 26 Last guard filter
a2
1 22 PS PS 22 27 2-EPPR valve
( 2 ,Pn1)
28 2-EPPR valve
( 2 ,P03)
( 2 ,Pn2)
23 23 Tr# 29 Cross assy
( 12 ,P)
( 29 ,P)
PS 26 Pi2
26 PS 100bar
[CD-71] 30 Solenoid valve
( 2 ,Pb4) ( 2 ,Pu)
( 30 ,P) 100bar
Pi1
21 27 A2 A1 [CD-70]
23 31 Screw coupling
( 1 ,P1) PS 100bar
14 13
A5 A4 [CN-70] A3 [CN-88] A2 [CN-68] A1 a3 [CD-44] 3K 1.5K
[CN-133]
[CN-135]
P4
( 28 ,P)
[CN-378] [CN-242] P
( 21 ,P3)
[CN-75]
16 54 Plug
P3
( 27 ,P) T
E P1
31 Dr#
( 2 ,P02) ( 21 ,P4)
P2 [Td#] A3 ( 21 ,P1)
T(dr1)
( 1 ,A3) Dr B1 B3 a4 17
P1
19
30K4-27110-03 1OF2
3-1
2. HYDRAULIC CIRCUIT (2/2)
<SINGLE ACTING PIPE - HB01> <DOUBLE ACTING with ( 2 ,Po5)
<ROTATING - HR02> <HIGH WALKER - FM06>
Proportional RCV - HB17> [RELEASE] [CLAMP]
80 LS 98
2 [CN-310] [CN-309] 71 M <LH> 98 <RH>
67 2 A1 A2 T
66 74 A1 A2 A3 R/G R/G
160bar
400K ( 25 ,e)
Pa4
P [Tr#]
[LH] 400K
[RH]
C5 [Dr#]
67 T
2WAY
P1
24 P
D5
Pc42 or 66 [Td#]
R/H [CN-149] [CN-66]
[CN-237]
GP
PS
50bar L/H
A2 A1 T P2 [CD-69]
Pc5
90 [LH]
[#Dr]
[PEDAL
[CN-238]
A B Ps Ps
[RH] [BREAKER] [FLOW
[Td#] Pb3 A P [RELEASE] SAFETY] 395K
Pd5 OP-B [Dr#]
70 [CLAMP]
( 21 ,A1) CONFLUX]
76 395K
68 DR5
Pi 2 B
[CN-239]
<RH> <CW>
T1
14 13 16 Po5
T1
Pa4
( 25 ,e)
A <LH>
[Td#] Pd41 <CCW>
[Td#]
[CN-366] [CD-69]
24 [Td#]
[CN-365]
2 400K
[Dr#] PP
77 Pm1 Pm2 Pm2
PS Pm1
B2 ( 25 ,d) ( 21 ,A1) <ROTATOR>
[CN-66] A1 PS [CN-237] A2 400K Pc42
A2
A C5
90 78
T A 69 Pb21
D5
Pb3 P2 P1 P1 P2
A P T T
B T B B1 Pc5 [Dr#]
[BW] [FW] [BW] [FW]
P
[Td#]
T
C
72 Pi
E
[BREAKER] [FLOW OP-B B1
[Tr#] Pd5
CONFLUX] A1
( 21 ,A1) DR5 Pd41
B A Dr
Po5
[#Dr]
B2 ( 25 ,d) OUT
[CN-366] ( 71 ,A3)
A2 IN
Pb21 12 C A P DR B D
79
2 6 RCV lever-RH
SAFETY] CONFLUX]
70 [CLAMP] 2 [RELEASE]
[RH]
[CLAMP] ( 21 ,A1)
[PEDAL [EPPR
SAFETY] SAFETY]
[BREAKER] [FLOW
CONFLUX]
60 11 Bucket cylinder
T1
Pa4
( 25 ,e) 70 [CLAMP]
75 2 [CN-140]
P3 P2 P1
12 Turning joint
A B C D E ( 25 ,e)
[Td#]
[CN-365]
2 [Dr#]
T1
Pa4
13 Check valve
400K
[Td#]
[CN-365]
F
G
H 2 400K
[Dr#] B T
A C5 400K Pc42
A P 14 Check valve
90 A C5 400K Pc42 [Dr#]
D5
Pb3 A P D5 90 16 Oil cooler
B B1 Pc5 [Dr#]
T
C
72 Pi
Pc5
Pb3 A P
[Dr#] 22 Pressure sensor
T <PATTERN CHANGE-PV01> FROM TO
[Tr#] A1
Pd5 OP-B
Pi ITEM PORT ITEM PORT 24 Pressure sensor
B A
DR5 Pd41
[Tr#] Pd5 OP-B
61 2 J1
[#Dr]
Po5
( 25 ,d)
B
DR5
Po5
Pd41
J1 J2 J3 J4 5
4
2
61
J3
J4
26 Last guard filter
B2 6
[CN-366] ( 71 ,A3)
A2 [CN-366]
[#Dr] B2 ( 25 ,d) ISO
4
M1
J2
D
31 Screw coupling
( 71 ,A3) M1 M2 M3 M4
Pb21
A2 61
M2
M3
25
J
E 60 Solenoid valve (option)
M4 H
61 Pattern change valve (option)
62 Boom cylinder-safety, LH (option)
<2PCS BOOM - BM09> <DOZER - FM04> <2PCS BOOM & DOZER - BM09+FM04> <ONE PEDAL S/T - IT01> 63 Boom cylinder-safety, RH (option)
<LH> <RH> <LH> <RH> 82
82 ( 21 ,A1) ( 21 ,A1) 66 Stop valve (option)
88 89 88 89 [Dr#]
( 21 ,A1)
[Dr#] ( 93 ,Pi) ( 82 ,Pi1) ( 7 ,4) ( 7 ,3)
67 Stop valve (option)
[Td#] 94-1 54 94-2 54 ( 7 ,2) ( 7 ,1)
68 Proportional relief valve (option)
P T
1 P T [Td#]
A1 A2 A1 A2 73 [Td#] 1
73 96 1 P T
95 A1 A2 A3 A4
D D D D
69 Solenoid valve (option)
( 89 ,GP) C C ( 89 ,GP) C C
[DOWN]
2PCS
(1) BOOM (2)
2 GP P P GP
( 88 ,GP)
[DOWN]
(1) DOZER(2)
[UP]
2 GP P P GP
( 88 ,GP) [DOWN] [CN-263B] [CN-263A]
(1)
DZR
2 PCS (2)
2
[CN-262A] [CN-262B]
71 Solenoid valve (option)
[DOWN] [UP] P1 T P1 T [DOWN] [UP]
E Pi1 V2
[UP]
A B
[UP]
B
[UP]
A
[DOWN] ( 2 ,Pc6) A B
[UP]
B
[UP]
A
[DOWN]
E Pi1 V2
[UP] ( 2 ,Pc6) FL FR BL BR
72 Shuttle valve (option)
( 2 ,Pc6) [DOWN] [DOWN]
( 94-2
( 2 ,Pd6)
( 2 ,Pd6)
,A1)
( 21 ,P4)
[Dr#] [Dr#] ( 25 ,K)
( 25 ,M) ( 25 ,L)
( 25 ,N) 73 2-way pedal (option)
( 2 ,Pd6) [LH-FW] [RH-BW]
[RH-FW] [LH-BW] 74 EPPR valve (option)
87 87
2
C A P DR B D E F C A P DR B D E F
( 2 ,Pd6)
75 Terminal block (option)
78 Main pump (option)
C6 280k 84 <BUCKET 3WAY - KL01> 79 Gear pump (option)
( 73 ,2)
D6
[Dr#] 2 11 80 Proportional valve (option)
Pc6
2 93
DR
83
400k
85 A1 A C6 280k 84 [OUT]
82 Adjust cylinder (option)
OP-C
[CD-50]
( 73 ,1)
Pd6 C6 280k 84 A2
B1
B D6 83 Pressure switch (option)
B2 ( 73 ,2)
Pc6
( 82 ,Pi1) ( 73 ,2)
D6
400k 84 Port relief valve (option)
Pc6
83 85
83
400k
85 [CD-50]
Pd6
OP-C 85 Port relief valve (option)
[CD-50] OP-C ( 73 ,1)
<SWING LOCK -LO01> ( 73 ,1)
Pd6 Pi
[IN]
87 Turning joint (option)
( 25 ,b) ( 25 ,a) ( 21 ,A1) ( 94-1
,Pi)
88 Dozer cylinder-LH (option)
C C
B B
96 89 Dozer cylinder-RH (option)
92 A1
[CN-419]
A2
[CN-420]
A3
[CN-421] 97 A
<SWING FINE CONTROL - IS01> <BOOM SAFETY LOCK - BS01> <ARM SAFETY LOCK - AS01>
A
90 Pilot selector valve (option)
<RCV LEVER(LH/RH) OPTION >
3 91 Solenoid valve (option)
500bar
[CD-31]
22
T E 5 6
T
B1 B2 B3
PS T T [Dr#] [Dr#]
SWING P T ARM BUCKET P T BOOM
2 92 3-solenoid valve (option)
[Dr#]
93 Selector valve (option)
( 2 ,Pc2) ( 2 ,Pd2) ( 3 ,PG) PB PA B5
(Swing CW) (Swing CCW) 94 Solenoid valve (option)
C (1) (3) (2) (4) (3) (1) (2) (4)
( 3 ,PG) 63 A5 95 Solenoid valve (option)
30 A V2 Pi1 PART NO. REMARKS Pb5
This 1-sol' valve in standard
91
[CN-370]
T
(3-sol valve will replace 1-sol
valve for the function.)
5
31K4-21133
6
31K4-21143 ERR01, EJA01
ERR00, EJA21
EATON (DAEHYUN)
X
BUCKET
98 Dozer valve (option)
31K6-21410 31K6-21420 KPM (DAEHYUN)
( 2 ,A2) ( 2 ,B2) ( 25 ,j)
31K6-21430 31K6-21440 ERR01, EJA21 KPM (DAEHYUN) RH/LH 99 Solenoid valve (option)
30K4-27110-03 2OF2
3-2
GROUP 2 MAIN CIRCUIT
The main hydraulic circuit consists of suction circuit, delivery circuit, return circuit and drain circuit.
The hydraulic system consists of one main pump, one control valve, one swing motor, four cylinders
and two travel motors.
The swash plate type variable displacement axial piston pump is used as the main pump and is
driven by the engine at ratio 1.0 of engine speed.
To cylinders To motors
Main pump
Suction strainer
140L3CI01
The pumps receive oil from the hydraulic tank through a suction strainer. The discharged oil from the
pump flows into the control valve and goes out the tank ports.
The oil discharged from the main pump flows to the actuators through the main control valve.
The main control valve controls the hydraulic functions.
The return oil from the actuators flows to the hydraulic tank through the main control valve and the oil
cooler.
3-3
2. RETURN CIRCUIT
1.5
3.0
140A3CI02
All oil returned from each actuator returns to the hydraulic tank through the main control valve.
The bypass check valves are provided in the return circuit.
The setting pressure of bypass check valves are 1.5 kgf/cm2 (21 psi) and 3.0 kgf/cm2 (43 psi). Usually, oil
returns to the hydraulic tank from the left side of control valve through oil cooler.
When oil temperature is low, viscosity becomes higher and flow resistance increases when passing
through the oil cooler. When the oil pressure exceeds 3.0 kgf/cm2 (43 psi), the oil returns directly to the
hydraulic tank, resulting in the oil temperature being raised quickly at an appropriate level.
When the oil cooler is clogged, the oil returns directly to the hydraulic tank through bypass check valve (1).
The full-flow filter and bypass relief valve are provided in the hydraulic tank.
The oil returned from right and left side of control valve is combined and filtered by the full-flow filter. A
bypass relief valve is provided in the full-flow filter.
When the filter element is clogged, the bypass relief valve opens at 1.5 kgf/cm2 (21 psi) differential
pressure.
3-4
3. DRAIN CIRCUIT
Turning
joint
Dr#
Hydraulic
Drain
oil tank
R10 R6
filter
Check valve
1.5 kgf/cm 2
140A3CI03
Besides internal leaks from the motors and main pump, the oil for lubrication circulates. These oil have
to be fed to the hydraulic tank passing through drain filter or return filter.
When the drain oil pressure exceed 1.5 kgf/cm2 (21 psi), the oil returns to the hydraulic tank directly.
3-5
GROUP 3 PILOT CIRCUIT
Cross assy
Relief valve
40 kgf/cm 2
Pilot pump
Suction strainer
140A3CI04
The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the
suction strainer.
The discharged oil from the pilot pump flows to the remote control valve through the cross assy,
safety lock solenoid valve and line filter and swing parking solenoid valve through the safety lock
solenoid valve and line filter.
Also, it flows to the EPPR valves, solenoid valves, main control valve and main pump through the
line filter.
3-6
1. SUCTION, DELIVERY AND RETURN CIRCUIT
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
SWING MOTOR D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor)
SAFETY BOOM 1 P02 PS
P03
SOLENOID
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) VALVE C1
A1 A1
D1 Pb1
A5 A4 A3 A2 P4 Pc1
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pd5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC02
The pilot pump receive oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief
valve is provided in the pilot pump for limiting the pilot circuit pressure.
The oil filtered by line filter flows remote control valve through safety solenoid valve and cross assy.
The return oil flow into the hydraulic tank through the cross assy.
3-7
2. SAFETY VALVE (SAFETY LEVER)
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
SWING MOTOR D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG SAFETY
(S/Motor) SOLENOID BOOM 1 P02 PS
P03
VALVE
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) RELEASE C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 LOCK STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC03
When the knob of the safety solenoid valve is in the release position, oil flows into the remote control
valve through the line filter, safety solenoid valve and cross assy.
When the knob of the safety solenoid valve is in the lock position, oil does not flow into the remote
control valve, because of the blocked port.
3-8
3. BOOM PRIORITY SYSTEM (VS SWING)
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
SWING MOTOR D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC04
When carrying out the combined operation of swing and boom up, the boom up operating speed is
lowered then normal operation.
To increase working efficiency, swing speed reducing system is used.
The pilot oil from pilot pump flow into P03 port in main control valve through boom priority EPPR
valve. P03 oil pressure moves swing reducing spool to lower position and oil flow rate to the swing
motor decreased.
Then, the boom up speed is increased. This is called the boom priority system.
The boom up speed can be adjusted by the cluster. Refer to page 3-23 of the operator's manual.
3-9
4. TRAVEL SPEED CONTROL SYSTEM
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
PILOT VALVE CONTROL PISTON
TRAVEL MOTOR
REG REG
Ps Ps
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
Pm1 Pm2 Pm2 Pm1
P1 P2 T T P2 P1 C6
P2(BW) P1(FW) P1(BW) P2(FW) D6
Pc6
OPT-C
TURNING Pd6 (DOZER)
JOINT
B5
C5
P A5
DR
D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
TRAVEL SPEED Ai TRAVEL T1
P3 T3
P2 T2 SOLENOID VALVE STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC05
When the travel speed solenoid valve was placed in the Hi position, the pressure oil from pilot pump
through line filter flows to port Ps of travel speed change over valve, and the control piston is pushed
up, thus minimizing the displacement.
When the travel speed solenoid valve was placed in the Lo position, the oil of Ps port return to the
tank and the control piston is returned, thus maximizing the displacement.
3-10
5. MAIN RELIEF PRESSURE CHANGE SYSTEM
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
TURNING
C6
JOINT D6
Pc6
OPT-C
Pd6 (DOZER)
SWING MOTOR
B5
C5
A5
D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5
A3 A5
A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
MAIN RELIEF
P0 VALVE
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 POWER BOOST STRIGHT
SOLENOID VALVE Pd0 P2 Pu
P3 P1
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC06
When the power boost switch on the left control lever is pushed ON, the power boost solenoid valve
is actuated, the discharged oil from the pilot pump flows into Pu port of the main relief valve of main
control valve; then the setting pressure of the main relief valve is raised from 350 kgf/cm2 to
380 kgf/cm2 for increasing the digging power.
And even when pressed continuously, it is canceled after 8 seconds.
When the auto power boost function is selected to enable on the cluster, the pressure of the main
relief pressure is automatically increased to 380 kgf/cm2 as working condition by the MCU. It is
operated max 8 seconds.
3-11
6. ARM REGENERATION ON/OFF SYSTEM
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
SWING MOTOR D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3 ARM REGEN
DR2 VALVE
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 ARM REGENERATION STRIGHT
SOLENOID VALVE Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC07
When the arm regeneration is selected to disable on the cluster, the arm regeneration solenoid
valve is activated. The pilot oil from pilot pump flow into Pb4 port in main control valve through
solenoid valve and the arm regeneration spool is shifted to left.
Then, the oil from arm regeneration passage returns to tank and the arm regeneration function is
deactivated.
When the arm regeneration is selected to enable on the cluster, the arm regeneration function is
activated and arm in operation speed is increased.
Refer to page 2-41 for the arm regeneration function.
3-12
7. SWING PARKING BRAKE RELEASE
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
SWING MOTOR Rs Pn2 Pn1
AU
PG
DR
C6
[Dr#] D6
R/G Pc6
OPT-C
Pd6 (DOZER)
MB MA
Mu B5
C5
A5
[Tr#]
D5
Pb5
VA Pc5
Pa5
VB(CW) VA(CCW)
ARM 1
ARM Pc42
T SWING BRAKE REGEN
SOLENOID V3
VALVE Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 P4 Pc1
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P02(MCV)
TRAVEL TRAVEL
P2 (RH)
DR0 (LH)
T P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC08
When any lever of the swing, arm in, boom up or travel is tilted, the swing brake solenoid valve is
shifted to the downward by the MCU that senses the pilot pressure of the RCV control lever.
The discharged oil from pilot pump flows to swing motor PG port through the swing brake solenoid
valve. This pressure is applied to swing motor disc, thus the brake is released.
When the RCV control lever is set in the neutral position, the swing brake solenoid valve is shifted to
the upward, oil in the swing motor disc cylinder is drained through the the swing brake solenoid
valve, thus the brake is applied. For details, refer to page 2-60.
3-13
8. SWING PRIORITY SYSTEM (VS ARM)
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
SWING MOTOR D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
SWING PRIORITY REGEN
V3
SPOOL
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
SWING PRIORITY B2
A2 A1 EPPR VALVE D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC09
When carrying out the combined operation of swing and arm of the left control valve, the swing
speed can be lowered than operating speed of arm.
When the swing and arm in control levers are tilted simultaneously, the swing priority EPPR valve is
energized by the MCU that senses the swing pilot pressure and Pc3 pressure from the swing
priority EPPR valve change the swing priority spool and decreases the oil flow rate to the next
section to make the swing operation most preferential.
This is called the swing priority system. For details, refer to page 2-43.
3-14
9. TRAVEL STRAIGHT SYSTEM
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
SWING MOTOR D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
TRAVEL STRAIGHT
EPPR VALVE BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04
140A3HC35
When the travel and other functions (boom, arm, bucket, swing, option ) are tilted, the travel straight
EPPR valve is energized by the MCU that senses the pilot pressure of the travel and other functions
and Pd0 pressure from the travel straight EPPR valve changes the travel straight spool.
Consequently, the left and right travel oil supply passage are connected, and equivalent amount of
oil flows into the left and right travel motors. This keeps the straight travel. For details, refer to page
2-30.
3-15
GROUP 4 SINGLE OPERATION
1. BOOM UP OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
RELIEF Pb20
DR4
VALVE Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the right control lever is pulled back, the boom spools in the main control valve are moved to
the up position by the pilot oil pressure (Pa20, Pa21) from the remote control valve.
The oil from the A1 and A2 pump flows into the main control valve and then goes to the large
chamber of boom cylinders. At the same time, the oil from the small chamber of boom cylinders
returns to the hydraulic oil tank through the boom 1 spool in the main control valve. When this
happens, the boom goes up. The excessive pressure in the boom cylinder head side is prevented
by relief valve. When the boom is up and the control lever is returned to neutral position, the circuit
for the holding pressure at the head side of the boom cylinder is closed by the boom holding valve.
This prevents the hydraulic drift of boom cylinders.
3-16
2. BOOM DOWN OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
RELIEF Pb20
DR4
VALVE Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the right control lever is pushed forward, the boom 1 spool in the main control valve is moved
to the down position by the pilot oil pressure (Pb20) from the remote control valve.
The oil from the A2 pump flows into the main control valve and then goes to the small chamber of
boom cylinders. At the same time, the oil from the large chamber of boom cylinders returns to the
hydraulic tank through the boom 1 spool in the main control valve.
When the down speed of boom is faster, the oil returned from the large chamber of boom cylinder
combines with the oil from the A2 pump, and flows into the small chamber of the cylinder.
This prevents cylinder cavitation by the negative pressure when the A2 pump flow can not match the
boom down speed. And the excessive pressure in the boom cylinder rod side is prevented by the
relief valve.
3-17
3. ARM IN OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
MAKE UP
D5 VALVE
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the left control lever is pulled back, the arm spools in the main control valve are moved to the
arm in position by the pilot oil pressure (Pc40, Pb3) from the remote control valve.
The oil from the A1 and A2 pump flows into the main control valve and then goes to the large
chamber of arm cylinder.
At the same time, the oil from small chamber of arm cylinder returns to the hydraulic oil tank through
the arm 1 spool in the main control valve. When this happens, the arm rolls in.
The excessive pressure in the arm cylinder head side is prevented by relief valve.
The cavitation which will happen to the head side of the arm cylinder is also prevented by the make-
up valve in the main control valve.
3-18
4. ARM OUT OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the left control lever is pushed forward, the arm spools in the main control valve are moved to
the arm out position by the pilot oil pressure (Pd40, Pd41) from the remote control valve.
The oil from the A1 and A2 pump flows into the main control valve and then goes to the small
chamber of arm cylinder. At the same time, the oil from the large chamber of arm cylinder returns to
the hydraulic oil tank through the arm 1 spool in the main control valve. When this happens, the arm
rolls out. The cavitation which will happen to the rod side of the arm cylinder is also prevented by the
make-up valve in the main control valve. When the arm is roll out and the control lever is returned to
neutral position, the circuit for the holding pressure at the rod side of the arm cylinder is closed by
the arm holding valve. This prevent the hydraulic drift of arm cylinder.
3-19
5. BUCKET IN OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING RELIEF
VALVE
JOINT OPT-C
Pd6 (DOZER) MAKE UP
VALVE
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the right control lever is pulled left, the bucket spool in the main control valve is moved to the
roll in position by the pilot oil pressure (Pa5) from the remote control valve.
The oil from the A2 pump flows into the main control valve and then goes to the large chamber of
bucket cylinder.
At the same time, the oil from the small chamber of bucket cylinder returns to the hydraulic oil tank
through the bucket spool in the main control valve. When this happens, the bucket rolls in.
The excessive pressure in the bucket cylinder head side is prevented by relief valve.
The cavitation which will happen to the head side of the bucket cylinder is also prevented by the
make-up valve in the main control valve.
3-20
6. BUCKET OUT OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6 MAKE UP
TURNING VALVE RELIEF
OPT-C VALVE
JOINT
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the right control lever is pushed right, the bucket spool in the main control valve is moved to
the bucket out position by the pilot oil pressure (Pb5) from the remote control valve.
The oil from the A2 pump flows into the main control valve and then goes to the small chamber of
bucket cylinder.
At the same time, the oil from the large chamber of bucket cylinder returns to the hydraulic oil tank
through the bucket spool in the main control valve. When this happens, the bucket rolls out.
The excessive pressure in the bucket cylinder rod side is prevented by relief valve.
The cavitation which will happen to the rod side of the bucket cylinder is also prevented by the
make-up valve in the main control valve.
3-21
7. DOZER UP OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6 MAKE UP
VALVE
D6
Pc6
TURNING
OPT-C RELIEF
JOINT
(DOZER) VALVE
Pd6
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the dozer control lever is pulled back, the dozer spool in the main control valve is moved to
the dozer up position by the pilot oil pressure (Pd6) from the remote control valve.
The oil from the A1 pump flows into the main control valve and then goes to the small chamber of
dozer cylinder.
At the same time, the oil from the large chamber of dozer cylinders returns to the hydraulic oil tank
through the dozer spool in the main control valve. When this happens, the dozer goes up.
3-22
8. DOZER DOWN OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6 RELIEF
Pc6 VALVE
TURNING MAKE UP
JOINT OPT-C VALVE
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the dozer control lever is pushed forward, the dozer spool in the main control valve is moved
to the dozer down position by the pilot oil pressure (Pc6) from the remote control valve.
The oil from the A1 pump flows into the main control valve and then goes to the large chamber of
dozer cylinder.
At the same time, the oil from the small chamber of dozer cylinders returns to the hydraulic oil tank
through the dozer spool in the main control valve. When this happens, the dozer goes down.
3-23
9. SWING OPERATION
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
SWING MOTOR Rs Pn2 Pn1
PG
DB
C6
[Dr#] D6
R/G Pc6
OPT-C
Pd6 (DOZER)
PB PA
C B5
C5
A5
D5
Pb5
Pc5
Pa5
B(CW) A(CCW)
ARM 1
ARM Pc42
T SWING BRAKE REGEN
SOLENOID V3
VALVE Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5 A4 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC18
When the left control lever is pushed left or right, the swing spool in the main control valve is moved
to the left or right swing position by the pilot oil pressure (Pc2, Pd2) from the remote control valve.
Also the swing operation preference function is operated by the pilot pressure Pc3 (refer to page
3-14).
The oil from the A1 pump flows into the main control valve and then goes to the swing motor.
At the same time, the return oil from the swing motor returns to the hydraulic oil tank through the
swing spool in the main control valve.
When this happens, the upper structure swings to the left or right.
The swing parking brake, make up valve and the motor brake valve are provided in the swing motor.
The cavitation which will happen to the swing motor is also prevented by the make up valve in the
swing motor itself.
3-24
SWING CIRCUIT OPERATION
PG
BRAKE RELEASE PORT
DB
PORT BLOCK ASSY
[Dr#]
PB PA
RS(MCV)
C
ANTI-INVERSION VALVE
B(CW) A(CCW)
TO / FROM MAIN CONTROL VALVE
140A3HC18A
3-25
10. TRAVEL FORWARD AND REVERSE
REVERSE O
OPERATION
PERATION
ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
LH RH
Ps DR DR Ps
REG REG
MB MA MA MB Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
VB(BW) VA(FW) VA(BW) VB(FW) Pc6
OPT-C
Pd6 (DOZER)
TURNING
JOINT B5
C5
A5
P
DR
D5
Pb5
Pc5
Pa5
ARM 1
ARM Pc42
V3 REGEN
Pb3
Pc3
DR2
Pa21
BOOM 2 ARM 2
Pd0 Pc3 Pd41
(MCV) (MCV) C2
B2
A2 A1 D2 Pc2
Pd2 A2
Pb21
SWING DR1
Pb20
P DR4
Pa20
T
PG
(S/Motor) BOOM 1 P02 PS
P03
P03 Pb4 P Pu Patt B1
(MCV) (MCV) (T/Joint) (MCV) C1
A1 A1
D1 Pb1
A5
A3 A4
A5 A3 A2 Pc1
P4
P1(MCV)
P3
Pd1 Pa1
P(EPPR valve)
P2
P02(MCV)
TRAVEL TRAVEL
(RH) (LH)
T DR0
P1
P0
(Td#) CROSS ASSY LINE FILTER
Ai TRAVEL T1
P3 T3
P2 T2 STRIGHT
Pd0 P3 P1 P2 Pu
P1 T1
P T
Tr#
SWING P T ARM BUCKET P T BOOM TRAVEL P T
Dr#
A1 A2 PILOT
PUMP PUMP PUMP
(1) (3) (2) (4) (3) (1) (2) (4) (2) (1) (4) (3)
PS PS
A B D E F G H h1 J j1 K L M N Td#
a c b d1 d e3 e2 e f1 f g1 g h j k o l m p n
PS PS PS PS PS PS PS HYDRAULIC TANK
Pd2 Pc2
Pa5 Pb5 Pb20 Pb21 Pb1 Pa1 Pc1 Pd1
Pd40 Pd41
Pb3 Pc40 Pc41 Pc42 Pa20 Pa21 P04 140A3HC19
When the travel levers are pushed forward or reverse position, the travel spools in the main control
valve are moved to the forward or reverse travel position by the pilot oil pressure (Pa1, Pb1, Pc1,
Pd1) from the remote control valve.
The travel straight spool is shifted to the right and the left and right travel oil supply passage are
connected, and equivalent amount of oil flows into the left and right travel motors through the turning
joint. This keeps the straight travel. Refer to the page 3-15.
The return oil from both travel motors returns to the hydraulic oil tank through the turning joint and
the travel spools in the main control valve.
When this happens, the machine moves to the forward or reverse.
3-26
TRAVEL CIRCUIT OPERATION
OVERLOAD
RELIEF VALVE
TRAVEL MOTOR
LH RH
Ps DR DR Ps
REG REG
MB MA MA MB
VB VA VA VB
COUNTER
BALANCE VALVE
A P B TURNING
DR JOINT
C D
140A3HC19A
3-27
GROUP 5 COMBINED OPERATION
1. OUTLINE
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai T1
Pd0 P3 P1 P2 Pu
STRAIGHT
TRAVEL
SPOOL A1 A2 PILOT
PUMP PUMP PUMP
The oil from the A1 and A2 pump flows through the neutral oil passage, bypass oil passage and
confluence oil passage in the main control valve. Then the oil goes to each actuator and operates
them. Check valves and orifices are located on these oil passage in the main control valve. These
control the oil from the main pumps so as to correspond to the operation of each actuator and
smooth the combined operation.
3-28
2. COMBINED SWING AND BOOM UP OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the swing and boom up functions are operated simultaneously, the swing spool and boom
spools in the main control valve are moved to the functional position by the pilot oil pressure (Pc2,
Pd2, Pa20, Pa21) from the remote control valve.
The oil from the A1 pump flows into the swing motor through swing spool and the boom cylinders
through boom 2 spool.
The oil from the A2 pump flows into the boom cylinders through the boom 1 spool in the right control
valve.
The super structure swings and the boom is operated.
Refer to page 3-9 for the boom priority system.
3-29
3. COMBINED SWING AND ARM OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the swing and arm functions are operated simultaneously, the swing spool and arm spools in
the main control valve are moved to the functional position by the pilot oil pressure (Pc2, Pd2, Pc40,
Pb3, Pd40, Pd41) from the remote control valve.
The oil from the A1 pump flows into the swing motor through swing spool and the arm cylinder
through arm 1 spool.
The oil from the A2 pump flows into the arm cylinder through the arm 2 spool of the right control
valve.
The super structure swings and the arm is operated.
Refer to page 3-14 for the swing operation preference function.
3-30
4. COMBINED SWING AND BUCKET OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the swing and bucket functions are operated simultaneously, the swing spool and bucket
spool in the main control valve are moved to the functional position by the pilot oil pressure (Pc2,
Pd2, Pa5, Pb5) from the remote control valve.
The oil from the A1 pump flows into the swing motor through the swing spool in the left control valve.
The oil from the A2 pump flows into the bucket cylinder through the bucket spool in the right control
valve.
The super structure swings and the bucket is operated.
3-31
5. COMBINED SWING AND TRAVEL OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai T1
Pd0 P3 P1 P2 Pu
STRAIGHT
TRAVEL
SPOOL A1 A2 PILOT
PUMP PUMP PUMP
When the swing and travel functions are operated simultaneously, the swing spool and travel spools
in the main control valve are moved to the functional position by the pilot oil pressure (Pc2, Pd2,
Pa1, Pb1, Pc1, Pd1) from the remote control valve and straight travel spool is pushed to the right by
the pilot oil pressure of the travel straight EPPR valve.
The oil from the A1 pump flows into the travel motors through the RH travel spool of the left control
valve and the LH travel spool of the right control valve via the straight travel spool.
The oil from the A2 pump flows into the swing motor through in the straight travel spool.
When the pressure of the travel motors is lower than the pressure of the swing motor, some oil from
the A2 pump flows into the travel motors through the check valve and orifice in the straight travel
spool. This prevents the rapid slowdown of the travel.
The upper structure swings and the machine travels straight.
3-32
6. COMBINED BOOM AND TRAVEL OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai T1
Pd0 P3 P1 P2 Pu
STRAIGHT
TRAVEL
SPOOL A1 A2 PILOT
PUMP PUMP PUMP
When the boom and travel functions are operated simultaneously, the boom spools and travel
spools in the main control valve are moved to the functional position by the pilot oil pressure (Pa20,
Pa21, Pb20, Pc2, Pd2, Pa1, Pb1, Pc1, Pd1) from the remote control valve and the straight travel
spool is pushed to the right by the oil pressure of the travel straight EPPR valve.
The oil from the A1 pump flows into the travel motors through the RH travel spool of the left control
valve and the LH travel spool of the right control valve via the straight travel spool.
The oil from the A2 pump flows into the boom cylinders through the boom 2 spool and boom 1 spool
via the parallel and confluence oil passage in case boom up operation.
When the pressure of the travel motors is lower than the pressure of the boom cylinders, some oil
from the A2 pump flows into the travel motors through the check valve and orifice in the straight
travel spool. This prevents the rapid slowdown of the travel.
The boom is operated and the machine travels straight.
3-33
7. COMBINED ARM AND TRAVEL OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai T1
Pd0 P3 P1 P2 Pu
STRAIGHT
TRAVEL
SPOOL A1 A2 PILOT
PUMP PUMP PUMP
HYDRAULIC TANK
140A3HC29
When the arm and travel functions are operated simultaneously, the arm spools and travel spools
in the main control valve are moved to the functional position by the pilot oil pressure (Pc40, Pb3,
Pd40, Pd41, Pa1, Pb1, Pc1, Pd1) from the remote control valve and the straight travel spool is
pushed to the right by the oil pressure of the travel straight EPPR valve.
The oil from the A1 pump flows into the travel motors through the RH travel spool of the left control
valve and the LH travel spool of the right control valve via the straight travel spool.
The oil from the A2 pump flows into the arm cylinders through the arm 1 spool and arm 2 spool via
the parallel and confluence oil passage.
When the pressure of the travel motors is lower than the pressure of the arm cylinder, some oil from
the A2 pump flows into the travel motors through the check valve and orifice in the straight travel
spool. This prevents the rapid slowdown of the travel.
The arm is operated and the machine travels straight.
3-34
8. COMBINED BUCKET AND TRAVEL OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai T1
Pd0 P3 P1 P2 Pu
STRAIGHT
TRAVEL
SPOOL A1 A2 PILOT
PUMP PUMP PUMP
When the bucket and travel functions are operated simultaneously, the bucket spool and travel
spools in the main control valve are moved to the functional position by the pilot oil pressure (Pa5,
Pb5, Pa1, Pb1, Pc1, Pd1) from the remote control valve, and the straight travel spool is pushed to
the right by the oil pressure of the travel straight EPPR valve. The oil from the A1 pump flows into
the travel motors through the RH travel spool of the left control valve and the LH travel spool of the
right control valve via the straight travel spool of the control valve.
The oil from the A2 pump flows into the bucket cylinder through the bucket spool via the confluence
oil passage.
When the pressure of the travel motors is lower than the pressure of the bucket cylinder, some oil
from the A2 pump flows into the travel motors through the check valve and orifice in the straight
travel spool. This prevents the rapid slowdown of the travel.
The bucket is operated and the machine travels straight.
3-35
9. COMBINED BOOM UP AND BUCKET OPERATION
ARM DOZER BUCKET BOOM
CYLINDER CYLINDER CYLINDER CYLINDER
TRAVEL MOTOR
Pi1(Pump) Pi2(Pump)
Rs Pn2 Pn1
C6
D6
Pc6
TURNING
JOINT OPT-C
Pd6 (DOZER)
B5
C5
A5
D5
Pb5
Pc5
Pa5
SWING DR1
Pb20
DR4
Pa20
BOOM 1 P02 PS
P03
Patt B1
C1
D1 Pb1 A1
Pc1
Pd1 Pa1
TRAVEL TRAVEL
(RH) (LH)
DR0
P0
Ai TRAVEL T1
STRIGHT
Pd0 P3 P1 P2 Pu
A1 A2 PILOT
PUMP PUMP PUMP
When the boom up and bucket functions are operated simultaneously, each spool in the main
control valve is moved to the functional position by the pilot oil pressure (Pa20, Pa21, Pa5) from the
remote control valve.
The oil from the A1 pump flows into the boom cylinders through the boom 2 spool in the left control
valve. The oil from the A2 pump flows into the boom cylinders and bucket cylinder through the boom
1 spool, bucket spool and the parallel and confluence oil passage in the right control valve.
Also, when the boom up and bucket in functions are operated simultaneously, the boom up
operation preference function is operated by the pilot pressure P04 and then the bucket spool
transfers in the half stroke not full stroke (refer to page 2-37). Therefore, the most of pressurized oil
flows into boom 1 spool than the bucket spool to make the boom up operation more preferential.
The boom and bucket are operated.
3-36
SECTION 4 ELECTRICAL SYSTEM
1. LOCATION 1
22 21
23 20
24 19
25
IR
A
18
1 17
2
3
4 16
5 15
6
7
8 14
13
12
11
10
9
140A4EL01
1 Cigar lighter 10 Emergency engine stop switch 19 Air compressor switch (opt)
2 Radio & USB player 11 One touch decel switch 20 Exhaust system cleaning switch
3 Haptic controller 12 RS232 & J1939 service socket 21 Quick clamp switch (opt)
4 Horn switch 13 Fuse & relay box 22 Option attachment switch (opt)
5 Breaker operation switch 14 Master switch 23 Travel straight switch (opt)
6 Starting switch 15 Seat heater switch 24 Swing lock switch (opt)
7 Cluster 16 Power socket 25 Free/fine swing switch (opt)
8 Service meter 17 Speaker
9 Power max switch 18 Camera
4-1
2. LOCATION 2
10
4
24 1
Pil a3
28
1
25
a2
9 a1
1 Pi2
26 8
28
BOOM SOLENOID VALVE MAIN PUMP CAB
2 29
11
14
BOOM SAFETY VALVE
12
13
15
3
1
5
7 6
27
33
32
Patt
23
TERMINAL BLOCK
MAIN CONTROL VALVE AIR CLEANER
140A4EL02
·ELECTRICAL
ELECTRICAL CIRCUIT (1/3)
- MACHINE SERIAL NO. : -#0003
CN-263A
CN-263B
10 AC 5R 146
CS-74
146 5R
CN-262A
0.8G 6 1.2V 22A
CN-262B
IG 24V J 9 COMP RY 145 8W 143 5R
1
0.8G 6 0.8Y 86 2
H
1
8
2
CAN2_Lo R/DRYER
0.8G 6 0.8L 85
87a 87 85
30 86
CAN2_Hi G 7 WASHER P/P CS-74A
138 0.8RB
2
1
1
BEACON LAMP MASTER SW
1.2B
0.8G 6 0.8G 73 139 1.0Gr CN-258
Pa
CAN_Lo F 6 90A CN-95
0.8RB
0.8V 0.8V REAR CAMERA POWER FUEL 5W
M
5 72 MASTER SW
1.2B
0.75
2.0 W 8W 145
0.75
0.75
0.75
CN-22
CABIN LAMP 1
CN-29
CAN_Hi E 5 FUSE BOX 2
FILLER
SWITCH PANEL
DO-5
G14
0.8B 4 0.8B 71 8W 144
CR-7
4 5 1
3 2
3
2
4
1
5
87a
D *NOT EQUIPPED
6
GND 4 SWING SWING SWING AIR COMP POWER 1
PUMP
2
1
30
86
87a 87 85
85
2
87
30 86
0.8R 3 0.8R
2
70
1
BATTERY
10
UREA LAMP
G14
11
12
87a 87 85
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
FUEL HEATER
138
C
30 86
RS232_TX 3
1
2
3
4
5
6
7
8
9
0.8G 2 0.8G PARKING PARKING PARKING
CN-249
69
CONTROL
CR-85
M
RS232_RX B 2
20A
15A
15A
15A
30A
20A
10A
20A
20A
10A
10A
10A
10A
10A
10A
20A
20A
20A
15A
20A
10A
20A
20A
15A
10A
20A
20A
20A
20A
15A
10A
20A
10A
10A
FUEL A1 A2 A3 5R 143
0.8GrW
0.8GrW
5A
0.8BW 1 0.8BW 59
1.2Br
2
1.2G
1.2Br
60B
CR-35
CS-74 60R
4
5
6
0.8V
2
3
1
RS232 P_DUMP 1
0.8L
0.8L
A
0.8V
5R 142
0.8V
HEATER
87a 87 85
1
30 86
1
5
2
CR-9
CN-420
87a
3
CL-41
1
CN-421
CN-419
30
86
85
87
CABIN LAMP(OPTION)
87a
Service Tool
ROOM LAMP/AUDIO
30
86
85
87
CN-60
2
1
0.8W
CS-74B
60A
0.8R
AVM MODULE/AMP
0.8B
148A
148E
CLUSTER/HAPTIC
FLOAT
OPTION(BEACON)
AIR CON/HEATER
CR-1
149
150
0.8GrW
CR-46
39E
0.8BOr
CN-96
START,AIR HEAT
39A
0.8WOr
12V X 2
PVG Ctrl/HAPTIC
2
1
1
60
2
1
FLOATING SOL.
13
AT32A
AUDIO / CIGAR
SWITCH
1
0.8L
FUEL HEATER
138 2WR
87a
SOLENOIDE-1
SOLENOIDE-2
G3 0.8B
DEF MODULE
LINE HEATER
G23 1.2B 0.8V
NOx SENSOR
63
AC& HEATER
30
0.8Gr
86
85
0.8ROr
SAFETY SOL
87
CONVERTER
2W
WORK LAMP
B
A
1.0
1.0
MCU CONT.
4
3
140A 0.8R
SEAT/HORN
0.8Gr
2
HEAD LAMP
0.8BrW 119
0.8Gr
START KEY
CN-11
0.8Gr
SCR&DEF SUPPLY MODULE
0.8Gr
0.8Gr
NO.
CN-262
0.8B
140 2R
DESTINATION 1.2G 0.8Br
21 2V
00
141 62
EPPR 24V
DEF&SCR
TO:STARTER "B" TERM.
3B
BREAKER
00
00
CLUSTER
2B 129 DEF DEF DEF 1
2W
55
54
61
NOx SENSOR
WIPER
1 AC GND 1
WIPER
1
2
23
34
LINE
CN-36
LINE LINE
VS OEM RETURN
MCU
2Br
DEF DOSING
ECM
ECM
30
13 2.0Br
RDU
CN-61
CS-61
CN-173
2B
CN-100
2 BLOWER SIG. 2
0.8V
BATT RY HEATER3 HEATER2 HEATER1
119
47
47
119
G22
47
2L 148 SENSOR 1 0.8V MODULE
10
HS RETURN
1
3 AC 24V 3 A A
2
3
87a 87 85
30 86
4 5 1
3 2
CAN HIGH
DO-3 RESISTOR 2
00
00
0.8G
CAN LOW
WATER
CN-381
CN-383
185
CN-382
RETURN
4 REVERSE FAN 4 B
00
SUPPLY
POWER
141E 0.8G
19
12
1.0
1.0
3Y 147 3W 120ohm
2
LINE HEATER LEVEL
CN-174
0.75RW
GND
5 AC CONTROLLER B+ WIF
1.5GrW
C
0.75R
5 B
2.0ROr
2.0Y
2.0W
G24 0.8B
1.0RW
0.75Gr
2.0RW
R
B
3.0R
1.0R
1.0Rw
1.5Y
A
CR-51
L
CN-379
CR-50
2.0L
B
1.2G 150
2.0L
2.0R
1.0Or
2.0Or
2.0Gr
1.5Or
1
2.0Br
1.2Br
NOT EQUIPPED
1.0R
2.0R
RESISTOR
1
2
2.0V
2.0Y
2.0V
1.0V
2.0Y
1
2
1
2
1.0L
1.5L
1.0L
6 DPS SW 6
CN-380
1.0
1.0
SUPPLY POWER
3B
87a
0.75
0.75
30
86
85
87
3W 120ohm
COOLANT DEF
1.5
1.5
5
2
4
CAC
3
1.2Gr
7 CAN_LO(2) 7
CD-45
87a 87 85
30 86
10
11
12
1.2V
C
A
B
8
AT2A
9
0.8ROr 10E OPTION
4
2
3
5
6
2Br
2Br
2Br
LAMP
1
STARTER
2B
3
8 CAN_HI(2) V/V OUT TEMP 2W
2B
4
8
2B
RETURN
CN-14
2
1
1 B+
2.0GrW
0.8ROr
0.8BOr
PRE-HEAT ANTI-RESTART LOCKOUT 2W
CR-52
0.8V
RG
CN-384
SIREN SIREN AMP
0.8L
AIR-CON
CN-429
2
2Br
1
CAN_LO
B
G31
SIG
G31
2.0L
G31
2L
133
133
2B
133
87a
SPEAKER
1.0
1.0
BrR 1.0
Or 1.0
RBr 1.0
1.0
1.0
BrY 1.0
Or 2.0
2.0
30
CL-40
3
86
85
CAN_HI
87
CD-16
0.8Br
2B
SPK(+)
SPK(-)
0.8V
2
1
4 5 1
3 2
4 5 1
3 2
4 GND
1.2Gr
2
1
4 5 1
3 2
GND
1
CN-5
2
ACC
1.2V
132
CN-261
BG
55
54
61
A
CN-260
B
C
RB
0.8
0.8
OUTLET NOx SENSOR
B
1 NC 1
0.8V
AT1A
0.8L
62
CR-36
63
2Br
+ -
RG
CR-39
2W
2L
0.8Br
2 NC 2
1
2
B
CR-5
0.8V
4
3
2
1
00
00
00
1 B+
3 NC 3 2W
5
2
4
3
5
2
4
3
5
2
4
3
2 CAN_LO
75
RG
4 NC 2B
00
00
00
4
62
B
63
3 CAN_HI
0.8
0.8
0.8Gr 5
2B
1.0GrW
5 CAN2_LO 5
0.8ROr
0.8BOr
1.0BOr
1.0BOr
1.0BOr
GND
0.75
0.75
4
0.8BOr
1.0BW
0.8RW 6
123 0.8Br
1.0
1.0
0.8Br
1.0L
131 1.0Y
6 CAN2_HI 6
0.8RW 6 INLET NOx SENSOR
7 CAN1_LO 7 AT8A
0.8RW 6 1B
8 CAN1_HI
132
8
55
54
61
1 GND
22
64
1.0BW 82 0.75G
9 CLUSTER_GND 9 SAFETY RY 2 CAN(-)
0.8Br 7 0.75Y
10 CLUSTER_IG 24V 10 3 CAN(+)
1.0V 8 1R
11 CLUSTER_BATT.24V 11
4 5 1
3 2
1.0L 4 B+
12 CAM POWER 12 AT SCR THERMO CTRL
1.0B CN-430
13 CAM GND 13 AT7A
CR-48
0.8G 74 DOC. SCR SIDE 1B
14 CASSETTE RADIO IG 14 1 GND
0.8G 74 0.75G
5
2
4
3
15 WIPER MOTOR DRIVE SIG 15 1 2 CAN(-)
0.75GrW 73 0.75Y
16 WIPER MOTOR IG24V 16 2.0 2 3 CAN(+)
0.8B 3F 1R
17 WASHER SIG. 17 3 4 B+
0.8R 12
18 WIPER MOTOR BATT24V 18 4 AT DOC THERMO CTRL
0.8V 13
19 WASHER P/P 19 5
0.8V 51A
20 INT. SIG 20 6
1B
AT11A
1.0G 52A 7A
21 WIPER MOTOR_GND 21 7 1 RETURN
7E 0.75L
22 CAM POS 22 8 2 DPF DIFF PRESS
8 0.75Gr
23 CAM NEG 23 9 3 DPF OUTLET PRESS
0.8GrW 39 8 1RW
24 QUICK COUPLING SOL 24 10 4 SUPPLY
SH 53A
25 CAN_SH 25 AFTERTREATMENT
1.5B 15
26 DC/DC CONVERTER_24V 26
DPF PRESS
27 NC 27
1.5V 17
28 DC/DC CONVERTER_GND 28
1.5B 18 CN-93
29 CABIN_GND 29
1.0Y 19A W 0.75
30 SOL. POWER 30 1 BATTERY(+)
1.5B 3.0 W 0.75
31 GND 31 25 BATTERY(+)
W 0.75
32 NC 32 26 BATTERY(+)
W 0.75
33 NC 33 27 BATTERY(+)
1.2V 21A W 0.75
34 CABIN LAMP RY 34 28 BATTERY(+)
0.8BOr 22 B 0.75
35 ENG. START SIG. 35 73 BATTERY(-)
1.2W 23A 3.0 B 0.75
36 START KEY 24V 36 49 BATTERY(-)
1.2W 23A B 0.75
37 CABIN_GND 37 50 BATTERY(-)
0.8V 21E B 0.75
38 CABIN LAMP RY 38 MCU CAN SHIELD 51 BATTERY(-)
1.0V 21E B 0.75
39 START KEY_BR 39 52 BATTERY(-)
0.75V 21E 0.75
40 START KEY_IG 40 22 CAN_Hi
0.75
41 NC 41 46 CAN_Lo
76 0.75
42 NC 42 5 KEY SWITCH"ON"
0.75
43 NC 43 91 DPF REGEN
0.8Y 25 0.75
44 CONT._GND 44 87 DPF INHIBIT
0.75
45 CAM0 POWER. 45 7 DEF SUPPLY HEATER RY(-)
1.0
46 CAM0 LIN 46 8 OEM SENSOR SUPPLY
1.0
47 CAM0 LVDS POS 47 32 OEM SENSOR RTN
0.75
48 CAM0 LVDS NEG 48 35 ENG. COOLANT LEVEL
1.0
49 CAM0 GND 49 79 DEF P/P SUPPLY
1.2Br 00 1.0
50 BEACON LAMP 50 54 DEF P/P RETURN
0.8B 00 1.0
51 HOUR METER SIG 51 6 DEF P/P SPEED SIG
1.0
52 AUTO GREASE RESET 52 AIRCOMP RY 1.0
81 DEF REVERTING V/V
0.8 16 DEF INJ. PRESS SENSOR
53 AIR COMP RY 53 1 0.75
54 AIR COMP RY 54
0.8
2
CN-263 63 ACCEL 2 _ SIG.
1.0
55 DPF REGEN 55 57 HS RETURN
0.75
56 DPF COM 56 CN-9 0.75
82 DEF TANK HEAT V/V
1 IG POWER
AAVM
57 DPF INHIBIT 57 38 DEF LINE HEAT1
0.75
58 NC 58 2 NC 39 DEF LINE HEAT2
1.5WOr 34 0.75
59 ROOM LAMP 24V 59 3 CLU VOUT POS 40 DEF LINE HEAT3
0.75GW 35 0.75
60 ILLUMINATION 60 4 CLU VOUT NEG 3 DEF LINE HEAT RY-
5 CAN 2 HI 84
CN-8 6 CAN 2 LO 85
1.2B 0.75
18 7 CAM POWER 53 DEF DOSING V/V LO
1 GND 1 0.75
0.8L 18 8 CAM0 LIN
2 CAN_HI(2) 2 77 DEF DOSING V/V HI
0.8L 0.75
18 9 CAM0 VIN POS 62 DEF LEVEL SENSOR RETURN
3 CAN_LO(2) 3 0.75
0.8L 18 10 CAM0 VIN NEG CAC OUT TEMP
4 CAN_SHIELD 4 24
5 NC 5 11 CAM0 GND 15 DEF LEVEL SENSOR SIG
1.2R 0.75
18 12 GND 13 WATER IN FUEL
6 POWER_BATT 6 0.75
1.0L 18
7 POWER_IG 7 83 STARTER LOCKOUT SIG
0.8L 0.75
18 75 AIR HEATER RY
8 5V_HAPTIC 8 1.0
9 SIG_HAPTIC 9 76 HS_RETURN
0.75
10 GND_HAPTIC 10 67 REMOTE ACCEL SE
41 DPF DIFF PRESS
CN-7 42 DPF OUTLET GAS PRESS
0.75GW 35
1 ILLUMINATION 1
2 CIGARLIGHT 24V 2 1.2ROr 14 CN-16B
67 0.8B
1.2Gr 16 CD-10 1
3 CIGARLIGHT_GND 3 1.0 68 0.8W 2.5k
1 RETURN 2
4 SWITCH_WIPER 4 1.0 69 0.8Gr
2 AIR TEMP 3
5 SWITCH_WIPER 5 1.0 2.5k
3 SUPPLY POWER 4
6 SWITCH_WASHER TANK 6 1.0
SWITCH SPARE 4 AIR PRESS 5
7 7
0.8GrW 6
8 SWITCH POWER 8
40
TBAP SENSOR
1.0ROr
9 AIR SEAT POWER 9
10 DOZER &2-PCS SW(IG) 10
11 NC 11
1.0
12 NC(TRAVEL ST_SOL) 12
0.8Gr CN-16
13 SWING FINE SIG 13
0.8Gr 44 0.8B
14 GND 14 1
0.8W 43 0.8W
15 SWING LOCK SIG. 15 2
42 0.8Gr
3 CR-13
CN-6 4 50 2.0Br
1 30
1 NC 50A 0.8Br 87a 87 85
5 86
2 MCU_GND 2 10 2.0ROr
6
3 BOOM FLOAT DOWN SIG 3 87
28 0.8BrW
4 POWER_SWITCH 4 85 CN-2
87a 30 86 0.8GrW
5 NC 5 1
0.8BW 40
6 BREAKER 6 HEAD LAMP 2
0.8B G42 1.0
7 GND 7 3
0.8GrW 41 1.0
8 HORN RY 8 4
1.2B
CL-4 1.0
9 NC 9 G22 5
1 1.0
10 NC 10 10 1.2ROr 6
2 1.0GrW
11 NC 11 7
HEAD LAMP 1.0GrW
8
12 NC 12
CL-24 CL-24 0.75
13 NC 13 G22 1.2B 9
1.2B 0.75
1 1 10
14 MCU_5V 14 10 1.2ROr 1.2ROr
2 2 0.75
15 MCU_SUPPLY GND 15 11
1.0
16 2-WAY SIG 16 HEAD LAMP REAR 12
1.0
RH CONSOL
CL-3 13
G22 1.2B 1.0
CN-4 1 14
10 1.2ROr 1.0
1 MCU_5V 1 2 15
2 MCU_RETURN 2 HEAD LAMP
3 ROTATOR SIG 3 CN-12 CL-5
0.8Y 46 2E B
4 EM'CY STOP(IN) 4 G11 2B
0.8Y 46 1 1
5 MCU_POWER MAX 5 128 2RG
2 1E V
0.8BW 81T 2
6 MCU_SIG.GND 6
0.8GrW 48 CR-4 WORK LAMP
7 MCU_DECEL 7 130 2RW 2A B
0.8BW 81U 30 1
8 MCU_SIG.GND 8 130A 0.8RW 87a 87 85 1A V
86 2
9 NC 9 128 2RG CN-25
10 NC 10 87 CL-6 G12 1.2B
29 0.8VW 1
11 SEAT BELT 11 85 127 1.2G
30 86 2
12 NC 12 87a
CN-20 HORN
13 EM'CY STOP(OUT) 13 WORK LAMP G13 1.2B
1.2B G41 1
14 GND(SAFETY) 14 127 1.2G
2
15 NC 15 CR-2
1.2G 49 41 0.8GrW
16 SAFETY SOL 16 1
124A 0.8V 4 5 1
LH CONSOLE CD-2 2
0.75BW 124 1.0V
1 3
0.75YOr 4
2 127 1.2G
5 3 2
FUEL LEVEL
CD-1 HORN
0.75BW
1
0.75LOr
2
HYD TEMP
CN-68 1.0G
1
2 1.0V 601 602
SAFETY SOL
CN-52 CN-52
24pin 27pin
SENSOR 24V
GND (PS_SENSOR)
80P
81P
107
0.8Br 103
85
84
0.8RW 102
1.0ROr
1.0BW
G32
47E
121
158
136
137
0.75R
0.8G
0.8V
0.8L
80
98
81
0.8ROr
0.8GW
0.8BW
0.8BW
1.2Or
0.8Or
0.8Br
0.8Br
CN-1
0.8B
10
2
8
9
1
6
5
CN-15
1
2
3
4
5
6
7
10
2
6
7
8
9
1
4
3
80A
81A
80A
81A
601
602
G4
CN-365A
10
11
12
78
5
1
2
3
6
7
1.0RW
3
1
2
0.75ROr
0.75ROr
0.75BW
0.75BW
1.0OrB
1.0LgB
0.75V
0.75G
1.0W
1.0RW
1.0B
0.75V
0.75V
1.0B
1.0B
1.0B
1.0P
1.0R
1.0B
CN-376
1.0B
1.0B
1.0R
80A
81A
80A
81A
0.75OrW
0.75OrW
0.75OrW
0.75OrW
10
11
12
13
15
18
26
27
34
0.75OrW
0.75ROr
0.75ROr
0.75ROr
0.75ROr
0.75ROr
1
2
3
4
5
6
7
8
9
CD-602
0.75BW
0.75BW
0.75BW
0.75BW
CD-601
0.75BW
CN-51
G5
8
CN-52
CN-53
CN-54
RETURN C
RETURN C
SUPPLY A
B
SUPPLY A
B
1.0BrW 119
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
2B
6
7
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
0.75YOr
47
0.75ROr
0.75ROr
0.75BW
CN-3
0.75BW
0.75YW
0.75ROr
0.75ROr
1.0Br
12
11
10
9
8
7
6
5
4
3
0.75BW
0.75BW
0.75ROr
0.75ROr
0.75ROr
0.75ROr
0.75OrW
0.75V
0.75V
0.75V
2
1.0B
0.75ROr
0.75BW
0.75BW
0.75BW
0.75BW
0.75ROr
0.75BW
0.75V
0.75BW
0.75Or
0.75B
1.2RW
1.0RW
1.0RW
1.0LW
1.0LW
3
0.75V
0.75V
1.0RW
1.0RW
CD-31
0.75L
0.75L
1.2Br
0.75L
1.0RW
0.75L
1.0RW
1.0LW
1.0RW
0.75L
1.0AA
CD-35
CD-24
CD-32
1.0RW
1.0LW
CN-385
Attachment safety sol.
1.0W
SIG
SIG
CD-7
1.0W
TRAVEL ALARM
1.0W
Ram lock switch (On)
1.0W
NC
NC
ROTATE /RH
5V GND
5V POWER
GND
KEY IG
BATT POWER_24V
ROTATE / LH
SAFTY
GND
Swing priority eppr(-)
Traveling cutoff relay
CAN LO
ATT EPPR1 2SE PS
CAN HI
PWT Switch (Travel)
CN-140
1.0LW
1.0LW
RETURN C
RETURN C
RETURN C
RETURN C
SUPPLY A
B
SUPPLY A
B
SUPPLY A
B
1.0RW
1.0RW
RETURN C
1.2GW
Main pump (P2) PS
Negative 1 (N1) PS
Governor motor(+)
2Way selection sol
SENSOR OUT 1
SENSOR GND 2
WORK LIGHT
PWT SW (parking)
3
4
5
6
7
CABIN LIGHT
CD-90
1.2Or
Travel straight sol.
1.2Or
CN-149 1.2Br
Working brake PS
Start Signal(GND)
Governor motor(-)
Boom floating SW
HEAD LIGHT
CD-85
Bm priority Arm(-)
1
1.2Br
1.2Br
2
Travel speed SW
travel straight (+)
Arm out pressure
CN-81
ground (pulse in)
1.2B
1.2B
Boom F-Rod sol.
CD-10A
Power boost SW
CD-95
Fan clutch PWM
Travel (Neutral)
Boom priority(+)
INT.WIPER
PEDAL RH
CN-447
PEDAL LH
travel straight(-)
CN-136
CD-129
CN-75
Boom down PS
Battery relay(+)
CD-43
CD-42
CD-44
CD-71
RETURN C
RETURN C
SUPPLY A
B
SUPPLY A
B
PS sensor 10V
1
2
CD-70
Program dump
Arm in pilot PS
CD-69
Ram lock (Off)
Att. conflux sol
CN-370
Pump eppr PS
Negative 2 PS
CN-133
Bucket out PS
Boom rod PS
SENSOR 5V
BOOM UP PS
CN-236
CN-366
Hour meter(+)
Arm regen sol
MAIN (P1) PS
Swing lock sw
BEACON
CN-135
PWT Working
CN-70
CN-365
1
EARTH2
Travel buzzer
Swing fine sw
2
pump shift(-)
CN-88
Engine oil PS
1
2
1
2
cruise eppr(-)
Cruise switch
SAFETY SIG
RETURN C
RETURN C
Hyd. oil temp
Parking relay
SUPPLY A
B
SUPPLY A
B
2
24V COIL +
sensor 5V(1)
Creep switch
CN-242
sensor 5V(2)
CN-378
RETURN C
RETURN C
RETURN C
1
RETURN C
main ground
CAN2 shield
CAN1 shield
SUPPLY A
B
SUPPLY A
B
Brake oil PS
2
SUPPLY A
B
SUPPLY A
B
1
Fuel warmer
1
2
RETURN C
CD-50
24V COIL -
2
SUPPLY A
B
Pa
Breaker SW
RETURN C
CAN HI
SUPPLY A
B
1
Ignition 24V
Working PS
SIG
SIG
SIG
SIG
2
WIPER
ALT LEVEL
SIG
Water temp
IG 24V
Breaker sol
CN-237
PEDAL RH
Water level
CAN1 high
Fan speed
RS232 RX
RS232_TX
P1 eppr(-)
CAN2 high
CAN1 low
Anti-restart
PEDAL LH
EPPR 24V
P2 eppr(+)
Air cleaner
P1 eppr(+)
Fan speed
CN-66
CN-150
P2 eppr(-)
1
2
2
Safety Sol
Option PS
Option PS
eppr GND
CAN2 low
Swing PS
Acce. dial
TM oil PS
Creep sol
Fuel level
GND
GND
1
2
1
2
1
2
2
NC
NC
NC
NC
NC
Pa
Att. PS
SIG
SIG
QUICK
spare
spare
SIG
SIG
SIG
SIG
SIG
SIG
SIG
SIG
NC
NC
NC
NC
NC
20K4-55520-01
4-3
CD-70
1.0ROr 151
SUPPLY A
8
7
6
5
4
3
2
1
9
9
8
7
6
5
4
3
2
1
N1
9
8
7
6
5
4
3
2
1
0.75r 109
10
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
15
14
13
12
11
10
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
SIG B
NO.
1.0BW 154
RETURN C
PRESS
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
GND
GND
NC
NC
NC
NC
NC
NC
CD-71
GND
1.0ROr 151
GND
INT. SIG
SUPPLY A
CAN_SH
CAN1_HI
CAN2_HI
IG 24V
N2
MCU_5V
CAN1_LO
CAN2_LO
DPF COM
CAM0 LIN
CAM POS
0.75L 134
AC 24V
CAM NEG
CAN2_Hi
CAM GND
MCU GND
CAN_Hi
RS232_TX
CAN_HI(2)
RS232 P_DUMP
CAN2_Lo
RS232_RX
CAN_Lo
MCU_5V
AC GND
DPS SW
CAN_LO(2)
CAM0 GND
GND
POWER_IG
SIG B
Service Tool
5V_HAPTIC
AIR-CON
HORN RY
LH CONSOL
RH CONSOL
BREAKER
SEAT BELT
DPF INHIBIT
DPF REGEN
CABIN_GND
CABIN_GND
CONT._GND
SIG_HAPTIC
MCU_GND
CAN_HI(2)
1.0BW 154
SAFETY SOL
2-WAY SIG
CAN_SHIELD
WASHER P/P
CAM POWER
SOL. POWER
GND_HAPTIC
CAN_LO(2)
MCU_DECEL
AIR COMP RY
AIR COMP RY
WASHER SIG.
POWER_BATT
RETURN C
ILLUMINATION
CAM0 POWER.
START KEY_IG
GND(SAFETY)
BEACON LAMP
PRESS
ROTATOR SIG
MCU_RETURN
CLUSTER_GND
MCU_SIG.GND
MCU_SIG.GND
START KEY_BR
ILLUMINATION
START KEY 24V
CABIN LAMP RY
CABIN LAMP RY
BLOWER SIG.
EM'CY STOP(IN)
ROOM LAMP 24V
REVERSE FAN
SWITCH SPARE
ENG. START SIG.
CLUSTER_IG 24V
J
SWITCH_WIPER
SWITCH_WIPER
F
B
E
SWITCH POWER
D
C
G
CD-43
CIGARLIGHT 24V
EM'CY STOP(OUT)
POWER_SWITCH
SWING LOCK SIG.
DESTINATION
1.0ROr 151
CD-1
MCU_POWER MAX
CN-1
CIGARLIGHT_GND
WIPER MOTOR_GND
CASSETTE RADIO IG
2
1
SUPPLY A
MCU_SUPPLY GND
WIPER MOTOR IG24V
2
1
P2
CN-68
NC(TRAVEL ST_SOL)
AUTO GREASE RESET
0.75L 108 0.75R 109
2
1
CD-2
SIG B 1
SWITCH_WASHER TANK
DC/DC CONVERTER_24V
1.0BW 154
1.2L
DC/DC CONVERTER_GND
0.75L 134
FUEL LEVEL
0.75B
0.75V
2
0.75R
RETURN C
0.75G
0.75G
HYD TEMP
PRESS
0.75Gr
1.0P
0.75L 108
0.75RW
0.75BW
SAFETY SOL
CD-42 3
0.75BW
1.0ROr 151
1.0V
1.0ROr 151A
1.0G
0.75BW
6
5
0.75LgB
15
14
13
12
11
10
10
9
8
7
6
SUPPLY A 4
9
8
7
5
5
4
3
1
4
1
6
2
3
69
70
71
72
73
22
16
15
14
13
12
11
10
16
15
14
13
12
11
10
2
9
8
7
5
4
1
6
3
9
8
7
5
4
1
6
3
P1
0.75G 174 0.75G 174
59
CN-8
CN-6
SIG B 5
CN-4
CN-7
1.0BW 154 1.0BW 154A
1
2
3
6
4
5
6
7
8
9
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26