Key

1999
HOME

High Pressure 1.3mm

Low Pressure
Reduced Pressure BPA 750 & 1000

Answer Key
Zero Pressure, or Oil at Rest AS PLUMBED
Rocking Oil 299120
2-92 RE
PRINT

Agitator

300
bar
B A

S1
P
125 0-50 BAR
bar S2
R P

T )Y( A
B
T
B A
X

T P

NG 6 S3
0.8 mm
BPA 750 & 1000 TRAINING

0.7 mm
hole drilled
through spool
X1

X2

6 Filter
S

Page 1
 1999
HOME

Middle of the 1st stroke. Stroke limiter 1.3mm

sending signal to hyd. pump to put out
BPA 750 & 1000 less than maximum oil.

Answer Key
TRAINING SERIES
#1
PRINT

Agitator

300
bar
B A

S1
P
125 0-50 BAR
bar S2
R P

T )Y( A
B
T
B A
X

T P

NG 6 S3
BPA 750 & 1000 TRAINING

0.7 mm 0.8 mm
hole drilled
through spool
X1

X2

6 Filter
S

Page 2
 1999
HOME

Middle of the 1st stroke. Concrete pump "on - off" 1.3mm

switch is shut off. The main relief valve vent is
BPA 750 & 1000 open to tank, so no pressure build-up is pos-
TRAINING SERIES sible. Unit does not stroke.

Answer Key
#1A
PRINT

Agitator

300
bar
B A

S1
P
125 0-50 BAR
bar S2
R P

T )Y( A
B
T
B A
X

T P

NG 6 S3
0.7 mm 0.8 mm
BPA 750 & 1000 TRAINING

hole drilled
through spool
X1

X2

6 Filter
S

Page 3
 1999
HOME

Solenoid on relief valve is energized, but 1.3mm

S-1 spool is in the neutral position.
BPA 750 & 1000

Answer Key
TRAINING SERIES
#1B
NEUTRAL
PRINT

Agitator

300
bar
B A

S1
P
125 0-50 BAR
bar S2
R P

T )Y( A
B
T
B A
X

T P

NG 6 S3
0.7 mm 0.8 mm
BPA 750 & 1000 TRAINING

hole drilled
through spool
X1

X2

6 Filter
S

Page 4
 1999

1st stroke finished. S-3 getting signal

HOME

1.3mm
to move. Shuttle valve sending signal
BPA 750 & 1000 to fast switch (reversing) valve. Note that
TRAINING SERIES the driver’s side differential cylinder did
not fully retract. (Too little rocking oil). At

Answer Key
#2 this point in the sequence, it doesn’t matter.
PRINT

Agitator

300
bar
B A

S1
P
125 0-50 BAR
bar S2
R P

T )Y( A
B
T
B A
X

T P

NG 6 S3
0.7mm 0.8 mm
hole drilled
BPA 750 & 1000 TRAINING

through spool
X1

X2

S
6 Filter

Page 5
1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
Reverse #3

S-2 spool done moving. Differential cylinders change

direction again, now going the same direction that
they were originally going. True reverse is now
accomplished.

300
bar

S1

P S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 6

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#4

Rock cylinder done moving. Switching valve

gets pressure to open, which sends a signal to
switch the S-2 spool.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 7

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#4A

Rock cylinder done moving. Switching valve

gets pressure to open, which sends a signal to
switch the S-2 spool. Ball cock (quarter turn valve)
is shut. S-2 cannot move, so pressure rises until
the relief valve setting of 300 bar is reached.
The relief valve opens.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 8

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#5

S-2 spool done moving. Differential cylinder

getting oil to move. Arrow indicates the check
valve that MUST now be closed or machine
malfunction will result. Signal to the fast switch
valve is lost, allowing the spring to push the spool
back to the original position.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 9

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#6

Middle of the 2nd stroke. The stroke limiter is

again causing the hydraulic pump to put out less
than maximum strokes.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 10

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#7

End of the 2nd stroke. Note that the driver’s side

differential cylinder is bottomed out on the guide
bushing, while the passenger side cylinder has not
yet fully retracted (too little rocking oil). Rocking oil
will be added now through the check valve that is
indicated by the arrow.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 11

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#8

End of the 2nd stroke. The passenger side

differential cylinder has now completely retracted,
which opens the switching valve. Signal is being
sent to the S-3 valve to move, and also to the
reversing valve.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 12

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#9

S-3 valve has switched. Oil being sent to the

rock slewing cylinder to retract. Switching valve
indicated by the arrow closes. The hyd. pump
goes to full flow for the duration of the slewing
cylinder travel. Arrow indicates the check valve
that MUST be closed, or machine malfunction
will result.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6
S3
0.7mm
0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 13

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#10

Rock valve slewing cylinder is done moving.

Switching valve opens, sending signal to the
S-2 spool to move.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 14

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#11

S-2 done moving. Passenger side differential

cylinder gets oil to move. Switching valve indicated
by the arrow closes, which stops signal to the
reversing valve. The spring returns the valve to it’s
normal position, and again the stroke limiter signal
causes the hydraulic pump to put out less than
maximum oil. Arrows indicates the check valves
that MUST close, or machine malfunction will result.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 15

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
#12

Middle of the first stroke again. The machine

has now made 2 complete strokes, but only one
complete cycle. Note that the driver’s side diff.
cylinder is bottomed out on the end stop, but the
passenger side cylinder is not done with the stroke
(too much rocking oil). The check valve that is
indicated by the arrow will now open, allowing
the excess rocking oil to return to tank.

300
bar

S1

P
S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 16

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
Reverse #1

Middle of the first stroke. You put the machine

into reverse. The differential cylinders immediately
change direction. Rock slewing cylinder gets oil to
move. Switching valve indicated by the arrow closes.

300
bar

S1

P S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 17

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
Reverse #2

Rock cylinder done extending. For a split second

unit is now pumping in forward again. Switching
valve (indicated by the arrow) opens, sending signal
to move the S-2 spool.

300
bar

S1

P S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 18

1999
HOME PRINT

BPA 750 & 1000 TRAINING

BPA 750 & 1000

TRAINING SERIES 1.3mm
Reverse #3

S-2 spool done moving. Differential cylinders change

direction again, now going the same direction that
they were originally going. True reverse is now
accomplished.

300
bar

S1

P S2
0-50 BAR

T )Y( A

B
T
B A

X
T P

NG 6 S3
0.7mm

0.8 mm
hole drilled
through spool

X1

6
Filter

Answer Key Page 19