Instruction Sheet

A030P949 (Issue 1) 1−2010

Installation Instructions for Coolant Heater Kit

GENERAL INFORMATION WARNING Ignition of explosive battery gases can
This instruction sheet describes installation of the cause severe personal injury or death. Arcing at
Coolant Heater Kit for GGHH. battery terminals, light switch or other equipment,
flame, pilot lights and sparks can ignite battery gas.
The following parts are included in this kit. Do not smoke, or switch trouble light ON or OFF
Part Description Qty. near battery. Discharge static electricity from body
Heater − Engine Coolant 1 before touching batteries by first touching a
grounded metal surface.
Hose − Coolant 1
Connector − Hose 2 Ventilate battery area before working on or near
battery—Wear goggles—Stop genset and dis-
Clamp − Hose 4 connect charger before disconnecting battery
Bracket − Heater 1 cables—Disconnect negative (−) cable first and
reconnect last.
Screw (M6 x 1 x 12) 2
Screw (1/4−20 x 5) 2 CAUTION Disconnect battery charger from AC
source before disconnecting battery cables.
Sealant − Pipe AR
Otherwise, disconnecting cables can result in
Hose − Coolant 1 voltage spikes damaging to DC control circuits
of the set.
GENERAL PRECAUTIONS
Read these installation instructions completely and WARNING Accidental starting of the generator
become familiar with safety warnings, cautions, and set can cause severe personal injury or death.
the installation procedure before starting. Prevent accidental starting by disconnecting
the negative (−) cable from the battery terminal.
WARNING Incorrect service or replacement of
parts can result in severe personal injury or
death, and/or equipment damage. Service per-
sonnel must be trained and experienced to per-
form electrical and mechanical service.
Turn off or remove AC power from the battery char-
ger and then remove the negative (−) battery cable
from the set starting battery. This is to make sure the
genset will not start while working on it.

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 FIGURE 1. SKID AND CROSS RAIL LOCATION

INSTALL
1. Install Coolant Heater on the fuel connection side of th skid on the foward cross rails. There are couple of
holes provided on cross rails for that purpose. See Figure 1

End 2: Coolant
out of the heater

End 1: Coolant
inlet of the heater

FIGURE 2. SPEC (A−B) CONTROL−BOARD

2. End 1 or heater inlet should be connected to the port on the engine side. See Figure 2 & 3.

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 FIGURE 3. REMOVAL OF CONNECTORS

3. Connect heater end 2 to the port indicated below (on the starter side of the engine) See Figure 4.

FIGURE 4. HEATER END CONNECTION

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