2 D SIMS Reporting Guidelines-1

Guidelines to Follow for
Reporting
SIMS
Information
Introduction
This booklet provides detailed information about completing Service Reports for the Service Information Management
System (SIMS). Step-by-step instruction (with examples) will show you how to complete the reports correctly.
Although many of the guidelines for SIMS reporting are similar to warranty reporting, the guidelines in this document
should be used for SIMS reporting only.
Why A SIMS Report?

You - and Caterpillar - want the best product possible. The SIMS Report was developed so problems could be
identified and resolved quickly. Prompt reporting and computer processing of the report lets Caterpillar know if there
are recurring product failures that should be corrected.
Computer processing makes the reports immediately available to the Caterpillar engineers responsible for product
improvement. The SIMS Report can lead to:
... early recognition and correction of problems,
and
... an improved product, with an improved reputation.
What Should Be Reported?

Report every separate failure (of a product built within the last twenty years) that is significant enough, to require a
repair, or that affects operation of the product. At least one SIMS Report should be submitted for every work order
opened. Also, report repairs or adjustments made during predelivery inspections and operator/operational complaints
made by the customer, which do not require repair.
A failure is not just a part that breaks. A failure can also be a defect that keeps a part from operating correctly. Report
only the part that caused the failure - not the parts damaged as a consequence of the failure.
Also, sometimes you may wish to report general information, such as an event that could affect current or future
machine performance. An example of this type of report is shown on page 33.
The SIMS Report should be completed as soon as the part causing the failure has been identified. An ideal time to
complete the report is when the parts are being ordered.
Dealers should be careful when reporting Remanufactured Product failures. For further information on the reporting of
Remanufactured Product failures, refer to page 41.
Examples of What to Report
Report a final drive bearing that fails.

Do not report all resultant damage to the final drive - such as the gears and case.
Report an intake or exhaust valve that separates from the stem.

Do not report all damage that results to the cylinder head, block pistons, and turbocharger.
Report a hydraulic pump cartridge that fails.

Do not report all damage that results to hydraulic seals or causes barrel scoring or piston damage.
Report dirt entering the hydraulic system, and tell where it entered the system.
Do not report damage that results, or necessary flushing operations.
Report replacement of a broken cutting edge.

Do not report replacement of bolts that were damaged when the cutting edge was removed.
2
Report an incorrectly adjusted rack that required adjustment.
Do not report the checks that you made to determine that the rack was incorrectly adjusted.
Report a loose sheet metal screw or bolt.

Do not report screws or bolts that are loosened or damaged as a result of the failure of another component (damage
to the hood).
Report a turbocharger wheel failure caused by fatigue or imbalance.

Do not report turbocharger damage resulting from piston or valve failure.
Report a hydraulic seal that is installed backwards and leaks.

Do not report a hydraulic seal from which there is slight seepage but does not require a repair. (However, report this
when found during a predelivery inspection.)
Report poor welds on an assembly when additional welding is required to repair it.
Do not report a weld that is of adequate size and strength but does not appear smooth. (But report it when found
during a predelivery inspection.)
Report loose valve guides found during a piston failure repair, if not related to the piston failure.
Do not report valve guides damaged as a result of a piston failure.
Report defects found during any repair of a component or prime product that are actual failures.
Do not report all general repairs made routinely during a major repair.
Report replacement of a rusty hydraulic cylinder rod.

Do not report a small scratch on a rod that does not require repair. (But, report it when found during predelivery
inspection.)
Report Only Facts

Example 1. When you repair an engine that had a main bearing failure you suspect that the cause of failure was
improper line boring. However, you do not check bore alignment.
Note: Report on the bearing failure; you did not check bore alignment so you cannot report it.
Example 2. An engine threw a rod out the side of the block. It was found that the piston assembly had seized and
pulled apart; the rod broke out through the side of the block. You suspect that the fuel injection valve failed so you
replace it; however, you did not check it.
Note: Report only the piston failure. You cannot report the fuel valve as the cause of failure because you did not
check it.
Information Required for SIMS Reports
Caterpillar is interested in knowing about product problems, when they occur (hours, miles, or kilometers), and the
frequency with which they occur. Most dealers already record this type of information in the reports and work orders
they make up for the machine history file. Caterpillar SIMS Reports are usually prepared as part of normal work order
procedure.
After you make out your SIMS Reports, let someone experienced in reporting check them for duplication, errors, or
inadvertent inclusion of resultant damage (which should not be reported).
Can the Dealer View SIMS Data?

Dealers can obtain SIMS information by making inquiries using the SIMS System. These types of reports are
available:
3
• Sales/Service by Serial Number - This function allows users to inquire on all details related to the sale and
service of a Caterpillar product.
• Service by Model and Prefix - This function allows users to inquire on all service details related to a specific
Caterpillar Model Number, Serial Number Prefix and Part Number or Group Number causing failure.
• Service by Product Family and Subsidiary - This function allows users to inquire on all service details
related to a specific Caterpillar Product Family, Subsidiary and Part Number or Group Number causing failure.
• Service by Repairing Dealer and Prefix - This function allows users to inquire on all service details related
to a specific Caterpillar Dealer and a specific Serial Number Prefix.
• Work Order - This function allows users to inquire on all the work order details entered by the dealership as a
service was performed on Caterpillar equipment. Work order detail consists of header, segment, operations,
parts, labor and miscellaneous information.
• Part Number Summary - This function produces a report that shows what type of products (serial number
prefix) a user-specified part has failed most often. It does this by showing a list of prefixes and their
associated failure counts ranked in descending order. In addition, this report also provides summary
information such as total number of failures, average hours/miles/kilometers at report, and etc. that tells how
well a part is performing across all products.
• Part Number within Prefix - This function allows users to produce a report that shows wealth of very detailed
summary information related to a user-specified product and part number. The following 5 paragraphs
contain a break down of the information shown in this report and what the information is useful for:
Summary totals including total reports, average hours/miles/kilometers at report, total units built / sold,
and etc. that indicated how well this part is performing on this product.
A break down of total failures by month for the last 12 months that is useful in determining whether a
parts failure rate is increasing or decreasing.
A break down of total failures, total built, and total sold counts relative to the production quarter for the
last 12 quarters which is useful in determining potential for future failures. An example might be -- In
the 1st quarter of 1999, 200 products where built. Of those 200 products, 20 of them have been sold to
date. In addition, 2 of them have failed to date. Therefore, a person can estimate that once all
machines have been sold that 20 of them will fail.
A list of the most recent 30 products that have had this failure which can be used to jump into
Sales/Service by Serial Number to see if this failure might be related to another failure.
A list of the problem description categories and their associated failure counts which can be used to
determine what kind of defect is causing the failure.
• Top 30 Failing Parts for a Prefix - This function produces a report that shows the top 30 failing parts for a
specific type of product (serial number prefix). It does this by showing a list of parts and their associated total
and 6-month failure counts ranked in descending order by 6-month failure count. In addition, this report also
provides summary information including total number of failures, total units built / sold, and etc. that tells how
well the product is performing.
• Top 30 Failing Components (DT) for a Prefix - This function produces a report that shows the top 30 failing
components for a specific type of product (serial number prefix). It does this by showing a list of components
and their associated total and 6-month failure counts ranked in descending order by 6-month failure count. In
addition, this report also provides summary information including total number of failures, total units built /
sold, and etc. that tells how well the product is performing.
• Top 30 Failing Prefixes for a Dealer - This function produces a report that shows the top 30 failing products
for a specific dealer code. It does this by showing a list of products (serial number prefix) and their associated
total failure count, 6-month failure count, total warranty dollars, and 6-month warranty dollars ranked by either
6-month failure count or 6-month warranty dollars depending on user choice.
Additional Information On SIMS

If you need additional information for SIMS reporting please refer to the SIMSi Help? Documentation.
Service personnel who complete SIMS Reports or Predelivery Inspection Reports should have a copy of the
Acceptable SIMS Reporting Codes. This is a list of the problem descriptions and may be found at the end of this
documentation in the SIMS Reporting Codes section.
4
Caterpillar Report Forms
Predelivery Inspection Report forms should be used for reporting all information before the equipment is in the hands of
the customer – for inspection and for repairs. There are different Predelivery Inspection Reports for different products.
They are discussed in detail on Page 36.
After Caterpillar equipment is in the hands of the customer the standard Caterpillar Service Report form should be used.
Note: General Information and Special Use reports can also be submitted. These will be discussed later.
Caterpillar Service Report Forms

There are two Caterpillar Service Reports. Either one can be used for a SIMS Report. One is a standard 8-1/2" x 11" form.
It is commonly called the "long form". Caterpillar requires only part of the information on this form for a SIMS Report. The
other Service Report is a small 4" x 6" form and is called the "short form". A SIMS Report requires completing all the
information on this form.
Short Form
Illustration 1. Form Number – 01-084389-02 (3900)

The short form consists of a single white sheet. There are no carbons, and no additional copies are made.
The short form contains the same information that appears on the top flap of the long form. It is up to the dealer as to
whether the long or short form is used. How to fill out both forms will be demonstrated in this document.
When the SIMS Report is completed it should be entered into SIMS for transmittal to Caterpillar. This should be done as
quickly as possible after the part causing the failure has been identified.
Long Form
An example of the long form is shown in Illustration 2. Some dealers prefer to use the long form because it has copies for
the customer, the history file, etc. It also provides more space for comments.
5
The top half of the form (labeled "Service Report") is a separate removable flap and is the document that contains the
service information. When the information on this flap is completed it should be detached and entered into SIMS for
transmittal to Caterpillar. This should be done as quickly as possible after the part causing the failure has been
identified.
Under the Service Report flap is a carbon and three copies of the long form (with carbon between them).
Long Form
Illustration 2. Form Number – 01-084391-10 (3900)

6
Dealer Designed Forms
Some dealers may incorporate the SIMS Report into their work orders, time cards or parts requisitions. In each case the
information obtained for factory use is the same.
7
Reporting Procedure
The correct way to complete the SIMS Report using the short form and the long form will be demonstrated on the next few
pages. In the example illustrations, the complete short form will be shown, but only the part that is being discussed will be
shown on the long form.
There are twelve basic information boxes or "fields" on both forms that should be completed. Some of the fields supply
dealer and product identification; the others provide "problem" or general information. Each field will be discussed
separately.
Dealer and Product Information

First, fill in the boxes on the top three or four lines that identify the dealer and the product. Each box will be discussed
separately. The small [1] in the upper center of the report notes that the work was done after the equipment was in the
customer's hands. On other forms shown in this booklet a [4] is used for predelivery reports.
1. Dealer Code
Each dealer and dealer branch has a code. The code remains the same on each report that you complete. Enter the
dealer code assigned to your branch. See Illustrations 3 and 4.
NOTE: When reporting an incident on an earthmoving machine or other Caterpillar product, enter your earthmoving
dealer code in the box.
For this example, dealer code E291 has been entered. See Illustrations 3 and 4.
2. Work Order No.

Enter the work order number assigned. In Illustrations 3 and 4 the number 38792 has been entered.
3. Date
Enter the date on which you made the repair. Enter the current date in numbers, following your customary sequence. In
the U.S. March 25, 1990 would be entered: 03/25/90.
4. Employee ID (Identification)
Enter your employee identification number or your initials. You may use up to five numbers or letters. In the examples,
Illustrations 3 and 4, Mike Anderson has used his initials - MKA.
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E291 38792 5 4 02 MKA
Illustration 3. Short Form Example
E291 38792
5 4 02 MKA
Illustration 4. Long Form Example
5. Customer Name
Enter the name of the customer who is having his engine or equipment serviced. See Illustrations 5 and 6 for examples.
For these examples, ABC Trucking has been entered as the customer name. NOTE: This information is not transmitted
to Caterpillar and may not appear on the form that you are using.
6. Caterpillar Model
If you are working on a Caterpillar vehicle, enter the vehicle model number. If you are working on another manufacturer's
product, which has a Caterpillar component, e.g., an engine, enter the sales model of the Caterpillar component.
Illustrations 5 and 6 show a 3406 Truck Engine as the Caterpillar model.
7. Caterpillar Serial Number

Enter the serial number of the primary Caterpillar product or the serial number of the Caterpillar component in the other
manufacturer's product.
Example 1. If you are working on the engine of an 988B Wheel Loader, enter the serial number of the 988B, not the
engine, in the box shown.
9
Example 2. If you are reporting an incident on the scraper portion of a tractor-scraper, enter the tractor serial number in
the box shown.
Example 3. If you are working on a Caterpillar engine that is installed in:

• an on-highway truck;
• an electric set;
• a boat;
• other OEM product;
enter the Caterpillar engine model number and engine serial number. See Illustrations 5 and 6.
E291 38792 5 4 02 MKA ABC TRUCKING
3406 92U03611

If you are using the long form, complete the "Related Serial Numbers" section. For example, if you are working on the
scraper portion of a tractor-scraper, enter the scraper serial number here. (This is not required for SIMS Report, but this
information is entered into another Caterpillar system.)
10
E291 38792 ABC TRUCKING
5 4 02 MKA
3406 92U03611
11
8. Hours, miles, kilometers
In this area enter the number of service meter hours, miles or kilometers. Use whole numbers only, not tenths. If the
meter is broken, make an estimate. This is important for problem identification. See Illustrations 7 and 8.
Note: Never use "0" if the hours, miles or kilometers are unknown. Leave the space blank.
E291 38946 5 4 02 SMK T. K. CONSTR.
D8L 53Y02894 1508
E291 38946
5 4 02 SMK
D8L 53Y02894
1508
Illustration 7. Hours (Short Form and Long Form Examples)
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3406 92U03611 45241
E291 38792
5 4 02 MKA
3406 92U03611
45241
Illustration 8. Miles (Short Form and Long Form Examples)
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Problem Information
You have now begun repair work and determined the area in which the failure has occurred. Your most important
responsibility is to determine the single part that caused the failure. The SIMS Report should list only the single part
number that caused the chain of events to occur, not the parts damaged as a result of the failure.
If two unrelated failures are being repaired, report each as if it were a single failure. Since each line of the report is
treated as a separate report, both failures may be reported on the same Service Report. See Illustrations 17 and 18
for examples of how to report more than one failure.
There are three lines for listing failures. Never use the three lines to list parts for a single failure. Each line is for
listing a part for a separate and unrelated problem on one engine or one machine.
9. Part Number Responsible

Part Name (long form)
Qty. (quantity)
Refer to Illustrations 9 and 10 for examples. Under Part Number Responsible, 4W5492 is entered. This number was
obtained from the Parts Book. See Illustration 11.
• Under Part Name on the long form "Bearing" is entered.
• Under Qty. “1" is entered.
Report only the part causing the failure. When no failure has occurred this field should be left blank (except as noted
in Illustrations 17 and 18).
10. Desc. Code (description code)

Describe how or why the part failed using a single letter or a double numeric description code (See Pages 16-17
for a complete listing of description codes). The description code letters and one or two words of explanation are
printed on the Service Report forms below the three lines for failure listings.
In Illustrations 9 and 10, the numerical code 51 (seizes or sticks) is entered in the description code column, because
the problem was a seized bearing.
14
3406 92U03611 45241
4W5492 1 51 4N0741

5 4 02 MKA
3406 92U03611
45,241
4W5492 Bearing 1 51 4N0741 Crankshaft
15
Explanation of Description Codes
The description code explanations printed on Caterpillar Service Report forms are necessarily brief. The following list
gives additional information. Although the alphabetic or the numeric code may be used for the description code, it is
recommended that the numeric code be used for reporting since it is more specific.
NOTE: These codes are the most current codes as of 23May2002, however they are subject to change.
PRIMARY PRIMARY DEFAULT SECONDARY SECONDARY

ALPHABETIC DESCRIPTION SECONDARY NUMERIC DESCRIPTION
CODE CODE CODE
A STRUCTURAL 10 10 BROKEN
11 CRACKED
12 BENT OR TWISTED
14 COLLAPSED/SAGGED
15 BURST OR SPLIT
21 THREADS STRIPPED
23 SEPARATED
24 STRETCHED
25 CUT
26 BRUISED
27 WELD FAILED
34 DAMAGED TERMINAL
B SURFACE DEFECT 02 02 SCRATCHED, NICKED
01 PITTED, SPALLED
03 RUSTED, CORRODED
04 PLATING PROBLEM
05 ROUGH OR UNEVEN
07 MATERIAL TRANSFER
09 CONDENSATION
13 WORN
51 SEIZES OR STICKS
59 SEATS POORLY
62 DIRTY FORGN MATL
90 CASTING DEFECT
C LEAKS 17 17 LEAKS OIL/LUBE
16 LEAKS AIR/GASES
18 LEAKS WATER
19 LEAKS FUEL
67 SLOBBERS
D FACTORY ASSEMBLY 81 81 OPERATION OMITTD
84 TOO BIG OR LONG
85 TOO SMALL, SHORT
86 BRITTLE, TOO HARD
87 TOO SOFT
88 NOT ROUND, RUNOUT
89 IMPROPER LUBE
92 POOR MACHINING
93 POSITIONED WRONG
95 ASSEMBLY DAMAGE
E SYSTEM MALFUNCTION 42 42 SYS MALFUNCTION
31 SHORTED
32 OPEN CIRCUIT
33 DEAD CELL
35 OVERCHARGING
36 UNDERCHARGING
37 SOFTWARE DEFECT
16
41 FAIL STRT LD TST
43 HESITATES
44 ERRATIC SHIFTS
45 HARD TO ENGAGE
46 DISCHARGES
47 DIFFICULT BRAKES
48 DIFFICULT STEER
52 NOISY
53 OVERHEATING
54 VIBRATES, SHAKES
55 SMOKES TOO MUCH
57 PLUGGED, RESTRICT
58 LOOSE OR SLIPS
60 UNABLE TO ADJUST
63 EXCESS OIL USAGE
64 DRIFTS
65 PRESSURE TOO HI
66 PRESSURE TOO LO
68 EXCESS BLOWBY
69 NO PRESSURE
70 HARD TO START
71 WRONG CYCLE TIME
72 LOW POWER
73 ROUGH OPERATION
77 OVERSPEEDS
78 CONCEALED DAMAGE
97 EMISSIONS
99 DEFECT UNDEFINED
F FACTORY SHIPPING 94 94 TRANSIT DAMAGE
G GENERAL REPAIR 49 49 GENERAL REPAIR
00 NOT SUPPLIED
H ADJUSTMENT 91 91 IMPROPER ADJUST
J UNSATISFCY PAINT 06 06 UNSATISFCY PAINT
K SERVICEABILITY 80 80 HARD TO ACCESS
L WRONG FLUID LEVL 29 29 WRONG FLUID LEVL
M WRONG FLUID 30 30 WRONG FLUID
N VANDALISM 08 08 ACCIDENT OR ABUS
RD RESULTANT DAMAGE
28 COMPLT CLA CLAIM
38 INFO RECORD
50 MCEP POLICY
74 M.C.E.P.
75 OEM COMP TYPE II
76 PACKAGING
P LOOSE/MSG FASTNR 22 22 LOOSE/MSG FASTNR
Q UNSATISFCTY WELD 83 83 UNSATISFCTY WELD
R WRONG/MISSG PART 82 82 WRONG/MISSG PART
T FACTORY REQUEST 56 56 FACTORY REQUEST
U COMPONENT RPL 61 61 COMPONENT RPL
V NOT SUPPLIED NS NS NOT SUPPLIED
W SUPPLEMNT REPORT 98 98 SUPPLEMNTL CLAIM
20 ADDITIONAL CLAIM
X OPERATIONAL COMP - -
Y INTERFERENCE 79 79 INTERFERENCE
Z PROD SUPPORT PGM 96 96 PROD SUPPORT PGM
40 MANUAL REVIEW
17
Note: Additional description codes are used on special forms, such as the Predelivery and Revisit Inspection Report.
They will be preprinted on the forms to which they apply.
Use the Caterpillar Parts Book to determine the Group Number Containing Part, the Group Name (used on the long
form), the Part Number Responsible, and the Part Name (long form). See Illustration 11.
Illustration 11. Parts Book

See Illustrations 9 and 10 for Service Report form examples.
11. Group Number Containing Part

Group Name (long form)
Find the "Group Number Containing Part" in the Parts Book. The Group Number is not the same as the Part
Number.
In this example, 4N0741 has been entered in the "Group Number Containing Part" column. On the long form
"Crankshaft" has been put under "Group Name".
If several group numbers are listed, use the first group number. If a group number cannot be found, a Substitute
Group Number can be used to identify the component containing the part number responsible. Also, use a Substitute
Group Number to report non-failure activity. For example:
7521 Scheduled Maintenance
7591 First Revisit
7595 General Overhaul (no failure)
7760 General Information
Refer to Pages 30 - 34 for more information and examples concerning the use of Substitute Group Numbers.
18
Source of Substitute Group Numbers
The Substitute Group Number can be obtained from the following sources:
1. View the SIMS Reporting Codes section at the end of this documentation.
2. Go to the website, http://smcs.cat.com to search for the appropriate code.
12. Did this incident make the product inoperable?
Write "Yes" in the “Did This Incident Make the Product Inoperable” box if the particular incident caused the product to
be unusable to the customer from the time the failure occurred until the repair was completed. See Illustrations 12 and
13.
Example: If a repair concerned a starting incident, which required the use of auxiliary batteries to start the engine, it
would not make the product inoperative unless it would not start at all. Write "No" in the box.
Note: When marking “Yes” in the box the inability to operate must have been caused by the part number being
reported.
3406 92U03611 45241
4W5492 1 51 4N0741 YES MAIN BEARING NO. 3

13. Optional Comments (explanation of the defect)
Use a comment to explain or pinpoint a problem (one line for each problem). Use up to 50 letters, spaces or numbers
under "Optional Comments". The comments have proven to be of extreme value in rapid solutions to problems.
Provide comments whenever possible. You can include the part serial number, date code, manufacturer's number, or
other identification marks when other comments would not better define the failure.
In the examples given, Main Bearing No. 3 (which refers to the main bearing responsible for the failure) has been
entered.
Other examples might be:
• A fuel tank has failed due to a crack at the drain. The comment would be cracked at drain.
• A lack of power complaint was investigated and found to be caused by a low "high idle" setting. The
comment would be H.l 200 RPM LOW.
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ABC TRUCKING
X MAIN BEARING NO. 3
Component Identification
If comments to define the failure cannot be supplied, identification marks from the right hand column of the chart
below may be included. Some components are identified with a unique number or code at the time of manufacture.
Identification numbers should be entered in the comments section. In many cases there may be space for both
identification marks and descriptive comments.
Caterpillar Item Identification which

Causing Problem can be Specified in
Comments Field
Engine Serial No. & Ar. No.
Transmission Serial No.
Torque Converter Serial No.
Crankshaft Manufacturer Code
Turbocharger Manufacturer & No.
Alternator/Generator Manufacturer & No.
Fuel Nozzle Manufacturer & Code
Compressor (Air) Manufacturer Code
Hydraulic Piston Pump Serial No.
Steering Pump Manufacturer
Hydraulic Motor Serial No.
Hydraulic Control Group Serial No. & Ar. No.
Gauges/Electrical Switches Manufacturer & No.
U-Joints Manufacturer & No.
Operator's Cab Serial No.
Boom/stick Manufacturer Code
Bucket Manufacturer Code
Dozer Serial No. & Ar. No.
Ripper Serial No.
Caterpillar Battery Manufacturer
Casted Components Manufacturer Code and
Engineering Change No. (if
available)
20
Optional Comments
Description codes and comments can be used together to produce an accurate and valuable report. Examples of
comments using 20 letters or less are given below.
Comments can include: identification marks, such as the part serial number, date code, or manufacturer's serial number.
Code A - Structural
Structural damage can be described as follows:
broken thru splines cut bent at center

ear broken off fastener sprung (give dimension)
broken at threads stretched, vertical crack
cracked at flange weld cracked burst/split
journal radius fatigue crack damaged terminal
(give dimension)
hit foreign object rod cap cracked separated
collapsed/sagged cracked at weld threads stripped
Code B – Surface
Surface damage can be described as follows:
bearing scored rough/uneven etched

case dented seats poorly burned
journal scuffed dirt/foreign material plating breakup
liner pitted piston seized condensation
badly rusted bearing spun material buildup
scratched/nicked worn (give dimension) casting defect
Code C – Leaks
Try to describe the cause of the leaks as follows:
groove too deep worn out oversize

case dented punctured lip worn
spring came out undersize seal blew out
lip cut
Code D- Factory Assembly
A factory manufacturing or assembly incident can be described as follows:
improper torque too soft welded off location

upside down improper lube wrong/missing part
too loose positioned wrong brittle
too tight improperly located not round, runout
seal inverted bolts too short poor machining
interference clamp not tight assembly damage
poor weld preload wrong
21
Code E - System Malfunction
When Code E is used, a system incident will be described. This code should not be used too frequently since there is
generally only one part that caused the incident. Comments relating to this type of malfunction are difficult to describe.
However, the following comments may be useful:
shorted hard to engage drifts

open circuit discharges pressure too high
dead cell difficult brakes pressure too low
overcharging noisy no pressure
undercharging overheating hard to start
sulphated vibrates/shakes wrong cycle time
electrolyte frozen smokes too much low power
hydrometer test plugged/restricted rough operation
charge test loose/slips overspeed
start load test unable to adjust concealed damage
erratic shifts excess oil usage
Code F - Factory Shipping
Code F describes a part or machine area damaged after leaving the factory. Quite often this damage is the responsibility
of the carrier and is covered by insurance. Do not include damage incurred after arrival.
cut tires bent sheet metal

broken glass dented covers
Code G - General Repair
Code G is usually for wear-out or overhaul, when the product has lasted through its expected life. This code is used only
when no incident has occurred. General repairs will not require additional comments unless an information report is being
submitted. This code is used with substitute group number 7595, general overhaul (no failure), and the part number
responsible field is left blank.
Code H – Adjustment
Code H describes the type of adjustments required. Examples are:

high idle too low shift point set wrong valves loose
tracks loose increase low idle linkage too short
pressure too preload loose/tight
low/high
Code K – Serviceability
Describe the difficulty caused in making the repair. Comments like those that follow are helpful.
cross tube too need special tools no clearance

close
inaccessible replace filter pump in the way
frame too close hose interference must remove fuel tank
22
Code N - Abuse
This code should be used when the problem is due to a condition beyond the control of the dealer or Caterpillar. Redo
work should be entered under this code. Abuse includes:
accident vandalism
abuse redo work
Code X - Operator Complaint
Use code X to report operator or operational complaints.
Other Comments:
If comments to define the failure cannot be supplied, then identification marks can be included. A chart listing these marks
can be found on Page 20.
23
Completed SIMS Reports
You have now completed the short form or the top flap of the long form of the Caterpillar Service Report - also known as
the SIMS Report. It should be submitted to Caterpillar as soon as possible. See Illustrations 14 and 15.
3406 92U03611 45241
4W5492 1 51 4N0741 YES MAIN BEARING NO. 3

5 4 02 MKA
3406 92U03611
45,241
4W5492 Bearing 1 51 4N0741 Crankshaft X MAIN BEARING NO. 3
Illustration 15. Top Flap of the Long Form Example
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Completed Long Form
There are other fields on the "long form" for related serial numbers, component arrangement/test/serial numbers, labor
codes, etc. The dealer may need this information, and a completed report is shown here for reference. See Illustration 16.
D480 580591
5 4 02 LDC
988B 50W00967
250
4N3759 NUT 1 95 4N2087 Fuel Inj. Lines X Nut Over Torques
10 Remove & Replace 1 5

3408 48W2204 ENG. 1V4900
NOZZLE DAMAGED - OVERTORQUED
REPLACED THE NOZZLE AND PROPERLY TORQUED THE

RETAINING NUT.
JOHN DOE A. L. YELLOW
Illustration 16. Completed Long Form
25
Examples of Three Different Reports
Note: You can report up to three different service problems on the same product.
Example 1: The front idler assembly bearings on the machine seized. The description code for “seized" is 51, so enter 51.
Complete the other boxes. See Illustrations 17 and 18.
Example 2: A water pump seal is leaking. The code for “leaks water” is 18. Enter 18 and complete the other boxes. See
Illustrations 17 and 18.
Example 3: You had a great deal of trouble removing the air cleaner element. Use code 80 for “hard to access”, and
complete the other boxes. See Illustrations 17 and 18.
H270 7531-01 5 4 02 CAF 123 TRUCKING
225 51U02988 2563
8P6651 1 51 2V2641 YES Bearing Seized

9N3141 1 18 9N3654 NO Seal Cracked
4M9334 1 80 1P2668 NO Interfere w. Crossmemb
26
H270 7531-01 123 TRUCKING
5 4 02 CAF
225 51U02988
2563
8P6651 Bearing 1 51 2V2841 Front Idler Gp. X Bearing Seized

9N3141 Seal 1 18 9N3654 Water Pump X Seal Cracked
4M9334 Element 1 80 1P2668 Air Cleaner X Interfere W. Crossmemb
27
Operator/Operational Complaints
Operator or operational complaints involve situations where a product conforms to Caterpillar specifications, but fails to
please the user. To report these complaints, use description code X for "operator complaint". Use a thousand level
Operator/Operational Complaint Substitute Group Number in the "Group Number Containing Part" box. A description of
these codes is found on Page 30. The exact nature of the complaint must be given in the "Optional Comments" box. See
Illustrations 19 and 20. The complaint will then be registered in the SIMS system.
The system will not correctly process any Operator/Operational Complaint Substitute Group Number unless an "X" is used
for the description code and the Optional Comments box is completed.
D030 084253 5 4 02 RJG
D8K 77V08765 7390
X 7000 Seat Too Hard

X 1000 Engine – Blue Smoke
X 5000 Runs Hot
28
D030 084253
5 4 02 RJG
D8K 77V08765
7390
X 7000 MACHINE Seat Too Hard

X 1000 ENGINE Engine – Blue Smoke
X 5000 HYD Runs Hot
29
Operator/Operational Complaint Substitute Group Numbers
Description Description
Power Source - Piston Engine, Electric Drive Hydraulic, Electrical & Mechanical Implement
(1000) Controls (5000)
Engine Hydraulic System
Air Induction & Exhaust System Lift, Tilt, Tip Mechanisms, General
Cylinder Head Assembly Cable & Winch Controls
Front & Rear Covers Motor Grader Controls
Short Block 5000 Scraper Controls
Fuel System Ripper & Tool Bar Controls
Lubrication System Pipelayer Controls
Cooling System Excavator/Backhoe Controls
Electric System Other Implement Controls
Starting System Logger & Skidder Controls
Gasoline Starting/Auxiliary Engine Hydraulic System Electric Controls
Ignition System Lift Truck Controls
Electric Drive & Control
Other Engine Components
Power Train – Transmission (3000) Implements (6000)

Clutch & Manual Shift Transmission Bulldozer
F Torque Converter/Divider Loader Implements
Power Shift Transmission Motor Grader Implements
Hydrostatic Transmission Scraper
Drive Line/Drive Axle LCountershaft Other Implements
Marine Transmission Lift Truck/Material Handling Attachments
Transmission Straddle Carrier Attachments
Excavator/Backhoe/Front Shovel
Implements
Ground Engaging Tools
Machine - Frame, Sheet Metal, Suspension &

Power Consumption – Drive (4000) Operator's Compartment (7000)
Final Drive Machine
Steering Clutch & Brake Frame
Undercarriage Hitches
Wheels & Tires Guards
Wheel Braking System Suspension System
Steering System Vehicle Body
Hydrostatic Drive Cab & Accessories
Electric Power Generator Protection Devices & Alarms
Gauges & Indicators
Servicing & Shipping
Common Subjects
(Publications Use Only)
Warranty Claim Categories
Allied Equipment (8000)

Asphalt Plant
Paving Specialty Components
30
Factory Authorized Changes
Note: The following Substitute Group Numbers are acceptable for the SIMS system.
7751 Completed Product Improvement Program

7755 Completed Product Support Program
Example 1: When a repair is made under the Product Improvement Program, put the PIP number in the "Part Number
Responsible" box. Enter "PI" and the four digits of the PIP. PI12345 has been entered for example 1. Enter Substitute
Group Number 7751 in the "Group Number" box. Complete the other boxes, as shown in Illustration 21.
Example 2: When a Product Support Program authorizes a repair, put the letters PS and the four digits of the PSP in the
"Part Number Responsible" box. PS45678 has been entered for example 2. Enter Substitute Group Number 7755 in the
Group Number box. Complete the other boxes, as shown in Illustration 21.
Example 3: When you make a PIP repair you may find that the part has already failed - or you may be making another
repair and will make the PIP repair at the same time. Enter the PIP number in the "Part Number Responsible" box. On the
next line give the number for the failure part number responsible and complete the remaining boxes as shown in
Illustration 22.
E300 HJ1240 5 4 02 MAK
955L 13X00678 3411
PI12345 49 7751 NO Completed PIP

PS45678 96 7755 NO Completed PSP
31
E300 HJ1240
5 4 02 MAK
955L 13X00678
3411
PI12345 49 7751
8S5820 Breather 10 3V6943 Steering
Clutch
32
General Information
Sometimes you may wish to report general information, or to make a note into service history. Use Substitute Group
Number 7760 from the "Non-Component" section of the lists and complete the Optional Comments box.
Complete the entries in the other boxes. See Illustration 23.
B450 TQ5395 5 4 02 RJG
D8L 53Y02389
G 7760 NO New Operator
33
General Overhaul
Sometimes a failure is not involved - just routine maintenance or a normal wear related repair is needed. In this case there
is no "Part Number Responsible", so the box is left blank. See Illustration 23. Enter 49 (general repair) for the "Description
Code". For an overhaul, enter 7595 (general overhaul - no failure) in the "Group Number Containing Part" box. Under
"Optional Comments" give additional information like "engine overhauled". See the other Non-Component Substitute
Group Numbers for other types of reporting which can be made.
When reporting a general overhaul no failure has occurred and the machine cannot be considered inoperable. Write "No"
in the box under the column heading 'Did this incident make the Product Inoperable?" See Illustration 24.
E330 10355 5 4 02 LRJ
641B 65K01143 579
49 7595 NO Engine Overhauled
34
Delivery Reports
Equipment delivery information should be entered into the Product Information System. The prime mover serial number is
the controlling number, but other major component serial numbers are cross-referenced to the prime mover (as covered in
system instructions).
The delivery date should be entered into the Product Information System and the customer name and address should be
verified from the Delivery Report.
Delivery Reporting
The delivery information is sent to Caterpillar through the SCORING process, which updates the Product Information
System.
An update system is available to keep the customer's name and address current. This option is available on AIMS
through the transaction JIZ111-05 (shown below).
Illustration 25. Inquiry Screen for Product Information System
Reporting Deliveries on SIMS is not necessary

Dealers do not need to enter the delivery information into SIMS. SIMS service reports should not be used because SIMS
is not a part of this process.
35
Predelivery & Revisit Inspection Report
All failures and defects corrected before the machine is in the customer's hands should be reported on this form as a
"predelivery". Write a 4 in the TYPE box in the upper left corner. At least one report should be prepared on every new
machine-even if no defects are found. This will indicate that the predelivery was performed. If the inspection is a revisit,
put 1 in the TYPE box. See Illustration 26.
Illustration 26. Predelivery & Revisit Inspection Report

36
The form shown above has three parts. The top white sheet is marked "Factory Transmission Copy". The second yellow
sheet is a carbon copy of the top sheet, and is marked "Dealer Copy".
The third white sheet is entirely different than the other two, and is titled "Predelivery/Revisit Checklist". It is illustrated on
Page 38, and is marked Dealer Copy. The two dealer copies should go into the machine history folder when completed.
The form is completed in the same manner as a Service Report. You need only the appropriate Parts Book. The
information in the shaded area is the only data that is sent to Caterpillar through the SIMS Reporting system.
When this form is used, the Predelivery/Revisit Checklist should be completed first.
37
Predelivery/Revisit Checklist
A Backhoe Loaders Predelivery/Revisit Checklist is shown in Illustration 27. The following checklist steps should be
performed when completing the Predelivery & Revisit Inspection Report. They are under the column headings with a
check mark in front of them. See Illustration 27.
Illustration 27. Predelivery/Revisit Checklist

38
The checklist in Illustration 27 is one of ten different checklists.
1. Visual Inspection
First, make a thorough walk-around inspection to see if there is any obvious defect or if any damage occurred to the
machine when in transit.
2. Service Points & Fluid Levels

Second, check all serviceable items - such as oil filters, grease points, and compartment fluid levels to ensure that the
machine is operative. Items marked (*) indicate that reassembly work must be done by the dealer.
3. Operation
Third, start the engine and test every control for function.
4. After Operation
Finally, once again make a thorough walk-around inspection for leaks, loose nuts and bolts, hose or wire interference, and
overall appearance.
Now let's fill out a Predelivery & Revisit Inspection Report.
Predelivery & Revisit Inspection Report

Complete the data section as you would on a normal Service Report. Refer to Illustration 26.
TYPE
Enter 4 for a predelivery inspection or 1 for a revisit inspection.
DLR. CODE (dealer code)

Enter the dealer code
WORK ORDER NO.

Enter the number from your work order (10 spaces maximum).
DATE
Enter the current date in numbers, following your customary sequence. In the U.S. March 25, 1990 would be entered:
03/25/90.
EMPLOYEE l.D. (identification)

Enter employee identification (5 spaces maximum).
MODEL
Enter the machine model number.
SERIAL NO.
Enter the machine serial number.
HRS/MILES/KM
Enter whole numbers (no tenths) for the service hours, miles, or kilometers.
INSPECTOR NAME (dealer use)

Enter your name.
MODEL OR NAME/SERIAL NO.

Enter engine and attachment serial numbers.
This information is entered into both dealer systems and Caterpillar systems.
PREDELIVERY OR REVISIT
Put an X in the box that applies to the type of inspection you are performing: predelivery, 1st revisit or 2nd revisit.
39
Defect Reporting
Now the most important part of reporting begins. There are 17 entry lines-to report up to 17 defects. Use additional forms
if you find more than 17 defects. Report each defect on one line.
PART NUMBER CAUSING PROBLEM

Enter the part number. The report should list only the single part number that caused the chain of events to occur, not
the parts damaged as a result of the failure. If two unrelated failures are being repaired, report each as if it were a single
failure.
QTY. (quantity)
Enter the quantity.
PROBLEM CODE
Enter the problem description code. The codes are listed on the lower part of the form. You will notice that some of the
codes are the same ones used in Service Reports. However, a few more have been added in order to give a more
detailed description of predelivery type faults. The codes are listed on the form as follows.
Code Description Explanation

A Structural Cracked, broken, bent, split
B Surface Scratch, seized, pitted, worn
C Leaks Oil, Fuel, Coolant, Air, exhaust
D Factory Assembly Caterpillar assembly or processing
E System Malfunction Complete group fails to function
F Transport damage Damaged during shipment from Caterpillar
H Adjustment Problem corrected by adjustment.
J Bad paint
L Wrong fluid level
M Wrong fluid
P Loose/lost fasteners
0 Unsatisfactory weld
R Wrong/lost part, tool, or literature
V Interference
X Operational problem (give example)
GROUP NUMBER OF PART

Obtain the group number from the Parts Book, from the sources listed on page 19, or from the substitute group number
list at the bottom of the form.
There are certain types of defects where a part number and group number are difficult to assign. Examples of these are:
fluid level, engine or transmission problems, paint quality, missing tools, etc. To report these defects, use the appropriate
Substitute Group Number from the list at the bottom of the form. The "part number causing problem" column may remain
blank.
EXPLANATION OF PROBLEM
Write comments in a few words to help Caterpillar understand the discrepancy (hose clamp loose, one quart low, Parts
Book missing, etc.). When a substitute group number is used, see the examples at the bottom of the form.
Sending the Information
After the form is completed, the information is entered into SIMS. Put a check mark in the box at the top of the form when
this is done.
40
Reporting Remanufactured Product Failures
The most common error dealers make in reporting Remanufactured Product problems is to enter the new part rather
than the Remanufactured part number on the SIMS ticket. Everyone within the dealership responsible for reporting
product problems to Caterpillar should be familiar with the following information to ensure that product problems are
identified and resolved in a timely manner.
Original Part Fails - Replaced with Remanufactured Component

If an original part fails and is replaced with a Remanufactured component, the part number of the original part should
be entered in the "Part Number Responsible" column. A group number or SMCS code should be used in the "Group
Number Containing Part" column. Do not use the Remanufactured part number in either field.
Remanufactured Component Fails - Replaced with Another Remanufactured Component

If a Remanufactured component fails and another Remanufactured component is installed, enter the failed
Remanufactured (0R) number in the 'Part Number Responsible" column. The valid 0R numbers include 0R, 10R, 20R,
30R, 40R, 50R, 60R, 70R, 80R, and 90R. Enter the (0R) number again in the "Group Number Containing Part"
column. See Illustration 28.
H270 59801 5 4 02 PKS LEE TRUCKING
3406B 4MG20430 31,256
0R1747 1 58 0R1747 YES Bleed Screw Loose
Remanufactured Component Fails and is Repaired
If a Remanufactured component fails and is repaired by the dealer, the part causing the failure should be entered in
the "Part Number Responsible" column. The Remanufactured (0R) number should be entered in the "Group Number
Containing Part" column.
Example 1: A 0R1251 Water Pump leaked coolant. Upon disassembly it was found the 4W3864 Seal was bad. Enter
the 4W3864 Seal in the Part Number Responsible column and the 0R1251 Remanufactured water pump number in
the "Group Number Containing Part" column. See Illustration 29.
41
B252 1396 3 19 02 2539 Pine Sand & Gravel
966E 99Y05747 3188
4W3864 1 C 0R1251 YES Lost Coolant
Example 2: A 1W3860 Valve fails in a 0R1160 Head which is installed on a Remanufactured 3406B Truck Engine.
Enter 1W3860 Valve part number in the "Part Number Responsible" column and the 0R1160 Head number in the
"Group Number Containing Part" column. Since the Remanufactured engine is installed in a non-captive application,
enter the Remanufactured serial number in the serial number column. If the Remanufactured engine had been
installed in a captive product, the machine serial number should be used. See Illustration 30.
B010 2001 1 10 02 DLB USA TRUCKING
3406B 7XC9079 127,896
1W3860 1 10 0R1160 YES Broke at Valve Stem
Note: Anytime a Remanufactured part, assembly, or group fails, be sure the Remanufactured (0R) number is reported
in either the "Part Number Responsible" and/or the "Group Number Containing Part" columns.
42
SMCS REPORTING CODE
ACCEPTABLE SIMS CODE DESCRIPTION
REPORTING CODES 1084 EXHAUST GAS RECIRCULATION

SWITCH
NUMERIC TABLE 1085 HYDRA-MECHANICAL SHUTOFF
CONTROL
SMCS REPORTING CODE 1086 HYDRA-MECHANICAL SHUTOFF
CODE DESCRIPTION DRIVE
1087 AIR INLET
1000 ENGINE 1088 EXHAUST GAS
1002 POWER PACK 1089 EXHAUST SCRUBBER
1014 ENGINE & OUTPUT DRIVE 1090 AIR INLET HEATER
ASSEMBLY 1091 CATALYTIC CONVERTER
1020 LONG BLOCK 1092 FLAME ARRESTOR
1051 AIR CLEANER 1093 EXHAUST BRAKE
1052 TURBOCHARGER 1094 PLENUM
1053 TURBOCHARGER CARTRIDGE 1095 AFTERCOOLER THERMOSTAT
1054 AIR FILTER ELEMENT 1096 OXYGEN SENSOR
1055 PRECLEANER 1100 CYLINDER HEAD ASSEMBLY
1056 TURBOCHARGER CARTRIDGE 1101 CYLINDER HEAD (BARE)
HOUSING 1102 ROCKER SHAFT ASSEMBLY
1057 EXHAUST BYPASS VALVE 1103 VALVE SEAT/INSERT
1058 INLET MANIFOLD 1104 VALVE GUIDE
1059 EXHAUST MANIFOLD 1105 INLET/EXHAUST VALVE
106A AFTERCOOLER AIR TEMPERATURE 1106 PRECHAMBER/NOZZLE ADAPTER
CONTROL 1107 VALVE COVER
1060 TURBOCHARGER COMPRESSOR 1108 VALVE SPRING
HOUSING 1109 VALVE ROTATOR
1061 EXHAUST PIPE 1113 CAMSHAFT HOUSING ASSEMBLY
1062 MUFFLER 1114 SPARK PLUG ADAPTER
1063 AFTERCOOLER 1115 WATER DIRECTOR
1064 AFTERCOOLER CORE 1117 THREADED INSERT
1065 TURBOCHARGER TURBINE HOUSING 1118 COMPRESSION RELEASE
1066 TURBOCHARGER THRUST PLATE 1119 JAKE BRAKE
ASSEMBLY 1120 VALVE COVER BASE
1067 EXHAUST HEAT SHIELD 1121 VALVE BRIDGE
1068 DUST EJECTOR 1122 LIFTING EYE/BRACKET
1069 ROOTS BLOWER 1123 ROCKER ARM
1070 WATER-COOLED TURBOCHARGER 1124 CYLINDER HEAD GASKET
1071 AIR LINE/PIPE 1125 INJECTOR SLEEVE
1072 RAIN CAP 1126 HEUI FLUID MANIFOLD
1073 TURBOCHARGER HEAT SHIELD 1129 ENGINE BRAKE
1074 POSITIVE CRANKCASE 1151 FRONT COVER/HOUSING
VENTILATION VALVE 1152 ENGINE MOUNT
1076 DIFFERENTIAL PRESSURE 1153 ENGINE FRONT SUPPORT
REGULATOR WITH 1154 ENGINE SUPPORT/BRACKET
CODE 1081) 1155 BRAKESAVER
1077 TURBOCHARGER SHAFT & WHEEL 1156 FLYWHEEL
ASSEMBLY 1157 FLYWHEEL HOUSING
1078 AIR INLET SHUTOFF 1158 FLYWHEEL RING GEAR
1079 AFTERCOOLER INLET MANIFOLD 1159 BRAKESAVER CONTROL VALVE
108L BOOST PRESSURE LINE 1160 CRANKSHAFT FRONT SEAL
1080 EXHAUST GAS RECIRCULATION 1161 CRANKSHAFT REAR SEAL
SYSTEM 1162 TIMING GEAR HOUSING
1081 BOOST CONTROL VALVE 1163 TIMING GEAR HOUSING PLATE
1082 EXHAUST GAS RECIRCULATION 1164 ENGINE OUTPUT TRANSFER GEARS
ACTUATOR 1165 ENGINE POWER TAKEOFF DRIVE
1083 EXHAUST GAS RECIRCULATION 1166 TIMING GEAR HOUSING COVER
SWITCH COVER
43
SMCS REPORTING CODE SMCS REPORTING CODE
CODE DESCRIPTION CODE DESCRIPTION
1167 FLYWHEEL HOUSING SCAVENGE 1265 GOVERNOR CONTROL LINKAGE

PUMP 1266 CARBURETOR
1200 SHORT BLOCK 1267 LPG CONVERSION
1201 CYLINDER BLOCK 1268 SPEED/HORSEPOWER LIMITER
1202 CRANKSHAFT 1269 THROTTLE
1203 CRANKSHAFT MAIN BEARING 1270 GAS PRESSURE REGULATOR
1204 CRANKSHAFT GEAR 1271 LPG VAPORIZER
1205 CRANKSHAFT DAMPER/PULLEY 1272 TIMING ADVANCE
1206 TIMING/ACCESSORY GEARS 1273 FUEL TANK
1207 ACCESSORY DRIVE 1274 FUEL SUPPLY/RETURN LINES
1208 PUSH ROD 1275 GOVERNOR AIR CONTROL VALVE
1209 CAMSHAFT ROLLER 1276 DECELERATOR/ACCELERATOR
FOLLOWER/VALVE LIFTER 1277 LINE PRESSURE REGULATOR (B)
1210 CAMSHAFT 1278 FUEL RATIO CONTROL
1211 CAMSHAFT BEARING 1279 FUEL TANK VALVE
1212 CAMSHAFT GEAR 1280 FUEL
1213 PISTON & LINER 1281 FUEL INJECTION PUMP LIFTER
1214 PISTON 1282 LPG FUELOCK VALVE
1215 PISTON RINGS 1283 LPG CONVERTER/REGULATOR
1216 CYLINDER LINER 1284 LPG TANK
1217 LINER SEAT/INSERT 1285 LPG LINES/HOSES
1218 CONNECTING ROD 1286 GOVERNOR & FUEL INJECTION
1219 CONNECTING ROD BEARING PUMP
1220 BALANCER 1287 GOVERNOR HOUSING
1221 SPACER PLATE/BLOCK 1288 FUEL PUMP/GOVERNOR DRIVE
1222 CYLINDER BLOCK SLEEVE 1289 HYDRAULIC/HYDRA-MECHANICAL
1223 CYLINDER BLOCK CYLINDER GOVERNOR
1224 CYLINDER BLOCK MAIN BEARING 1290 UNIT INJECTOR
BORES 1292 CAMSHAFT (FUEL SYSTEM)
1225 PISTON & CONNECTING ROD 1293 DUAL FUEL SYSTEM
1230 CRANKSHAFT MAIN & ROD BEARING 1294 CHOKE CABLE
1231 CRANKSHAFT COUNTERWEIGHT 1295 AUXILIARY FUEL TRANSFER PUMP
1232 CRANKSHAFT THRUST PLATE 1296 FUEL HEATER
1233 CRANKCASE EXPLOSION RELIEF 1298 UNIT INJECTOR CONTROL LINKAGE
VALVE 1299 HYDRAULIC TIMING ADVANCE
1234 IDLER GEAR WITH CODE 1272)
1235 BARRING GROUP 130M OIL METERING VALVE
1237 ENGINE STUB SHAFT 1302 ENGINE OIL PAN
1239 CYLINDER PACK 1304 ENGINE OIL PUMP
1240 BLOCK UNDERFRAME 1306 ENGINE OIL FILTER
1241 TIMING CHAIN/BELT HOUSING/BASE
1242 PUMP DRIVE, DRIVE GEAR 1307 ENGINE OIL LINES
1251 FUEL INJECTION PUMP 1308 ENGINE OIL FILTER
1252 FUEL INJECTION LINES 1309 TURBOCHARGER LUBRICATION
1253 FUEL INJECTION PUMP HOUSING VALVE
1254 FUEL INJECTION VALVE/NOZZLE 131D DUPLEX OIL FILTER
1255 FUEL TRANSFER PUMP HOUSING 1312 ENGINE OIL SCAVENGE PUMP
1256 FUEL TRANSFER PUMP 1313 ENGINE OIL PUMP DRIVE
1257 TORQUE CONTROL/FUEL RACK 1314 ENGINE OIL COOLER BYPASS
1258 FUEL PRIMING PUMP VALVE
1259 FUEL SHUTOFF SOLENOID 1315 ENGINE OIL PRESSURE RELIEF
126D DUPLEX FUEL FILTER VALVE
1260 PRIMARY FUEL FILTER 1316 ENGINE OIL FILLER
1261 FUEL FILTER 1317 CRANKCASE BREATHER
1262 FUEL FILTER HOUSING/BASE 1318 ENGINE OIL & FILTER
1263 WATER SEPARATOR 1319 PRELUBRICATION PUMP
1264 GOVERNOR 1320 TURBOCHARGER OIL ACCUMULATOR
44
1324 ENGINE OIL SUMP PUMP 1386 HYDRAULIC FAN MOTOR

1325 HIGH-SPEED OIL CHANGE GROUP 1387 HYDRAULIC FAN PUMP
1326 ENGINE OIL LEVEL 1388 ZINC PLUG
GAUGE/DIPSTICK 1389 WATER PUMP SHAFT
1327 ENGINE PRIORITY VALVE 139S AIR SEPARATOR
1328 CENTRIFUGAL OIL FILTER 1390 AUXILIARY FAN DRIVE
1329 SHUTOFF VALVE 1391 WATER MIXER HOUSING
1330 ENGINE OIL TEMPERATURE 1392 EXPANSION TANK CAP
REGULATOR 1393 WATER TEMPERATURE REGULATOR
1331 PISTON COOLING JET HOUSING
1332 ENGINE OIL SEQUENCE VALVE 1396 RADIATOR SHUTTER
1333 LUBE OIL HEATER 1401 BATTERY
1334 ENGINE OIL LEVEL REGULATOR 1402 BATTERY CABLE
1335 PARTICLE SENSOR 1403 GLOW PLUG WIRING HARNESS
1336 OIL MIST DETECTOR 1404 GENERATOR
1348 ENGINE OIL 1405 ALTERNATOR
1349 OIL RENEWAL SYSTEM 1408 WIRING HARNESS
135V THERMOSTATIC VALVE 1409 TRANSFORMER
1351 RADIATOR & OIL COOLER 1410 VOLTAGE REGULATOR
1352 COOLANT CONDITIONER 1411 DISCONNECT SWITCH
1353 RADIATOR 1412 GLOW PLUG
1354 EXPANSION TANK 1416 START SWITCH
1355 THERMOSTAT/WATER TEMPERATURE 1417 FUSE/CIRCUIT BREAKER PANEL
REGULATOR 1418 CIRCUIT BOARD
1356 FAN 1419 SERIES-PARALLEL SWITCH
1357 V-BELT(S) 1420 CIRCUIT BREAKER
1358 BELT TIGHTENER 1421 DC TO DC CONVERTER
1359 FAN DRIVE 1422 RELAY PANEL
1360 FAN GUARD 1423 MAIN POWER RELAY
1361 WATER PUMP 1424 NEUTRAL START SWITCH
1362 WATER MANIFOLD 1425 ALTERNATOR PULLEY
1363 AFTERCOOLER WATER PUMP 1426 START RELAY
1364 WATER PUMP IMPELLER 1427 POWER ACTUATOR
1365 BRAKE/AXLE OIL COOLER 1428 BACKUP LIGHT(S)
1366 BRAKE & TORQUE CONVERTER OIL 1429 LIGHT(S)
COOLER 1430 DIRECTION SIGNAL
1367 HEAT EXCHANGER RELIEF VALVE 1431 BEACON/STROBE LIGHT
1368 RETARDER OIL COOLER 1432 STOPLIGHT/TAILLIGHT
1370 COOLING SYSTEM RELIEF VALVE 1433 CAB LIGHT
1371 AUXILIARY/RAW WATER PUMP 1434 FLOODLIGHT
1372 DRAIN VALVE 1435 CONTROL SWITCH
1373 WATER PUMP HOUSING 1436 LIGHTER
1374 HYDRAULIC OIL COOLER 1437 ELECTRICAL SYSTEM RESISTOR
1375 TORQUE CONVERTER/TRANSMISSION 1438 FLOW SWITCH
OIL COOLER 1451 AIR STARTING MOTOR
1376 TORQUE CONVERTER, 1452 HYDRAULIC STARTER
TRANSMISSION & HYDRAULIC OIL 1453 ELECTRIC STARTING MOTOR
COOLER 1454 STARTER PINION
1377 RADIATOR TANK 1455 HYDRAULIC STARTER ACCUMULATOR
1378 ENGINE OIL COOLER 1456 ETHER STARTING AID
1379 HEAT EXCHANGER 1457 HYDRAULIC STARTER VALVE
138R FAN REVERSING VALVE 1458 RECHARGING PUMP
1380 COOLANT HOSE/LINES 1459 RECHARGING PUMP (MANUAL)
1382 RADIATOR CAP 1460 HYDRAULIC RESERVOIR
1383 ENGINE COOLANT HEATER 1462 AIR START VALVE
1384 WATER PUMP PULLEY 1463 STARTING RECEPTACLE
1385 RAW WATER PUMP DRIVE 1465 STARTING MOTOR ARMATURE
45
1466 AIR START TANK 1551 BREAKER POINT IGNITION SYSTEM

1467 STARTER SOLENOID 1552 MAGNETO
1468 AIR START SILENCER 1553 IGNITION SWITCH
1469 PRELUBRICATION MOTOR 1554 COIL
1470 CYCLE CRANKING MODULE 1555 SPARK PLUG
1501 STARTING/AUXILIARY ENGINE 1556 MAGNETO DRIVE
BASIC BLOCK 1557 DISTRIBUTOR
1502 STARTING/AUXILIARY ENGINE 1558 SPARK PLUG WIRES
CYLINDER HEAD 1559 DETONATION SENSOR
1503 STARTING/AUXILIARY ENGINE 1560 CAPACITOR DISCHARGE IGNITION
VALVE SYSTEM
1504 STARTING/AUXILIARY ENGINE AIR 1561 IGNITION TRANSFORMER
CLEANER ELEMENT 1562 STORAGE CAPACITOR
1505 STARTING/AUXILIARY ENGINE 1563 COMBUSTION SENSOR
CAMSHAFT 1566 ELECTRONIC DISTRIBUTOR
1507 STARTING/AUXILIARY ENGINE 1567 BREAKERLESS INDUCTION
CRANKSHAFT DISTRIBUTOR IGNITION SYSTEM
1509 STARTING/AUXILIARY ENGINE 1601 TRACTION DRIVE BATTERY
CONNECTION ROD 1602 BATTERY CONNECTOR
1510 STARTING/AUXILIARY ENGINE 1603 ELECTRIC DRIVE MOTOR
RECOIL STARTING MECHANISM 1604 BDI CONTROL
1511 STARTING/AUXILIARY ENGINE OIL 1605 ACCELERATOR SWITCH ASSEMBLY
PUMP 1606 ELECTRIC DRIVE CONTROL PANEL
1512 STARTING/AUXILIARY ENGINE 1607 DRIVE SYSTEM CONTACTOR
CARBURETOR 1608 NAVIGATION CONTROL PANEL
1513 STARTING/AUXILIARY ENGINE 1609 POWER PANEL
GOVERNOR 1610 DRIVE SYSTEM CHOPPER ASSEMBLY
1514 STARTING/AUXILIARY ENGINE (EXCEPT LOGIC MODULE)
PINION 1611 DIRECTIONAL SWITCH ASSEMBLY
1515 STARTING/AUXILIARY ENGINE 1612 LDC LOGIC MODULE
TRANSMISSION 1613 DRIVE AXLE CONTROL UNIT
1516 STARTING/AUXILIARY ENGINE 1616 SEAT SWITCH
CLUTCH 1617 DRIVE SYSTEM
1517 STARTING/AUXILIARY ENGINE TRANSISTOR/THYRISTOR
OVER-RUNNING CLUTCH 1618 DRIVE SYSTEM RECTIFIER/DIODE
1518 STARTING/AUXILIARY ENGINE 1619 DRIVE SYSTEM CAPACITOR
ELECTRIC STARTER 1620 DRIVE SYSTEM
1519 STARTING/AUXILIARY ENGINE AIR CHOKE/FILTER/SNUBBER
CLEANER 1621 DRIVE SYSTEM POTENTIOMETER
1520 STARTING/AUXILIARY ENGINE 1622 DRIVE SYSTEM CONTACTOR
EXHAUST TUBE ASSEMBLY COIL
1521 STARTING/AUXILIARY ENGINE 1623 ARC SUPPRESSOR COIL
TIMING COVER 1624 DRIVE SYSTEM CONTACTOR
1522 STARTING/AUXILIARY ENGINE ASSEMBLY TIPS
FLYWHEEL 1625 LOGIC UNIT
1523 STARTING/AUXILIARY ENGINE 1626 DRIVE MOTOR BRUSHES
PISTON 1627 DRIVE SYSTEM RESISTOR
1525 STARTING/AUXILIARY ENGINE 1628 DRIVE SYSTEM FUSE
OIL/FILTER 1629 SUPPRESSION CARD
1526 STARTING/AUXILIARY ENGINE 1630 DRIVE SYSTEM DRIVER/FIRING
FUEL TANK BLOCK
1528 STARTING/AUXILIARY ENGINE 1631 DRIVE SYSTEM THERMAL
CLUTCH, TRANSMISSION & PINION PROTECTOR
1529 STARTING/AUXILIARY ENGINE 1632 DRIVE SYSTEM TRANSFORMER
WATER PUMP 1633 DRIVE SYSTEM POWER CABLE
1530 STARTING/AUXILIARY ENGINE 1634 DRIVE SYSTEM WIRING HARNESS
MAGNETO 1635 DRIVE MOTOR BRUSH HOLDER
46
1636 DRIVE MOTOR FAN 192T INJECTION ACTUATION

1637 DRIVE MOTOR ARMATURE TEMPERATURE SENSOR
1702 FUEL MANIFOLD 1920 ENGINE SOFTWARE (SUBSTITUTE
1703 INJECTOR CONTROL SHAFT LEVER WITH 7620-ENG)
1704 FUEL SHUTOFF 1921 INLET AIR TEMPERATURE SENSOR
1705 VARIABLE HORSEPOWER CONTROL 1922 FUEL TEMPERATURE SENSOR
VALVE 1923 ATMOSPHERIC PRESSURE SENSOR
1710 FAST FILL FUEL ADAPTER 1924 ENGINE OIL PRESSURE SENSOR
1711 FUEL INJECTION LINE ADAPTER 1925 INJECTION ACTUATION PRESSURE
1712 FUEL COOLER SENSOR
1713 UNIT INJECTOR SLEEVE 1926 CUSTOMER COMMUNICATIONS
1714 UNIT INJECTOR HYDRAULIC PUMP MODULE
1715 FUEL PRESSURE REGULATOR VALVE 1927 RELAY ELECTRONIC CONTROL
1716 GOVERNOR ACTUATOR 1928 ATMOSPHERIC TEMPERATURE
1717 FUEL TRANSFER & PRIMING PUMP SENSOR
1718 FUEL PRESSURE SENSOR 1929 ENGINE OIL TEMPERATURE SENSOR
1740 GAS FUEL MANAGEMENT MODULE 1930 ENGINE ELECTRONIC CONTROL
1741 GAS AIR FUEL RATIO CONTROL (PROGRAMMABLE) (SUBSTITUTE
VALVE WITH 7610-ENG)
1742 GAS INJECTOR BLOCK 1931 ENGINE & HYDRAULIC PUMP
1743 GAS SPRAY NOZZLE ELECTRONIC CONTROL MODULE
1801 ENGINE SOUND SUPPRESSION 1948 DUAL FUEL ELECTRONIC CONTROL
1802 REFRIGERANT COMPRESSOR UNIT
1803 AIR COMPRESSOR 3001 TRANSMISSION & TORQUE
1804 AIR COMPRESSOR GOVERNOR CONVERTER
1805 REFRIGERANT CONDENSER 3004 DRIVE TRAIN OIL FILTER
1806 AIR/SOUND BAFFLE 3005 DRIVE TRAIN/TRANSMISSION OIL
1807 AIR CONDITIONER COMPRESSOR FILLER
DRIVE 301T DRIVE TRAIN OIL TEMPERATURE
1808 AIR CONDITIONER LINES SENSOR
1809 REFRIGERANT 3016 DRIVE TRAIN OIL LINES
1811 RADIATOR, OIL COOLER & 3020 DRIVE & STEERING AXLE
REFRIGERANT CONDENSER 3024 DRIVE TRAIN BREATHER
1812 HEATER HOSE/LINES 3030 TRANSMISSION
1813 RADIATOR HOSE 3051 DRY CLUTCH (SUBSTITUTE WITH
1900 ENGINE ELECTRONIC CONTROL CODE 3052)
SYSTEM 3052 FLYWHEEL CLUTCH
1901 ENGINE ELECTRONIC CONTROL 3053 CLUTCH SHAFT
MODULE 3054 CLUTCH PLATE
1902 RATINGS PERSONALITY MODULE 3055 POWER TAKEOFF CLUTCH
1904 TRANSDUCER MODULE 3056 CLUTCH OIL PUMP
1905 TIMING POSITION SENSOR 3057 CLUTCH BOOSTER
1906 WATER TEMPERATURE SENSOR 3058 CLUTCH BRAKE
1907 ENGINE SPEED SENSOR 3059 FLYWHEEL CLUTCH CONTROL
1908 ELECTRONIC GOVERNOR 3060 MANUAL SHIFT/DIRECT DRIVE
1909 RACK SOLENOID TRANSMISSION (SUBSTITUTE WITH
1910 TIMING SOLENOID CODE 3030)
1911 RACK POSITION SENSOR 3061 TRANSMISSION GEARS
1912 ENGINE SPEED/TIMING SENSOR 3062 TRANSMISSION REVERSE BOX
1913 THROTTLE POSITION SENSOR 3063 TRANSMISSION SHAFT
1914 MACHINE SPEED BUFFER 3064 TRANSMISSION CASE
1915 ENGINE SPEED CONTROL 3065 TRANSMISSION CONTROL
1916 CRANKCASE PRESSURE SENSOR 3066 TRANSMISSION OIL PUMP
1917 BOOST PRESSURE SENSOR 3067 TRANSMISSION OIL FILTER
1918 THROTTLE LOCK CONTROL 3068 TRANSMISSION OIL FILTER BASE
1919 EXHAUST TEMPERATURE SENSOR 3069 SHIFT CONSOLE
47
3071 FLYWHEEL CLUTCH HYDRAULIC 3127 TORQUE CONVERTER BEARING

CONTROL RETAINER
3072 RANGE TRANSMISSION/SELECTOR 3128 TORQUE CONVERTER FLANGE
3073 TRANSMISSION HYDRAULIC 3129 TORQUE CONVERTER STATOR
CONTROL VALVE 3130 TORQUE DIVIDER/TORQUE
3074 TRANSMISSION PRESSURE CONTROL CONVERTER SHAFT
VALVE 3131 TORQUE CONVERTER TURBINE
3075 TRANSMISSION OUTPUT GEARS WHEEL
3076 THROWOUT BEARING 3132 HIGH-LOW CLUTCH GROUP
3077 TRANSMISSION BRAKE 3133 TORQUE CONVERTER RELIEF VALVE
3078 TRANSMISSION AIR CONTROL 3134 TORQUE CONVERTER IMPELLER
3079 SHUTTLE CONTROL 3135 TORQUE CONVERTER CARRIER
3081 TRANSMISSION OIL LEVEL 3136 TORQUE CONVERTER HUB
GAUGE/DIPSTICK 3137 TORQUE CONVERTER SEQUENCE &
3082 TRANSMISSION MOUNT PRESSURE CONTROL VALVE
3083 TRANSMISSION SELECTOR & 3138 TORQUE CONVERTER & PARKING
PRESSURE CONTROL VALVE BRAKE RELEASE PUMP
3100 TORQUE CONVERTER, TORQUE 3139 MODULATING VALVE
DIVIDER, RETARDER 3140 TORQUE CONVERTER CONTROL
3101 TORQUE CONVERTER 3141 TORQUE CONVERTER SPEED SENSOR
3102 TORQUE CONVERTER CLUTCH 3142 AUTOMATIC RETARDER CONTROL
3103 TORQUE CONVERTER LINES/HOSES 3143 TORQUE CONVERTER ELECTRONIC
3104 TORQUE CONVERTER/TRANSMISSION CONTROL
WIRING HARNESS 3150 POWER SHIFT TRANSMISSION
3105 TORQUE CONVERTER HOUSING (SUBSTITUTE WITH CODE 3030)
3107 POWER TAKEOFF DRIVE 3151 TRANSMISSION GOVERNOR
3108 PUMP DRIVE 3153 POWER SHIFT TRANSMISSION OIL
3109 TORQUE CONVERTER & RETARDER PUMP (SUBSTITUTE WITH CODE
3110 TORQUE DIVIDER TRANSMISSION 3066)
(SUBSTITUTE WITH CODE 3030) 3154 TRANSMISSION LINES/HOSES
3111 TORQUE DIVIDER TRANSMISSION 3155 TRANSMISSION CLUTCH
CONTROL VALVE (SUBSTITUTE 3156 TRANSMISSION CONTROL LINKAGE
WITH CODE 3073) (SUBSTITUTE WITH CODE 3065)
3112 TORQUE DIVIDER TRANSMISSION 3157 TRANSMISSION SELECTOR VALVE
GOVERNOR (SUBSTITUTE WITH 3159 TRANSFER GEARS
CODE 3151) 3160 TRANSMISSION PLANETARY
3113 TORQUE DIVIDER 3162 CREEPER CONTROL
3114 TORQUE DIVIDER PLANETARY 3163 SHIFT CYLINDER
CARRIER 3164 POWER SHIFT TRANSMISSION OIL
3115 TORQUE CONVERTER/TRANSMISSION FILTER BASE (SUBSTITUTE WITH
SCAVENGE PUMP CODE 3068)
3116 TRANSFER GEARS, TORQUE 3166 ROTARY ACTUATOR
DIVIDER TRANSMISSION & RETARDER 3167 TRANSMISSION HYDRAULIC
(SUBSTITUTE WITH CODE CONTROL
3031) 3168 TRANSMISSION ELECTRONIC
3117 TRANSFER GEARS & RETARDER CONTROL
3118 TORQUE DIVIDER TRANSMISSION & 3169 TRANSMISSION CLUTCH HOUSING
RETARDER (SUBSTITUTE WITH 3170 TRANSMISSION CLUTCH PISTON
CODE 3032) 3171 TRANSMISSION MANUAL SWITCH
3120 RETARDER 3172 TRANSMISSION SLAVE SWITCH
3121 RETARDER/EXTENDED BRAKING 3173 SYNCHRONOUS SWITCH
CONTROL 3174 SHIFT SOLENOID
3122 RETARDER LINES 3175 TRANSMISSION SPEED SENSOR
3123 RETARDER CONTROL VALVE 3177 TRANSMISSION OIL TANK
3124 LOCK-UP CLUTCH PRESSURE 3179 POWER SHIFT TRANSMISSION OIL
CONTROL VALVE FILTER (SUBSTITUTE WITH CODE
3126 RETARDER & SELECTOR VALVE 3067)
48
3180 TRANSMISSION PRIORITY VALVE 3223 TRANSMISSION UNDERSPEED

3181 TRANSMISSION NEUTRALIZER OVERRIDE VALVE
CONTROL VALVE 3225 TRAVEL ELECTRONIC CONTROL
3182 TRANSMISSION LUBRICATION 3226 DOWNSHIFT INHIBITOR
RELIEF VALVE 3250 DRIVE LINE/DRIVE AXLE
3183 TRANSMISSION CONTROL LOCK 3251 UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER 3252 FLEXIBLE COUPLING
BYPASS VALVE 3253 DRIVE SHAFT
3186 TRANSMISSION PLANET CARRIER 3254 DRIVE LINE PINION
3187 TRANSMISSION CARRIER THRUST 3256 BEVEL GEAR/SHAFT
DISC/PLATE 3257 BEVEL GEAR SHAFT BEARING
3188 TRANSMISSION CASE (SUBSTITUTE 3258 DIFFERENTIAL
WITH CODE 3064) 3259 AXLE SHAFT
3189 TRANSMISSION SHAFT 3260 AXLE HOUSING ASSEMBLY
(SUBSTITUTE WITH CODE 3063) 3261 DRIVE CHAIN
3190 TRANSMISSION CLUTCH PLATE 3262 DOUBLE REDUCTION DIFFERENTIAL
3191 TRANSMISSION NEUTRALIZER 3263 LIMITED SLIP DIFFERENTIAL
3192 TRANSMISSION DUMP VALVE 3264 DIFFERENTIAL LOCK
3193 DRIVE TRAIN HIGH SPEED OIL 3265 NOSPIN DIFFERENTIAL
CHANGE GROUP 3266 DIFFERENTIAL LOCK CYLINDER
3202 TRANSMISSION FLOW CONTROL 3267 DRIVE SHAFT SUPPORT
VALVE 3268 AXLE HOUSING SUPPORT/TRUNNION
3203 DRIVE PUMP 3269 PINION HOUSING
3204 CHARGE PUMP 3270 LOCKING DIFFERENTIAL
3205 SERVO CONTROL VALVE 3271 TRANSAXLE
3206 MANIFOLD/METERING VALVE 3272 DIFFERENTIAL LOCK CONTROL
3207 SERVO CYLINDER VALVE
3208 HYDROSTATIC MAIN CONTROL 3273 DIFFERENTIAL LOCK ACTUATOR
VALVE (SUBSTITUTE WITH CODE VALVE
3073) 3274 CONSTANT VELOCITY UNIVERSAL
3209 HYDROSTATIC CONTROL LINKAGE JOINT
(EXTERNAL) (SUBSTITUTE WITH 3275 DRIVE LINE BRAKE
CODE 3065) 3276 DRIVE LINE BRAKE DISC
3210 HIGH PRESSURE RELIEF VALVE 3277 DRIVE LINE BRAKE LINING
3211 HYDROSTATIC TRANSMISSION 3278 DRIVE AXLE
INPUT SHAFT (SUBSTITUTE WITH 3279 ENGINE OUTPUT DRIVE
CODE 3063) ASSEMBLY/COUPLING
3212 HYDROSTATIC TRANSMISSION 3281 BEVEL GEAR CASE
OUTPUT SHAFT (SUBSTITUTE WITH 3282 AXLE
CODE 3063) 3283 DIFFERENTIAL CASE
3213 CHARGE & MAIN RELIEF VALVE 3284 DIFFERENTIAL CARRIER
3214 SYNCHRONIZING VALVE 3286 PIVOT SHAFT LUBRICATION
3215 POWER UNIT CONTROL LINKAGE RESERVOIR
3216 TRANSMISSION 3287 INTERAXLE DIFFERENTIAL
UNDERSPEED/OVERSPEED VALVE 3288 ANTI-SPIN CONTROL
3217 HYDROSTATIC TRANSMISSION OIL 3289 DRIVE DISCONNECT
FILTER (SUBSTITUTE WITH CODE 3290 DIFFERENTIAL TEMPERATURE
3067) SENSOR
3218 HYDROSTATIC TRANSMISSION 3291 DRIVE AXLE OIL PUMP
LINES & HOSES (SUBSTITUTE 3292 DIFFERENTIAL LOCK PUMP
WITH CODE 3154) 3300 MARINE GEAR
3219 TRANSMISSION PILOT OVERSPEED 3301 REDUCTION GEARS
VALVE 3302 MARINE GEAR CLUTCH
3220 TRAVEL SPEED CONTROL VALVE 3303 MARINE GEAR INPUT SHAFT
3221 HYDROSTATIC POWER CASE 3304 MARINE GEAR PLANETARY
3222 PUMP HEAD 3305 MARINE GEAR OUTPUT SHAFT
3306 MARINE GEAR TOP SHAFT
49
3307 MARINE GEAR LOWER SHAFT 3412 COUNTERSHAFT TRANSMISSION

3308 MARINE GEAR PNEUMATIC CONTROL PRESSURE CONTROL VALVE
3310 MARINE GEAR OIL PUMP (SUBSTITUTE WITH CODE 3074)
3311 MARINE GEAR OIL FILTER 3413 COUNTERSHAFT TRANSMISSION
3312 MARINE GEAR DUMP VALVE CONTROL LINKAGE (SUBSTITUTE
3313 MARINE GEAR SELECTOR VALVE WITH CODE 3065)
3314 MARINE GEAR LINES/HOSES 3414 COUNTERSHAFT TRANSMISSION
3315 MARINE GEAR COMPANION FLANGE RATIO/DIRECTIONAL SELECTOR
3319 MARINE GEAR RAW WATER LINES (SUBSTITUTE WITH CODE 3079)
3320 MARINE GEAR OIL COOLER 3416 COUNTERSHAFT TRANSMISSION
3321 MARINE GEAR IDLER SHAFT PNEUMATIC CONTROL (SUBSTITUTE
3322 MARINE GEAR MAIN SHAFT WITH CODE 3078)
3323 MARINE GEAR OIL PRESSURE 3417 COUNTERSHAFT TRANSMISSION
SENSOR HYDRAULIC CONTROL (SUBSTITUTE
3324 MARINE GEAR OIL TEMPERATURE WITH CODE 3167)
SENSOR 3418 COUNTERSHAFT TRANSMISSION
3351 CATERPILLAR MARINE GEAR ELECTRICAL CONTROL
3352 TWIN DISC MG502 (SUBSTITUTE WITH CODE 3168)
3353 TWIN DISC MG506 4001 FINAL DRIVE & BRAKE WHEEL
3354 TWIN DISC MG507 4004 BRAKE & AXLE
3355 TWIN DISC MG509 4007 STEERING & BRAKE PUMP
3356 TWIN DISC MG512 4011 FINAL DRIVE & BRAKE
3357 TWIN DISC MG514 4012 BRAKE & STABILIZER LOCK VALVE
3358 TWIN DISC MG521 4013 STEERING, IMPLEMENT & BRAKE
3359 TWIN DISC MG527 PUMP
3360 REINTJES MARINE GEAR 4014 BRAKE & PILOT PUMP
3361 TWIN DISC MG550 4015 BRAKE, PILOT & IMPLEMENT PUMP
3401 COUNTERSHAFT TRANSMISSION 4050 FINAL DRIVE
CASE (SUBSTITUTE WITH CODE 4051 FINAL DRIVE & WHEEL
3064) 4052 FINAL DRIVE SEAL
3402 COUNTERSHAFT TRANSMISSION OIL 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
PUMP (SUBSTITUTE WITH CODE 4054 FINAL DRIVE HUB
3066) 4055 FINAL DRIVE GEARS
3403 COUNTERSHAFT TRANSMISSION 4056 FINAL DRIVE DRIVE SHAFT
LINES & HOSES (SUBSTITUTE 4057 FINAL DRIVE PINION FLANGE
WITH CODE 3154) 4058 SPROCKET SHAFT/BORE
3404 COUNTERSHAFT TRANSMISSION 4059 FINAL DRIVE CASE/BORE
CLUTCHES (SUBSTITUTE WITH 4060 FINAL DRIVE OIL PUMP
CODE 3155) 4061 FINAL DRIVE PARKING BRAKE
3405 COUNTERSHAFT TRANSMISSION 4062 TANDEM DRIVE
CLUTCH HOUSING (SUBSTITUTE 4063 TANDEM/SINGLE DRIVE CHAIN
WITH CODE 3169) 4064 TANDEM DRIVE HOUSING
3406 COUNTERSHAFT TRANSMISSION 4066 FINAL DRIVE OUTER BEARING
CLUTCH PISTON (SUBSTITUTE SUPPORT
WITH CODE 3170) 4068 TANDEM DRIVE STUB AXLE
3407 COUNTERSHAFT TRANSMISSION 4069 FINAL DRIVE CHAIN
TRANSFER GEARS (SUBSTITUTE 4070 FINAL DRIVE OIL/FILTER
WITH CODE 3159) 4071 TANDEM DRIVE OIL
3408 COUNTERSHAFT TRANSMISSION 4072 TANDEM DRIVE SPROCKET
SHAFT (SUBSTITUTE WITH CODE 4073 TANDEM DRIVE DRIVEN SPROCKET
3063) 4074 FINAL DRIVE - OUTER SECTION
3409 COUNTERSHAFT TRANSMISSION 4075 FINAL DRIVE - INNER SECTION
OUTPUT GEARS (SUBSTITUTE WITH 4084 FINAL DRIVE PLANETARY
CODE 3075) CARRIERS, HUB & RING GEAR
3410 COUNTERSHAFT TRANSMISSION 4091 FINAL DRIVE PINION
BRAKE (SUBSTITUTE WITH CODE 4092 PLANETARY FINAL DRIVE CARRIER
3077)
50
4093 FINAL DRIVE PLANETARY CARRIER 4160 IDLER GUIDE WEAR STRIP
THRUST SURFACE 4161 TAPPING STRIP
4094 FINAL DRIVE PINION & FLANGE 4162 CARRIER ROLLER BRACKET
4095 DRIVE TRAIN RELIEF VALVE 4163 SPROCKET ADAPTER
4101 STEERING CLUTCH 4164 SPROCKET ASSEMBLY
4102 STEERING CLUTCH CONTROL VALVE 4165 IDLER YOKE
4103 STEERING CLUTCH CONTROL PUMP 4166 SPROCKET DUST GUARD
4104 STEERING CLUTCH & BRAKE 4167 IDLER OUTER BEARING ASSEMBLY
CONTROL LINES 4168 IDLER COLLAR WEAR STRIP
4105 STEERING CLUTCH BOOSTER 4169 TRACK LINK ASSEMBLY (SEALED &
4106 STEERING CLUTCH CONTROL LUBRICATED)
4107 STEERING CLUTCH OIL/FILTER 4170 TRACK ASSEMBLY
4108 STEERING CLUTCH RELIEF VALVE 4171 TRACK LINK ASSEMBLY (SEALED)
4110 BRAKE BAND 4172 TRACK SHOE
4111 TRACK BRAKE CONTROL LINKAGE 4173 GROUSER BAR
(SUBSTITUTE WITH CODE 4269) 4174 TRACK PINS & BUSHINGS
4112 TRACK BRAKE CONTROL VALVE (SEALED)
(SUBSTITUTE WITH CODE 4265; 4175 TRACK PINS & BUSHINGS (SEALED
FOR TT EXC SUBSTITUTE WITH & LUBRICATED)
CODE 4282) 4176 SPLIT LINK
4113 TRACK BRAKE DRUM (SUBSTITUTE 4177 TRACK GUIDE/GUARD
WITH CODE 4252) 4178 TRACK GUIDE WEAR STRIP
4114 TRACK BRAKE BOOSTER 4180 TRACK ROLLER
(SUBSTITUTE WITH CODE 4266) 4181 TRACK ROLLER END COLLAR
4115 BRAKE ACTUATING MECHANISM 4182 TRACK FRAME ROLLER SEAT
4116 BRAKE HAND PUMP 4183 ROLLER FRAME OUTER BEARING
4117 STEERING CLUTCH CASE SUPPORT
4118 STEERING CLUTCH RELEASE 4184 SPROCKET HUB
PISTON 4185 VARIABLE GAUGE CYLINDER
4119 STEERING CLUTCH, BEVEL GEAR & 4186 SWING LINK
SHAFT 4187 REACTION ARM
4120 STEERING CLUTCH & BRAKE 4191 DIAGONAL BRACE
CONTROL VALVE 4192 BOGIE
4121 BRAKE LUBRICATION RELIEF 4193 BOGIE PAD/AIR SPRING
VALVE 4194 BOGIE CARTRIDGE PIN
4122 STEERING CLUTCH & BRAKE 4195 PIVOT SHAFT RETAINER
CONTROL 4197 TRACK/BELT TENSIONER
4123 STEERING CLUTCH HUB 4198 TRACK BELT
4130 DIFFERENTIAL STEERING 4199 DRIVE WHEEL
PLANETARY 4201 WHEEL
4131 DIFFERENTIAL STEERING DRIVE & 4202 RIM & TIRE
BRAKE 4203 TIRE
4132 DIFFERENTIAL STEERING 4204 BEADLESS TIRE
PLANETARY & BRAKE 4205 WHEEL SPINDLE
4133 STEERING & BRAKE LINES 4206 COMPACTOR WHEEL
4135 DIFFERENTIAL STEERING & 4207 WHEEL BALLAST
TRANSMISSION CONTROL 4208 WHEEL ASSEMBLY
4136 DIFFERENTIAL STEERING MOTOR 4209 WHEEL RIM
4151 TRACK ROLLER FRAME 4210 WHEEL STUD/BOLT/NUT
4152 ROLLER FRAME SCRAPER 4211 BEADLESS TIRE CARCASS
4153 ROLLER FRAME PIVOT SHAFT 4212 BEADLESS TIRE TRACK BELT WITH
4154 CARRIER ROLLER SHOE
4155 SPROCKET SEGMENT 4213 BEADLESS TIRE TRACK BELT
4156 WELD-ON SPROCKET RIM 4214 BEADLESS TIRE TRACK SHOE
4157 TRACK ADJUSTER 4215 WHEEL HUB ASSEMBLY
4158 RECOIL SPRING 4220 MUD GUARD
4159 IDLER/IDLER WHEEL 4230 DRIVE TIRE, SOLID
51
4231 DRIVE TIRE, PNEUMATIC 4294 AUTOMATIC ELECTRONIC TRACTION

4232 STEER TIRE, SOLID AID
4233 STEER TIRE, PNEUMATIC 4295 BRAKE OIL FILTER/SCREEN
4234 WHEEL SPINDLE HOUSING 4296 BRAKE DIFFERENTIAL PRESSURE
4236 DRIVE TIRE, SOLID PNEUMATIC SWITCH
4237 STEER TIRE, SOLID PNEUMATIC 430S STEERING SENSOR
4251 SERVICE BRAKE 4301 STEERING GEAR
4252 BRAKE DRUM 4302 STEERING SWIVEL
4253 BRAKE SHOES 4303 STEERING CYLINDER
4254 BRAKE LINING 4304 STEERING LINES/HOSES
4255 BRAKE DISC 4305 STEERING LINKAGE
4256 BRAKE CALIPER, HEAD ASSEMBLY 4306 STEERING PUMP
4257 BRAKE LINES 4307 STEERING VALVE
4258 BRAKE MASTER CYLINDER 4308 FOLLOW-UP LINKAGE
4259 HYDROVAC 4309 STEERING WHEEL
426P BRAKE COOLING & RETRACTION 431F STEERING OIL FILTER
PUMP 4310 STEERING COLUMN
4260 WHEEL CYLINDER 4311 STEERING BOOSTER
4261 BRAKE/SLACK ADJUSTER 4312 STEERING METERING PUMP
4262 BRAKE ACTUATOR 4313 STEERING AXLE
4263 BRAKE ACCUMULATOR 4314 KINGPIN
4264 BRAKE ACCUMULATOR CHARGING 4315 SERVO STEERING CYLINDER
VALVE 4317 STEERING GEAR & VALVE
4265 SERVICE BRAKE CONTROL VALVE 4318 TIE ROD
4266 BRAKE BOOSTER 4320 STEERING FLOW DIVIDER VALVE
4267 PARKING BRAKE 4321 STEERING KNUCKLE
4268 BRAKE PUMP 4322 STEERING RELIEF VALVE
4269 SERVICE BRAKE CONTROL 4323 STEERING ELECTRIC SYSTEM
4270 BRAKE EXPANDER TUBE 4324 SECONDARY STEERING PUMP
4271 SELECTOR BRAKE VALVE (AIR) 4325 STEERING ELECTRIC MOTOR
4272 BRAKE AIR TANK 4328 STEERING PITMAN ARM
4273 FRICTION PADS 4329 TIE ROD END
4274 BRAKE CONTROL NEUTRALIZER 4330 STEERING NEUTRALIZER VALVE
VALVE 4331 STEERING ACCUMULATOR
4275 BRAKE RETURN CHECK VALVE 4332 STEERING HYDRAULIC TANK
4277 BRAKE AIR OVER HYDRAULIC 4333 STEERING CABLE/CHAIN
CYLINDER 4334 STEERING WIRING HARNESS
4278 SECONDARY BRAKE SYSTEM 4335 POWER STEERING LOGIC MODULE
4279 SECONDARY BRAKE AIR TANK 4337 STEERING PRESSURE REDUCING
4280 BRAKE AIR RELAY VALVE VALVE
4281 BRAKE AIR CHECK VALVE 4338 ADJUSTABLE STEERING COLUMN
4282 PARKING/SECONDARY BRAKE 4339 SECONDARY STEERING DIVERTER
CONTROL VALVE VALVE
4283 QUICK RELEASE VALVE 4340 STEERING COUNTERBALANCE VALVE
4284 PARKING BRAKE CONTROL 4341 STEERING COOLER PUMP
4285 AIR DRYER 4342 STEERING PILOT VALVE
4286 BRAKE SYSTEM DIVERTER VALVE 4343 STEERING CONTROL
4287 VACUUM PUMP 4344 STEERING CHARGE PUMP
4288 INVERTER VALVE 4345 STEERING LEG
4289 BRAKE SHUTTLE VALVE 4346 STEERING OIL COOLER
429B BRAKE BALANCE VALVE 4347 ALL WHEEL STEER VALVE
429T BRAKE/AXLE OIL TEMPERATURE 4348 SECONDARY STEERING ELECTRONIC
SENSOR CONTROL MODULE
4290 TREADLE BRAKE CONTROL VALVE (PREPROGRAMMED)
4291 BRAKE HYDRAULIC RESERVOIR 4349 STEERING SELECTOR & PRESSURE
4293 ACCUMULATOR BLEED VALVE CONTROL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
52
4352 DRIVE CONTROL VALVE 4806 ARTICULATION ANGLE POSITION

4353 HYDROSTATIC DRIVE PARKING SENSOR
BRAKE (SUBSTITUTE WITH CODE 4807 BRAKE PRESSURE REDUCING VALVE
4267) 4808 DRIVE TRAIN ELECTRONIC
4354 BRAKE RELEASE PUMP CONTROL MODULE
4355 HYDROSTATIC DRIVE GEAR (PREPROGRAMMED)
REDUCER 4809 BRAKE POSITION SENSOR
4356 BRAKE & SHIFT VALVE 4810 ALL WHEEL DRIVE ELECTRONIC
445B BUS BAR CONTROL
445L LEAD WIRE 4811 ELECTRONIC TRACTION CONTROL
4450 ELECTRIC POWER GENERATOR VALVE
4453 STATOR 4812 DRIVE TRAIN ELECTRONIC
4454 EXCITER ARMATURE CONTROL (PROGRAMMABLE)
4456 GENERATOR DRIVE COUPLING (SUBSTITUTE WITH 7610 - DTN)
4457 ROTOR 4815 DRIVE CONTROL MANUAL OVERRIDE
4458 BRUSHES 4820 DRIVE TRAIN SOFTWARE
4459 CABLE/WIRE (SUBSTITUTE WITH 7620-DTN)
4460 GENERATOR CONNECTION BOX 5001 IMPLEMENT CONTROL LOCK
4461 ELECTRIC POWER GENERATOR 5002 HYDRAULIC & FUEL TANK
CIRCUIT BREAKER 5003 MULTI-LINK CONNECTOR
4462 AUTOMATIC START-STOP SWITCH 505C PISTON CYLINDER
4463 BRUSH HOLDER 505U UNLOADING VALVE
4464 SLIP RING 5051 HYDRAULIC CONTROL VALVE
4465 ROTATING RECTIFIER (DIODE) 5052 VANE MOTOR
4466 SURGE SUPPRESSOR 5054 EXTERNAL CONTROL VALVE
4467 VOLTAGE REGULATOR 5055 VANE PUMP
ASSEMBLY/TRAY 5056 HYDRAULIC TANK
4468 SERIES BOOST 5057 HYDRAULIC HOSES/LINES
4469 TRANSFER SWITCH 5058 PISTON MOTOR
4470 EXCITER FIELD 5059 PILOT CONTROL VALVE
4471 GENERATOR BEARING 506G GEAR PUMP & MOTOR
4472 HEAT SINK 506P IMPLEMENT PRIORITY VALVE
4473 RECTIFIER MODULE 5060 SWIVEL
4474 REGULATOR MODULE 5061 GEAR MOTOR
4475 VOLTAGE DROOP TRANSFORMER 5062 HYDRAULIC PUMP COUPLING
4476 CURRENT TRANSFORMER 5063 IMPLEMENT CONTROL
4477 EXCITATION TRANSFORMER 5064 COMBINATION VALVE
4478 REGULATOR COVER ASSEMBLY 5065 SELECTOR VALVE
4479 RADIO FREQUENCY INTERFERENCE 5066 DIVERTER VALVE
FILTER 5067 CHECK VALVE
4480 UNINTERRUPTABLE POWER SUPPLY 5068 HYDRAULIC OIL FILTER
4481 PERMANENT MAGNET PILOT 5069 MAIN SYSTEM RELIEF VALVE
EXCITER 507C PUMP CLUTCH
4482 PERMANENT MAGNET PILOT 507G PISTON & GEAR PUMP
ARMATURE 507V PISTON & VANE PUMP
4490 ELECTRONIC MODULAR CONTROL 5070 PISTON PUMP
PANEL 5071 HYDRAULIC OIL COOLER BYPASS
4491 SWITCHGEAR VALVE
4492 PARALLELING GROUP 5072 PILOT SYSTEM RELIEF VALVE
4493 RELAY 5073 GEAR PUMP
4801 TRACTION CONTROL SYSTEM (TCS) 5074 THERMAL BYPASS VALVE
4802 TRACTION CONTROL SYSTEM 5076 HYDRAULIC TANK VALVE
ELECTRONIC CONTROL MODULE 5077 HYDRAULIC ACCUMULATOR
4803 WHEEL SPEED SENSOR 5078 HYDRAULIC ACTUATOR
4804 BRAKE PROPORTIONAL SOLENOID 5079 SHUTTLE VALVE
VALVE 5080 MAKE-UP VALVE
4805 ON/OFF PILOT SOLENOID VALVE
53
5081 HYDRAULIC ACCUMULATOR 5145 TOP CLAMP CYLINDER

CHARGING VALVE 5146 DUMP CYLINDER
5082 GEROTOR MOTOR 5147 LOWERING CONTROL VALVE
5083 HYDRAULIC HOIST PUMP 5148 MULTIPURPOSE BUCKET CONTROL
5085 PILOT PUMP VALVE
5086 COMPENSATOR VALVE 5149 BOGIE LIFT CYLINDER
5087 COOLING & TEST MANIFOLD 5151 SINGLE DRUM CABLE CONTROL
5088 PILOT TEST VALVE 5152 DOUBLE DRUM CABLE CONTROL
5089 BLOCKER VALVE 5153 CABLE CONTROL UNIVERSAL JOINT
509T HYDRAULIC OIL TEMPERATURE 5154 CABLE
SENSOR 5155 CABLE BRAKE
5090 LINE MAKE-UP VALVE 5156 BRAKE BAND
5091 CASE DRAIN OIL FILTER 5157 CABLE CONTROL CLUTCH
5092 PILOT SYSTEM HYDRAULIC FILTER 5158 DRIVE LINE
5093 HYDRAULIC FILTER BYPASS VALVE 5159 WINCH DRUM
5094 HYDRAULIC CONTROL KIT 5160 SHEAVE
5095 HYDRAULIC OIL 5161 WINCH/CABLE CONTROL LINKAGE
5096 HYDRAULIC OIL HEATER 5162 CABLE SAVER
5097 HYDRAULIC FLOW DIVIDER VALVE 5163 WINCH
5101 ANGLING CYLINDER 5164 WINCH HYDRAULIC PUMP
5102 LIFT/HOIST CYLINDER 5165 WINCH DRIVE GEARS & PLANETARY
5103 LIFT CYLINDER TRUNNION 5166 WINCH INPUT CLUTCH & SHAFT
5104 TILT CYLINDER 5167 WINCH BEVEL GEAR, SHAFT &
5105 SWING CYLINDER CLUTCH
5106 TIP CYLINDER 5168 WINCH DIRECTIONAL CLUTCH
5107 TAILGATE CYLINDER 5169 WINCH PINION
5108 SIDE DUMP CYLINDER 5170 WINCH CONTROL VALVE
5109 LIFT KICKOUT CONTROL 5171 CLUTCH BAND
5110 QUICK-DROP VALVE 5172 WINCH BRAKE BOOSTER
5111 CROSSOVER VALVE 5173 WINCH CLUTCH BRAKE
5112 WORK TOOL POSITIONER 5174 DRUM DISCONNECT
5115 BULLDOZER CONTROL VALVE 5175 WINCH CLUTCH PLATE
5117 PRESSURE CONTROL/RELIEF VALVE 5176 WINCH CLUTCH PISTON
5118 VENT VALVE 5177 WINCH OIL FILTER
5119 FLOAT SELECTOR VALVE 5178 WINCH DRIVE SHAFT
5120 PUMP SELECTOR VALVE 5179 WINCH HOSE/LINE
5122 BUCKET CONTROL VALVE 5180 CABLE GUIDE
5123 TILT CONTROL VALVE 5181 HYDRAULIC RETRIEVAL DEVICE
5124 LOADER CONTROL VALVE 5201 POWER CONTROL BOX
5125 TILT PILOT VALVE 5204 POWER CONTROL INPUT DRIVE
5126 LIFT PILOT VALVE SHAFT
5127 CYLINDER CHECK VALVE 5205 BLADE LIFT GEARBOX
5128 OVER-CENTER VALVE 5206 CIRCLE DRIVE MOTOR
5129 RESTRICTOR VALVE 5207 CIRCLE DRIVE
5130 LOCK VALVE 5208 CIRCLE REVERSE/TRANSFER
5132 LIFT & TILT POSITIONER & GEARBOX
KICKOUT SOLENOID 5209 CIRCLE DRIVE SLIP CLUTCH
5133 COUPLER CYLINDER 5210 CENTERSHIFT GEARBOX
5134 KICKOUT VALVE 5211 WHEEL LEAN CYLINDER
5136 LIFT/HOIST CONTROL VALVE 5212 SCARIFIER GEARBOX/CONTROL
5137 FLOW CONTROL VALVE 5213 SCARIFIER CYLINDER
5138 DOOR CYLINDER 5214 SCARIFIER VALVE
5139 BUCKET SWIVEL HINGE 5216 AUTOMATIC BLADE CONTROL
5140 ANGLE CONTROL VALVE 5218 BLADE LIFT SHAFT
5142 DRAFT CONTROL 5219 BLADE LIFT ARM
5143 DRIFT REDUCTION VALVE 5220 CENTERSHIFT LOCK CONTROL
5144 FRAME LEVEL VALVE VALVE
54
5221 CENTERSHIFT LOCK 5352 RIPPER LIFT CYLINDER

5222 CENTERSHIFT RACK & RAIL/BLADE 5353 RIPPER PIN PULLER CONTROL
LIFT BAR VALVE
5223 CENTERSHIFT CYLINDER 5354 RIPPER PIN PULLER CYLINDER
5224 LEANING WHEEL GEARBOX 5355 TOOL BAR CYLINDER
5225 LEANING WHEEL LINKAGE 5356 RIPPER TILT CYLINDER
5226 LEANING WHEEL CONTROL VALVE 5357 RIPPER CONTROL
5227 BLADE SIDESHIFT CONTROL 5358 PULVERIZER CYLINDER
5229 BLADE SIDESHIFT CYLINDER 5359 CRUSHER CYLINDER
5230 BLADE SIDESHIFT RAIL 536H DRIVE SHAFT HUB
5234 PUMP DRIVE UNIVERSAL JOINT 5360 TOOL DRIVE
5235 LOCK CHECK VALVE 5361 ANGLE CONTROL
5236 POWER CONTROL PUMP 5362 WORK TOOL CYLINDER
5237 POWER CONTROL OUTPUT SHAFT 5363 WORK TOOL PLANETARY
5241 BLADE FLOAT 5401 PIPELAYER WINCH
5242 BLADE LIFT LINK 5402 PIPELAYER WINCH DRUM
5251 CENTERSHIFT LINK 5403 PIPELAYER WINCH TRANSMISSION
5252 CENTERSHIFT BALLSTUD 5404 PIPELAYER WINCH CLUTCH
5253 BLADE LIFT BALLSTUD 5405 PIPELAYER WINCH BRAKE
5254 BLADE BRACKET 5408 COUNTERWEIGHT CONTROL VALVE
5255 CAMDRIVE (ABC) 5409 COUNTERWEIGHT CYLINDER
5256 POWERED PENDULUM (ABC) 5410 WINCH DRIVE MOTOR
5257 GENERATOR & DRIVE GROUP (ABC) 5411 PIPELAYER WINCH METERING GEAR
5258 CONTROL CONSOLE PUMP
5259 WIRE/WHEEL/SKID FOLLOWER 5412 DIRECTION CONTROL VALVE
5260 WIRING HARNESS (ABC) 5413 WINCH SPEED & BRAKE CONTROL
5261 SERVO VALVE VALVE
5262 BALL RESOLVER (ABC) 5414 PIPELAYER BOOM WINCH
5263 CAMDRIVE/BALL RESOLVER CHAIN 5415 PIPELAYER BOOM SHEAVE BLOCK
5264 HYDRAULIC MANIFOLD 5416 PIPELAYER BOOM KICKOUT
5265 ARTICULATION CYLINDER MECHANISM
5266 ARTICULATION VALVE 5417 PIPELAYER LOAD WINCH
5301 APRON LIFT CYLINDER 5418 PIPELAYER LOAD SHEAVE BLOCK
5302 APRON SEQUENCE VALVE 5419 WINCH CLUTCH & BRAKE CONTROL
5303 BOWL LIFT CYLINDER 5420 COUNTERWEIGHT COUNTERBALANCE
5304 SCRAPER CONTROL VALVE VALVE
5305 EJECTOR CYLINDER 5451 SHOVEL BOOM CYLINDER
5306 EJECTOR SEQUENCE VALVE 5452 SHOVEL STICK CYLINDER
5307 PUSH-PULL BAIL CYLINDER 5453 CHECK & RELIEF VALVE
5308 PUSH-PULL CONTROL VALVE 5454 SWING RELIEF VALVE
5309 FLOOR DUMP CYLINDER 5455 PUMP SIGNAL PRESSURE CONTROL
5310 TRACTION CONTROL CYLINDER VALVE
5312 LEVELING VALVE 5456 BOOM CYLINDER
5313 CUSHION HITCH CONTROL VALVE 5457 BUCKET CYLINDER
5314 ELEVATOR MOTOR 5458 STICK CYLINDER
5315 ELEVATOR HYDRAULIC PUMP 5459 SWING DRIVE
5316 CUSHION HITCH PUMP 5460 SWING BRAKE
5317 CUSHION HITCH LOAD CYLINDER 5461 BOOM CONTROL VALVE
5318 ELEVATOR DELAY VALVE 5462 SPEED & DIRECTION PILOT
5319 CUSHION HITCH SELECTOR VALVE CONTROL VALVE
5320 ELEVATOR CHAIN ADJUSTMENT 5463 OFFSET CYLINDER
CYLINDER 5464 STICK CONTROL VALVE
5321 CARRY CHECK VALVE 5465 STICK & SWING PILOT CONTROL
5322 EJECTOR CHECK VALVE VALVE
5323 PUSH-PULL PUMP 5466 BOOM & ATTACHMENT PILOT
5325 SPEED CONTROL VALVE CONTROL VALVE
5351 RIPPER CONTROL VALVE
55
5467 PRESSURE REDUCING/SUMMING 5560 LOGGER HEAD CONTROL VALVE

VALVE 5561 LOGGER HEAD CHECK VALVE
5468 STABILIZER CYLINDER 5562 DELIMB CYLINDER SELECTOR
5469 UNDERSPEED VALVE VALVE
5470 BUCKET MASTER CYLINDER 5563 SHEAR SPEED CHANGE VALVE
5471 COMBINER & RELIEF VALVE 5564 GRAPPLE CYLINDER CHECK VALVE
5472 LOAD CHECK VALVE 5565 GRAPPLE/DELIMB ARM PILOT
5473 SWING PUMP VALVE
5474 EXTENDABLE STICK CONTROL 5566 LOGGER HEAD POSITIONER
VALVE 5567 LOGGER HEAD POSITIONER MASTER
5475 BOTTOM DUMP BUCKET CONTROL CYLINDER
VALVE 5568 GRAPPLE CONTROL VALVE
5476 BACKHOE CONTROL VALVE 5569 DAMPER
5477 SWING ACTUATOR 5570 GRAPPLE HYDRAULIC CONTROL
5478 BUCKET BOWL CYLINDER 5571 SOLENOID & RELIEF VALVE
5479 SOLENOID VALVE 5572 FEED ROLLER ARM CYLINDER
5480 SWING CONTROL VALVE 5573 HOLDING ARM CYLINDER
5481 STABILIZER CONTROL VALVE 5574 MEASURING SENSOR
5482 HEEL CYLINDER 5575 SAW MOTOR
5483 SWING BRAKE VALVE 5576 GATE CYLINDER
5484 SIDESHIFT LOCK 5602 IMPLEMENT CLUTCH
5485 ELECTRONIC POWER CONTROL 5603 DEPTH CONTROL
5486 TELESCOPING CYLINDER 5604 CUTTER DRIVE IDLER ASSEMBLY
5487 SLOW RETURN VALVE 5605 BELT BAND
5488 HYDRAULIC HAMMER CONTROL 5606 CUTTER DRIVE
5489 INCREASED PRESSURE CONTROL 5607 CUTTER DRIVE SHAFT
5490 CLAMSHELL ROTATOR 5608 CUTTER CHAIN CASE
5491 QUICK COUPLER VALVE 5609 CUTTER FLYWHEEL
5492 CLAM CONTROL VALVE 5610 CUTTER SHEAVE
5493 SHOVEL BUCKET CYLINDER 5611 CUTTER TORQUE HUB/GEAR
5494 ROTATOR MOTOR REDUCER
5495 ROTATOR CYLINDER 5612 WATER SPRAY SYSTEM
5496 CONTROL PATTERN CHANGE VALVE 5613 WATER SPRAY TANK
5497 FORE BOOM CYLINDER 5614 WATER SPRAY PUMP
5498 MULTIPURPOSE BUCKET CYLINDER 5615 EMULSION SPRAY SYSTEM
5501 AIR SYSTEM CONTROL 5616 EMULSION SPRAY PUMP
5502 AIR COMPRESSOR AIR LINE 5617 ANTI-BACKUP GRADE SHOE
5503 AIR PRESSURE REGULATOR 5618 ANTI-BACKUP GRADE SHOE AIR
5504 AIR CHECK VALVE VALVE
5505 AIR RECEIVER/TANK 5619 VIBRATORY COOLING VALVE
5506 AIR CONTROL VALVE 5620 CONVEYOR DRIVE
5507 AIR LINE LUBRICATOR 5621 CONVEYOR DRIVE DRIVE SHAFT
5508 AIR FILTER REGULATOR 5622 VIBRATOR DRIVE
5509 AIR HORN CONTROL VALVE 5623 GEAR PROPORTIONATOR
5510 AIR ACTUATOR 5624 ANTI-LOPE VALVE
5511 AIR SYSTEM ELECTRONIC CONTROL 5625 TIRE PRESSURE REGULATION
5512 AIR PRESSURE SWITCH SYSTEM
5513 AIR RATIO VALVE 5626 PULSE PICKUP
5551 SPEED REDUCER VALVE 5627 CONVEYOR REDUCTION GEARBOX
5552 DELIMB CHAIN DRIVE 5628 CONVEYOR SPEED CONTROL
5553 SHEAR CYLINDER 5629 CONVEYOR TORQUE HUB
5554 DELIMB CYLINDER 5630 ROTOR AXLE
5555 GRAPPLE CYLINDER 5631 ROTOR DRIVE
5556 DELIMB CHAIN 5632 ROTOR DRIVE SHAFT
5557 ARCH CYLINDER 5633 ROTOR DRIVE DIFFERENTIAL
5558 SAW CYLINDER 5634 ROTOR CHAIN CASE
5559 MEASURING ARM CYLINDER 5635 ROTOR TRANSMISSION
56
5636 ROTOR DRIVE ELECTRIC SHIFT 5736 LINKAGE POSITION SENSOR

5639 SCREED CONTROL 5737 CONTROL LEVER POSITION SENSOR
5640 SCREED EXTENSION CONTROL 5740 IMPLEMENT SOFTWARE
5641 SCREED JACK (SUBSTITUTE WITH 7620 - II)
5642 SCREED BURNER/WASHDOWN FUEL 5741 AUTODIG CONTROL
SYSTEM 5801 HOSE REEL
5643 FEEDER CONTROL 5802 FULL FREE LIFT CYLINDER
5644 MAT THICKNESS CONTROL 5803 FULL FREE TRIPLE LIFT
5645 AVERAGING SKI/SENSING CYLINDER
WHEEL/GRADE CONTROL 5804 SIDESHIFT CYLINDER
5646 TRAVELING STRINGLINE WALKING 5806 HOSE SHEAVE
BEAM 5807 FORK POSITIONER CYLINDER
5651 VIBRATORY MOTOR 5808 SIDESHIFT
5652 VIBRATORY PUMP 5809 SIDESHIFT VALVE
5653 VIBRATORY CONTROL VALVE 5811 LOAD CONTROL VALVE
5654 DRUM ISOLATION MOUNTING PAD 5812 FULL FREE TRIPLE LIFT PRIMARY
5655 DRUM DRIVE GEAR REDUCER CYLINDER
5656 VIBRATORY SUPPORT 5813 FULL FREE TRIPLE LIFT
5657 FEEDER SENSOR SECONDARY CYLINDER
5658 COUNTERSHAFT DRIVE 5814 FULL FREE QUADRUPLE LIFT
5659 VIBRATOR/THROTTLE INTERLOCK CYLINDER
5660 INFRARED SENSOR 5815 SLEW CYLINDER
5701 IMPLEMENT ELECTRONIC CONTROL 5816 COMPENSATING CYLINDER
MODULE (PREPROGRAMMED) 5817 OVERCENTER VALVE
5702 IMPLEMENT HYDRAULIC 5820 MAST DRIVE
ELECTRONIC CONTROL 5821 TWIST LOCK
5703 HYDRAULIC PUMP ELECTRIC MOTOR 5822 TWIST LOCK CYLINDER
5704 HYDRAULIC PUMP ELECTRIC MOTOR 5823 FORK LEVEL CYLINDER
BRUSHES 5900 COMBINE CONTROLS
5705 JOYSTICK 5901 HEADER DRIVE
5707 HYDRAULIC SYSTEM CONTACTOR 5902 REEL DRIVE
5710 HYDRAULIC SYSTEM CHOPPER 5903 HEADER DRIVE CLUTCH
5713 ELECTRIC HYDRAULIC PUMP 5904 AUGER DRIVE
5717 HYDRAULIC SYSTEM 5905 AUGER ANGLE DRIVE
TRANSISTOR/THYRISTOR 5906 COUNTERSHAFT
5718 HYDRAULIC SYSTEM 5907 FEEDER HOUSE REVERSE DRIVE
RECTIFIER/DIODE 5908 FEEDER HOUSE DRIVE
5719 HYDRAULIC SYSTEM CAPACITOR 5909 REEL FORE & AFT CYLINDER
5720 HYDRAULIC SYSTEM 5910 SPEED CONTROL
CHOKE/FILTER/SNUBBER 5911 SPEED CONTROL CYLINDER
5721 POTENTIOMETER 5912 FEEDER HOUSE REVERSE DRIVE
5722 HYDRAULIC SYSTEM CONTACTOR CYLINDER
COIL ASSEMBLY 5913 ACCELERATOR DRUM DRIVE
5724 HYDRAULIC SYSTEM CONTACTOR 5914 THRESHING DRUM DRIVE
ASSEMBLY TIPS 5915 IMPELLER DRUM DRIVE
5725 HYDRAULIC SYSTEM LOGIC MODULE 5916 CONCAVE CYLINDER
5727 HYDRAULIC SYSTEM RESISTOR 5917 BELT/CHAIN TENSIONER
5728 HYDRAULIC SYSTEM FUSE 5918 BELT TENSIONER CYLINDER
5730 HYDRAULIC CONTACTOR 5920 ROTOR DRIVE PULLEY
DRIVER/TIME DELAY 5921 STRAW WALKER DRIVE
5731 HYDRAULIC SYSTEM THERMAL 5922 STRAW WALKER CRANKSHAFT
PROTECTOR 5923 CLEANING FAN DRIVE
5732 HYDRAULIC SYSTEM TRANSFORMER 5924 SIEVE PAN DRIVE
5733 HYDRAULIC MOTOR POWER CABLE 5925 ROCKER DRIVE
5734 HYDRAULIC SYSTEM WIRING 5926 SIEVE CYLINDER
HARNESS 5927 ELECTRIC MOTOR
5735 FRAME LEVEL CONTROL 5928 ON/OFF CONTROL CYLINDER
57
5929 GRAIN TANK DRIVE 6088 CARRYDOZER

5930 STRAW CHOPPER DRIVE 6101 GENERAL PURPOSE BUCKET
5931 INTENSIVE SEPARATION DRIVE 6102 ROCK BUCKET
5932 INTENSIVE SEPARATION 6103 LIGHT MATERIAL BUCKET
CRANKSHAFT 6104 MULTIPURPOSE BUCKET
5933 AUGER FINGER CRANKSHAFT 6105 SIDE DUMP BUCKET
5935 COMBINE CONTROL VALVE 6107 BUCKET CONTROL
5936 FEEDER HOUSE REVERSE DRIVE 6108 BUCKET PIN
VALVE 6109 BUCKET PIN BOSS
5937 AUTO CONTOUR VALVE 6110 SLAG BUCKET
5938 AUTO CONTOUR CYLINDER 6111 SKELETON ROCK BUCKET
5939 CHAFF SPREADER DRIVE 6112 DEMOLITION BUCKET
5940 PENDULUM CONTROL 6113 LOGGING FORKS
5941 STRAW SPREADER DRIVE 6114 LUMBER & LOG FORKS
5942 HEADER INTERMEDIATE DRIVE 6116 TILT LEVER
5943 HEIGHT SENSOR 6117 TILT LINK
5944 SICKLE BAR DRIVE 6118 LIFT ARM PIN/BORE
5945 MOISTURE SENSOR 6119 LIFT ARM
5946 ROW UNIT 6120 BUCKET WEAR PLATE
5947 GRAIN LOSS SENSOR 6121 BUCKET SIDE
5948 SLIP CLUTCH 6122 BUCKET BOTTOM
5949 DECK PLATE CONTROL VALVE 6123 LOOSE MATERIAL BUCKET
5951 DECK PLATE CYLINDER 6125 LIFT ARM TILT LEVER BORE
5952 YIELD SENSOR 6126 FRONT TILT LEVER PIN/BORE
5953 MACHINE LEVEL SENSOR 6127 REAR TILT LEVER PIN/BORE
6051 STRAIGHT BULLDOZER 6128 EJECTOR BUCKET
6052 ANGLE BULLDOZER 6129 QUICK COUPLER
6055 RAKE 6130 LIFT ARM HINGE PIN BOSS
6057 CUSHION PUSH PLATE 6131 PENETRATION BUCKET
6058 CUSHION PUSH CUP 6132 COAL BUCKET
6059 CUSHION PUSH BLOCK 6133 GRAB & GRIP BUCKET
6060 BLADE 6134 REFUSE BUCKET
6061 PUSH ARMS 6135 FERTILIZER BUCKET
6062 PUSH BLOCK 6136 PALLET FORKS
6063 C-FRAME 6137 SNOW BUCKET
6064 ANGLE DOZER CENTER BRACKET 6138 LANDFILL BUCKET
6065 PUSH ARM BRACKET(S) 6139 HIGH DUMP BUCKET
6066 PUSH ARM BEARING/BORE 6151 MOTOR GRADER BLADE
6067 SHEAVE BRACKET 6152 CIRCLE SEGMENT
6068 CYLINDER MOUNT/CROSSTUBE 6153 CIRCLE DRAWBAR
6069 BULLDOZER TRUNNION 6154 CIRCLE ASSEMBLY
6070 SOLE PLATE 6155 CIRCLE SHOES
6071 BULLDOZER STABILIZER LINK 6156 BLADE STABILIZER
6072 DIAGONAL ARM/STABILIZER BAR 6157 BLADE, CIRCLE & DRAWBAR
6073 DIAGONAL ARM SOCKET 6158 SNOW WING
6074 TILT BRACE 6159 SNOW PLOW
6075 TILT BRACE SOCKET 6160 BLADE BOWL
6076 C-FRAME PIVOT 6162 SCARIFIER
6077 PUSH PLATE 6165 PARALLEL LIFT GROUP
6078 SEMI-UNIVERSAL BULLDOZER 6170 CIRCLE DRAWBAR BALLSTUD
6081 SINGLETREE 6171 CIRCLE DRAWBAR BALL SOCKET
6082 BULLDOZER LINKAGE 6173 BLADE EXTENSION
6083 LANDFILL BULLDOZER 6174 MOLDBOARD RAIL WEAR STRIP
6084 SLOPE BOARD 6201 SCRAPER BOWL
6085 BOWLDOZER 6202 APRON
6086 SCOOP 6203 EJECTOR
6087 ANGLE FRAME 6204 DRAFT ARM
58
6205 EJECTOR SPRING 6314 RIPPER BEAM

6206 DRAFT TUBE 6315 SINGLE SHANK RADIAL RIPPER
6207 DRAFT FRAME (SUBSTITUTE WITH CODE 6310)
6208 EJECTOR GUIDE 6316 MULTISHANK RADIAL RIPPER
6209 GOOSENECK/BORE (SUBSTITUTE WITH CODE 6310)
6210 ELEVATOR 6317 IMPACT RIPPER (SUBSTITUTE
6212 SLIDING FLOOR WITH CODE 6310)
6213 EJECTOR FLOOR 6318 VERSA-LINK RIPPER (SUBSTITUTE
6216 APRON BRACKET WITH CODE 6310)
6217 APRON PIVOT 6319 FELLING HEAD
6218 APRON TRUNNION 6320 HARVESTER HEAD
6220 GOOSENECK REINFORCEMENT 6321 DELIMBER
6221 DRAFT ARM PIVOT 6322 GRAPPLE ARM
6222 DRAFT ARM PIVOT BRACKET 6323 SHEAR BLADE
6224 EJECTOR GUIDE RAIL 6324 RIPPER MOUNT
6225 PUSH BLOCK/FRAME 6325 RIPPER-SCARIFIER
6226 SLIDING/EJECTOR FLOOR LINK 6326 ROTATOR
6227 SLIDING/EJECTOR FLOOR ARM 6327 CHAIN SAW
6228 SLIDING FLOOR ROLLER 6328 FEED ROLLER
6229 EJECTOR CARRIER ROLLER 6330 WAGON
6230 EJECTOR GUIDE ROLLER 6331 TRAILER
6231 ELEVATOR CHAIN ASSEMBLY 6333 HYDRAULIC HAMMER
6232 ELEVATOR FLIGHT 6334 WINDROW BREAKER
6233 ELEVATOR LOWER SHAFT 6335 BROOM
6234 ELEVATOR UPPER SHAFT 6336 ROOT PLOW
6235 ELEVATOR DRIVE 6338 ROLLING CHOPPER
6236 SPEED REDUCER 6339 TREE PUSHER
6237 SPEED REDUCER-OUTPUT SECTION 6340 FIFTH WHEEL
6238 SPEED REDUCER-INPUT SECTION 6341 BRUSH BURNER
6239 ELEVATOR SUPPORT ROLLER 6342 ROCK DRILL
6240 ELEVATOR CHAIN ADJUSTMENT 6344 SHEAR
ROLLER 6345 CONCRETE PULVERIZER
6241 ELEVATOR FRAME 6346 CONCRETE CRUSHER
6245 DRAFT FRAME TRUNNION 6347 BUNK
6246 APRON LIFT ARM 6348 MULTI-PROCESSOR
6247 APRON LIFT LINK 6349 JAW
6248 CHAIN IDLER 6393 COLOR MARKING SYSTEM
6260 ELEVATOR CHAIN ROLLER 6394 STUMP COATING SYSTEM
6261 ROUTER BIT SUPPORT 6401 STANDARD MAST
6262 PUSH SPRING 6402 STANDARD CARRIAGE
6280 AUGER SCRAPER 6403 CROSSHEAD
6282 AUGER 6404 LIFT CHAIN
6301 PIPELAYER BOOM 6405 LIFT FORK
6302 SKIDDER BOOM 6406 FORK EXTENSION
6304 TOOL BAR 6407 LOAD BACKREST
6305 FAIRLEAD 6408 ROTATING CARRIAGE
6306 FAIRLEAD ROLLER 6409 WIDE CARRIAGE
6307 GRAPPLE 6410 CLAMP FORKS
6308 ARCH 6411 RAM
6310 RIPPER 6412 DRUM ARMS
6311 SINGLE SHANK PARALLELOGRAM 6413 GENERAL PURPOSE ARMS
RIPPER (SUBSTITUTE WITH CODE 6414 ROLL CLAMP
6310) 6415 CARTON CLAMP
6312 MULTISHANK PARALLELOGRAM 6416 BALE CLAMP
RIPPER (SUBSTITUTE WITH CODE 6417 COTTON TRUCK
6310) 6418 PALLET RETRIEVER
6313 RIPPER LINKAGE 6419 LOAD STABILIZER
59
6420 UNLOADER 6530 STANDARD BUCKET

6421 FULL FREE LIFT MAST 6531 HEAVY-DUTY BUCKET
6422 FULL FREE TRIPLE LIFT SLIDER 6532 VERSA-LINK HOE BUCKET
MAST 6533 EXTENDABLE STICK
6423 TRIPLE LIFT MAST 6534 BANK FORMING BUCKET
6424 FULL FREE QUADRUPLE LIFT MAST 6535 FORE BOOM
6425 SIDESHIFT CARRIAGE 6536 STUB BOOM
6426 SIDESHIFTER UNLOADER 6537 MASS EXCAVATION BUCKET
6427 SIDESHIFTER TOWLOADER 6538 BUCKET RIPPER
6428 TOWLOADER 6539 DIGGING BUCKET
6429 CONTAINER TOP HANDLER 6540 TILT BUCKET
6430 SWINGSHIFT SIDESHIFT CARRIAGE 6541 VIBRATORY PLATE COMPACTOR
6432 FULL FREE TRIPLE LIFT MAST 6542 MATERIAL HANDLING ARM
6433 CARRIAGE ROLLER 6543 DISC SAW
6434 HOOK TYPE CARRIAGE 6544 SWING BOOM
6435 SIDE SLOPE-PILING CARRIAGE 6545 PILLAR
6436 SHAFT TYPE CARRIAGE 6546 LOG LOADER
6437 CONTAINER HANDLING CARRIAGE 6547 THUMB
6438 LOG HANDLING CARRIAGE 6601 CUTTER ASSEMBLY
6439 FORK END ROLLER 6602 CUTTER EXTENSION
6451 LIFT CARRIAGE 6603 CUTTER MOLDBOARD
6452 SWING CARRIAGE 6604 DRUM YOKE
6454 RIGID LIFTING SHOE 6605 COMPACTOR DRUM
6455 SWINGING LIFTING SHOE 6606 ECCENTRIC WEIGHT HOUSING
6456 LIFT SHOE SHOCK ABSORBER 6607 DRUM/TIRE SCRAPER
6458 FORK TINES 6608 ASPHALT CUTTER
6459 LIFTING HOOK 6609 SPRAYBAR
6460 TELESCOPING BOOM 6610 WATER SPRAY MAT
6461 MAN BASKET 6611 COCOA MAT
6501 BOOM 6612 VIBRATORY DRUM COMPACTOR
6502 STICK 6620 BELT CONVEYOR
6503 HOE BUCKET 6621 CONVEYOR BELT
6504 BACKHOE 6622 CONVEYOR SPLICED BELT
6505 SHOVEL BOOM 6623 CONVEYOR ROLLER
6506 SWING FRAME 6624 TROUGHING IDLER ROLLER
6507 SWING FRAME BORE 6625 RETURN IDLER ROLLER
6508 SLIDING FRAME 6626 HEAD PULLEY
6509 SHOVEL STICK 6627 TAIL PULLEY
6511 BOOM BORE 6628 CONVEYOR ELEVATOR
6512 STICK BORE 6630 DRAG CONVEYOR
6513 BUCKET LINKAGE 6631 AUGER/SCREW CONVEYOR
6514 SHOVEL BUCKET 6632 DRAG CONVEYOR FRONT SHAFT
6515 BOTTOM DUMP BUCKET 6634 COLD PLANER
6516 TWO-PIECE BOOM 6635 ROTOR HOOD
6517 BOWL 6636 CHOPPER ROTOR
6518 CLAMSHELL BUCKET 6637 STRAIGHT TOOL ROTOR
6519 TRAPEZOIDAL BUCKET 6638 MILLING DRUM
6520 HEEL BOOM 6639 MATERIAL HOPPER
6521 OFFSET BOOM 6640 SCREED
6522 VERSA-LINK COUPLER 6641 SCREED EXTENSION
6523 EXCAVATION BUCKET 6642 SCREED BURNER
6524 ROCK RIPPING BUCKET 6643 SCREED WEAR PLATE
6525 TRENCHING BUCKET 6644 SCREED BLOWER
6526 DITCH CLEANING BUCKET 6645 ECCENTRIC WEIGHT SHAFT
6527 CLAMSHELL EXTENSION 6646 SCREED STRIKE-OFF ASSEMBLY
6528 HIGH CAPACITY BUCKET 6647 CROWNING ASSEMBLY
6529 EXTREME SERVICE BUCKET 6648 CROSS SLOPE BEAM
60
6649 HORIZONTAL TUBE 6830 AUGER BIT

6651 CUTOFF SHOE 6831 TOOTHBAR
6652 RUNNER SHOE 6900 COMBINE
6653 SIDEROLLER 6901 HEADER
6654 PAVER VENTILATION SYSTEM 6902 REEL
6655 BERM 6903 SICKLE
6660 WINDROW BOX 6904 ROW CROP DIVIDER
670W STUMP GRINDER WHEEL 6905 GATHERING CHAIN
6700 WORK TOOL 6906 SNAP ROLLER
6701 ANGLE BLADE 6907 DECK PLATE
6702 ANGLE BROOM 6908 FEEDER HOUSE CONVEYOR
6703 BALE HANDLER 6909 FINGER BAR
6704 GRAPPLE BUCKET 6910 FEEDER HOUSE
6705 GRAPPLE FORK 6911 PRE-SEPARATION CONCAVE
6706 STUMP GRINDER 6912 BLANKING PLATE
6707 GUTTER BRUSH 6913 ACCELERATOR DRUM
6708 PICKUP BROOM 6914 CONCAVE
6709 TILLER 6915 THRESHING DRUM
671C TRENCHER CHAIN 6916 SPIKE TOOTH DRUM
6710 TRENCHER 6917 IMPELLER DRUM
6711 VIBRATORY ROLLER 6918 SEPARATOR ROTOR
6712 WHEEL SAW 6919 STRAW WALKER
6713 SCRAPER BLADE 6920 SIEVE PAN
6714 RAKE CONVEYOR 6921 CLEAN GRAIN AUGER
6715 SNOW BLOWER 6922 STEP FLOOR
6800 GROUND ENGAGING TOOLS (GET) 6923 PREPARATION FLOOR
6801 CUTTING EDGE 6924 SIEVE
6802 CUTTING EDGE CORNER 6925 CLEANING FAN
6803 TOOTH/TIP ADAPTER 6926 RETURN PAN
6804 END BIT 6927 RETURNS AUGER
6805 BUCKET TIP 6928 RETURNS ELEVATOR
6806 COMPACTOR WHEEL TIP 6929 CHAFF SPREADER
6807 SCARIFIER TIP 6930 CHAFF SPREADER FAN
6808 RIPPER TIP 6931 CLEAN GRAIN ELEVATOR
6809 ROUTER BIT 6932 AUGER TUBE
6810 RIPPER SHANK 6933 GRAIN TANK
6811 SCARIFIER SHANK 6934 INTENSIVE SEPARATION SYSTEM
6812 SHANK PROTECTOR 6935 STRAW CHOPPER
6813 SIDECUTTER 6936 KNIFE DRUM
6814 RIPPER SHANK ADAPTER 6938 HEADER TROUGH
6815 CUTTING EDGE SUPPORT 6940 STATIONARY KNIFE CARRIER
6816 BUCKET CORNER GUARD SYSTEM 6941 STRAW SPREADER
6817 SIDEBAR PROTECTOR 7000 MACHINE
6818 CUTTING EDGE SEGMENTS 7051 MAIN FRAME
6819 CUTTER BIT(S) 7052 PIPELAYER FRAME
6820 WEAR PLATE 7053 PIPELAYER WINCH FRAME
6821 CHOPPER TINES/END TOOLS 7054 LOADER FRAME
6822 BUCKET TOOTH 7055 COUNTERWEIGHT FRAME
6823 BASE EDGE 7056 COUNTERWEIGHT
6824 GRADERBIT 7057 ARTICULATION PIVOT PIN
6825 RAKE TOOTH 7059 FUEL TANK, SEAT & FRAME
6826 HAMMER TOOL 7060 ENGINE/GENERATOR/MARINE GEAR
6827 CRUSHING TOOTH BASE
6828 CUTTING EDGE TOOTH 7061 MAIN FRAME BORE
6829 CUTTING EDGE TIP 7062 CARBODY
683P PILOT TOOTH 7063 SWING GEAR/BEARING
683T AUGER BIT TOOTH 7064 LOADER FRAME BORE
61
7065 REAR FRAME ARTICULATION PIN 7165 CAB/CANOPY SCREEN

BORE 7166 BRAKE LINES GUARD
7066 FRONT FRAME ARTICULATION PIN 7167 HYDRAULIC LINES GUARD
BORE 7168 ALTERNATOR GUARD
7067 RIPPER FRAME 7169 IDLER GUARD
7068 HYDRAULIC PALLET 7170 RADIATOR GRILLE
7069 LOADER FRAME LIFT ARM PIN 7171 TRACK ADJUSTER GUARD
BORE 7172 FINAL DRIVE GUARD
7070 LOADER FRAME LIFT CYLINDER 7173 TRACK ROLLER FRAME GUARD
PIN BORE 7174 BELT GUARD
7071 LOADER FRAME TILT CYLINDER 7175 RIPPER VALVE GUARD
PIN BORE 7176 SPROCKET SEAL GUARD
7072 FRONT FRAME STEERING CYLINDER 7177 ROPS ROLL BAR
PIN BORE 7178 TRUNNION & CRANKCASE GUARD
7073 REAR FRAME STEERING CYLINDER 7179 SANDBLAST GRID
PIN BORE 718T TIRE SKIRT
7074 CONVEYOR FRAME PIVOT 7180 STRIKER BAR
7076 FRAME SOUND SUPPRESSION 7181 WINDSKIRT
7077 LOGGING/SHEAR FRAME 7182 ROCK GUARD
7078 FRAME LEVEL CYLINDER 7183 SWIVEL GUARD
7079 TOOL ATTACH FRAME 7184 CUTTER SKIRT
7080 OSCILLATION LOCK CYLINDER 7185 AXLE GUARD
7100 HITCH 7186 SPILL PLATE/GUARD
7103 PULL HOOK/EYE 7187 REAR GUARD
7104 DUAL TRACTOR HITCH 7188 TURN STOP
7105 FIXED DRAWBAR 7189 CHAIN GUARD
7106 RIGID HITCH 7190 ROTARY SCREEN
7107 CUSHION HITCH 7191 ROTARY SCREEN DRIVE
7108 RIGID HITCH BORE 7201 SUSPENSION CYLINDER
7109 CUSHION HITCH BORE 7202 AXLE SPRING
7110 CUSHION HITCH BRACKET 7203 PANHARD/STABILIZER ROD
7111 TOWING COUPLER 7204 EQUALIZER SADDLE
7112 RAILCAR COUPLER 7205 EQUALIZER SPRING
7113 OSCILLATING HITCH 7206 EQUALIZER BAR
7114 OSCILLATING HITCH BORE 7207 EQUALIZER BAR CENTER PIN
7115 PUSH BLOCK/BAIL SUPPORT
7116 HITCH/TOW PIN 7208 MAIN LEAF SPRING
7117 HITCH PIVOT SHAFT/BORE 7209 EQUALIZER BAR SUSPENSION PAD
7118 H-LINK 721F BOGIE FLOAT VALVE
7119 SWINGING DRAWBAR 7210 EQUALIZER BAR SUPPORT
7120 THREE-POINT HITCH 7211 EQUALIZER AUXILIARY SPRING
7121 TOW ARM/TOW BAR 7212 DIAGONAL BRACE SHAFT SUPPORT
7122 PAVER HITCH/PUSH ROLLER 7213 REAR SUSPENSION CYLINDER
7151 CRANKCASE GUARD 7214 SUSPENSION CONTROL VALVE
7152 TRACK ROLLER GUARD 7215 SUSPENSION CONTROL
7153 BOTTOM GUARD 7216 BOGIE SUSPENSION SUPPORT
7154 ENGINE GUARD 7217 BOGIE SUSPENSION
7155 RADIATOR GUARD 7218 SUSPENSION LINES/HOSES
7156 BUMPER 7219 CROSS SLOPE CONTROL
7157 ROCK EJECTOR 7220 AUTOMATIC GRADE CONTROL
7158 BRUSH/TRASH GUARD 7221 OUTRIGGER
7159 OVERHEAD GUARD 7222 STABILIZER
7160 CLEANER BAR 7223 BOLSTER/OSCILLATING BAR
7161 EJECTOR OVERFLOW GUARD 7224 ELEVATION/SUSPENSION LEG
7162 SWEEPS 7225 DECK SCALE
7163 TRACK MOTOR GUARD 7226 EQUALIZING ARM
7164 CYLINDER GUARD 7228 PENDULUM ARM
62
7229 PENDULUM ARM CYLINDER 733A AUTOMATIC CLIMATE CONTROL

7230 SUSPENSION LINK 733C CD PLAYER
7251 HOOD 733R FOOD & BEVERAGE REFRIGERATOR
7252 FENDER 733T 2-WAY RADIO
7253 PLATFORM/DECK 7330 CANOPY SOUND SUPPRESSION
7254 LADDER/STEP 7332 ELECTRIC SWITCH (MANUAL)
7255 CATWALK 7335 MODULAR CAB
7256 HANDHOLD 7336 SEAT ACCUMULATOR
7257 BATTERY BOX/SUPPORT 7337 AIR CONDITIONER, HEATER &
7258 DUMP BODY PRESSURIZER CONTROL
7259 TOOL BOX 7338 RADIO
726A ACCESS PANEL 734D CAB AIR DUCT
726M FLOORMAT 7340 WINDSHIELD
7260 CAB RISER 7341 CAB TILT JACK/PUMP
7261 PLATFORM SOUND SUPPRESSION 7342 CAB AIR FILTER
7262 FIREWALL 7343 EVAPORATOR COIL
7263 ENGINE ENCLOSURE 7344 CAB AIR TEMPERATURE SENSOR
7264 ROPS MOUNT REAR SUPPORT 7345 SUN LOAD SENSOR
7265 FLOORPLATE 7346 ELECTRIC ARMREST
7266 ROPS MOUNT 734U CAB CLEANING UNIT
7267 BODY PANEL 7400 PROTECTION DEVICES, ALARMS &
7268 STORAGE RACK/BOX INDICATORS
7269 BODY LINER 7401 FIRE SUPPRESSION SYSTEM
7271 TAILGATE 7402 WARNING HORN
7272 RADIATOR ENCLOSURE/SHROUD 7403 HIGH COOLANT TEMPERATURE
7273 COMPARTMENT DOOR SHUTOFF
7274 GENERATOR SET ENCLOSURE 7404 HIGH INLET AIR TEMPERATURE
7275 HOOD TILT ACTUATOR ALARM
7276 MACHINE ENCLOSURE 7405 INSTRUCTION/WARNING
7301 CAB PLATE/FILM
7302 CANOPY 7406 BACK-UP ALARM
7303 ROOF HATCH 7407 ACTION ALARM
7304 CAB HEATER 7409 LOW TRANSMISSION PRESSURE
7305 WINDSHIELD WIPER ALARM
7306 WINDSHIELD WASHER 7410 OVERSPEED ALARM
7307 SEAT/ARM CUSHION 7411 OVERCRANK ALARM
7308 CAB DOOR 7412 HIGH EXHAUST TEMPERATURE
7309 HEATER & AIR CONDITIONER ALARM
7310 WINDOW GLASS 7413 TORQUE CONVERTER/TRANSMISSION
7311 CAB AIR PRESSURIZER OIL TEMPERATURE INDICATOR
7312 SEAT ASSEMBLY 7414 LOW FUEL PRESSURE ALARM
7313 UMBRELLA 7416 ACCUMULATOR PRESSURE ALARM
7314 DASH 7418 ENGINE SHUTOFF
7315 VANDALISM GUARD 7419 FIRE EXTINGUISHER
7316 CAB AIR FAN 7420 LOW COOLANT TEMPERATURE ALARM
7317 RECORDING TACHOGRAPH 7421 LOW ENGINE OIL PRESSURE
7318 SEAT SUSPENSION PUMP SHUTOFF
7319 MIRROR 7422 LOW LIQUID LEVEL SWITCH
7320 AIR CONDITIONER 7423 GROUND/STATIC STRAP
7321 SEAT FRAME 7424 BODY RETAINING PIN
7322 AIR CONDITIONER 7426 JUNCTION BOX
RECEIVER/DRYER 7427 OVERSPEED SHUTOFF
7323 ROPS/FOPS CANOPY 7428 PRESSURE PROTECTION VALVE
7324 SUSPENSION SEAT 7429 TRAVEL ALARM
7325 ROPS/FOPS CAB 7430 SPECIAL PROTECTION DEVICE
7327 SEAT BELT 7431 WARNING/INDICATOR LIGHT
7329 CAB LINER/SOUND SUPPRESSION
63
7451 INSTRUMENT PANEL/CONTROL 7494 PAYLOAD MONITOR SYSTEM

PANEL 7495 FEET PER MINUTE INDICATOR
7452 AIR FILTER INDICATOR 7496 ALTERNATOR INDICATOR
7453 ENGINE COOLANT TEMPERATURE 7497 SERVICE INDICATOR
GAUGE 7498 THERMOCOUPLE
7454 ENGINE COOLING SYSTEM 7499 MAGNETIC SWITCH
PRESSURE GAUGE 7501 PM 1
7455 ENGINE OIL PRESSURE GAUGE 7502 PM 2
7456 FUEL PRESSURE GAUGE 7503 PM 3
7457 TRANSMISSION OIL PRESSURE 7504 PM 4
GAUGE 7505 SHIPPING BRACKET/SUPPORT
7458 TORQUE CONVERTER OIL PRESSURE 7506 SWING LOCK
GAUGE 7507 LIFT ARM SUPPORT
7459 TRANSMISSION GEAR/SHIFT 7508 PLANNED COMPONENT REPLACEMENT
INDICATOR 7509 CHASSIS SERVICE
7460 BRAKE OIL PRESSURE GAUGE 751C LUBRICATING OIL COOLER
7461 AIR PRESSURE GAUGE 751F LUBRICATING OIL FILTER
7462 TACHOMETER 751T LUBRICATING OIL TANK
7463 SPEEDOMETER 7510 GREASE LINES
7464 ODOMETER 7512 GREASE HEATER
7465 GAS PRESSURE GAUGE 7513 FAST FILL SERVICE CENTER
7466 PYROMETER 7514 LUBRICATING OIL TANK
7467 AMMETER 7515 PM 5
7468 VOLTMETER/BATTERY DISCHARGE 7516 LUBRICATION PUMP
INDICATOR 7517 LUBRICATING OIL LINES
7469 WATTMETER 7520 10 SERVICE HOUR MAINTENANCE
7470 COOLANT LEVEL GAUGE 7521 50 SERVICE HOUR MAINTENANCE
7471 FREQUENCY METER 7522 100 SERVICE HOUR MAINTENANCE
7472 SYNCHROSCOPE 7523 125 SERVICE HOUR MAINTENANCE
7473 BRAKE WEAR INDICATOR 7524 250 SERVICE HOUR MAINTENANCE
7474 ACCUMULATOR PRESSURE GAUGE 7525 500 SERVICE HOUR MAINTENANCE
7475 OIL FILTER INDICATOR 7526 1000 SERVICE HOUR MAINTENANCE
7476 ARTICULATION INDICATOR 7527 2000 SERVICE HOUR MAINTENANCE
7477 TRANSMISSION/TORQUE CONVERTER 7528 INDICATED MAINTENANCE (WHEN
TEMPERATURE GAUGE REQUIRED)
7478 SERVICE METER 7529 4000 SERVICE HOUR MAINTENANCE
7479 SIGHT GAUGE 7530 200 SERVICE HOUR MAINTENANCE
7480 ELECTRIC HOUR METER 7531 300 SERVICE HOUR MAINTENANCE
7481 FUEL LEVEL GAUGE 7532 375 SERVICE HOUR MAINTENANCE
7482 TRANSMISSION LOW OIL PRESSURE 7533 600 SERVICE HOUR MAINTENANCE
INDICATOR 7534 750 SERVICE HOUR MAINTENANCE
7483 LOW FUEL LEVEL INDICATOR 7535 800 SERVICE HOUR MAINTENANCE
7484 ENGINE COOLANT HIGH 7536 1200 SERVICE HOUR MAINTENANCE
TEMPERATURE INDICATOR 7537 1400 SERVICE HOUR MAINTENANCE
7485 ENGINE LOW OIL PRESSURE 7538 1500 SERVICE HOUR MAINTENANCE
7486 PARKING BRAKE INDICATOR LIGHT 7540 AUTOMATIC LUBRICATION SYSTEM
7487 TACHOMETER DRIVE 7541 AUXILIARY POWER UNIT
7488 HYDRAULIC OIL TEMPERATURE 7542 SOS
GAUGE 7543 6000 SERVICE HOUR MAINTENANCE
7489 BRAKE OIL TEMPERATURE 7544 8000 SERVICE HOUR MAINTENANCE
749P PRINTER 7546 5000 SERVICE HOUR MAINTENANCE
7490 ELECTRONIC MONITORING 7547 10000 SERVICE HOUR
SYSTEM/PANEL MAINTENANCE
7492 STEERING FLOW INDICATOR 7557 INFORMATION/IDENTIFICATION
7493 GROUND SPEED SENSOR PLATES & TRANSFERS
64
SMCS REPORTING CODE
CODE DESCRIPTION
7559 PAINTED SURFACES

7560 COMPARTMENT FLUID LEVEL
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7595 GENERAL OVERHAUL (NO FAILURE)
7601 VITAL INFORMATION MANAGEMENT
SYSTEM (VIMS)
7602 GLOBAL POSITIONING SYSTEM
ELECTRONIC CONTROL
7603 VITAL INFORMATION DISPLAY
SYSTEM (VIDS)
7604 COMPUTER AIDED EARTHMOVING
SYSTEM (CAES)
7605 MINESTAR SYSTEM
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL
MODULE
7631 MACHINE SECURITY SYSTEM
7632 ROAD ANALYSIS CONTROL
774W WORLDWIDE EXTENDED SERVICE
COVERAGE
7754 REMANUFACTURED COMPONENT
7764 HYDRAULIC HAMMER BRACKET
7851 FUEL FILTER INDICATOR
7852 COMPACTOMETER
7853 CONCAVE INDICATOR
7854 FEEDER HOUSE POSITION
INDICATOR
7855 FEEDER HOUSE LIFT CYLINDER
INDICATOR
7856 STABILITY INDICATOR
7857 LEVEL INDICATOR
7858 ANGLE INDICATOR
7859 ENGINE OIL TEMPERATURE GAUGE
7861 POWER FACTOR METER
7862 SWITCHGEAR METER
7863 SYNCHRONIZING METER
7951 WORK AREA
7960 FIELD ASSEMBLY
7961 COMMISSIONING EXERCISE
65

2 D SIMS Reporting Guidelines-1

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2 D SIMS Reporting Guidelines-1

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Guidelines to Follow for

Why A SIMS Report?

What Should Be Reported?

Examples of What to Report

Report a final drive bearing that fails.

Report an intake or exhaust valve that separates from the stem.

Report a hydraulic pump cartridge that fails.

Report replacement of a broken cutting edge.

Report a loose sheet metal screw or bolt.

Report a turbocharger wheel failure caused by fatigue or imbalance.

Report a hydraulic seal that is installed backwards and leaks.

Report replacement of a rusty hydraulic cylinder rod.

Report Only Facts

Information Required for SIMS Reports

Can the Dealer View SIMS Data?

Additional Information On SIMS

Caterpillar Service Report Forms

Illustration 1. Form Number – 01-084389-02 (3900)

Illustration 2. Form Number – 01-084391-10 (3900)

Dealer and Product Information

2. Work Order No.

Illustration 3. Short Form Example

Illustration 4. Long Form Example

7. Caterpillar Serial Number

Example 3. If you are working on a Caterpillar engine that is installed in:

E291 38792 5 4 02 MKA ABC TRUCKING

Illustration 5. Short Form Example

Illustration 6. Long Form Example

E291 38946 5 4 02 SMK T. K. CONSTR.

D8L 53Y02894 1508

3406 92U03611 45241

9. Part Number Responsible

• Under Part Name on the long form "Bearing" is entered.

• Under Qty. “1" is entered.

10. Desc. Code (description code)

3406 92U03611 45241

Illustration 9. Short Form Example

E291 38792 ABC TRUCKING

4W5492 Bearing 1 51 4N0741 Crankshaft

Illustration 10. Long Form Example

PRIMARY PRIMARY DEFAULT SECONDARY SECONDARY

Illustration 11. Parts Book

11. Group Number Containing Part

12. Did this incident make the product inoperable?

E291 38792 5 4 02 MKA ABC TRUCKING

3406 92U03611 45241

4W5492 1 51 4N0741 YES MAIN BEARING NO. 3

Illustration 12. Short Form Example

Other examples might be:

X MAIN BEARING NO. 3

Illustration 13. Long Form Example

Caterpillar Item Identification which

Structural damage can be described as follows:

broken thru splines cut bent at center

Surface damage can be described as follows:

bearing scored rough/uneven etched

Try to describe the cause of the leaks as follows:

groove too deep worn out oversize

Code D- Factory Assembly

A factory manufacturing or assembly incident can be described as follows:

improper torque too soft welded off location

shorted hard to engage drifts

Code F - Factory Shipping

cut tires bent sheet metal