Figure 7:pareto chart effect on Surface Quality

This graph shows that surface quality is mostly affected by depth of cut when we alpha
value 0.05. After that we see the combination of depth of cut and feed rate is mostly
affecting the surface quality of threaded rod.
3. CONCLUSION:

This comprehensive study on the design of experiments (DOE) applied to machining

technology for forming external threads on rods has yielded valuable insights for the
manufacturing industry. By systematically investigating the influence of key input
variables such as cutting speed, feed rate, depth of cut, tool material, and coolant usage,
the study has provided an important understanding of their impact on critical response
variables like thread pitch accuracy, surface finish, and overall thread quality. The
utilization of the Taguchi method and Response Surface Methodology (RSM) allowed
for a strategic exploration of the parameter space, revealing that cutting speed, feed rate,
and depth of cut are crucial factors in achieving optimal thread characteristics. The
findings not only contribute to the advancement of precision machining techniques but
also offer practical recommendations for process improvement, including adjustments to
machining parameters and the exploration of advanced tool materials. This research
serves as a valuable resource for practitioners seeking to enhance the efficiency and
quality of external thread machining processes.
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