Section 24 V2.03 - Instal.a.technical - Data

DeLaRue TCR Twin Safe Installation and Technical Data
Copyright © 2003 by De La Rue

International Ltd.
Basingstoke, Berne Branch
Morgenstrasse 131
CH-3018 Bern-Bümpliz
Phone +41 31 997 56 00
Fax +41 31 997 56 60
Internet www.delarue.com
Installation and Technical Data
All rights reserved. Without written permission of the publisher it is forbidden to duplicate or copy in any
way this publication, partly or completely. DeLaRue reserve the right to amend or change any part of this
document without prior notice.
Administration
Document Installation and Technical Data
Doc. number 539.1256/02 Language English
Edition date 06. May 2003 Version 2.03
File via Internet
Created with FrameMaker 6.0
Version
Edition Description Date
1.00 1st version 28.01.2000
2.00 2nd version 19.07.2001
2.01 Boring Plan updated 15.08.2002
2.02 Section 4.3 updated 19. February 2003
2.03 Correction Alarm Cable pages 22 and 23 06. May 2003
539.1256/02 2.03 06 May 2003 1

Installation and Technical Data DeLaRue TCR Twin Safe
2 539.1256/02 2.03 06 May 2003

Installation and Technical Data
Contents
1 Short Description of the System .................................5
2 Pre-installation Procedures at Location .................7

2.1 General ..........................................................................................7
2.2 Space requirements .......................................................................7
2.3 Evenness of the floor .....................................................................7
2.4 Ventilation ...................................................................................... 7
3 Installation Preparations .................................................8

3.1 Electrical installations .....................................................................8
3.2 Mains connection ...........................................................................9
3.3 Requirements to begin the Installation Procedure .......................10
4 Requirements ......................................................................11
4.1 List of components .......................................................................11
4.2 Space requirements .....................................................................11
4.3 Floor load factor ...........................................................................13
4.4 Access route ................................................................................13
4.5 Environmental conditions .............................................................14
4.6 Emissions .....................................................................................14
5 Installation ............................................................................15
5.1 Installing the TCR Twin Safe .......................................................15
5.2 Floor anchoring ............................................................................17
6 Connections .........................................................................18
6.1 Connection survey .......................................................................18
6.2 Pin allocation ...............................................................................19
7 Commissioning ..................................................................25
7.1 Starting up the system .................................................................25
539.1256/02 2.03 06 May 2003 3

8 Technical Data .................................................................... 26

8.1 Electrical information ................................................................... 26
8.2 TCR Twin Safe Dimensions ........................................................ 27
9 Further documentation .................................................. 28
4 539.1256/02 2.03 06 May 2003

1 Short Description of the System

The TCR Twin Safe is designed to be used as two working positions. In normal
conditions it will be situated between the two working positions, integrated in an
open desk environment. The TCR Twin Safe can also be placed in a free stand-
ing position in a back desk environment.
Illustration 1 TCR Twin Safe operation standing and sitting
The storage system for the banknotes is situated in the safe and is partly cov-
ered by the housing. The power supply and the main part of the controller is also
found inside of the safe.
The interface units for communication to the outside have been rear of the TCR
Twin Safe facing outwards. The ventilation slits are also positioned on this side.
They serve to disperse heat from the electronic components, and must not be
covered or blocked.
Options
As optional extensions can be added a safemaster coin and banknote storage
system (maximum 2 units), printer, divers burglar and robbery alarm systems
and a network interface unit.
Depending on the customers wishes, the TCR Twin Safe can be operated offline
or integrated into the EDP system.
539.1256/02 2.03 06 May 2003 5

Ventilation slits
Interface cables
Alarm cables
through opening in
bottom or on the back
Illustration 2 TCR Twin Safe Interfaces and ventilation
Alarm system
An alarm system can also be integrated as an option. Connection to alarm
equipment can be made directly to the floor of the safe or at the rear alongside
the interface cables.
Top cover
A back end to the top cover is available as an option.
Top cover
back end
Illustration 3 TCR Twin Safe free standing with the rear top cover
6 539.1256/02 2.03 06 May 2003

2 Pre-installation Procedures at Location
2.1 General
Planning, realization and monitoring of the pre-installation procedures according
to the installation instructions incumbent to the corresponding bank or institute.
The incumbent bank or institute is further required to provide an ON- / OFF

switch for the mains power supply. Over the same switch it should be also be
possible to turn on and off other options such as Safemaster, printer etc.
2.2 Space requirements

The dimensions for installation of the device can be taken from out of the techni-
cal diagrams included in this instruction and technical data manual (page 12).
2.3 Evenness of the floor

On the floor space of the TCR Twin Safe, there must be an evenness of mini-
mum 3mm.
2.4 Ventilation
After the installation of the TCR Twin Safe, above and beside the ventilation slits
must be a ventilation shaft of minimum 50cm2 for the heat dissipation.
539.1256/02 2.03 06 May 2003 7

3 Installation Preparations
3.1 Electrical installations
WARNING:
If the local house installation regulations requires an overcurrent circuit breaker
< 10A, then a separate mains connection with overcurrent circuit breaker and
earth-leakage circuit breaker will be necessary. As an overcurrent circuit breaker
a protection 10A is recommended. For safety reasons, no supplementary circuits
for non-relevant system devices etc. may be installed coming behind the power
surge circuit breaker, respective, residual current circuit switch.
Important The device will only be completely free of electricity when the mains power sup-
note ply plug is disconnected (unplugged). That is why the protected contact socket
must be clearly marked and have easy access to it at all times
Warning If the TCR Twin Safe is connected to an electrical power supply that is not
equipped with a direct earthed protection conductor, then the safe must be con-
nected directly to earth over a separate protected circuit conductor from the sys-
tem.
A connection for this protection circuit can be found on the rear side of the safe
next to the mains power supply connection.
Power source Distribution cable

L1 L1
L2 L2
L3 L3
N N
L1
L2
L3
N
SL
Twin Safe2
Building boundary
Illustration 4 protection circuit
8 539.1256/02 2.03 06 May 2003

3.2 Mains connection
Standard with Network Inter-

face Unit
nominal tension- 240 V AC/ 120 V AC (88 bis 264 V AC)

tension range
nominal frquency 50 / 60 Hz (47Hz bis 65 Hz)

frequency range
max. power con- 210 228

sumption W @
230V
power consump- 60 75
tion standby W @
230V
max. power con- 210 N/A

sumption W @
115V
power consump- 60 N/A

tion standby W @
@ 115V
max.current @ 1,8 A 1,8 A

230V according
type plate
max. current @ 3.6 A N/A

115V according
type polate
plug mains 3 pin plug with protection conductor

fuse mains 10A slow @ 230V AC
20A slow @ 115V AC
Fast interuptor 30mA 30mA
On/Off TCR Twin Safe and options (printer, Safemaster) must be able to be switched on
and off over a central on/off switch.
539.1256/02 2.03 06 May 2003 9

3.3 Requirements to begin the Installation Procedure

The installation by DeLaRue can begin when the following requirements have
been fulfilled:
Transport route • The transport routes for delivery of the device are free. (the clear width
and height dimensions as well as the condition of the floor surface
including, landings, steps etc. have all been taken into account).
• The pre-installation requirements, especially environmental proce-
dures corresponding to dust emissions have all been completed.
Location site • Floor at location site has sufficient load factor, page 13.
• All on-site preparations have been completed.
• The location site is free, easily accessible and clean.
• All environmental conditions for operation can be met, page 14.
Electrical • FI-Switch (power protection switch), power surge circuit breaker and
connections mains supply connection have been installed and are ready for opera-
tion, page 24-18.
• The cabling procedures have been completed, page 18. All necessary
and various cable connections have been connected.
• All fuses (power overflow interrupt) and the mains power supply are
ready for operation.
Alarm unit • An appointment with a security company regarding connection of the

TCR Twin Safe to an alarm unit must also be reserved.
UPS • The device can be linked to a uninteruptable power supply UPS. The
TCR Twin Safe cannot be directly governed by a UPS, therefore the
UPS must have an optical or/and acoustic alarm when the power is
down. after the occurence of such a signal no new transaction must be
launched. The UPS musst meet the following requirements:
nominal tension 230 V mains.
Reactive nominal power leistung 1000VA
Maximal power output 700W
Maximal current 4,3 A.
time to switch over < 4ms
minimal capacity at full power output: 5 min.
The recreation time after a power down musst be as short as possible.
10 539.1256/02 2.03 06 May 2003

4 Requirements
4.1 List of components

Screw set for safe securing enclosed on delivery
Description of component Part number
optional Assembly diagram 539.0011/01

Anti-static mat external deliverer
bore template
heavy safe CEN III): 531.0031/01
light safe (UL291): 531.0031/02
4.2 Space requirements

Space requirements can be obtained from the following diagram.
Please pay special attention to the following:

Note The ventilation slits towards the wall must be free.
So for the installation of the TCR Twin Safe there must be a space of min.
150 mm between the rear side of the device and the wall.
• The rear cover of the housing can be removed, i.e. for furniture form
installation or to make use of its area surface.
• The removal of the top cover must not be obstructed in any, i.e by fur-
niture fittings or parts.
• The sliding doors of the output compartment must be freely accessible
from both sides.
• The deposit compartment also be freely accessible from both sides.
• There must also be sufficient space available for opening up the safe
housing cover.
539.1256/02 2.03 06 May 2003 11

Illustration 5 TCR Twin Safe Dimensions
12 539.1256/02 2.03 06 May 2003

4.3 Floor load factor
ATTENTION
Damage to installation cables.
‰The TCR Twin Safe must not be installed or placed over any cable
channels.
• Max. allowed floor unevenness is: 3 mm over the complete standing

area
• Standing area and Weight corresponding to the following table shown
below:
Number surface foot

Type of safe of Total weight in kg
RSM m2
light safe 4 0.37 356

(UL 291)
6 0.53 410
8 0.53 465
heavy safe 4 0.40 595
(CEN III)
6 0.57 655
8 0.57 715
4.4 Access route

It must be possible to maneuver the packed TCR Twin Safe about the site loca-
tion.
• Packing dimensions
:
– Length = 1240 mm
– Width = 1000 mm
– Height = 1000 mm
• The access route to the location site must not have any weaknesses
over the complete route regarding channels, landings or any other sim-
ilar obstacles etc.
539.1256/02 2.03 06 May 2003 13

4.5 Environmental conditions

• Relative humidity:
– Operation: 20% to 70%
– Transport and storage: 10% to 80%
• Temperature:
– Operation: +10 °C to +35 °C
– Transport and storage: -10°C to 70°C
• Electrostatic discharges
On-site protection measures against static discharges,
i.e. carpets or other synthetic materials
• Dust
No excessive build-up of dust particles.
4.6 Emissions
ATTENTION
Damage to the TCR Twin Safe.
‰Ventilation of the TCR Twin Safe must always be guaranteed.
‰Please consult corresponding on-site diagram 539.0011/01.
• Heat dissipation
See maximum electrical consumption = 228 W, standby =75W / with-
drawal = 201 W / deposit = 228 W. The intensity of transaction
depends a lot on the location. Avarage values have to be estimated
depending on the location.
• Noise (sound pressure level)

(with closed cover in 1 m distance and at 1,5 m above th floor).
1 witdrawal < 58,8 dBA
2 deposit < 53 dBA
3 standby = background noise or < 43 dBA
1 withdrawal
deposit
2
standby
3
14 539.1256/02 2.03 06 May 2003

5 Installation
5.1 Installing the TCR Twin Safe

During transportation please make sure that the no damage has or can occur by
the use of any heavy machinery.
Before unloading the TCR Twin Safe a check must be made to make sure the
floor load factor and floor unevenness levels conform to the requirements laid
down in section 4.3 concerning floor load factors.
Illustration 6 Overburden bumps or channels
Carpet bumps, cable channels and any other weakness factors of the floor must
be bridged over with strong and stabile sheet metal panels.
The TCR Twin Safe can be moved by simple means such as metal rods or
wooden planks from off the palette and on to the fork-lift truck.
Another possibility is the so called Bimobil that can be slid from the side under
the edge of the safe. Using hydraulics the safe can then be raised or moved into
position.
539.1256/02 2.03 06 May 2003 15

Illustration 7 Transport of the TCR Twin Safe to its location
Difficult floor surfaces such as carpets, tiles etc. must be protected by placing
cardboard cartons over them. Whenever roll types of transport are used pay
attention that the weight mass is concentrated on as little an area as possible in
order to reduce the chances of damage occurring to the floor or its coverings.
Illustration 8 Placing the TCR Twin Safe at its location
Maneuver the TCR Twin Safe with its conducting antistatic mat into position and
then cut away the overlapping rest of the mat using a carpet knife. Please make
sure that no damage has happened to the floor or its under coverings.
16 539.1256/02 2.03 06 May 2003

5.2 Floor anchoring

heavy safe (CEN III) The safe is anchored to the floor with 4 M14 screws (without contact breaking
element).
A safe with contact breaking element will be anchored to the floor using
3 M14 screws plus 1 screw to the contact breaking element:
light safe (UL 291) The safe will be anchored to the floor with 2 M14 screws:
• Max. 30 mm excess length in the inside of the safe
• Do not turn tighten securing screws too tight (approx. 0,5 mm play)
Boring plan
max. bore depth 80

(also valid for false
bottom floor variation)
max. screw
height 30
View from above

310
190
VdS III Safe
Safe securing holes: Safe securing

3 x d = 18mm hole:
1 x d=13mm for
the rip-out alarm
(90) 570 450 150
61
43
d = 45
155 155
95 95
190
310
UL 291 Safe
Safe securing holes 6 x d = 18 mm

8 RSM 1110
Illustration 9 Boring plan
539.1256/02 2.03 06 May 2003 17

6 Connections
Please note Customer option: Fusible mains cable Article No. 533.7279
6.1 Connection survey
AC power plug cover plate
1 2 3 4 5 6 7 8 9 10 11 12 13
Illustration 10 Connection survey
1 Empty
2 Empty
3 Empty
4 Printer
5 Reserve
6 Modem
7 Alarm (I/O)
8 Bank alarm separate
9 Terminal 1
10 Terminal 2
11 Safemaster left
12 Safemaster right
13 Mains connection
Illustration 11 location of the connection

socket for direct earth connection
18 539.1256/02 2.03 06 May 2003

6.2 Pin allocation
Terminal D-Sub, 9 pin, male

Serial interface unit RS-232; PIN 9 not reserved
Pin Signal Pin Signal
1 free 5 GND
2 RxD 6 free
3 TxD 7 RTS
4 free 8 CTS
Safemaster D-Sub, 9 pin, male

Serial interface unit RS-232; PIN 9 not reserved
1 free 5 GND
2 RxD 6 free
3 TxD 7 free
4 free 8 free
Printer D-Sub, 25 pin, female
1 Data Strobe 14 Autofeed
2-9 Data Bit 0...7 15 Error
10 Acknowledge 16 Printer_init
11 Busy 17 Select
12 Paper out 18-25 GND
13 Select
Modem D-Sub, 25 pin, male
539.1256/02 2.03 06 May 2003 19

Serial interface unit RS-232; PIN 19 + 21 not reserved
1 free 6 DSR
2 TxD 7 GND
3 RxD 8 DCD
4 RTS 20 DTR
5 CTS 22 RI
If the data line must be extended in basic applications, then screened cables
with pre-screened screws of the same quality used on the TCR Twin Safe must
be used. Otherwise the emission and immunity tolerance levels can not be guar-
anteed against existing regulations.
Alarm old version old version, cable without connector with 8 wires
see also SHB chapter 3 MCU for the signification of the jumpers
from MCU
alarm cable 8 wire
Illustration 12 old version alarm cable 8 wire
20 539.1256/02 2.03 06 May 2003

wire Jumper
Signal Function / connector
color on MCU
white Bankalarm + (ALIN1) X18 receiving of a signal with

brown Bankalarm - (ALIN0) aktive max. 5V /15 mA with power
default supply of the loop
X18 receiving of an external

passive potential with max 5V 15 mA
without power supply of the
loop. (potential free).
green RES IN + X19 receiving of a signal with

yellow RES IN - aktive max. 5V /15 mA with power
Reserve default supply of the loop

grey REL 1C (STALM +) X20 receiving of a signal with

rose REL 1W (STALM -) aktive max. 5V /15 mA with power
supply of the loop

default without power supply of the
blue RELAIS RES out C X21 Switching on of a potential

red RELAIS RES out W aktive free contact with max. 18V /
Reserve 500 mA during the duration
of the alarm
X21 Switching off of a potential

passive free contact with max. 18V /
default 500 mA during the duration
of the alarm
539.1256/02 2.03 06 May 2003 21

Alarm new version New version consiting of two cables without connector, one with 8 wires and one
with 4 wires.
from MCU
alarm cable 8-wire
alarm cable 4-wire
Illustration 13 New alarm cables 8-wire and 4-wire
Note see also SHB chapter 3 MCU for the signification of the jumpers
4-wire cable
wire Jumper
color on MCU
white RELAIS 1C (STALM +) X20 Switching on of a potential

brown RELAIS 1W (STALM -) aktive free contact with max. 18V /
500 mA during the duration
of the alarm

500 mA during the duration
of the alarm
green Not used

yellow
22 539.1256/02 2.03 06 May 2003

8-wire cable
wire Jumper
color on MCU
white Bank alarm + X18 receiving of a signal with

brown Bank alarm - aktive max. 5V /15 mA with power
default supply of the loop

green RES IN + X19 receiving of a signal with

yellow RES IN - aktive max. 5V /15 mA with power
Reserve default supply of the loop

blue RELAIS Res out C X21 Switching on of a potential

red RELAIS Res out W aktive free contact with max. 18V /
Reserve 500 mA during the duration
of the alarm

default 500 mA during the duration
of the alarm
grey Not used

rose
Note see also SHB chapter 3 MCU for the signification of the jumpers
539.1256/02 2.03 06 May 2003 23

System drawing MCU for old and new versions:
active
passive / default
Illustration 14 System drawing silent alarm Jumper X20 resp. X21
passive
active / default
Illustration 15 System drawing bank alarm for Jumper X18 resp. X19
In the active position two jumpers sit adjacent on X18.
In the passive position one jumper sits in the middle position on X18.
24 539.1256/02 2.03 06 May 2003

7 Commissioning
Note Between installation and the first commissioning of the TCR Twin Safe
there must be a time interval in order to allow the temperature of the
device to adapt to the environmental temperature of the on-site location
(approx. 12 hours).
7.1 Starting up the system

• Set the switch position on the MCU to “Operation”
• Slide in the chassis until the stop point in the safe has been reached.
The mechanical locking unit must have been visually and audibly
engaged. The safe door is open.
• The TCR Twin Safe is connected to the mains. In the operating posi-
tion (door switch has been turned to the service position with the spe-
cial key) a start-up test will be automatically carried out:
– TCR Twin Safe will perform a function test, during this test the sys-
tem data and counter positions will be loaded into the system.
– As soon as the optional journal receives the message:
Bank Supersafe
Beispielsweg 007
CH 9999 Musterwil
0041 31 999 1111
TS_MCU (Main Control Unit)
1.62 Package 21 (11.1.2000)
E 0003050/2 Y 07:25:28 17.12.1999 02221

00000 / 00000 System will be started
E 0003013/2 Y 07:25:39 17.12.1999 02223
00000 / 00000 TS is ready for operation
then the function test has been successfully completed and the safe door
can now be closed. If there is no printer available, make one note deposit
and one note withdrawal procedure at each individual RSM.
• The TCR Twin Safe is now ready for operation using the user levels
available and the terminal software.
The configuration of the device can be continued.

See also service manual, chapter 15 Commissioning.
539.1256/02 2.03 06 May 2003 25

8 Technical Data
8.1 Electrical information
Standard with Network Inter-

face Unit
nominal tension / 240 V AC/ 120 V AC (88 bis 264 V AC)

tension range
nominal frquency / 50 / 60 Hz (47Hz bis 65 Hz)

frequency range
max. power con- 210 228

sumption W @
230V
power consump- 60 75
tion standby W @
230V
max. power con- 210 N/A

sumption W @
115V
power consump- 60 N/A

tion standby W @
@ 115V
max.current @ 1,8 A 1,8 A

230V according
type plate
max. current @ 3.6 A N/A

115V according
type polate
plug mains 3 pin plug with protection conductor

fuse mains 10A slow @ 230V AC
20A slow @ 115V AC
Fast interuptor 30mA 30mA
26 539.1256/02 2.03 06 May 2003

8.2 TCR Twin Safe Dimensions
Illustration 16 TCR Twin Safe Dimensions
No. of Mass L1 L2 H1 H2 W A
Safe Type
RSMs kg mm mm mm mm mm m2
heavy safe 8 715 1‘206 340 962 700 510 0,57

[1264] (1003)
(CEN III) 6 655 1‘021 155 510 0,47
[1079]
4 595 876 26 510 0,40
[934]
light safe 8 465 1‘206 340 480 0,53
[1264]
952 690
(UL 291) 6 410 1‘021 155 (993) 480 0,44
[1079]
4 356 850 0 480 0,37
[908]
Values in brackets
Option Cover with LED ( ), resp. door cover with DropBox []
A Area of Base
H1 Total height
H2 Height of the safe
L1 Total length
L2 Length „underneath the counter“
539.1256/02 2.03 06 May 2003 27

9 Further documentation
Document Doc-No.
Operating Manual 539.1250

Functional Description 539.1254
Interface Description 539.1255
TSConfig32 539.1259
TSUser32 539.1260
DLL Handlers 539.1261
Safemaster installation manual 539.2002
28 539.1256/02 2.03 06 May 2003

Section 24 V2.03 - Instal.a.technical - Data

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DeLaRue TCR Twin Safe Installation and Technical Data

Copyright © 2003 by De La Rue

Installation and Technical Data

539.1256/02 2.03 06 May 2003 1

2 539.1256/02 2.03 06 May 2003

Installation and Technical Data

1 Short Description of the System .................................5

2 Pre-installation Procedures at Location .................7

3 Installation Preparations .................................................8

539.1256/02 2.03 06 May 2003 3

8 Technical Data .................................................................... 26

9 Further documentation .................................................. 28

4 539.1256/02 2.03 06 May 2003

1 Short Description of the System

Illustration 1 TCR Twin Safe operation standing and sitting

539.1256/02 2.03 06 May 2003 5

Illustration 2 TCR Twin Safe Interfaces and ventilation

6 539.1256/02 2.03 06 May 2003

2 Pre-installation Procedures at Location

The incumbent bank or institute is further required to provide an ON- / OFF

2.2 Space requirements

2.3 Evenness of the floor

539.1256/02 2.03 06 May 2003 7

3.1 Electrical installations

Power source Distribution cable

Illustration 4 protection circuit

8 539.1256/02 2.03 06 May 2003

3.2 Mains connection

Standard with Network Inter-

nominal tension- 240 V AC/ 120 V AC (88 bis 264 V AC)

nominal frquency 50 / 60 Hz (47Hz bis 65 Hz)

max. power con- 210 228

max. power con- 210 N/A

power consump- 60 N/A

max.current @ 1,8 A 1,8 A

max. current @ 3.6 A N/A

plug mains 3 pin plug with protection conductor

Fast interuptor 30mA 30mA

539.1256/02 2.03 06 May 2003 9

3.3 Requirements to begin the Installation Procedure

Alarm unit • An appointment with a security company regarding connection of the

10 539.1256/02 2.03 06 May 2003

4.1 List of components

Description of component Part number

optional Assembly diagram 539.0011/01

4.2 Space requirements

Please pay special attention to the following:

539.1256/02 2.03 06 May 2003 11

Illustration 5 TCR Twin Safe Dimensions

12 539.1256/02 2.03 06 May 2003

4.3 Floor load factor

• Max. allowed floor unevenness is: 3 mm over the complete standing

Number surface foot

light safe 4 0.37 356

4.4 Access route

539.1256/02 2.03 06 May 2003 13

4.5 Environmental conditions

• Noise (sound pressure level)

14 539.1256/02 2.03 06 May 2003

5.1 Installing the TCR Twin Safe

Illustration 6 Overburden bumps or channels

539.1256/02 2.03 06 May 2003 15

Illustration 7 Transport of the TCR Twin Safe to its location