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Improved Computational Model (AQUIFAS)

for Activated Sludge, Integrated Fixed-Film


Activated Sludge, and Moving-Bed Biofilm
Reactor Systems, Part I: Semi-Empirical
Model Development
Dipankar Sen1*, Clifford W. Randall2

ABSTRACT: Research was undertaken to develop a model for activated oxygen demand (BOD) removal. Further, with the increase in the
sludge, integrated fixed-film activated sludge (IFAS), and moving-bed value of land and the need to increase plant capacity to meet
biofilm reactor (MBBR) systems. The model can operate with up to 12 cells population growth, there is a need to reduce the footprint of plants
(reactors) in series, with biofilm media incorporated to one or more cells, per unit of flow treated. More recently, following the implementa-
except the anaerobic cells. The process configuration can be any combination tion of stringent total nitrogen permits and total-maximum-daily-
of anaerobic, anoxic, aerobic, post-anoxic with or without supplemental
load-based strategies that require reduction to 3 mg/L total nitrogen,
carbon, and reaeration; it can also include any combination of step feed and
recycles, including recycles for mixed liquor, return activated sludge, nitrates, there has been an interest in increasing nitrification and de-
and membrane bioreactors. nitrification rates in aerobic zones and in the pre- and post-anoxic
This paper presents the structure of the model. The model embeds a biofilm zones of nitrogen removal systems that were being operated to
model into a multicell activated sludge model. The biofilm flux rates for satisfy an 8-mg/L total nitrogen level.
organics, nutrients, and biomass can be computed by two methods—a semi- One of the alternatives being considered is the addition of biofilm
empirical model of the biofilm that is relatively simpler, or a diffusional model carrier particles (media) in existing or new activated sludge tanks.
that is computationally intensive. The values of the kinetic parameters for If the plant continues to operate with return sludge (RAS) following
the model were measured using pilot-scale activated sludge, IFAS, and MBBR the addition of media to the activated sludge system, it gets con-
systems. For the semiempirical version, a series of Monod equations were verted from an activated sludge to an integrated fixed-film activated
developed for chemical oxygen demand, ammonium-nitrogen, and oxidized-
sludge (IFAS) system. Figure 1 shows how this can be done with
nitrogen fluxes to the biofilm. Within the equations, a second Monod ex-
pression is used to simulate the effect of changes in biofilm thickness and fixed-bed media or moving-bed media to increase the rates of chem-
fraction nitrifiers in the biofilm. The biofilm flux model is then linked to the ical oxygen demand (COD) removal and nitrification. In some in-
activated sludge model. The diffusional model and the verification of the stances, a plant may be designed without RAS (Figure 1d). In this
models are presented in subsequent papers (Sen and Randall, 2008a, 2008b). case, the configuration is called a moving-bed bioreactor (MBBR)
The model can be used to quantify the amount of media and surface area system. A retrofit can also be made, with media addition, to sepa-
required to achieve nitrification, identify the best locations for the media, and rate stage nitrification systems, to increase nitrification; or to the
optimize the dissolved oxygen levels and nitrate recycle rates. Some of the anoxic zones of single-stage or separate-stage systems, to increase
advanced features include the ability to apply different media types and fill denitrification.
fractions in cells; quantify nitrification, denitrification, and biomass produc- One of the hurdles in existing models is the lack of full- or pilot-
tion in the biofilm and mixed liquor suspended solids; and perform dynamic
scale verification against operating systems, principally because of
simulations. Water Environ. Res., 80, 439 (2008).
the scarcity of IFAS systems with continuous-flow data. Another
KEYWORDS: modeling, biofilm, integrated fixed-film activated sludge, hurdle is the lack of good data on biofilm surface areas that can be
and moving-bed biofilm reactor, activated sludge, AQUIFAS, dynamic achieved with various types of media and the variation in surface area
simulation, model development.
based on aeration patterns and the location of media along an
doi:10.2175/106143008X268452 activated sludge tank. This paper presents the process kinetics and
methodology for model design. The model can be operated for
steady-state and dynamic simulations. The dynamic simulation
Introduction
provides information on the variation in effluent quality, based on
In the past 20 years, there has been considerable interest in
hourly, daily, weekly, or monthly changes in the influent loadings and
finding alternatives to increase nitrification and denitrification in
recycle rates, including changes in loadings from solids dewatering.
activated sludge tanks that were originally designed for biochemical

1
Literature Review
Santa Clara Valley Water District, San Jose, California. The modeling of biofilm reactors is more complex than activated
2
Department of Civil Engineering, Virginia Tech, Blacksburg, Virginia. sludge modeling. This is principally because of the introduction of
* 1290 Bryant Avenue, Mountain View, CA 94040; dsen@valleywater.org. diffusion. Further, the modeling of IFAS is more complex than

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Sen and Randall

‘‘pure’’ biofilm systems, such as MBBRs, where it can be assumed


that, for low-strength wastewaters, the mixed liquor volatile sus-
pended solids (MLVSS) concentration is so low that there is very
little removal of COD, nitrification, and denitrification by the sus-
pended solids (Figure 1). Within the realm of biofilm modeling,
there are different levels of complexity. The simpler models use a
set of equations that can be solved analytically (Wanner et al.,
2006). The analytical approach simplifies the set of differential
equations, but requires more assumptions, such as knowledge of the
rate-limiting substrate in each cell within a reactor. Also, it assumes
knowledge of the limiting substrate in the layers within the bio-
film (Harremoës, 1978; Rittmann and McCarty, 1981). Bae and
Rittmann (1996) presented examples where this could be extended
to multiple limiting substrates. The numerical 1-dimensional model
relaxes these assumptions further (Reichart, 1998a, 1998b; Wanner
and Reichart, 1996 [AQUASIM 2.0]). The 1-dimensional model
can be extended to multiple dimensions. Some researchers treat the
length of a reactor or a multicell reactor as the second dimension
(also referred to as a pseudo 2 d). Others treat the spatial diversity
within the biofilm as a second dimension, wherein the biofilm is
allowed to grow and cover more of the media surface (Picioreanu,
1999). There is recognition that incorporation of the concepts of
2-dimensional modeling is important in IFAS and MBBR media
systems, where the thickness of the biofilm can lead to loss in
specific surface area on the inside surface of plastic cylinders, but
may be partially compensated for by the increase in the biofilm that
develops on the outer surface (Sen, Randall, Copithorn, Huhtamaki,
Farren, and Flournoy, 2007).
Several pilot studies of activated sludge, IFAS, and MBBR Figure 1—Plant configurations.
systems were undertaken between 1992 and 1995 (Mitta, 1994; Sen,
1995). The purposes were to understand the conditions under which
COD removal, nitrification, denitrification, and biological excess thickness and fraction nitrifiers in the biofilm, with changes in the
phosphorus removal were affected by the introduction of biofilm external substrate concentrations. In the mechanistic model (Sen and
support media in activated sludge systems and by the reduction in Randall, 2008a), the biofilm is modeled as 12 layers and a stagnant
mixed liquor suspended solids (MLSS) mean cell residence time liquid layer (biofilm 1-and 2-dimensional diffusional model).
(MCRT) and to develop a simple version of the IFAS model. The basic premise of the model is to add equations for uptake,
Several process kinetic parameters were identified, and their values oxidation, and reduction of COD, ammonium-nitrogen, and oxidized
were measured. Some of the parameters for the biofilm were sub- nitrogen, and for sludge production in biofilms, in a format that is
sequently published as flux rates of COD removal and nitrification compatible with the International Association on Water Quality
(Sen and Randall, 1996, 2005; Sen et al., 2000). (London, United Kingdom) (IAWQ) activated sludge model. The
Earlier versions of the IFAS model were published by Sen and IAWQ model is available in several user-friendly forms, the most
Randall (1996, 2005) and by Sriwiriyarat et al. (2005). Several full- common of which is the Biowin (Envirosim Associates Ltd., 2006).
scale IFAS and MBBR facilities were evaluated using the model, In developing the model described herein, the equations for the
and the results were published in 2006 (Sen et al., 2006). The facili- biofilm were structured in a manner that is compatible with the
ties included Broomfield, Colorado (Rutt et al., 2006); Annapolis, activated sludge model. The COD, ammonium-nitrogen, and
Maryland (Copithorn et al., 2006); Geisselbullach, Germany oxidized nitrogen uptake and removals are computed as the sum
(Lessel, 1994); Mamaroneck, New York (Psaltakis et al., 2003); total of removals by the MLSS and the biofilm. The percentage of
and Providence, Rhode Island (Masterson et al., 2004). The IFAS removal in the biofilm increases as the amount of biofilm surface
model was able to predict the improvement in nitrification at all nine area is increased and the MLSS MCRT (and MLVSS) is decreased.
of the nine full-scale IFAS and MBBR facilities for which data was The equations to compute the COD removal, ammonium-nitrogen
available. What is more important is that it was able to accurately removal (biomass uptake for synthesis and nitrification), and deni-
simulate the loss of nitrification/limited nitrification in winter at two trification were developed based on Monod process kinetics. The
of the facilities. removals in suspended solids are computed as per the IAWQ/Inter-
national Water Association activated sludge model and are dependent
Model Development on the concentrations of suspended solids, biodegradable soluble
The biofilm can be modeled using a semiempirical methodology COD, ammonium-nitrogen, and dissolved oxygen. Additional
and a mechanistic method. The semiempirical method is based on removal resulting from the biofilm in IFAS and MBBR configurations
modeling the biofilm flux rates based on a set of equations for is computed based on removal rates per unit of surface area of biofilm,
biofilm flux. These equations were developed from measurements multiplied by the surface area of biofilm in each reactor (cell).
of biofilm flux in pilot studies (Sen, 1995). They include a second The model is set up to operate with up to 12 cells (reactors) in
Monod expression to simulate the effect of changes in biofilm series. Influent and recycles can be fed to and removed from any cell.

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Biofilm support media can be installed in one or more cells. Each cell Ekama, 1976; Randall et al., 1992; Wentzel et al., 1991). Research
can be operated with or without aeration, as part of an anaerobic, pre- conducted by Weiss et al. (2005) using an MBBR showed a
or post-anoxic, aerobic, or reaeration zone. For the unaerated cells, temperature coefficient of 1.047. A value of 1.05 1/2 0.02 is
the model computes the dissolved oxygen and oxidized nitrogen recommended for the model.
(NOxN). This is compared with user-specified thresholds for aerobic,
anoxic, and anaerobic conditions, to determine whether aerobic, For eq 1,
anoxic, or anaerobic decay rates should be used for each cell.
SN n and SO2 n 5 ammonium-nitrogen and dissolved oxygen
The removals in the biofilm can be computed by two different
concentrations (mg/L), respectively, measured
methods. The semiempirical version of the biofilm model incorpo-
in the liquid outside the biofilm in cell n (i.e.,
rates Monodlike equations for the biofilm for substrate uptake and
as measured in activated sludge systems);
removal under aerobic and anoxic conditions. These equations are
Vn 5 volume of cell n (m3);
based on experimental measurements of biofilm flux rates observed
Mn 5 m2 of biofilm surface area per m3 of cell
in pilot studies. The maximum nitrification rate per unit surface area
volume in cell n; and
of biofilm (qm,NH4N2Nitr,bf) and the maximum COD utilization
KN,nitr,bf 5 half-saturation constants for NH4N for nitrifier
rate per unit surface area of biofilm under aerobic and anoxic condi-
growth in the biofilm (mg/L).
tions (qmH,COD,bf,aer and qmH,COD,bf,anx) were quantified. The half-
saturation constants for substrate and dissolved oxygen for the The default value of KN,nitr,bf 5 2 mg/L; this is based on data
biofilm (KN,bf and KDO,bf) were determined through a separate model presented by Hem et al. (1994) and Odegaard et al. (1994), which
calibration and from the literature. The methodology for quantifying show that nitrification rates in biofilms at 11 to 158C, when mea-
rates was published in Sen (1995) and is summarized below. sured at high dissolved oxygen and low soluble COD levels, vary
The modeling of the aeration system for IFAS and MBBR almost linearly, from 0 to 4 mg/L NH4N (the relationship is first-
systems are based on the equations for aeration modeling in the order over this range) and are fairly constant (zero-order) above
Aeration Manual of Practice FD-13 (WPCF, 1988). Research is that. This relationship can also be represented using a Monod
being undertaken by various manufacturers on the aeration and expression with a half-saturation constant for NH4N of 2 mg/L.
oxygen transfer efficiencies in IFAS tanks. This supplements the
work done with diffusers in activated sludge systems, in which the For eq 1,
oxygen transfer efficiency was measured for various roll config-
KDO,nitr,bf 5 half-saturation constant for dissolved oxygen for
urations and diffuser placements types on the floor of the activated
nitrifier growth in the biofilm (mg/L).
sludge tank (Rooney and Huibregtse, 1980; Schmit et al., 1978).
This paper presents the structure of the semiempirical version. The The default value of KDO,nitr,bf 5 4 mg/L. Within the model, the
semiempirical model requires a shorter run time compared with the user may also select a first-order kinetics equation to simulate the
biofilm 1-dimensional model presented in Sen and Randall (2008a). variation in nitrification rates with dissolved oxygen, as follows:
Ammonium-Nitrogen Uptake Rate. Equations 1 to 17 show
how ammonium-nitrogen is incorporated to the semiempirical NH4 Nu;bf;n BN;n ¼ qm;NH4 NNitr;bf
version of the IFAS and MBBR models. The default values of the
SO2n SNn
various kinetics parameters mentioned in the discussion below are 3 V n Mn ð3Þ
based on literature values for activated sludge systems and observa- KDO1;nitr;bf KN;nitr;bf þ SNn
tions from biofilms. Where
Ammonium-Nitrogen Uptake Rate by Nitrifiers in Biofilm. Eq-
uation 1 shows the ammonium-nitrogen uptake rate in the biofilm KDO1,nitr,bf 5 4.5 mg/L.
(kilograms per day). The ammonium-nitrogen (NH4N) uptake rate Both forms of the equation (eqs 1 and 3) replicate the variation in
is the sum total of the ammonium-nitrogen uptake by nitrifiers for nitrification rates with dissolved oxygen and are consistent with the
synthesis and nitrification. For cell n, the NH4N uptake by the data presented by Huhtamaki and Sen (2007), Odegaard (2005b),
nitrifiers (NH4Nu,bf,n 5 BN,,n) is computed as follows: and Weiss et al. (2005). In the data presented by Odegaard (2005b),
NH4 Nu;bf;n BN;n ¼ qm;NH4 NNitr;bf the maximum nitrification rate in biofilms, measured at 11 to 158C
and operating at NH4N levels above 3 mg/L and low soluble COD
SO2n SNn
3 Vn Mn ð1Þ levels, varies linearly with dissolved oxygen from 3 to 6 mg/L.
KDO;nitr;bf þ SO2n KN;nitr;bf þ SNn The rates increased from 0.75 kg/d/1000 m2 at 3 mg/L to 1.5 kg/d/
Where 1000 m2 at 6 mg/L dissolved oxygen, which shows a first-order
relationship. The rate began to deviate gradually from first-order to
qm,NH4N2Nitr,bf 5 flux rate for ammonium-nitrogen uptake by the half-order at dissolved oxygen levels above 6 mg/L. At a dissolved
nitrifiers (expressed as kg/1000 m2 of biofilm oxygen concentration of 9 mg/L, the rate was 2 kg/d/1000 m2. In the
surface/d or mg/cm2/d). equation presented by Weiss et al. (2005), the nitrification rate in
The value of qm,NH4N2Nitr,bf for the biofilm is adjusted for mixed an MBBR varied linearly with dissolved oxygen over a range of 1 to
liquor temperature. This is done using the Arrhenius equation, with 7 mg/L when the NH4N levels were above 3 mg/L, as follows:
a temperature adjustment coefficient, h, as follows:
qm;NH4 NNitr;bf;T ¼ qm;NH4 NNitr;bf;25 ðhÞðT25Þ ð2Þ qm;NH4 Nnit;bf ¼ 0:214ðSO2  1:15Þð1:047ÞðT20Þ
The literature on nitrification in activated sludge systems shows
a range of values of the coefficient to adjust nitrification rates for Biofilm Nitrification Rates from Pilot Studies. Bench-scale pilot
temperature. These vary from 1.03 to greater than 1.07 (Marais and systems were operated to determine rate coefficients. The activated

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Figure 2—Nitrification rates for biofilm in IFAS and MBBR systems (DO 5 dissolved oxygen).

sludge, IFAS, and MBBR systems were operated under identical conducted when the systems were operated at 3.1-, 2.4-, 1.7-, 1.0-,
wastewater loads, tank sizes and configurations, and nitrate recycle and 0.3-day MLSS MCRTs. The combination of 5 MLSS MCRTs
configurations, except for the biofilm support media in the aerobic and three aerobic cells allowed one to measure rates for uptake of
zones of the IFAS and MBBR systems. The flowrate was 208 L/d, ammonium-nitrogen by biofilm that developed under various
and the nominal hydraulic retention time (HRT) was 12 hours. Of soluble biodegradable COD and ammonium-nitrogen conditions.
this, 17% of the volume was anaerobic, 17% was anoxic, and The method has been described by Sen (1995). The batch tests for
the remaining 66% was aerobic (aerobic HRT of 8 hours). The ammonium-nitrogen uptake were operated at very low soluble
operating temperature of 128C was low enough to stress the biodegradable COD concentrations. This limited the ammonium-
nitrifiers in the MLSS as the mixed liquor MCRT was lowered. nitrogen uptake by the heterotrophs in the biofilm. The systems
The maximum ammonium-nitrogen uptake rates by nitrifiers in were operated for a minimum of 3 MLSS MCRTs or 8 weeks,
the biofilm (qm,NH4N2Nitr,bf) were measured for biofilm removed whichever was longer, and monitored to ensure that steady-state
from the pilot systems. To measure the maximum rates of was achieved following each change in MLSS MCRT. This was to
ammonium uptake, 2 L of the biofilm carrier particles and mixed ensure that the biofilm reached a reasonable degree of equilibrium
liquor were removed from each of three aerobic cells of the IFAS with the new soluble biodegradable COD profile.
and MBBR continuous-flow system. These were placed in flasks The qm,NH4N2Nitr,bf data for the biofilm were graphed against
and spiked with ammonium chloride and bicarbonate, and aerated. biodegradable soluble COD levels (SCODbio) for those conditions
The ammonium-nitrogen uptake rate was measured over time. The where the soluble biodegradable COD in the aerobic reactor was
tests were conducted at ammonium-nitrogen concentrations of 10 to above 10 mg/L (Figure 2a). Note that the concentration referenced
50 mg/L. The rates were determined for the mixed liquor alone and is the concentration measured in the continuous-flow reactor under-
for the mixed liquor with biofilm carrier particles. The tests were steady state operation at the various MLSS MCRTs. Above 10 mg/L,

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the studies showed that the nitrifiers in the biofilm were inhibited by The NH4N uptake by nitrifiers in cell n, AN,n, is computed as
the concentration of soluble biodegradable COD and not influenced follows:
by the concentration of NH4N in the reactor. An empirical relation-
ship (equation for the line) was developed from the data (points on SO2n SNn
AN;n ¼ qm;NH4 NNitr;SS
the graph) using SYSTAT (a statistical software package by Systat KDO;nitr;SS þ SO2n KN;nitr;SS þ SNn
Software Inc., San Jose, California) to relate qm,NH4N2Nitr,,bf to 3 Vn ð1  BVFn Þ fNitr Xn ð7Þ
soluble biodegradable COD (Figure 2a), as follows:

Where
AN KS;bfg;Nitr
qm;NH4 NNitr;bf ¼ ð4Þ qm,NH4N2Nitr,SS 5 maximum ammonium-nitrogen up-
KS;bfg;Nitr þ SCODbio  10 take rate for nitrifiers in the MLVSS
at temperature T (mg NH4N/mg
Where nitrifier VSS/d);
KDO,nitr,SS and KN,nitr,SS 5 half-saturation constants for nitrifiers
AN 5 1.8 kg/1000 m2 of biofilm surface/d; in the MLVSS at temperature T;
KS,bfg,Nitr 5 half-saturation constant for nitrifier growth in biofilm fNitr 5 fraction of nitrifiers in the MLVSS; and
(5 9.4 mg/L SCODbio); and Xn 5 MLVSS concentration in cell n (kg
SCODbio 5 biodegradable soluble COD in the mixed liquor. VSS/m3).
For SCODbio,10 mg/L, it was determined that the COD concentra- The value of qm,NH4N2Nitr,SS measured by calibration of the
tion did not inhibit the development of nitrifiers in the biofilm. The model to the performance of the activated sludge system in the pilot
qm,NH4N2Nitr,,bf that could be sustained by the biofilm increased studies was 8.51 mg NH4N uptake by nitrifiers/mg nitrifier VSS  d
linearly with NH4N in the continuous-flow reactors (Figure 2b), as at 128C (Table 1). This is in agreement with the value for
follows: qm,NH4N2Nitr,SS of 12.5 mg NH4N at 258C uptake/mg nitrifier
VSS  d and a temperature adjustment coefficient of 1.03 (Randall
qm;NH4 NNitr;bf ¼ ðDÞSN ð5Þ et al., 1992; Wentzel et al., 1991).
The default value of KDO,nitr,SS 5 1 mg/L dissolved oxygen at
Where 258C. Its temperature adjustment coefficient, h 5 1.00. The default
D 5 0.47 kg-L/mg/m2 of biofilm surface/d, and value of KN,nitr,SS 5 1 mg/L of NH4N at 258C. Its temperature ad-
SN 5 ammonium-nitrogen concentration in the mixed liquor justment coefficient, h 5 1.06. This results in a value of 0.46 mg/L
(mg/L). at 128C. These values of the coefficients are based on the work
on nitrification and denitrification in activated sludge systems by
An alternate form of eq 5 was used to simulate the conditions Marais and Ekama (1976) and Wentzel et al. (1991).
observed at SCODbio,10 mg/L, as follows: For the purposes of design, the model allows the user to inhibit
the value of qm,NH4N2Nitr,SS (8.51 day21) by a certain percentage,
AN SN to account for nitrifier inhibition experienced at a full-scale facility.
qm;NH4 NNitr;bf ¼ ð6Þ
KN;bfgNitr þ SN A typical percentage for the inhibition recommended for design is
Where 25%. The inhibition is because of the presence of certain chemicals
in the wastewater, such as in a system that receives a combination of
KN,bfg,Nitr 5 half-saturation constant term in the equation to derive wastewater and septage. Certain facilities have significantly higher
qm,NH4N2Nitr,bf (maximum flux rate for ammonium- inhibition, such as inhibition by cyanide recirculated from multiple
nitrogen uptake by the nitrifiers) from AN. hearth incinerators burning sludge. This has been observed at the
The value of KN,bfg,Nitr 5 2.1 mg/L NH4N. Note that this is not the Western Branch Wastewater Treatment Plant, Washington Sub-
same as KN,bf in eq 1. urban Sanitary Commission, Maryland, and the Virginia Initiative
The value of AN over the range observed is in general agreement Plant, Hampton Roads Sanitation District (Norfolk, Virginia) plants
with the value of 2 to 2.5 kg/1000 m2/d observed by Odegaard when operated with recycle flow from multiple hearth furnace
(2005) and Odegaard et al. (1994) for Kaldnes Miljøteknologi exhaust gas scrubbers. The inhibition was as high as 50% (Solley,
(KMT) carriers at 10 to 158C, low soluble BOD concentrations, and 2000). At other facilities, such as in Broomfield, Colorado (Sen,
without oxygen limitation. The default value recommended for Phillips, Murthy, Pattarkine, Copithorn, Randall, Schwinn, and
modeling 5 2 kg/1000 m2/d. Banerjee, 2007), continuous simulation against extended periods of
Ammonium-Nitrogen Uptake Rate by Nitrifiers in Mixed Liquor plant data showed no significant inhibition.
Volatile Suspended Solids. Equation 7 represents the ammonium- Mass Balance for Ammonium-Nitrogen in Each Reactor. The
nitrogen uptake by nitrifiers in the suspended solids (SS) in ammonium-nitrogen concentration (mg/L) in cell n is calculated
cell n. The units for MLVSS are kilograms per cubic meter. The using a mass balance approach, as follows:
BVFn is the fraction of liquid volume in cell n that is displaced by
biofilm and its support media. It is characteristic of the type of IN;n þ Ndecay;n þ NorgN;hydr;n
media and media fill volume fraction (mf) in the cell. The mf is ¼ AN;n þ BN;n þ CN;n þ DN;n þ EN;n ð8Þ
the fraction of empty tank volume that is filled with bare media.
Where
For example, if 50% of the empty tank volume is filled with bare
media (media without biofilm on its surface), the mf 5 0.5. The fnitr IN,n 5 quantity of unassimilated ammonium-nitrogen
is the fraction of nitrifiers in the MLVSS. entering aerobic cell n (kg/d);

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Table 1—Values of coefficients measured in pilot studies and default values for the semiempirical model.a Refer to notes
b and c at the bottom of the table for sources of the values.

T Value Default Units/formula Reference


measured

Heterotrophs in MLVSS
Aerobic
um,H,aer,SS Max growth rate 12 3.57 3.57 mg VSS (mg COD d)21 Note b
qm,H,aer,SS Max substrate util rate 12 8.72 8.72 mg COD (mg VSS d)21 Note b
YH,aer Yield 12 0.41 0.41 mg VSS (mg COD)21 Note b
kd,H,aer Decay rate 12 0.042 0.042 day21 Note b
KH,S,,aerSS Half sat constant 12 48 48 mg/L SCOD Note b
KH,DO,SS Half sat constant 12 1 mg/L dissolved oxygen Note c
qm,hydr,aer,COD,SS Max hydrolysis rate (0.1) mg COD (mg VSS d)21 Note d
(qm,H,aer,SS)
qm,hydr,aer,PorgN,SS Max conversion rate (qm,hydr,aer,COD,SS)
(particulate orgN to sol orgN) (influent COD/TKN)
qm,hydr,aer,PP,SS Max conversion rate (qm,hydr,aer,COD,SS)
(particulate orgP to sol P, not OP) (influent COD/total
phosphorus)
qm,hydr,aer,SorgN,SS Max ammonification rate (0.8) (qm,hydr,aer,PorgN,SS)
(sol orgN to NH4N)
qm,hydr,aer,SP,SS Max ammonification rate (0.8) (qm,hydr,aer,PP,SS)
(sol P to OP)

Anoxic
um,H,anx,SS Max growth rate 12 1.77 1.77 mg VSS (mg COD d)21 For pre-anx
qm,H,anx,SS Max substrate util rate 12 5.71 5.71 mg COD (mg VSS d)21 For pre-anx
YH,anx Yield 12 0.31 0.31 mg VSS (mg COD)21 Note b
kd,H,anx Decay rate 12 0.022 0.022 day21 Note b
KH,S,anx,SS Half sat constant 12 56 48 mg/L SCODbio Note b
KH,DO,I,SS Half inhibition constant 12 0.25 mg/L dissolved oxygen Note c
KH,NO3N,SS Half sat constant 12 1.0 mg/L NO3N Note c
Hydrolysis rate (Aerobic rate) Note d
(qm,H,anx,SS/qm,H,aer,SS)
Anaerobic
kd,Hana Decay rate 12 0.005 0.005 day21 Note b
Hydrolysis rate (0.5)(anoxic rate)(0.5) Note d

Autotrophs in MLVSS
Nitrosomonas or ammonia-oxidizing bacteria Values from literature calibrated to pilot studies
um,NH4N-Nitr,SS Max growth rate 12 0.43 0.43 mg VSSNitr1 (mg NH4N d)21 Note e
qm,NH4N-Nitr,SS Max NH4N util rate 12 8.51 8.51 mg NH4N (mg VSSNitr1 d)21 Note b
YN1 Yield 12 0.05 0.05 mg VSSNitr1 (mg NH4N) Note c
kd,N1 Aerobic decay rate 12 0.023 0.023 day21 Note c
KDO,nitr,SS Half sat constant for nitrifiers 12 1 mg/L dissolved oxygen Note c
KN,nitr,SS Half sat constant for nitrifiers 12 1 mg/L NH4N Note c

Biofilm in semiempirical model These are concentrations in the bulk liquid, not inside biofilm
KS,H,aer,bf Half sat, aerobic, heterotrophs 12 48 48 mg/L SCODbio Note b
KS,H,anx,bf Half sat, anoxic, heterotrophs 12 56 48 mg/L SCODbio Note b
KDO,H,aer,bf Half sat, aerobic, heterotrophs 12 4.0 mg/L dissolved oxygen Note f
KDO,H,i,bf Half inhibition constant, anoxic 12 2.0 mg/L dissolved oxygen Note b
ASaer Max aer COD uptake rate, biofilm 12 21 21 kg COD/1000 m2/d Note b
ASanx Max anx COD uptake rate, biofilm 12 14 14 kg COD/1000 m2/d Note g
BSaer Half sat, for AS 12 19.3 19.3 mg/L SCODbio Note b
BSanx Half sat, for AS 12 19.3 19.3 mg/L SCODbio Note b
KDO,nitr,bf Half sat, aerobic, nitrifiers 12 4.0 mg/L dissolved oxygen Note f
KN,nitr,bf Half sat, aerobic, nitrifiers 12 2.0 mg/L NH4N Note f
AN Max NH4N uptake rate (nitr rate) 12 1.8 1.8 kg/1000 m2/d Note b
KS,bfg,nitr Half inhibition, AN for nitrif 12 9.4 9.4 mg/L SCODbio Note b
KN,bfg,nitr Half sat, AN for nitrif 12 2.1 2.1 mg/L NH4N Note b

444 Water Environment Research, Volume 80, Number 5


Sen and Randall

Table 1—(Continued)

T Value measured Default Units/formula Reference


2
Aerobic COD hydrolysis rates by biofilm 20% of qmaer,COD,bf kg COD/1000 m /d Note h
fN Nitrogen in biomass 0.12 mg-N/mg VSS Note b
fCOD COD in biomass 1.42 mg COD/mg VSS Note b

a
Model is structured such that the modeler can use observed values instead of the default values for kinetic coefficients and  when
observed values are available.
b
Unless mentioned, these values were determined from continuous-flow bench-scale pilot studies operated in activated sludge, IFAS, and
MBBR modes (Sen, 1995).
c
Literature referenced: Barker and Dold (1997); Marais and Ekama (1976); Randall et al. (1992); Wentzel et al. (1991).
d
Maximum hydrolysis rate should be refined by calibrating model results to operating data.
e
The value of 0.43 day21 was determined by calibrating the model to the performance of the bench-scale activated sludge system operated
at different MLSS MCRTs.
f
Hem et al. (1994); Huhtamaki and Sen (2007); Odegaard (2005b); Weiss et al. (2005).
g
Based on ratio of maximum substrate utilization rates under preanoxic and aerobic conditions. The value must be corrected for post-anoxic
cells.
h
For aerobic hydrolysis by biofilm, substitute qmaer,COD,bf for qm,H,aer,SS in the equation for MLVSS; all other hydrolysis equations for the biofilm
are related to this equation based on a form similar to the equations for hydrolysis with MLVSS.

EN,n 5 quantity of unassimilated ammonium-nitrogen Unlike NH4N uptake rates by MLVSS, A,n,N and D,n.N, are the
exiting cell n (kg/d); measured net decay of autotrophic and heterotrophic biomass in the
AN,n and BN,n 5 ammonium-nitrogen uptake by nitrifiers in biofilms, respectively. The Ndecay,n is the nitrogen released from
suspended solids and biofilm, computed by biomass in MLVSS (kg/m3) as a result of decay in cell n. When the
eqs 7 and 1, respectively (kg/d); dissolved oxygen concentration is above the threshold that repre-
CN,n and DN,n 5 ammonium-nitrogen use in cell n resulting from sents aerobic conditions, the form of the equation is as follows:
heterotrophic biomass production by MLVSS
Ndecay; n ðkg=dÞ ¼ ðfN ÞðkdH;aerT MLVSS Vn Þð1  BVFn Þ ð11Þ
and biofilm, respectively (kg/d);
Ndecay,n 5 ammonium-nitrogen released through decay of If the dissolved oxygen concentration is below the threshold for
VSS in cell n (kg/d); and
aerobic conditions, but above the NOxN threshold for anoxic
Norg-N,hydr,n 5 hydrolysis of organic nitrogen (kg/d).
conditions, the decay rate is reduced from the aerobic decay rate of
The variable CN,n 5 NH4N uptake by biomass in the MLSS using kdH,aerT to the anoxic decay rate of kdH,anxT (Table 1). If it is below
dissolved oxygen and NOxN in cell n, as follows: the NOxN threshold, the decay rate is reduced to the anaerobic
decay rate of kdH,anaT.
CN;n ðkg=dÞ ¼ f½CODu;aer;SS;n ½YAH;aer;SS  The Ndecay,n is not included when the value of the ammonium-
þ ½CODu;anx;SS;n ½YAH;anxSS g fN ð9Þ nitrogen utilization rate term for sludge production (CN,n) by the
MLVSS is the measured net of biomass decay. The corresponding
Where decay term for biofilm is not included, because the ammonium-
nitrogen uptake rate in eq 1 is the measured net of biofilm decay.
fN 5 fraction of nitrogen in the The Norg-N,hydr,n is the unassimilated organic nitrogen that is
biomass (MLVSS) synthe- hydrolyzed in cell n. It is computed as follows (in kg/d):
sized (default value of 0.12);
NorgN;hydr;n ¼ ðIPorgN þ ISorgN  EPorgN  ESorgN Þn ð12Þ
CODu,aer,SS,n and CODu,anx,SS,n 5 COD used by MLVSS under
aerobic and anoxic conditions,
In this model, the rate of hydrolysis is computed based on a series
respectively, in cell n (kg/d);
of Monod equations. For the MLVSS, the maximum hydrolysis rate
and
for unassimilated particulate organic nitrogen (qm,hydr,EA,PorgN,SS) is
YAH,aerSS and YAH,anxSS 5 actual biomass yields for aer-
expressed in units of kg particulate organic nitrogen hydrolyzed/kg
obic and anoxic uptake of
MLVSS  d; the half-saturation constant (Khydr,EA,PorgN,SS) is ex-
COD by the suspended solids
pressed in mg/L particulate organic nitrogen. The subscript EA
(mg VSS/mg COD).
represents aerobic, anoxic, or anaerobic conditions for the electron
The variable YAH,BF (eq 10) 5 actual biomass yield for heterotrophs acceptor (EA), based on the thresholds of dissolved oxygen and
in the biofilm (mg VSS/mg COD). Heterotrophic biomass produc- NOxN, which represent aerobic and anoxic conditions, respectively.
tion is discussed in the section titled Biomass Production. For the biofilm, the maximum hydrolysis rate for particulate organic
The variable DN,n (kg/d) 5 NH4N uptake by heterotrophic yield nitrogen (qm,hydr,EA,PorgN,bf) is expressed in units of kilograms of
of the biofilm in cell n, as follows: particulate organic nitrogen hydrolyzed per day per 1000 m2 of
biofilm surface. The half-saturation constant (Khydr,EA,PorgN,bf) is
DN;n ¼ ½CODu;bf;n ½YAH;BF g fN ð10Þ expressed in milligrams per liter of particulate organic nitrogen. The

May 2008 445


Sen and Randall

Table 2—Matrix showing equations for heterotrophs and the interrelationship of kinetic coefficients for the mixed liquor
in each cell of reactor (X 5 MLVSS).

SO2
XH XN SS SN (dissolved SNO3N
(X [12fnitr]) (X fnitr) (SCODbio) (NH4N) oxygen) (NO3N) Kinetic expression for cell n (n 5 cell number in multicell reactor)

21 2ð12fCOD YHaer Þ SO2n SCODbio;n


Heterotrophs 1 YHaer 2fN YHaer YHaer[qm,H,aer,SS KH;DO;SS 1SO2n KH;S;aer;SS 1SCODbio;n Vn(12BVFn) (12fNitr) Xn]
using
dissolved
oxygen
21 2ð12fCOD YHanx Þ SNOxNn SCODbio;n KH;DO;i;SS
Heterotrophs 1 YHanx 2fN 2:86 YHanx YHanx[qm,H,anx,SS KH;NOxN;SS 1SNOxNn KH;S;anx;SS 1SCODbio;n KH;DO;i;SS 1SO2n Vn(12BVFn) (12fNitr)Xn]
using NO3N
21 23:43ð12fN YN1 Þ SO2n SNn
AOB (N1) using 1 YN1 YN1 YN1[qm,NH4N2Nitr,SS KDO;nitr;SS 1SO2n KN;nitr;SS 1SNn Vn(12BVFn) fNitrXn]
dissolved
oxygen
21:14 21
NOB (N2) using 1 2fN YN2 YN2
dissolved
oxygen
N YN1 Þ SO2n SNn
AOB 1 NOB 2 21
YN1 2 fN 24:57ð12f
YN1
21
YN1 2 YN1[qm,NH4N2Nitr,SS KDO;nitr;SS 1SO2n KN;nitr;SS 1SNn Vn(12BVFn) fNitrXn]
(if YN1 5 YN2
and eff
NO2N 5 0)

effluent particulate organic nitrogen (EPorgN) is computed from the saturation constants for soluble organic nitrogen are used in eqs 14
influent particulate organic nitrogen (IPorgN) and the hydrolysis of and 15.
particulate organic nitrogen by the MLVSS and biofilm. This is A set of values of coefficients have been developed for use in the
simulated using eqs 13 to 16, as follows: model (Table 1). These values are derived by calibrating the model
IPorgN;n ¼ EPorgN;n þ Porg Nhydr;SS;n þ Porg Nhydr;bf;n ð13Þ to the data from the continuous-flow pilot studies (Sriwiryarat et al.,
2005) and calibration of the model to several full-scale MBBRs and
IFAS plants (Sen et al., 2006). In eqs 14 and 15, the half-saturation
Porg Nhydr;SS;n ¼ qm;hydr;EA;PorgN;SS
constants Khydr,EA,PorgN,SS and Khydr,EA,PorgN,SS are 1 mg/L for all
ECPorgN;n electron acceptor (EA) conditions.
3
Khydr;EA;PorgN;SS þ ECPorgN;n It should be noted that the value of the hydrolysis rate selected
3 Vn ð1  BVFn Þ MLVSSn ð14Þ has a greater affect in winter compared with summer and in an
MBBR compared with an IFAS. This is because of a slower
Porg Nhydr;bf;n ¼ qm;hydr;EA;PorgN;bf hydrolysis rate in winter and the relatively low MLVSS in the
ECPorgN;n MBBR, which requires most of the hydrolysis to be in the biofilm.
3 V n Mn ð15Þ The values computed from the pilot studies were revised based on
Khydr;EA;PorgN;bf þ ECPorgN;n
comparison with MBBRs running in winter. Particular care should
be taken in running models for MBBRs at low temperatures (2 to
EPorgN ¼ ðECPorgN ÞðQeff;n Þ=1000 ð16Þ
128C). The results should be checked against actual plants and the
Where values of the coefficients adjusted if necessary.
The equations for nitrification, denitrification, and COD removal
ECPorgN 5 concentration of particulate organic nitrogen in the
are summarized in a matrix format for substrate uptake in the
effluent from cell n (mg/L), and
MLVSS (Table 2) and by the biofilm (Table 3) in each cell of a
Qeff,n 5 effluent flow from cell n (m3/d).
multicell reactor.
The particulate organic nitrogen gets hydrolyzed to soluble organic Chemical Oxygen Demand Removal. The COD removal
nitrogen. The soluble organic nitrogen is then converted (deammi- rates are computed by a set of equations similar to those for
nated) to ammonium-nitrogen. The effluent soluble organic nitrogen nitrification.
(ESorgN) is computed as follows: The COD can be removed aerobically and anoxically by the
biofilm and the MLVSS in each cell. Equation 18 shows the aerobic
ISorgN þ Porg Nhydr;SS;n þ Porg Nhydr;bf;n COD uptake (CODu,aer,bf 5 Bn,1,S) by the biofilm, as follows:
¼ ESorgN þ Sorg Nhydr;SS;n þ Sorg Nhydr;bf;n ð17Þ SO2n
CODuaer;bf B1;S;n ¼ qm;aer;COD;bf
KDO;H;aer;bf þ SO2n
The equations to determine soluble organic nitrogen hydrolyzed SCODbio;n
by the biofilm and suspended solids (Sorg Nhydr,SS,n 1 Sorg 3 Vn Mn ð18Þ
KS;H;aer;bf þ SCODbio;n
Nhydr,bf,n) are structured in a format similar to eqs 13 to 16. The
subscript SorgN is substituted for PorgN. The values of maximum Maximum COD removal rates (qm,COD,bf) also increased with
hydrolysis rate for soluble organic nitrogen for MLVSS and biofilm the soluble biodegradable COD concentration (SCODbio). Based
(qm,hydr,SorgN,SS and qm,hydr,SorgN,bf) and the corresponding half- on batch tests to measure rates by biofilm removed from the

446 Water Environment Research, Volume 80, Number 5


Sen and Randall

Table 3—Matrix showing equations for heterotrophs and biofilm flux associated with the biofilm in each cell in the
semiempirical biofilm model.*

SO2
XH XN SS SN (dissolved SNO3N Kinetic expression for cell n
(X [12fnitr]) (X fnitr) (SCODbio) (NH4N) oxygen) (NO3N) (n 5 cell number in multicell reactor)

21 2ð12fCOD YHaer Þ SO2n SCODbio;n


Heterotrophs using 1 YHaer 2fN YHaer YHaer[qm,aer,COD,bf KDO;H;aer;bf 1SO2n KS;H;aer;bf 1SCODbio;n Vn Mn]
dissolved oxygen
21 2ð12fCOD YHanx Þ K
H;DO;i;bf SCODbio;n SNOxNn
Heterotrophs 1 YHanx 2fN 2:86 YHanx YHanx[qm,anx,COD,bf KH;DO;i;bf 1SO2 KS;H;anx;bf 1SCODbio;n KNOxN;bf 1SNOxNn Vn Mn]
n
using NO3N
21 23:43ð12fN YN1 Þ SO2n SNn
AOB (N1) using 1 YN1 YN1 YN1[qm,NH4N2Nitr,bf KDO;nitr;bf 1SO2n KN;nitr;bf 1SNn Vn Mn]
dissolved oxygen
21:14 21
NOB (N2) using 1 2fN YN2 YN2
dissolved oxygen
21 24:57ð12fN YN1 Þ 21 SO2n SNn
AOB 1 NOB (if 2 YN1 2 fN YN1 YN1 2 YN1[qm,NH4N2Nitr,bf KDO;nitr;bf 1SO2n KN;nitr;bf 1SNn Vn Mn]
YN1 5 YN2 and
eff NO2N 5 0)

* The value of qm,aer,COD,bf and qm,anx,COD,bf are computed using eqs 19 and 21, respectively.
The value of qm,NH4N2Nitr,bf is computed using eq 4 or 6.
Equations 4, 6, 19, and 21 are similar to Monod equations. The Monod expression takes into account the change in biofilm flux for SCODbio and
NH4N as a result of external substrate concentrations and the associated changes in the biofilm thickness and fraction of nitrifiers.

continuous-flow reactor cells, an empirical relationship was devel- Equation 20 shows the anoxic COD uptake (CODu,anx,bf 5 B2,S,n)
oped to relate qm,COD,bf to SCODbio (Figure 3), as follows: by the biofilm, as follows:

AS;aer SCODbio KH;DO;i;bf


qm;aer;COD;bf ¼ ð19Þ CODu;anx;bf B2;S;n ¼ qm;anx;COD;bf
BS;aer þ SCODbio KH;DO;i;bf þ SO2n
SCODbio;n SNOxNn
3 Vn Mn ð20Þ
Where KS;H;anx;bf þ SCODbio;n KNOxN;bf þ SNOxNn
AS,aer 5 21 kg/1000 m2 of biofilm surface/d, and
BS,aer 5 19.3 mg/L SCODbio. AS;anx SCODbio
qm;anx;COD;bf ¼ ð21Þ
BS;anx þ SCODbio
Equation 18 shows that the rate changes with biodegradable
soluble COD (SCODbio,n) and dissolved oxygen (SO2,n) in cell n. The Where the default values of A and B are as follows:
default value of the half-saturation constant for COD, KS,H,aer,bf 5 48
AS,anx 5 13.8 kg/1000 m2 of biofilm surface/d, if the media is in
mg/L COD at 128C; this is equal to the value of KSHaer,SS measured
the preanoxic zone; and
for biomass in MLSS in the pilot studies (Table 1).
BS,anx 5 19.3 mg/L SCODbio.
The default value of the half-saturation constant for dissolved
oxygen, KDO,H,aer,bf, at 258C 5 4 mg/L dissolved oxygen. It is set at Equation 20 can be split into two separate equations, based on
the same level as used for nitrification in the biofilm. COD uptake with NO2N and NO3N as the two separate forms of

Figure 3—COD uptake rates for biofilm in IFAS and MBBR systems (DO 5 dissolved oxygen).

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Sen and Randall

NOxN. The current version treats all of the NOxN as NO3N and The value of KH,S,aer,SS measured in pilot studies was 48 mg/L
nitrification kinetics as the kinetics of ammonia-oxidizing bacteria. (Table 1). This agrees with the KH,S,aer,SS value of 70 mg/L COD at
The code is structured to allow for future separation of the two forms. 258C observed by McClintock et al. (1988) and a temperature
The value for AS,anx is based on the ratio of maximum substrate adjustment coefficient of 1.03. The default value of KH,DO,SS 5 1
utilization rates for heterotrophs in the MLVSS under preanoxic and mg/L dissolved oxygen at 258C.
aerobic conditions (qmHanx SS/qmHaer SS). The default value recom- The value for qm,H,anx,SS measured at 128C was 5.71 mg COD
mended for the half-saturation constant for dissolved oxygen inhibi- taken up per milligram heterotrophic VSS (Table 1). This is for
tion, KH,DO,i,bf, at 128C 5 2 mg/L dissolved oxygen (Table 1). biomass that grows using a primary effluent with 25 to 33% of the
The default value of COD, KS,H,bf,anx, at 128C 5 48 mg/L COD, COD available as soluble biodegradable COD. A separate value of
which is the same recommended for aerobic conditions. Measure- qm,H,anx,SS should be determined for post-anoxic cells with supple-
ments in the pilot units indicated that the actual value may be mental carbon. This value may be lower when using methanol as a
slightly higher (Table 1, 56 mg/L). The default value half-saturation substrate (Dold et al., 2007).
constant of NOxN, KNOxN,bf, at 258C 5 1 mg/L NOxN. The value of KH,S,anx,SS measured under anoxic conditions at
As with the biofilm, the COD can be taken up anoxically and 128C was 56 mg/L (Table 1). This is slightly higher than the value
aerobically by the suspended solids. The model allows for simul- of 48 mg/L under aerobic conditions. As a default, one may use the
taneous aerobic and anoxic uptake of COD in a reactor. The user same value for modeling anoxic and aerobic zones.
has the option to modify the code and switch one form of uptake off The default values of KH,NO3N,SS and KH,DO,i,SS are from the
in each reactor. literature (Table 1). The value of KH,NO3N,SS 5 1 mg/L NO3N, and
Equations 22 and 23 calculate the aerobic (A1,S,n) and anoxic the value of KH,DO,i,SS 5 0.25 mg/L dissolved oxygen.
(A2,S,n) uptake of COD by the suspended solids in reactor n, as The soluble biodegradable COD (SCODbio) concentration (mg/L)
follows: in each aerobic cell n is calculated using a mass balance approach
SO2n similar to eq 8. The units of the terms in eq 24 are in kg/d.
CODu;aer;ss A1;S;n ¼ qm;H;aer;SS
KH;DO;SS þ SO2n In;S þ Sdecay;n þ Shydr;n
SCODbio;n ¼ A1;S;n þ A2;S;n þ B1;S;n þ B2;S;n þ En;S ð24Þ
3
KH;S;aer;SS þ SCODbio;n
Where
3 Vn ð1  BVFn Þð1  fNitr Þ Xn ð22Þ
In,S and En,s 5 influent and effluent kg/d of SCODbio for cell n,
and
Sdecay,n 5 COD released through the decay of MLVSS (kg/d).
SNOxNn
CODuanx;ss A2;S;n ¼ qm;H;anx;SS A corresponding term for COD release through decay of the biofilm
KH;NOxN;SS þ SNOxNn
was not included, because the COD flux in eqs 19 and 21 are net of
SCODbio;n KH;DO;i;SS decay. The COD flux in the biofilm diffusional model (Sen and
3
KH;S;anx;SS þ SCODbio;n KH;DO;i;SS þ SO2n Randall, 2008a) is also net of decay.
3 Vn ð1  BVFn Þð1  fNitr ÞXn ð23Þ
Sdecay;n ðkg=dÞ ¼ ðfCOD Þ ðkdH;aerT MLVSS Vn Þ ð1  BVFn Þ ð25Þ
Where
Where
qm,H,aer,SS and qm,H,anx,SS 5 maximum COD uptake rates for
heterotrophs in the MLVSS at tem- fCOD 5 COD content of biomass (with a default value of 1.42 mg
perature T (mg COD/mg VSS/d); COD/mg VSS), and
KH,DO,SS and KH,S,aer,SS 5 half-saturation constants for dis- Shydr,n 5 amount of unassimilated particulate COD converted to
solved oxygen and COD for the SCODbio in cell n (kg/d).
heterotrophs in the MLVSS during
The structure of the equations for hydrolysis is similar to eqs 13
aerobic uptake of COD at temper-
to 16.
ature T;
The half-saturation constant (KS,EA,hydr,SS and KS,EA,hydr,SS) is
KH,NOxN,SS and KH,S,anx,SS 5 half-saturation constants for NOxN
10 mg/L of particulate COD for EA 5 aerobic, anoxic, or anaerobic
and COD for the heterotrophs in
conditions.
the MLVSS during anoxic uptake
The values of maximum hydrolysis rates for particulate COD by
of COD at temperature T; and
biomass in MLVSS and biofilm are presented in Table 1. As in the
KH,DO,i,SS 5 half-inhibition constant for denitri-
case of nitrogen, these were derived by analyzing the substrate
fication, expressed as mg/L dis-
profiles in the pilot-scale units and refined based on the predictions
solved oxygen.
in full-scale MBBRs operated at low temperatures (less than 108C).
The value for qm,H,aer,SS measured at 128C was 8.72 mg COD taken Biomass Production. The amount of heterotrophs and nitri-
up per milligram heterotrophic VSS per day (Table 1). This is in fiers generated as a result of COD removal and nitrification is
agreement with the value 12.8 per day at 258C and a temperature computed for the MLSS and biofilm. This computation is performed
adjustment coefficient of 1.03 (Barker and Dold, 1997; Randall for each cell n. The sum total for all n cells is the total biomass
et al., 1992; Wentzel et al., 1991). The values of h for heterotrophs production.
in the literature vary from less than 1.03 to 1.07 (Marais and Ekama, The user has to specify an MLSS MCRT for the computation. The
1976; Wentzel et al., 1991). model uses information on the plant configuration, such as anaerobic,

448 Water Environment Research, Volume 80, Number 5


Sen and Randall

Table 4—Reference table of suggested yields, YH,bf and YN1,bf (generated by running the biofilm diffusional model or
from pilot studies).

Biofilm yield based on mode of uptake


Based on runs
of the biofilm 1D Substrate conc. range Anaerobic Anoxic Aerobic
model or from
experiments Lower mg/L Upper mg/L mg VSS hetertroph/mg COD uptake mg VSS autotroph/NH4N uptake

SCODbio 20 200 0.25 0.35


5 19 0.2 0.25
1 4.9 0.18 0.22
0.1 0.99 0.16 0.2
NH4N range 5 20 0.05
1 4.9 0.045
0.1 0.9 0.04

anoxic, aerobic, and post-anoxic volume fractions, and step-feed, 30, and 31. Equations 29 and 30 are similar to eq 27 for
Modified Ludzack Ettinger (MLE), University of Capetown (UCT), heterotrophs.
or anaerobic-anoxic-oxic (A2O) configuration. Each configuration
Biomass decay for Nitrosomonas ðN1Þ in cell n;
results in different amounts of MLSS in each cell or different
fractions of MLSS MCRT under aerobic, anoxic, and anaerobic An;XN1d ¼ ðkdN1;EA;n Þ ðfnitr1 Þ ðMLVSSÞ
conditions. Additionally, the user specifies the biomass yield for 3ðVn Þð1  BVFÞ ð29Þ
heterotrophs and nitrifiers in the biofilm or an equivalent biofilm
MCRT. This was discussed in the Model Development section.
Biomass decay for Nitrobacter ðN2Þ in cell n;
Mixed Liquor Volatile Suspended Solids. The biomass yield for
heterotrophs (kg/d) in the MLVSS is computed in four steps, as An;XN2d ¼ ðkdN1;EA;n Þ ðfnitr2 ÞðMLVSSÞ
follows: 3ðVn Þð1  BVFÞ ð30Þ
(1) The first step computes the yield in cell n, as follows:
Heterotrophic biomass yield by MLVSS in cell n is computed An;XNd ¼ An;XN1d þ An;XN1d ð31Þ
in eq 26.
Biofilm. The structure of the equation for the biofilm is similar
to that for MLVSS. The heterotrophic biomass generated by biofilm
AXHy;n ¼ ðCODu;aer;SS;n Þ ðYHaer Þ þ ðCODu;anx;SS;n Þ ðYHanx Þ ð26Þ
in cell n, BXH,n is computed by eq 32, as follows:
The CODu,aer,SS,n and CODu,anx,SS,n are computed in eqs 22
Heterotrophic biomass generated by biofilm in cell n;
and 23.
BXH;n ¼ ½CODu;bf;n ½YH;bf;n  ð32Þ
(2) The second step computes the decay of MLVSS biomass in
reactor cell n in kilograms per day. As discussed earlier for eq This biomass is the quantity sloughed off the biofilm and released
11, the decay rate, kdH,EA,n, in cell n, is a function of dissolved into the MLVSS. The COD used by the biofilm in reactor cell n is
oxygen and NOxN in the cell. computed by eqs 18 (CODu,bf,aer) and 20 (CODu,bf,anx). For the
Biomass decay for heterotrophs in cell n, is as follows: semiempirical model, the biofilm yield in cell n, YH,bf,n (flux of
heterotroph out of the biofilm for each unit flux of COD into the
An;XHd ¼ ðkdH;EA;n ÞðMLVSSÞð1  fnitr ÞðVn Þð1  BVFÞ ð27Þ biofilm per day) must be specified as an external input. Its value
The overall heterotrophic biomass production in reactor cell n is can be determined by running the biofilm diffusional model in
the sum of biomass yield and decay, as computed in eqs 26 and conjunction with the semiempirical model. Alternatively, it may be
27. The value of fnitr is computed iteratively by running through based on measurements made during pilot studies, from a data table
the entire set of equations (1 to 47). The model runs a maximum included as part of the semiempirical model or on data from the
of 100 iterations (which can be changed by the user) or until the manufacturer. The data table is a table of yields observed at different
values converge to within 1%. SCODbio and NH4N concentrations. It is based on the results of
several runs made with the biofilm diffusional model (Table 4).
(3) The nitrifier yield is computed in the third step using an equation For nitrifiers, the computations are similar to heterotrophs.
that is similar to eq 26 for heterotrophs, as follows: Equation 32 is modified for nitrifiers, as follows:
Nitrifier biomass yield by MLVSS in cell n; Nitrifier biomass generated by biofilm in cell n;
An;XNy ¼ ðNH4 Nu;SS;n ÞðYN1 Þ þ ðNO2 Nu;SS;n ÞðYN2 Þ ð28Þ BXN;n ¼ ½NH4 Nu;bf;n ½YN1;bf;n  þ ½NO2 Nu;bf;n ½YN2;bf;n  ð33Þ

The first term on the right side is for Nitrosomonas biomass Where
yield 5 (NH4Nu,SS,n) (YN1). The second term on the right side is
BXN,n 5 amount of nitrifiers sloughed off the biofilm and
for Nitrobacter biomass yield 5 (NO2Nu,SS,n)(YN2).
released into the mixed liquor (kg/d);
(4) The nitrifier decay is computed in the fourth step by eqs 29, NH4Nu,bf,n 5 computed by eq 1;

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Sen and Randall

YN1,bf,n 5 Nitrosomonas flux (as VSS out of biofilm) per It is for this reason that IFAS systems show a lower activated sludge
unit flux of NH4N into the biofilm per day; and tank volume requirement compared with MBBRs when designed
YN1,bf,n 5 Nitrosomonas flux (as VSS out of biofilm) per with the same biofilm surface area. However, IFAS systems need
unit flux of NH4N into the biofilm per day. sludge volume index control and, possibly, higher clarifier surface
areas.
In the current release of AQUIFAS, the nitrifier biomass generated Denitrification. The NOxN denitrified by the biofilm (NOx-
is based on a lumped yield of all nitrifying (ammonia-oxidizing and Nu,anx,bf,n 5 BNOxN,u,n) and the MLVSS (NOxNu,anx,SS,n 5
nitrite-oxidizing) bacteria (AOB and NOB, respectively) (Tables 2 ANOxN,u,n) are computed as follows:
and 3), as follows:
CODu;anx;bf;n
NOxNu;anx;bf;n ; BNOxN;u;n ¼ ð36Þ
Nitrifier biomass generated by biofilm in reactor cell n; DN COD Factor
BXN;n ¼ ½NH4 Nu;bf;n ½YNtotal;bf;n  ð34Þ
CODu;anx;SS;n
Where NOxNu;anx;bf;n ; ANOxN;u;n ¼ ð37Þ
DN COD Factor
YNtotal,bf,n 5 ammonia-oxidizing bacteria flux (as VSS out of The CODu,anx,bf,n (B2,S,n) and CODu,anx,SS,n (A2,S,n) are computed
biofilm) per unit flux of NH4N into the biofilm per as per eqs 20 and 23, respectively. As mentioned earlier,
day. The YNtotal,bf,n is twice the value of YN1,bf,n in CODu,anx,bf,n and CODu,anx,SS,n can each be split into two terms
Table 4. to separately compute COD used for denitrification of NO2N and
Unlike heterotrophs, the effect of the nitrifier decay rate within the NO3N. The denitrification COD factor (DN COD factor) is used to
biofilm is incorporated to the biofilm yields (i.e., the biofilm yields determine the oxidized nitrogen uptake based on the anoxic COD
are the net of decay). uptake. The DN COD factor is computed from the stoichiometry
Fraction of Nitrifiers. The fraction of nitrifiers in the MLVSS of denitrification, yield, and COD content of biomass (fCOD), as
is computed in the following three steps: follows:
(1) The model computes the quantity of nitrifiers generated in the DN COD factor NO3N ¼ 2:86=ð1  Yh;anx 3 fCOD Þ ð38Þ
MLVSS and the quantity of nitrifiers sloughed off the biofilm in
each cell.
DN COD factor NO2N ¼ 1:71=ð1  Yh;anx 3 fCOD Þ ð39Þ
(2) It determines the sum total of nitrifiers and heterotrophs
generated and lost through decay across n cells in the system. As mentioned earlier, the default value of fCOD 5 1.42 mg COD/mg
This is the biomass production per day. VSS.
(3) It computes the fraction of nitrifiers based on eq 35. In the current version of the model, it is assumed that all of the
The fnitr (fraction of nitrifiers) can be computed as follows: NO2N is oxidized to NO3N. The denitrification that takes place is
X  denitrification of NO3N.
n Nitrifier Biomass Yield and Decay for
f nitr ¼ The NOxN generated by the nitrifiers in the biofilm and MLVSS
1 MLVSS and Biofilm are computed as follows:
!
Xn
Heterotroph and Nitrifier Biomass Yields
4 ð35Þ NOx N generated; BNOxNNitr;n ¼ BN;n  fN BXN;n ð40Þ
1
and Decay for MLVSS and Biofilm

Where NOx N generated; ANOxNNitr;n ¼ AN;n  fN AXN;n ð41Þ

n 5 number of reactor cells in operation. The variables BN,n and AN,n are the NH4N uptake rates in the biofilm
The biomass yield and decay are computed as shown in eqs 26 to 34. and MLVSS and are computed by eqs 1 and 7, respectively. The
As mentioned earlier, the value of fnitr calculated during each nitrifier biomass yield for the biofilm (BXN,n) is computed by eq 34.
iteration is fed back into the next model run. The interrelationship of the kinetic expressions for NOxN are
It is important to understand that, unlike activated sludge systems represented in a matrix format in Tables 2 and 3.
operating below the threshold (washout) MLSS MCRT, where the The effluent NOxN (ENOxN,n) load from reactor n (kg/d) is
fnitr can be close to zero because of washout of nitrifiers, the IFAS determined based on the influent NOxN load (INOxN,n), nitrification,
(and MBBR) system can have a significant fnitr, even when the and denitrification in the MLVSS and biofilm, as follows:
MLSS MCRTs are below the washout MCRT of single-cell acti- INOxN;n þ BNOxNNitr;n þ ANOxNNitr;n
vated sludge systems. This is because of biofilm nitrification and
¼ ANOxN;u;n þ BNOxN;u;n þ ENOxN;n ð42Þ
nitrifiers sloughed off the biofilm. These nitrifiers become part of
the MLVSS, until it is wasted from the system or released in the Oxygen. The equations for oxygen requirement for the biofilm
effluent. (BDO,n) and the MLVSS (ADO,n) are computed as follows:
Second, it is important to appreciate how the fnitr plays slightly
different roles in IFAS and MBBR systems. In IFAS, the nitrifier BDO;n ¼ B1;S;n þ B2;S;n  fCOD BXH;n
population in the MLVSS can make a significant contribution to the þ 4:57 BNOxNNitr;n  2:86 BNOxN;u;n ð43Þ
overall nitrification, even when operated well below the washout
MLSS MCRT. However, in the MBBR, which has a very low
ADO;n ¼ A1;S;n þ A1;S;n  fCOD AXH;n
MLVSS and the MLSS MCRT 5 nominal HRT of the liquid,
the MLVSS does not maintain a significant population of nitrifiers. þ 4:57ANOxNNitr;n  2:86 ANOxN;u;n ð44Þ

450 Water Environment Research, Volume 80, Number 5


Sen and Randall

A mass balance is conducted to determine the oxygen required (kg/ Model Analysis and Verification
d) in cell n, as follows: Sen and Randall (2008b) discuss the results from steady-state and
dynamic simulation with the model. The model was verified in
IDO;n þ DDO;n þ TDO;n ¼ ADO;n þ BDO;n þ EDO;n ð45Þ
steady-state against the results observed from the pilot studies. The
Where, for cell n, model was also evaluated in a full-scale application, by running it
with several 31-day periods of daily data from the IFAS plant in
DDO,n 5 dissolved oxygen diffusing in from the Broomfield, Colorado (Sen, Phillips, Murthy, Pattarkine, Copithorn,
atmosphere that is not associated with an Randall, Schwinn, and Banerjee, 2007). The model’s predictions of
aeration device (kg/d); MLVSS and MLSS in the reactor; effluent quality (SCOD, nitrogen
TDO,n 5 dissolved oxygen supplied (transferred) by forms, and phosphorus); day-to-day variation in nitrogen forms;
the aeration device, if present (kg/d); and biofilm thickness; and amount of growth on the media in the two
IDO,n and EDO,n 5 dissolved oxygen loadings in the influent and IFAS cells in series were similar to those observed at the plant.
effluent (kg/d).
The values of DDO,n are input by the user. One way to determine Summary
DDO,n is to run the model and determine the value that results in
(1) A computational model has been developed for IFAS and
a computed dissolved oxygen in the unaerated cell that is equal to
MBBR systems. The model is structured to operate with up to
the measured dissolved oxygen level.
12 reactors (cells) in series. Each cell can be configured to
For each unaerated cell, the model checks the mass balance in eq
operate anaerobically, anoxically, aerobically, or post-anoxically
45, based on an initial estimate of dissolved oxygen that is specified with its own amount of biofilm support media. In the absence
by the user. If the oxygen supplied is not within a certain percentage of media, the model operates as an activated sludge system.
of the uptake (default 5 20%), the model guides the user to change (2) In the semiempirical model, the biofilm fluxes are computed by
the estimated dissolved oxygen level until the supply and uptake are a semiempirical method that uses equations that are based on
within 20%. For example, if the oxygen supplied is more than 20% the performance of media, as measured in pilot studies.
higher than the uptake, the user is asked to raise the estimate of (3) The structure of the semiempirical equations for the biofilm
dissolved oxygen. The model is rerun for the new estimate. incorporates an additional Monod expression beyond what is
For the aerated cells, the model computes the amount of dis- used in activated sludge models. This expression simulates the
solved oxygen that needs to be transferred, Tn,DO, to achieve the changes in biofilm flux rates, as a result of changes in the COD
dissolved oxygen set point. The model checks the value of Tn,DO and ammonium-nitrogen concentrations in the bulk liquid, and
against the capacity of the aeration system in cell n. If the value is the associated changes in biofilm thickness and fraction of
exceeded, the model guides the user to lower the setpoint or raise nitrifiers in the biofilm that develops along the length of
the capacity. a multicell reactor.
Storage in Reactor Cell in Dynamic Simulation Mode. For
dynamic simulation, an additional term for storage between the
current time step t and time step t21 needs to be incorporated to the Credits
mass-balance equations. Storage is important if the duration of The authors acknowledge the contributions of the staff and
the time step of dynamic simulation is less than the actual HRT of faculty of the Environmental Engineering Program of Virginia Tech
the cell. Therefore, storage can have a significant effect in long HRT located at both Blacksburg and Northern Virginia, specifically that
systems, such as oxidation ditches and lagoons. On the other hand, of Thomas J. Grizzard; support from Greg Farren, Jim Welch, and
when the time step is greater than 3 times the actual HRT of the cell, Mike Bonk of the Anne Arundel County, Maryland, Department of
the time step is too long for the effect of storage to linger on. The Public Works operations staff; and assistance from Rip Copithorn of
effluent would have reached an equilibrium with the new flow and Stearns & Wheler, LLC (Bowie, Maryland). The U.S. Environ-
load well before the time step ends. The model uses an algorithm to mental Protection Agency Chesapeake Bay Program (Annapolis,
account for the relationship between actual HRT and duration of the Maryland), Maryland Department of the Environment, and Anne
Arundel County (Maryland) funded the pilot studies, which initiated
time step.
the model development. The Water Environment Research
When the duration of the time step is less than one-half the actual
Foundation (Alexandria, Virginia) funded some of the collaboration
HRT of cell n, the effect of storage modifies the NH4N computation
with full-scale facilities.
in eq 8, as follows:
Submitted for publication February 6, 2007; revised manuscript
submitted December 18, 2007; accepted for publication January 8,
In þ Ndecay;n þ NorgN;hydr;n ¼ An þ Bn þ Cn þ En þ Sn;t ð46Þ
2008.
The deadline to submit Discussions of this paper is August 15,
The units of the eq 46 are kg/time step. For example, if the time step
2008.
is 1 hour, the units are kg/h. As the time step increases above the
actual HRT of cell n, the effect of storage drops gradually, to 0.
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