Process Capability Study (Cpk) Real Time

Model No. HA00-17355LF Specification, uH SUBGROUP SIZE Control Limit X Chart R Chart Line MAGNETIC
Sample Size 5PCS
Product Name IND.SMD USL 43.4 5 UCL 37.708 10.051 Machine No. N/A
Characteristic INDUCTANCE ( P1 - P4) Frequency 2 TIME PER SHIFT CL 32.4 TOTAL SUBGROUP CL 34.966 4.752 Meas. Inst / No. LCR Tester / 169550/167542
Operation FINAL TEST Date 30 SEPT UNTIL 7 OCT 2022 LSL 20.8 25 LCL 32.224 0.000 Inspected by IPQC INSPECTOR
Date 29/9/2022 30/9/2022 30/9/2022 30/9/2022 1/10/2022 1/10/2022 2/10/2022 3/10/2022 3/10/2022 3/10/2022 3/10/2022 4/10/2022 4/10/2022 4/10/2022 4/10/2022 5/10/2022 5/10/2022 5/10/2022 5/10/2022 6/10/2022 6/10/2022 6/10/2022 6/10/2022 7/10/2022 7/10/2022 SUM
Time 10.00pm 2.15am 10.30am 2.20pm 10.30am 2.00pm 10.00PM 2.30AM 10.40AM 2.20PM 10.30PM 2.40AM 10.20AM 3.00PM 10.30PM 2.30AM 10.20AM 3.10PM 10.20PM 2.20AM 10.20AM 3.00pm 11.00PM 2.30m 10.00am ΣX 3760.6700
No. 1 2 3 4 5 6 7 8 9 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ΣR 100.09
X1 30.53 29.21 29.89 35.70 28.14 31.90 29.57 31.37 30.07 28.67 31.41 30.61 28.84 27.81 27.20 28.21 28.27 30.22 29.40 28.70 32.51 33.41 33.41 32.09 28.69
X2 30.99 29.01 30.87 30.62 30.69 30.88 28.88 28.98 31.34 31.61 27.81 32.21 31.61 34.11 27.70 28.57 29.11 32.41 31.46 29.97 30.07 30.61 32.45 30.66 30.66 JUDGEMENT
X3 32.33 30.75 28.86 28.87 28.54 30.82 33.03 27.66 29.91 30.91 29.67 28.84 30.57 30.62 27.03 27.71 26.61 30.00 30.11 29.94 28.67 29.91 29.61 28.81 32.61 > USL - RED COLOUR
X4 29.47 26.89 31.72 26.74 26.98 31.67 30.41 30.61 30.66 29.61 31.14 29.09 31.12 28.67 26.06 30.21 28.61 28.87 31.80 28.63 30.61 30.21 30.37 31.67 31.68 < LSL - GREEN COLOUR
X5 27.22 31.77 32.23 30.91 31.13 28.51 29.91 30.22 33.27 30.07 28.87 31.61 32.27 29.01 26.21 28.41 30.55 31.11 31.35 32.96 27.81 28.89 28.81 30.43 32.14 N 125
AVERAGE
X 30.0854
INS QA27 QA27 QA27 QA27 QA27 QA27 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30 QA30
SUM 150.54 147.63 153.57 152.84 145.48 153.78 151.80 148.84 155.25 150.87 148.90 152.36 154.41 150.22 134.20 143.11 143.15 152.61 154.12 150.20 149.67 153.03 154.65 153.66 155.78 R 4.0036
X 30.11 29.53 30.71 30.57 29.10 30.76 30.36 29.77 31.05 30.17 29.78 30.47 30.88 30.04 26.84 28.62 28.63 30.52 30.82 30.04 29.93 30.61 30.93 30.73 31.16
R 5.11 4.88 3.37 8.96 4.15 3.39 4.15 3.71 3.36 2.94 3.60 3.37 3.43 6.30 1.64 2.50 3.94 3.54 2.40 4.33 4.70 4.52 4.60 3.28 3.92

x 40.00 35.11 37.71 34.26

38.00 UCL
36.00
34.00
CL
32.00 Capabilities Analysis
Control Chart

30.00
28.00
LCL Std.Dev.= 1.764
26.00
24.00
22.00
Sigma Hat = 1.721
20.00
1 2 3 4 5 6 7 8 9 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

12.00

10.00 UCL PPK= 1.75

8.00

6.00 PP =
R 2.14
4.00 CL Ca = -17.83%
Control Chart

2.00 CPK= 1.80

CP = 2.19
0.00
1 2 3 4 5 6 7 8 9 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Grade = A
 Process Capability Study (Cpk) Real Time

Model No. HA00-08464LFTR Specification, uH SUBGROUP SIZE Control Limit X Chart R Chart Line MAGNETIC
Sample Size 5PCS
Product Name IND.SMD USL 1.44 5 UCL 1.206 0.134 Machine No. 169236
Characteristic INDUCTANCE Frequency 2 TIME PER SHIFT CL 1.2 TOTAL SUBGROUP CL 1.169 0.063 Meas. Inst / No. LCR Tester 169550
Operation FINAL TEST Date 21 SEPT UNTIL 28 SEPT 2022 LSL 0.96 25 LCL 1.133 0.000 Inspected by IPQC INSPECTOR
Date 20/9/2022 21/9/2022 21/9/2022 21/9/2022 22/9/2022 22/9/2022 22/9/2022 22/9/2022 23/9/2022 23/9/2022 23/9/2022 23/9/2022 24/9/2022 24/9/2022 24/9/2022 25/9/2022 26/9/2022 26/9/2022 26/9/2022 26/9/2022 27/9/2022 27/9/2022 27/9/2022 27/9/2022 28/9/2022 SUM
Time 2.00AM 10.00am 2.00pm 10.00pm 2.30am 9.30am 2.00pm 10.30pm 2.30am 9.00am 2.00pm 10.30pm 2.00am 10.00am 2.00pm 10.30pm 2.30am 10.15am 3.00pm 10.00pm 2.00am 10.30am 1.45pm 10.10pm 2.10am ΣX 146.4440
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ΣR 1.64
X1 1.22 1.12 1.16 1.19 1.21 1.19 1.18 1.19 1.18 1.19 1.16 1.17 1.14 1.16 1.17 1.15 1.12 1.13 1.20 1.15 1.18 1.16 1.18 1.16 1.15
X2 1.20 1.15 1.18 1.20 1.17 1.22 1.20 1.12 1.12 1.22 1.22 1.15 1.16 1.18 1.17 1.18 1.16 1.16 1.20 1.17 1.22 1.17 1.13 1.13 1.16 JUDGEMENT
X3 1.18 1.21 1.20 1.12 1.15 1.15 1.16 1.16 1.12 1.16 1.20 1.17 1.17 1.17 1.18 1.18 1.18 1.20 1.17 1.20 1.20 1.15 1.19 1.17 1.12 > USL - RED COLOUR
X4 1.19 1.19 1.13 1.16 1.11 1.20 1.15 1.17 1.15 1.14 1.16 1.21 1.17 1.16 1.19 1.20 1.13 1.21 1.16 1.22 1.20 1.15 1.20 1.20 1.20 < LSL - GREEN COLOUR
X5 1.15 1.17 1.18 1.18 1.18 1.24 1.18 1.20 1.14 1.18 1.17 1.17 1.19 1.16 1.19 1.16 1.15 1.18 1.14 1.16 1.13 1.17 1.20 1.18 1.17 N 125
AVERAGE
X 1.1716
INS QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA37 QA27 QA27 QA27 QA27 QA27 QA27 QA27 QA27 QA20 QA20
SUM 5.93 5.83 5.85 5.85 5.82 6.00 5.87 5.84 5.71 5.89 5.91 5.86 5.83 5.83 5.90 5.87 5.74 5.88 5.87 5.90 5.93 5.80 5.90 5.84 5.80 R 0.0654
X 1.19 1.17 1.17 1.17 1.16 1.20 1.17 1.17 1.14 1.18 1.18 1.17 1.17 1.17 1.18 1.17 1.15 1.18 1.17 1.18 1.19 1.16 1.18 1.17 1.16
R 0.08 0.09 0.07 0.08 0.10 0.09 0.05 0.08 0.06 0.08 0.06 0.06 0.05 0.02 0.02 0.05 0.06 0.08 0.06 0.07 0.09 0.02 0.07 0.07 0.08

1.22

1.20
UCL

X 1.18
CL
Control Chart

1.16

1.14
LCL
1.12

1.10
Capabilities Analysis
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Std.Dev.= 0.027
Sigma Hat = 0.028

0.16
0.14 PPK= 2.62
R 0.12
UCL
0.10
Control Chart

PP = 2.97
0.08
Ca = -11.85%
0.06 CL
0.04 CPK= 2.51
0.02
CP = 2.84
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Grade = A