NAME: LIGAYA, JENNIFER I.

DATE: FEBRUARY 20, 2024

SUBJ/SEC: AMTE 234 – 2B INSTRUCTOR: Mr. Angelo Miguel Cabral

ASSIGNMENT NO. 1 RATING:

IDENTIFY AND DEFINE THE TEN STEPS OF A COMPLETE OVERHAUL

A complete overhaul typically refers to a comprehensive maintenance process performed on machinery,
equipment, systems, or processes to restore them to optimal functioning. While the specific steps may vary
depending on the context, here are ten general steps often involved in a complete overhaul:

1. Evaluation and Assessment

Begin by assessing the current condition of the machinery or system. Identify areas of concern, malfunction,
or wear and tear.
2. Disassembly
Carefully disassemble the components of the machinery or system, following manufacturer guidelines or best
practices to avoid damage.
3. Cleaning and Inspection
Thoroughly clean all components to remove dirt, debris, and contaminants. Inspect each part for damage,
wear, or defects.
4. Replacement of Parts
Replace worn-out, damaged, or malfunctioning parts with new or refurbished components. Ensure
replacements meet the required specifications.
5. Repair and Maintenance
Perform necessary repairs on components that can be salvaged. This may involve welding, machining, or
other repair techniques to restore functionality.
6. Calibration and Adjustment
Calibrate and adjust components to ensure they operate within specified tolerances and parameters. This step
is crucial for precision machinery.
7. Testing and Quality Assurance
Conduct rigorous testing of the overhauled machinery or system to ensure it meets performance standards
and safety requirements. Address any issues that arise during testing.
8. Reassembly
Reassemble the components of the machinery or system according to the manufacturer's specifications or
engineering standards. Use proper tools and techniques to ensure correct assembly.
9. Final Inspection
Perform a final inspection of the overhauled machinery or system to verify that all components are correctly
installed, calibrated, and functioning as intended.
10. Documentation and Maintenance Schedule
Document the overhaul process, including any repairs, replacements, adjustments, and tests performed.
Establish a maintenance schedule for ongoing upkeep and preventive maintenance to prolong the lifespan of
the machinery or system.

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