Professional Documents
Culture Documents
ROTARY
FPM 627 713
MULTI-DISC
FPM 627 726
MOWERS
FPM 627 678
By buying this machine, you have made a wise choice. Many years of thought, research, and
perfectionism have been invested in it. Like thousands of other users, you will also realise that you
currently own a machine created by state-of-the-art engineering, know-how and field testing. You
have purchased a reliable machine, however good performance and long service life may be
expected only if you use it properly.
This user manual contains all of the necessary information for achieving optimal performance with
your machine. However, this performance depends on how thoroughly you have read this manual
and applied the knowledge. This is a simple machine; however, many obvious defects resulting
from poor performance may be overlooked due to neglecting natural wear and tear of wearing
parts, or operating a poorly adjusted machine. Do not think you know how to operate and maintain
the machine before reading this manual you should always have at hand.
Our service representatives and sales and service centres with trained personnel offer you original
parts for your rotary mower. These parts are manufactured and carefully inspected at the same
facility where mowers are produced, in order to ensure high quality and precision assembly upon
replacement.
Rotary multi-disc mowers meet the requirements of the Machine Safety Regulation (Official
Gazette of the Republic of Serbia No. 13/2010) with regard to stability and protection of parts or
assemblies that may put the operator at risk with its function or form.
TABLE OVERVIEW
PAGE
PARTS GROUP
5 Limited warranty
6-9 Safety
10 - 12 Warning labels
13 Technical specifications
13 General information
15 - 18 Assembly instruction
19 Hydraulic installation
20 Joint coupling — PTO shaft
21 Attaching the mower to the tractor
22 Transporting the mower
23 Adjusting the cutting unit for operation
24 Adjusting the cutting height
25 Operating the mower
26 - 27 Lubrication
28 - 29 Adjustments and maintenance
30 Parking the mower
31 Maintenance table
32 - 33 Checking the cutters and cutting discs
34 Storing the mower
35 Declaration of Conformity 2006/42/CE
36 - 60 Spare parts list
Page 3
PLEASE READ CAREFULLY!
You will find warning labels “ATTENTION;” “CAUTION;” and “DANGER” in this manual and on the
machine. The warnings bring your attention to personal safety and safety of others who work with
you, since they need to read the warnings, too.
PERSONAL SAFETY
ATTENTION: The word “ATTENTION” is used where the operator’s and other individuals’ safety
from accidents is required.
CAUTION: The word “CAUTION” is used to indicate a potential risk for the operator and other
personnel of serious injury that may occur suddenly. This word is used frequently
as a warning for the operator and other individuals for the purpose of preventing a
surprise when using the mower.
DANGER: The word “DANGER” is used to indicate forbidden action that may involve risk.
MOWER SAFETY
NOTICE: THIS SINGLE WORD WARNS THE OPERATOR ABOUT POTENTIAL RISK OF
MOWER DAMAGE IN CASE OF FAILURE TO OBSERVE PARTICULAR
INSTRUCTIONS.
IMPORTANT: THE READER IS INFORMED ABOUT THINGS TO KNOW FOR THE PURPOSE
OF PREVENTING MINOR DEFECTS IN CASE HE/SHE MISSED THEM.
WARNING!
Page 4
LIMITED WARRANTY
For each original unit delivered to the user by the FPM Agromehanika AD Boljevac distribution
network, the manufacturer issues a warranty in accordance with the Standardization Act and
Machinery Safety Regulation (Official Gazette of the Republic of Serbia No. 13/2010) guaranteeing
that each mower part is new, free from defects in materials and workmanship, for the period of one
year from the date of delivery of the machinery to the end user, subject to condition that the
machinery is used and maintained in accordance with the instructions given in this operation and
maintenance MANUAL.
EXCEPTIONS:
2.- Parts not manufactured by FPM Agromehanika AD Boljevac (rubber and plastic
components, belts connecting PTO shaft, PTO shaft guard, hydraulic cylinder with
connection tubes etc.) are not covered by this warranty, but by the respective
manufacturer’s warranty.
3.- Parts subject to normal wear and tear during use, such as: V-belts, cutters, tires, swath
boards, cutter brackets, sliders under the cutting unit, canvas cover.
4.- The warranty lapses in case of misuse or abuse, improper or negligent use, or accident
damages. The warranty also expires in case of using non-original parts, and the
manufacturer may not be held liable for any transport damages.
THE MANUFACTURER MAY NOT BE HELD LIABLE FOR ANY LOST PROFITS AS A RESULT
OF MOWER DEFECT OR INJURIES TO THIRD PARTIES, NEITHER FOR ADDITIONAL COSTS
INCURRED FOR REMOVING AND REPLACING PARTS.
1.- Regular maintenance, such as lubrication, refilling oil, small adjustments, etc.
2.- Transport of the machinery to the service location and back within the warranty period.
3.- Travel time of the authorized service representative to the mower owner and back, or
delivery of the mower to and from the workshop after the repair.
This warranty does not apply to a mower that has been altered or modified without our express
permission, or repaired by another person outside the authorized service.
- any warnings given in this manual must be observed, and all protective covers regularly
inspected and replaced, as required.
No warranty shall cover product equipment in excess of that specified, and the manufacturer may
not be held liable for injuries resulting from such use.
Page 5
SAFETY
Most accidents occur during work, maintenance, or transport due to non-observance of the
fundamental safety requirements. This is why you are the most important person for operating and
maintaining your mower. Regardless of whether you are working alone, with your family members,
or with other persons, always read and observe the basic method of operation. Additionally,
warning labels are affixed to the mower that serves as a reminder to always observe safety
practices.
- The indicated operation, maintenance and safety instructions must be strictly observed
at all times in order to ensure safe and secure mower operation.
- Before beginning work, the operator must be aware of the functioning principle of all of the
mower components. It may be too late for that during work. First and foremost, learn how
to disconnect the mower quickly and safely in case of emergency.
- The operation and maintenance manual must be kept for the entire service life of the
machine.
- Metal nameplate must always be legible, visible and clean.
- When attaching or detaching the mower to or from the tractor, always put the support foot
in the appropriate position (safety).
- Be especially careful when attaching or detaching the mower to or from the tractor; the
area around the lifting device is dangerous.
- Check the tractor front wheels for damages prior to operation. Attach weights to the
provided place.
- Observe the maximum permissible axle load and total weight. Due to the added weight,
the load is redistributed on the wheel axles.
- Use a cab tractor for road safety requirements. Keep all windows closed during operation.
- Prior to starting the mower, even for a very short distance, always bring it in its transport
position. Observe the permissible overall dimensions for transport.
- Prior to driving on public roads, secure the mower for safe transport
and observe the road traffic regulations.
In special circumstances, use lights to signal danger, if not contrary to traffic regulations.
- Never transport others on the mower or the tractor during work or transport.
- Never transport an unsecured mower.
- Never transport an operating mower.
- Never turn on the connection shaft when the mower is in the transport position.
- Never leave the driver’s seat when the tractor operates.
- Every time before using the mower check whether all parts (nuts, screws, etc.) are
sufficiently tightened, and secure the discs and cutters.
- If worn out or damaged, cutters, discs and their fasteners (nuts, screws, etc.) must be
replaced with FPM AGROMEHANIKA d.o.o BOLJEVAC original parts.
Page 6
- For safety reasons, check whether the canvas cover is properly secured and attached to
the frame. If damaged or worn out, replace it immediately with original cover by FPM
AGROMEHANIKA DOO BOLJEVAC.
- Before adjusting, lubricating, or cleaning the mower, lower it to the ground, turn off the
tractor engine, remove the ignition key, turn off the PTO shaft, and apply the tractor
parking brake.
- Wait until all moving parts have come to a stop before approaching the mower.
- Keep away from all mower parts while working.
- Never wear baggy clothes that may be caught into the rotating mower components.
Always wear tight-fitting clothes. Always wear personal protective equipment, safety
goggles, protective gloves and footwear, especially when working on rocky soil.
- Fasten the PTO shaft guard with the provided chains. (PTO shaft guard may not turn). If
the guard is damaged, replace it immediately.
- The operator must ensure that no individuals or animals are in the work area of the
mower, prior to switching the mower on and beginning work. Always keep the consequences of
irresponsible and unsafe work in mind, since this may cause grave harm.
- Remove all foreign objects from the field prior to beginning work.
- Never work near the roads, pedestrian areas, public spaces (parks, schools,
IMPORTANT: etc.), and or rocky soil, in order to avoid risk of accidents resulting from
ejected objects.
- Only reliable individuals are permitted to operate the mower. Children under 16 are
strictly forbidden to operate the mower.
- After the end of the season, authorized service technician should inspect your mower,
bring it to operable condition, especially regarding the rotor cutters, and tighten all
parts (nuts, screws, etc.) with a required tightening torque.
Page 7
Page 7
SAFETY
ATTACHING THE MOWER TO THE TRACTOR
- Before coupling and decoupling the mower to or from the tractor, lock the hydraulic
controls in order to prevent unintended raising or lowering.
- When coupling your tedder, observe the category of the tractor and tedder linkages; they
have to match.
- The area around the attachment points is especially hazardous. There is a risk of injury
when coupling linkages.
- Never stand between the tractor and the mower when using external hydraulic controls.
- Watch out for and prevent any lateral movement of the linkages when the mower is in the
transport position.
- When driving on public roads with the mower in the transport position, tractor hydraulic
controls must be locked in order to prevent unintentional lowering.
Never use the mower on sloped terrain, or transport the mower by using a tractor with a
narrow wheel track.
SAFETY
USING THE PTO SHAFT
- Only PTO shafts supplied with the tedder and approved by the manufacturer may be used.
- All PTO shaft guards must be attached and in orderly condition.
- Attaching and removing the PTO shaft may be performed only when the tractor output
shaft and the engine are turned off, and the ignition keys are removed.
- Place the star ratchet clutch towards the tedder when attaching the PTO shaft.
- Secure the PTO shaft guards with the chains from rotating; always observe the
instructions for the PTO shaft.
- When the mower is not in operation, always secure the PTO shaft with a chain as shown
in Figure 54 (page 34).
Page 8
- If you have doubts about the PTO shaft operation, or if the shaft guard is missing, worn or
broken, replace the PTO shaft labelled with a CE mark.
- Before turning on the tractor output shaft, check whether the selected number and
direction of rotation match with the permissible number and direction of rotation of the mower.
- Before turning on the tractor output shaft, ensure that persons and animals are removed
from the danger area.
- Never switch the output shaft on when the tractor engine is turned off.
SAFETY
MOWER HYDRAULIC INSTALLATION
- When attaching the hydraulic cylinder, pay special attention to the required connections on
the cylinder side and the hydraulic line side.
- When attaching the hydraulic lines to the tractor hydraulic, always depressurise the
hydraulic installation both on the tractor and mower side.
- It is recommended to mark the functional connections between the tractor and the
machinery in order to avoid faulty connection. Faulty connection of the opposed functions
(lowering and raising) may cause accidents.
- Inspect the hydraulic lines (pipes) regularly and replace them after five years. Replace
damaged or prematurely worn lines immediately. The replaced lines must comply with the
manufacturer’s requirements.
- When inspecting the lines where there is condensation, always use the appropriate PPE,
in order to avoid risk of injury.
- High pressure fluid ejection may penetrate the skin and cause an injury.
If injury occurs, seek medical attention immediately! Risk of infection!
- Before working on the hydraulic installation, lower the mower to the ground, depressurise
the hydraulic installation and turn off the tractor engine.
Page 9
WARNING LABEL FPM Boljevac
The following warning labels are affixed to your mower for your safety and the safety of others
working with you. Holding the manual in your hand, walk around the machine and check all
warning labels and instructions from the manual. The labels must be legible. If not, they must be
replaced.
A
FPM-627 . 712
FPM-627. 713
FPM-627. 726
FPM-627. 678
C
D
1 2
3
ROTATING PARTS! HAZARD OF
EJECTION OF OBJECTS FROM
THE GROUND.
KEEP AWAY FROM THE
MACHINE FOR YOUR OWN
ROTATING PARTS! HAZARD OF EJECTION OF OBJECTS SAFETY.
FROM THE GROUND.
KEEP AWAY FROM THE MACHINE FOR YOUR OWN SAFETY.
4
ROTATING PARTS!
KEEP HANDS, FEET, AND
CLOTHING AWAY
FROM THE MACHINE MOVING
PARTS DURING TRACTOR AND
ROTATING PARTS! PTO SHAFT OPERATION.
KEEP HANDS, FEET, AND CLOTHING AWAY
FROM THE MACHINE MOVING PARTS DURING TRACTOR
ATTENTION
5
NEVER STAND OR WALK UNDER
THE RAISED CUTTING UNIT.
CAUTION
6
TO ENSURE PROPER
OPERATION OF YOUR MOWER
ALWAYS USE ORIGINAL PARTS
FROM
FPM AGROMEHANIKA
ALWAYS USE ORIGINAL PARTS FROM FPM AGROMEHANIKA
BOLJEVAC TO ENSURE PROPER OPERATION OF YOUR MOWER.
BOLJEVAC.
Page 11
WARNING LABELS FPM Boljevac
WARNING
8
WHEN REPLACING WORN
BELTS, REPLACE THE ENTIRE
BELT SET, REGARDLESS OF
V-BELTS THE INDIVIDUAL BELTS’
To ensure proper operation of your mower, the V-belts must be CONDITION.
properly tensioned!
Ensure a 10 mm sag.
The mower is identified by the nameplate (label no. 2) containing the following numbers:
― The field marked »Z« contains the occupational safety certificate number.
— The field marked »MASA/WEIGHT« contains the product weight information.
— The field marked »GODINA/YEAR« contains the year of manufacture (last two digits)
information.
― The field marked »SERIJA/TYPE« -contains the series and commercial designation
information.
— The field marked »№« contains the mower number information, comprising nine digits
with the following meaning:
- first digit — year of manufacture
- second and third digit — manufacturer code
- remaining six digits — product number from the day of production start.
9
10 11
12
FPM-627.712 ; FPM– 627.713
FPM–627.726; FPM-627.678
Page 12
INFORMATION FOR READING THE INSTRUCTIONS CORRECTLY
FPM Boljevac
In this manual, “left” and “right” Metric thread is used for assembly.
corresponds to the direction of motion. Tighten all screws during the
installation.
A – Front end
B – Rear end Each figure uses symbols showing
C – Left side the installation location.
D – Right side
(the markings are specified on the page Read the content carefully in order to
10 on the label figure). assemble the mower properly.
Page 13
TECHNICAL SPECIFICATION FPM Boljevac
MOWER LABELS
FPM 627 712/712MPS FPM 627 726/678 FPM 627 713
No. of discs 3 4 5
Swath width 1.3m 2.10 m 2.1m
Tractor operating speed 16 kmph or above
Performance 2.0ha/h 2.5ha/h 3.2ha/h
Required tractor output shaft
18 KW (24.5 HP) 21 KW (29 HP) 25 KW (34 HP)
power
Cutting discs no. of revolutions
(for 3000 min-1
540 min-1 tractor shaft)
Weight 215 kg 355 kg 385 kg
Cutting unit lifting device Hydraulic hydraulic/mechanic hydraulic
Threads metric
Transport position width 0.25 m above the tractor width
The attachment points for the FPM 627 713 mower (A;
Fig. 1) are mountable and secured with spring pins
(6x45) (B).from detaching. This enables adjustment of
the attachment points according to the tractor module
and wheel track, and use of intermediate sleeves, if
necessary. CAUTION: NEVER USE
THE MOWER ON
For actuation of a three-disc mower, a minimum of 18 ROCKY TERRAIN.
kW (24.5 HP) tractor power is required; for FPM 627
726, and FPM 627 678four-disc mowers, a minimum of
21 KW (30 PS) tractor power is required, and for five-
disc mowers, a minimum of 25 KW (35 PS) tractor
power is required. Insufficient power may cause
Page 14
ASSEMBLY INSTRUCTION FPM Boljevac
For easier transport of FPM 627 726678 and FPM 627 713 rotary mowers, few parts and
assemblies have been removed in order to minimize the size. To properly assemble the mower,
proceed as follows:
ATTENTION:
For your personal safety, prevent the frame
from overturning and turning during assembly.
- Place the V-belts (D) onto the pulleys; loosen the nuts (A) while simultaneously tightening
the nut (D) (Fig. 5). The V-belts are properly tensioned, if maximum sag of 10 mm is
achieved when 3.5 daNm force is applied. When tensioning the belts, ensure that the pulley
housing is sliding on the guide (A; Fig. 5a). When tensioning force is achieved, tighten the
pulley house using the nuts (A; Fig. 5) to complete the assembly.
Page 15
ASSEMBLY INSTRUCTION FPM Boljevac
- Mount the read guard end (I; Fig. 6), and attach it with six M8x20 screws (B) applying a 5
daNm torque.
Page 16
ASSEMBLY INSTRUCTION FPM Boljevac
Page 17
ASSEMBLY INSTRUCTION FPM Boljevac
- Connect the front half of the frame (C) using the M10x25
screws (F) to the corresponding brackets (B) using the flat
and plastic washers (Q; ø10), M10 nuts (O) as shown in
Fig. 17.
- Fasten the canvas cover (D; Fig. 19) on the places shown
(E) using the straps.
On the inner side, affix the clamped strap in the back (A)
and the perforated strap on the front moving end on the
inner side at the location B (Fig. 19).
ATTENTION:
ENSURE THAT THE PLASTIC COVER
IS ALWAYS INSTALLED ON THE
Page 18 FRAME AND LOWERED IN THE
OPERATING POSITION WHEN
WORKING WITH THE MOWER.
Hydraulic installation
A-- When attaching the mower to the tractors with a control distributor for external hydraulic,
attach the hydraulic cylinder lines to the hydraulic outlet.
B - -For attaching the mower to the tractors manufactured by IMT - BEOGRAD:
- On the gearbox housing, loosen two screws (A) and remove the cover (B) (Fig. 22). Keep
the cover and the screws in a clean and safe place.
- Remove the pipe and rubber gasket from the cover and
connect it to the corresponding opening on the distributor.
- Carefully place the distributor (D) on the gearbox housing,
and secure it using two M12x35 screws (Fig. 23). The
screws are supplied with the distributor. Attach the
hydraulic cylinder line to the end of the curved distributor
pipe.
- Put the lever (C) on the distributor (Fig. 23) in the operating
position for the hydraulic cylinder to raise the cutting unit.
Putting the lever (C) in neutral position blocks lifting of the
cutting unit.
- Use the lever (A; Fig. 23) to put the linkages in the
operating position (and put the distributor lever in the
neutral).
- -The
To raise and lower,
hydraulic i.e. stop
cylinder is the mower, activate
supplied from the tractor
installation. The lever (A; Fig. 24) regulates the response
speed for lowering the hydraulic (lower quadrant in the
FAST sector); secure the lever in the desired position
using the nut (C).
By moving the lever (B) up and above the two points, the
oil is pushed into the machinery installation, and by
lowering the lever, the oil is returned to the tractor housing.
Page 19
JOINT COUPLING — PTO SHAFT FPM Boljevac
It is extremely important to properly adjust the 4:- Remove any sharp edges, Figure 28.
PTO shaft for attaching the mower to the tractor.
Never allow the universal joints to get jammed
when the machine is raised in the topmost or
lowered in the bottommost position. The PTO
shaft has a star ratchet clutch. Make sure to install
the star ratchet clutch on the mower side to
enable operation of the mower.
If you determine that the PTO shaft is longer and
therefore impossible to attach to the tractor, it
must be cut to length. The following pictures show 5:- Clean and apply grease, Figure 29. Attach
how to cut the PTO shaft to length. the PTO shaft
1.- Attach one PTO shaft half to the tractor and to pipes to complete the operation.
the, mower while keeping the other halves near
each other.
Keep adjusting the tractor and mower position
until a 10 mm length is identified, and
mark this length on the guard, see Fig. 25.
Page 20
ATTACHING THE MOWER TO THE TRACTOR FPM Boljevac
- In order to ensure proper operation, To perform the attaching operation:
attach the mower to the linkages of a 1.- Remove the paint from the mower
tractor with 1.32 m wheel track as shown trunnions.
in Fig. 32. For tractors with 1.5 m wheel 2.- Reverse the tractor slowly, lower the
track, the mower is attached acc. to Fig. lower linkages using the hydraulic controls
33. For tractors with 1.65 m wheel track, until they reach the height of the centre line
arrange the linkages as shown in Fig. 34. of the mower attachment points, and
All three above cases have a min. 5 cm proceed to attaching and locking the
“clearance” (shown as A) in common, linkages as shown under (A) in Fig. 35.
enabling the operator to use the entire 3.- Attach the upper linkage (B),
swath width of the cutting unit. Fig. 35, using the bolt (C) to the
NOTE: CHECK WHETHER THE attachment point on the top of the
TENSIONING CHAIN (C) ALLOWS support frame, and depending on the
THE CUTTING UNIT TO TAKE tractor category insert the tapered, i.e.
PROPER OPERATING POSITION. wider bolt end and secure it using the
provided lock.
36
Page 21
ROTARY MOWER TRANSPORT FPM Boljevac
For transporting the mower on public roads 4. Fold the front end of the canvas
or from one field to another, remember and cover (A) backwards (see arrow), Fig.
do the following: 38,
and fasten it using the provided
1. Switch off the tractor output shaft and straps in
wait until all moving parts have come to a this position.
stop.
ATTENTION: PRIOR TO
TRANSPORTING THE ROTARY
MOWER, ENSURE THAT THE MOWER
IS SECURED FOR TRANSPORT AND
THAT ROAD SAFETY REGULATIONS
ARE COMPLIED WITH.
Page 22
ADJUSTING THE CUTTING UNIT FPM Boljevac
1. Place the locking pin (A; Fig. 40) in the 3. Lower the cutting unit in the
operating position. This releases the operating position using the
spring enabling the cutting unit to copy hydraulic cylinder.
the terrain properly.
4. Use the tractor linkages to adjust the
WARNING: FOR REPOSITIONING THE mower so that the attachment point
LOCKING PIN, THE CUTTING (A) centres are approx. 450 mm
UNIT MUST BE RAISED from the ground (Fig. 42).
IN THE TRANSPORT
POSITION.
Page 23
ADJUSTING THE CUTTING HEIGHT FPM Boljevac
The cutting height is adjusted by turning Reverse the tractor slightly and raise the
the entire cutting unit along its roll axis. mower using the linkages. Using a swinging
This is performed by shortening or motion, draw the cutting unit towards the
extending the upper linkage (B; Fig. 43 tractor to reset the safety device in its
and 44). Always perform the adjustment original (operating) position.
operation carefully to ensure a clean cut
WARNING: Check the safety device box for
(Fig. 44).
proper lubrication. If necessary, apply
grease to all telescoping parts.
NOTICE: IT IS EXTREMELY
The safety device is factory-adjusted for
IMPORTANT
normal operating conditions and is triggered
NOT TO TURN THE CUTTING UNIT
only when the cutting unit collides with
WHEN ADJUSTING THE CUTTING HEIGHT
hidden (solid) obstacles on the ground. For
SO THAT THE CUTTERS HIT THE
four-disc mowers, the spring (B) has a size
GROUND DURING OPERATION. THIS
(A) which is 102 mm (Fig. 45).
WILL DAMAGE THEM QUICKLY AND
SMASH THE ROOTS.
Should the adjustment of the safety device
at the user’s location be necessary in order
to adapt it to the local soil conditions, the
main principle is to adjust the safety device
spring not to trigger under normal working
conditions.
Page 24
OPERATING THE MOWER FPM
Boljevac
After lowering the cutting unit from the transport 3. Ensure that the cutter turns when the
in the operating position, let the cutting unit cutting edge hits an obstacle.
shaft rotate for a while at low revolutions to 4. Turn the cutter (using appropriate
allow the oil to distribute inside of the cutting tools).
unit housing.
Plastic guard collects foreign objects bouncing
Prior to beginning work, increase the off the cutters and cutting blades and helps
revolutions to 540 min-1. prevent injuries to the operator.
The mowing operation may be performed CAUTION: NEVER OPERATE THE MOWER
continuously, i.e. without interruptions on WITHOUT THE PLASTIC GUARD
headlands turns and raising the cutting unit INSTALLED. LOWER THE GUARD FRONT
from the ground, since the cutting unit is not END IN THE OPERATING POSITION
getting clogged like usual mowers when driving DURING WORK.
over the mowed material, and thanks to the
cutting discs’ special shape, the mowed
material is not shred further.
Page 25
LUBRICATION FPM Boljevac
- MIL - L 21 05 B
- API Service GL 5
- JUS B. H3. 303 MP - 5
Page 26
LUBRICATION FPM Boljevac
LUBRICATION
By following this lubrication chart, you will achieve longer service life of the shaft. Careful
maintenance prevents malfunctions resulting from heating or damage of the bearings, or increased
axial force. Lubricate the PTO shaft on indicated places using high-quality lubricating grease.
GREASE ALL ROTATING, SLIDING, AND ARTICULATED JOINTS ON THE MOWER FRAME.
NOTICE: ALWAYS KEEP IN MIND TO USE THE GREASE WITH REQUIRED QUALITY IN
ORDER TO PREVENT UNINTENTIONAL DAMAGES TO THE MACHINE. BY PROPER AND
REGULAR LUBRICATION, UNINTERRUPTED AND SAFE MOWER OPERATION IS ENSURED.
Page 27
ADJUSTMENTS AND MAINTENANCE FPM Boljevac
Two cutters are installed on each cutting disc In case of more extensive damage, replace the
rotating clockwise with the adjacent disc rotating cutter with a new one from the set supplied with
counter-clockwise. the mower.
After determining that the cutter edges are blunt,
interchange the cutters on the adjacent discs ATTENTION: ALWAYS
(each cutter has two blades). REPLACE DAMAGED
CUTTERS AND NEVER TRY
As long as there is a tempered blade, the cutters TO STAIGHTEN BENT
can be sharpened while maintaining the CUTTERS.
required blade angle.
Adjust all discs so that the cutter centre line
draw a 90 degree angle.
Page 28
ADJUSTMENTS AND MAINTENANCE FPM Boljevac
V-BELTS
The V-belts must be properly tensioned in order to
prevent excess sliding. Insufficiently tensioned V-belts
will cause poor performance of the cutting unit, as well
as premature damage and tears (see Section 2 on page
15).
To tension the belt, loosen two nuts (A; Fig. 52). Keep
tightening the nut (B) until a 9 daN force is achieved, i.e.
10 mm sag between the belts. In doing so, make sure
that the housing is sitting properly on the frame. Finally,
retighten the nuts (A).
WARNING: IT IS IMPORTANT TO CHECK THE
TENSION OF THE BELTS AND TO PROPERLY
TENSION THEM. IN PARTICULAR, THESE
OPERATIONS MUST BE PERFORMED 30 MINUTES
AFTER COMMISSIONING.
WHEN REPLACING WORN BELTS, REPLACE THE
ENTIRE BELT SET, REGARDLESS OF THE
INDIVIDUAL BELTS’ CONDITION.
CAUTION
1. IT IS YOUR RESPONSIBILITY TO PROTECT YOUR MOWER. REPLACE ALL WORN
OR DAMAGED PARTS WITH ORIGNAL PARTS FROM IMT AGROMEHANIKA AD
BOLJEVAC IMMEDIATELY.
2. LUBRICATING, ADJUSTING, CLEANING AND CONFIGURING OPERATIONS MAY
ONLY BE PERFORMED WHEN THE TRACTOR AND THE PTO SHAFT ARE
SWITCHED OFF.
3. WAIT UNTIL ALL MOVING PARTS HAVE COME TO A STOP TO PROCEED WITH
MAINTENANCE.
4. KEEP YOUR HANDS, FEET, AND CLOTHING AWAY FROM THE MOWER’S MOVING
PARTS.
5. ALWAYS KEEP THE CONSEQUENCES OF IRRESPONSIBLE AND UNSAFE WORK IN
MIND, SINCE THIS MAY CAUSE GRAVE HARM.
6. BEFORE TURNING THE TRACTOR ON AND COMMENCING WORK, ENSURE THAT
NO INDIVIDUALS OR ANIMALS ARE IN THE MOWER WORK AREA.
CAUTION: STOP AND THINK! ROTATING PARTS MAY CAUSE SERIOUS BODILY
HARM.
Page 29
PARKING THE MOWER FPM Boljevac
FOR PERSONAL SAFETY, ALWAYS LEAVE THE MOWER PARKED WITH THE
CUTTING UNIT IN THE HORIZONTAL POSITION.
Page 30
MAINTENANCE TABLE FPM Boljevac
Cutting unit does not float Support frame not properly Adjust the support frame to
(does not copy the ground) adjusted. bring the attachment points to a
400 mm height from the ground
and be parallel.
Trunnions and yokes are
getting stuck Lubricate the trunnions and
on the cutting unit. yokes.
Mower balancing rod Balancing rod spring Tighten the balancing rod
keeps unlocking. insufficiently tightened. spring (see page 24).
Difficulties adjusting the Tension chain in inappropriate Put the tension chain in
cutting unit angle. position. appropriate position.
Grass stalks Cutting unit angled too steep. Adjust the incline.
not uniformly cut.
PTO shaft Work with 540 min-1 of
rpm too low. the PTO shaft.
Grass stalks Cutting unit angle Change the cutting unit angle.
cut too high. not adjusted.
Crop stalks falling forward Wind moving the grass. Adjust the cutting direction
before cutting is performed. (mowing).
Excessive wear and tear Heavy duty working conditions. Pick appropriate cutters
of the cutters and discs. and reinforced discs.
Soil sticking on the front end Working on wet or Adjust the frame height by
of the cutting unit. damp soil. shortening the chains to the
required height.
Page 31
A) CUTTERS: Before beginning work, inspect them thoroughly. Proper cutting, and good and safe
operation depend on properly sharpened cutters.
1. DAMAGED CUTTERS
B) CUTTING DISCS: These require regular checks! (in particular, the tightening torque of the
screws). The required torque is 7.5 daNm.
Always install a cutter pair from FPM AGROMEHANIKA DOO BOLJEVAC to avoid unbalancing
the disc.
Page 32
INSPECTING THE CUTTERS AND CUTTING DISCS FPM
Boljevac
C A U T I O N:
Page 34
DECLARATION OF CONFORMITY 2006/42/EC FPM
Boljevac
Page 35
SPARE PARTS LIST
- Instructions for ordering spare parts -
- To order spare parts or components, please contact our spare parts sales
department.
- Accessories and equipment whose ID number starts with 1, as well as the assembly
and operation manual should be ordered from the machinery sales department.
The pictures below show numbered machine parts.
The captions specify: the number of the machine part, its ID number, quantity in the mower
assembly, and, if necessary, size, the applicable standard and the required tightening
torque. This spare parts list is prepared for two mower ranges. Make sure to order parts for
the mower you own. Please also observe additional descriptions.
In order to avoid misunderstandings and wrong
delivery, always specify the following information when
ordering parts:
- machine name and number (series, № )
- name and number of the spare part (as per this list)
- quantity of the required spare parts
- desired delivery method (by mail, express post, etc.)
- customer’s full address (including zip or postal code)
ABBREVIATED DESIGNATIONS
DNO Additional non-essential equipment Q Number of items (quantity), if
required
: For .... * See note
<> Except .... Direction of movement
> From .... to ...
Zam Replaces .... Direction of rotation
Ø Diameter
>Ι< Thickness Parts and components package
T1N For vineyard tractors
T1 For tractors of category I ZA Replaceable with one or multiple
parts
T2 For tractors of category 2 D.P Washer thickness
T3 For tractors of category 3 DPS Washer thickness for reducing
clearance.
7. 627 14 748
8. 627 14 749
9. 627 14 750
10. 627 14 752
11. 627 14 753
12. 619 81 164
13. 627 16 843-for FPM 627
726
13. 627 12 861-for FPM 627678
FPM - 627 . 726 / 678 13. 627 14 086-for FPM 627
FPM - 627 . 712 712
FPM – 627 . 713 13. 627 15 687-for FPM 627
713
STEP-UP GEAR UNIT FOR FPM 627 712/726/678/713
IDENTIFICATION
NUMBER FOR ORDERING
1. 000 00 066 1 12
2. 000 02 493 4 10
3. 000 04 636 4 M10x20
4. 000 05 324 1 M12x25
5. 501 10 328 1
6. 627 10 651 1
7. 627 13 459 1
8. 627 13 462 1
9. 627 12 878 1 4diska
9. 627 15 671 1 5 discs
10. 627 15 140 1
11. 627 15 183 1
12. 627 15 771 1 4diska
12. 627 15 780 1 5 discs
Page 40
CUTTING DISC TRANSMISSION
IDENTIFICATION
NUMBER FOR ORDERING
1. 000 00 070 7 B8
2. 000 00 084 1 62
3. 000 04 226 3 8
4. 000 04 227 2 6007
5. 000 05 325 1 a8x7x32
6. 000 05 333 10 M8x25
7. 000 07 412 1 6006
8. 627 10 177 PP (2)
9. 627 10 511 1
10. 627 10 512 1
11. 627 10 514 1
12. 627 10 515 1
13. 627 10 529 PP (1)
14. 627 10 629 1
15. 627 10 686 PP (1)
16. 627 12 679 2
17. 627 15 191 1 35x62x7
18. 810 01 524 PP (1)
Page 41
000 00 060 24 M8
000 00 070 24 B8
000 02 208 8 M10
000 05 259 24 M8x25
000 07 954 8 B10
627 16 659 627 16 659 4
627 10 543 8
627 10 544 4
627 10 753 8
627 15 750 2
627 16 659
627 15 751 2
627 12 934 DNO
627 12 935 DNO
627 15 750
Page 42
627 15 751
627 15 750
627 15 751
LEGEND
L – LEFT – LEFT ROTATION
R R – RIGHT – RIGHT ROTATION
CUTTING ELEMENTS BRACKETS FOR FPM 627 712
IDENTIFICATION
NUMBER FOR ORDERING
000 00 060 18 M8
000 00 070 18 B8
000 02 208 6 M10
000 05 259 18 M8x25
000 07 954 6 B10
627 10 518 2
627 10 543 6
627 10 544 3
627 10 753 6
627 12 819 1
627 12 934 DNO
627 12 935 DNO
627 15 502 2
804 91 697 1
Page 43
LEGEND
L – LEFT – LEFT ROTATION
R R – RIGHT – RIGHT ROTATION
CUTTING ELEMENTS BRACKETS FOR FPM 627 713
IDENTIFICATION
NUMBER FOR ORDERING
1. 000 00 060 30 M8
2. 000 00 070 30 B8
3. 000 02 208 10 M10
4. 000 05 259 30 M8X25
5. 000 07 954 10 B10
6. 627 10 518 5
7. 627 10 543 10
8. 627 10 544 5
9. 627 10 753 10
10. 627 15 504 1
11. 804 91 699 1
12. 627 12 934 DNO
13. 627 12 935 DNO
14. 627 14 115 1
Page 44
19.
20. 627 15 734 1
21. 627 15 716 1
22. 627 13 382 2
23. 627 13 416 1
24. 627 15 100 1
25.
26. 627 13 430 1
27. 505 05 201 1
28.
29.
31.
32. 000 05 329 2 14x1.5
33. 000 05 350 1 M16x1.5
34. 627 14 757 1
35. 627 14 756 40
36. 000 05 345 3 6x45
37. 000 05 341 1 4x40
38. 000 05 250 2
39. 000 05 330 1 8x80
40. 000 05 331 2 16x65
MOWER SUPPORT FRAME FOR FPM 627 712
IDENTIFICATION
NUMBER FOR ORDERING
000 00 060 1 M8
000 00 065 1 8
000 00 066 1 12
000 02 493 3 10
000 04 087 1 20
000 04 088 2 6,3x45
000 04 636 3 M10x20
000 05 324 1 M12x25
000 05 342 2 5x40
000 05 822 1 4x32
000 07 946 1 M8x90
000 07 949 4 27
501 10 328 1
627 10 376 1
627 10 545 2
Page 47
627 10 651 1
627 10 790 1
627 11 850 1 for MPS
627 12 134 1 for HPS
627 12 846 1
627 12 851 1
627 12 858 1
627 13 232 1
627 14 072 1
627 15 140 1
627 15 183 1
HYDRAULIC LIFTING DEVICE FOR FPM 627 678
IDENTIFICATION
NUMBER FOR ORDERING
IDENTIFICATION
NUMBER FOR ORDERING
1.
2.
3. 627 13 216 1
4. 627 13 215 1
5. 000 05 390 1 22x27
6. 627 13 217 1
7. 627 16 382 1
8. 000 05 464 2 6x40
9. 000 05 344 2 8x50
10. 627 16 384 1
11. 000 05 389 2 A14x20
12. 627 13 214 1
13. 000 05 250 8 5x30
14.
15. 627 13 433 2
16. 627 13 333 1
17. 627 12 144 1
18. 000 05 340 1 M14
19. 000 05 339 1 M14x50
20. 627 13 353 1
21. 627 13 351 1
Page 49
IDENTIFICATION
NUMBER FOR ORDERING
627 10 769 4
627 12 064 1
627 12 130 1
627 12 140 1
627 12 681 1
627 12 863 2
627 12 864 2
627 13 229 1
627 13 230 1
627 13 465 1
627 15 122 4 6202-2Z
FLOATING ROD FOR FPM 627 712
IDENTIFICATION
NUMBER FOR ORDERING
627 10 286 1
850 00 119 1
000 05 822 1 4X32
PROTECTION — MOULDBOARD FOR FPM 627 712
IDENTIFICATION
NUMBER FOR ORDERING
VERSION I
000 00 068 1 16
000 00 070 4 B8
000 00 072 3 B12
000 02 392 1 AM6
000 04 738 4 A8x20
000 05 324 2 M12x25
000 05 336 2 30
000 13 389 1 M16x1.5
000 15 172 1 M12x1.5x25
000 15 651 2 M20x1.5
627 10 717 1
627 11 740 1
627 11 820 2
627 14 085 1
Page 54
627 14 093 1
805 40 760 1
IDENTIFICATION
NUMBER FOR ORDERING
VERSION II
000 00 060 4 M8
000 00 069 7 B6
000 00 070 8 B8
000 00 072 2 B12
000 04 330 7 M6
000 05 324 2 M12x25
000 05 347 3 M8x20
000 08 110 7 M6x20
000 09 987 2 M8x25
627 12 970 1
627 12 992 1
627 12 994 1
627 12 995 1
627 12 996 1
MOULDBOARD AND SWATH BOARDS FOR FPM 627 726/678
IDENTIFICATION
NUMBER FOR ORDERING
000 00 060 4 M8
000 00 065 3 A8
000 00 070 7 B8
000 00 072 3 B12
000 04 738 4 M8x20
000 05 324 2 M12x25
000 05 336 2 30
000 05 338 3 M8x18
000 09 987 2 M8x25
000 15 172 1 M12x1.5x25
000 15 651 3 M30x1.5
627 10 717 1
627 11 740 1
627 11 760 1
627 11 820 2
627 16 368 1
Page 55
627 16 378 1
PROTECTION — MOULDBOARD FOR FPM 627 713
IDENTIFICATION
NUMBER FOR ORDERING
1. 000 00 060 4 M8
2. 000 00 069 7 B6
3. 000 00 070 8 B8
4. 000 00 072 2 B12
5. 000 04 330 7 M6
6. 000 04 738 4 M8X20
7. 000 05 324 2 M12X25
8. 000 05 336 2 30
9. 000 95 347 3 M8X20
10. 000 08 110 7 M6X20
11. 000 09 987 2 M8X25
12. 000 15 172 1 M12X1.5X25
13. 000 15 651 2 M30X1.5
Page 56
000 00 060 1 M8
000 00 062 1 M12
000 00 065 1 8
000 00 088 1 35
000 02 392 1 AM6
000 04 088 2 6,3x45
000 04 233 2 72
000 05 326 1 40
000 05 335 1 A12x8x56
000 05 424 1 M8x50
000 05 822 1 4x32
000 07 947 3 27
000 07 964 2 6207 Z
000 15 652 1 M40x1.5
Page 58
627 10 534 1
627 10 536 1
627 10 545 2
627 10 576 1
627 10 615 1
627 10 616 1
627 10 617 2
627 10 618 1
627 11 610 1
627 12 933 3
627 13 232 1
ASSEMBLY: CANVAS COVER
Page 59
IDENTIFICATION
NUMBER FOR ORDERING
1
2
3
4
5
6
7
8
9
10
11
12 1 51.12.00
(SJ-02)FKI
Temerin
13
14
15
Page 60
16 <-> 660 mm
17
18
19
20
21 627 11 810 1 <-> 990 mm
This machinery meets the safety requirements of the European Machinery Directive.