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Fuel 359 (2024) 130519

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Fuel
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Co-pyrolysis of Hami coal and mixed plastic: An interaction between


primary volatiles study via in-situ Py-TOF-MS
Tingting Zhang a, b, Zongqing Bai a, *, Hongyan Zheng c, Haoyu Dou a, b, Zhenxing Guo a,
Lingxue Kong a, Jin Bai a, Wen Li a
a
State Key Laboratory of Coal Conversion, Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001, PR China
b
University of Chinese Academy of Sciences, Beijing 100049, PR China
c
Department of Chemistry and Chemical Engineering, Taiyuan Institute of Technology, Taiyuan 030008, PR China

A R T I C L E I N F O A B S T R A C T

Keywords: Online detection of pyrolysis volatiles is essential for exploring the mechanism of coal and plastics co-pyrolysis.
Low rank coal In-situ pyrolysis time-of-flight mass spectrometry (Py-TOF-MS) equipped with double ionization sources, vacuum
Mixed plastic ultraviolet photoionization (VUVPI) and electron ionization (EI), was used to analyze the release of primary
Co-pyrolysis
volatiles during the pyrolysis and co-pyrolysis of Hami coal (HM) with mixed plastic (PP/LDPE and PP/LDPE/PS,
In-situ Py-TOF-MS
with ratios of 3:2 and 12:8:1, respectively). Meanwhile, the interaction mechanism was discussed at the mo­
lecular level. According to the thermogravimetric (TG) results and the total ion currents (TIC) of primary vol­
atiles with temperature, the inclusion of plastic shortens the overall reaction time. In-situ Py-TOF-MS results
indicate that the volatiles produced from HM pyrolysis at lower temperatures induce the decomposition of PP
and promote further dehydrogenation of long-chain C–C. Besides, the addition of PP visibly facilitates the
transportation of hydrogen, which reacts with phenoxy from HM pyrolysis to produce diphenol. The further
addition of LDPE after PP enhances the inhibitory effect of molten plastic on HM pyrolysis, resulting in a decrease
in the content of diphenol, such as benzenediol (from 1.34% to 0.71%), methyl-benzenediol (from 1.12% to
0.68%) and dimethyl benzenediol/ethyl benzenediol (from 0.68% to 0.50%). The co-pyrolysis of HM with PP/
LDPE/PS generates more aromatic products compared to that of theoretical value, such as styrene (from 0.29% to
3.16%), 1-ethenyl-3-methyl benzene (from 0.07% to 0.31%) and 1-butene-2,4-diphenyl (from 0.19% to 0.65%).
This indicates that co-pyrolysis strengthens the breakage of Car-Cβ bond in the PS backbone. The addition of PS to
the mixture plastic also promotes intramolecular and intermolecular hydrogen transfer in the system. For the
evolution of inorganic gases, the addition of mixed plastics promotes the decomposition of aliphatic and aromatic
carboxylic acids in coal at lower temperatures, resulting in a decrease in CO2.

1. Introduction quality of tar. Extensive research has been devoted to finding suitable
hydrogen-rich resources for co-pyrolysis with low-rank coal [4–7]. As
The increase in population and continuous improvement in the one of the three major synthetic materials, plastic has widely used in
standards of people’s living have led to a continuous rise in the energy various aspects of production and life due to its high strength, corrosion
demand. Until 2021, coal is still the main source of energy consumption resistance and impact resistance. The widespread use of plastic products
in China, accounting for 57.7 % of total energy consumption [1]. has brought great convenience to people’s lives. At the same time,
Therefore, the energy structure dominated by coal will not change in the “white pollution” has also become one of the urgent environmental
short term. Low-rank coal is increasingly valued in the field of coal problems to be addressed [8,9]. The effective treatment of waste plastic
utilization due to their large reserves and low mining costs. Pyrolysis is and the recycling of resources have attracted widespread attention.
regarded as a promising method for converting coal into chemicals with Plastic products are derived from petrochemicals and belong to hy­
high added-value under mild operating conditions [2,3]. Nevertheless, drocarbon polymers in terms of their structure. Co-pyrolysis of plastic
the lower H/C of low-rank coal leads to a decrease in the yield and and low-rank coal can be used to recover hydrogen resources from

* Corresponding author.
E-mail address: baizq@sxicc.ac.cn (Z. Bai).

https://doi.org/10.1016/j.fuel.2023.130519
Received 19 July 2023; Received in revised form 29 October 2023; Accepted 27 November 2023
Available online 2 December 2023
0016-2361/© 2023 Elsevier Ltd. All rights reserved.
T. Zhang et al. Fuel 359 (2024) 130519

plastic. On the other hand, it can alleviate the shortage of non-renewable in Table 1. First, the mixed plastic with a mass ratio of PP/LDPE (3:2)
coal resources. Until now, abundant researches have focused on the co- and PP/LDPE/PS (12:8:1) were prepared, respectively. The proportion
pyrolysis interactions between coal and plastic. Zhou et al. [10] of each type of plastic in the sample is determined based on the actual
demonstrated the presence of significant synergistic between plastic and yield (Mass) in China. Then, HM was mixed with PP, PP/LDPE, and PP/
coal in high-temperature region. Qian et al. [11] found that the inter­ LDPE/PS in a ratio of 3:1 (excessive plastic tends to inhibit the coal
action between coal and waste plastic is crucial in enhancing the yield pyrolysis), and named as HP, HPE and HPES, respectively. Subse­
and quality of tar. Saha et al. [12] co-pyrolyzed coal with various types quently, all samples were sealed and stored in containers for later use.
of plastic and found that the tar from pyrolysis of coal/low-density
polyethylene (LDPE) or coal/polypropylene (PP) have high calorific
2.2. TG analysis
values (almost twice as high as coal tar). However, due to the limitations
of detection methods, many studies have been conducted to analyze the
The pyrolysis behavior of HM, PP, LDPE, PS and their mixtures was
co-pyrolysis products properties by conventional method, such as using
tested by a TG analyzer (Setsys Evolution, SETARAM, France). For each
GC–MS to detect the composition of tar and using GC to analyze the
test, approximately 10 mg of the sample was heated from 25 ◦ C to 900 ◦ C
pyrolysis gas, etc. However, these pyrolysis products inevitably undergo
at the rate of 10 ◦ C/min under argon with a specified flow (100 mL/
secondary reactions during their formation and are collected as the final
min). The theoretical value of weight loss from co-pyrolysis was calcu­
products after reaching the target temperature and cooling. Most of the
lated according to formula. (1).
current research still remains at the macro level of analyzing stable
products to our knowledge. Understanding the interaction between low- wCal = x1 w1 + x2 w2 + x3 w3 (1)
rank coal and plastic at the molecular level is crucial for their recycling
and utilization. where, x1, x2, and x3 refer to the weight percentage of coal and different
In recent years, in-situ Py-TOF-MS has achieved more attention types of plastic pyrolysis in mixture; w1, w2, and w3 are the laboratory
because of its online capture of primary volatiles and intermediate values of individual pyrolysis of samples.
radicals during pyrolysis with the high sensitivity. It has been widely The theoretical peak temperature was obtained based on the deri­
used in the study of the pyrolysis properties of coal, waste plastic and vation of the theoretical weight loss curve.
biomass. Zhou et al. [13] detected the primary products of pyrolysis of
sub-bituminous coal catalyzed by calcium nitrate with the help of Py- 2.3. Py-TOF-MS analysis
TOF-MS. Zhu et al. [14] performed Py-TOF-MS test to examine the
primary volatiles fraction of dealkylated lignin pyrolysis, and found that The main primary volatiles produced from the pyrolysis of HM, PP,
the cleavage of β-O-4 linkages is the main reason for lignin depoly­ LDPE, PS, and their mixtures were analyzed using an in-situ Py-TOF-MS
merization at 100–300 ◦ C. Yang et al. [15] employed Py-TOF-MS to (QuanTang Science Instruments, China). As depicted in Fig. S1 (sup­
capture primary volatiles from PVC pyrolysis, revealing the mechanism plementary material), the device consists of a vacuum system, a pyrol­
of Cl evolution-induced aromatization and the interactions between ysis module with programmed temperature rise, an ion source, a mass
radical intermediates. Wu et al. [16] examined the distribution of pri­ analyzer, and an ion detector. Remarkably, the pyrolysis zone is just 2
mary volatiles and the evolutionary behavior of the co-pyrolysis of coal cm away from the ionization zone, which helps to prevent secondary
and polystyrene (PS) using the same monitoring tool. Remarkably, most reactions between primary volatiles. Additionally, both the pyrolysis
of the waste plastic comes from municipal waste, which is typically a and flight zones are maintained under a high vacuum conditions (≤10− 5
mixture of different types of plastic. Separating mixed plastic into in­ Pa), which helps to retain the original structure and mass information of
dividual types requires complex processes and high-precision separation the intermediate and primary volatiles [13,15,16]. For each test, about
equipment, which greatly increases the recycling cost [17]. Moreover, 5 mg of the sample was loaded into a sample tube and heated from 25 ◦ C
the mechanism of the pyrolysis reaction of mixed plastic may be differ to 700 ◦ C with a specified rate of 10 ◦ C/min after the vacuum conditions
due to the interaction between the various components [18]. Hence, it is required for the experiment were reached. The volatiles generated from
essential to investigate the interaction between low-rank coal and mixed the thermal decomposition of the sample were ionized and then reached
plastic. the detector under the action of electric field, where they were finally
PP, PS, PE, polyethylene terephthalate (PET) and polyvinyl chloride captured and recorded. The relative volatiles content was obtained by
(PVC) are common polymer materials that we encounter in our daily semi-quantitative analysis [15,20] according to formula. (2).
life, which are major components of waste plastic [19]. Considering the
Sumi
fact that PE/PP/PS account for 50%-70% of plastic waste, this study Y(%) = ∑n × 100% (2)
focuses on LDPE, PP and PS. Real-time mass spectra and temperature 1 Sumi

evolution curves of primary volatiles were obtained through in-situ Py-


where, Y is the relative content for species i, sumi represents the sum of
TOF-MS to investigate the co-pyrolysis interactions between low-rank ∑
the intensity of the mass peak for species i, n1 Sumi means the accu­
coal and mixed plastic at the molecular level. Moreover, the in­
mulated intensity of total volatiles mass peak in mass spectrometry.
teractions were quantitatively analysis through comparing the contents
of major volatiles. The results obtained contribute to a better under­ YCal (%) = (x1 Y1 + x2 Y2 + xn Yn ) × 100% (3)
standing of the complex interactions during low-rank coal and mixed
waste plastics co-pyrolysis. where, Y1, Y2 and Yn are the percentage content of coal and different
types of plastic pyrolysis alone, respectively.
2. Material and methods
3. Results and discussion
2.1. Material
3.1. TG and DTG analyses of samples
Hami coal (HM), a low-rank coal from Xinjiang, was used as feed­
stock for pyrolysis experiments along with PP, LDPE and PS purchased The TG and DTG curves of typical plastic (PP, LDPE and PS) and HM
from Macklin Company. Before experiments, HM coal and the three coal pyrolysis alone are shown in Fig. 1(a). As shown in the TG, there is
types of plastic were crushed. The samples with a particle size of less only one stage for PP, LDPE and PS pyrolysis, with a weight loss of nearly
than 80 mesh were dried in an oven at 105 ◦ C for 24 h to eliminate the 99 wt%. The peak temperature corresponding to the maximum rate of
moisture. The ultimate and proximate analyses of the samples are listed weight loss follows the trend: PS < PP < LDPE, which are 412, 451, and

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T. Zhang et al. Fuel 359 (2024) 130519

Table 1
The ultimate analysis of samples.
Sample Proximate analysis (wt/%) Ultimate analysis (daf, wt/%) St, ad

Mad Ad Vdaf C H O* N

PP – – 99.55 83.69 14.76 1.44 – <0.01


LDPE – – 99.42 83.09 13.97 – – <0.01
PS 0.16 – 99.64 92.20 7.95 – – <0.01
HM 7.46 9.93 53.01 74.36 5.46 17.58 0.92 1.40

ad, air dried basis; St, ad, total sulfur (air dried basis); *, by difference; -, not detected.

474 ◦ C, respectively. The degradation temperature of PP is lower than


that of LDPE due to the present of branched-chains on the PP polymer
chain [21]. The HM pyrolysis involves a wide temperature range of
232–715 ◦ C, which is related to the rich types of covalent bond in coal. It
can be observed that the weight loss of HM pyrolysis is 46.59 wt%, with
the peak located at 446 ◦ C.
Fig. 1(b) depicts the TG/DTG curves of mixed plastic co-pyrolysis.
The major weight loss temperature of PP/LDPE co-pyrolysis is
255–484 ◦ C, with the maximum weight loss rate at 457 ◦ C. The pyrolysis
process is basically completed after 500 ◦ C, accompanied by a weight
loss of 96.99 wt%. The major temperature for weight loss during PP/
LDPE co-pyrolysis is between that of PP and LDPE pyrolysis alone. PP
has higher degree of branching and methyl as side chain, which are more
easily shed to form CH3 and H radicals during pyrolysis. The tempera­
ture range of PP/LDPE/PS co-pyrolysis is 267–485 ◦ C, with the
maximum weight loss rate at 456 ◦ C. Approximately 94.97 wt% of PP/
LDPE/PS degrades before 500 ◦ C, which is lower than that of PP/LDPE
co-pyrolysis. Part of polycyclic aromatic hydrocarbons (PAHs) is pro­
duced during PS pyrolysis, which reacts with long-chain molecules and
tends to produce residues [22].
The TG/DTG curves of HM and mixed plastic co-pyrolysis are shown
in Fig. 1(c). To illustrate the synergistic effect, four characteristic tem­
peratures including the initial temperature (Ti), peak temperature
(Tmax), and final temperature (Tf), and the maximum weight loss rate are
summarized in Table 2. The weight loss occurs in the range of
209–663 ◦ C for the co-pyrolysis of HP and the weight loss is 59.57 wt%,
which is similar to the theoretical value (59.84 wt%). The maximum
mass loss rate is found at 451 ◦ C. The weight loss of HPE quickly in­
creases in the range of 228–660 ◦ C. The thermal weight loss rate is 59.30
wt% with a theoretical value of 59.84 wt%. The maximum mass loss rate
is found at 455 ◦ C, which exceeds the theoretical value by 6 ◦ C. The
thermal weight loss is 59.79 wt%, and the theoretical value is 59.85 wt
%. The weight loss rate of HPES reaches its maximum at 464 ◦ C, which is
significantly higher than the theoretical value (449 ◦ C). Clearly, the co-
pyrolysis of different plastic blends with HM coal does not have a sig­
nificant effect on weight loss, as the weight loss of these plastics during
pyrolysis is above 99 wt%. However, the temperature for maximum
weight loss rate varies with the composition of the plastic mixture,

Table 2
Characteristic temperature of pyrolysis and co-pyrolysis of HM and typical
plastics.
Sample Pyrolysis range Peak temperatures (◦ C) Weight loss (wt.%)
(◦ C)

Ti Tf Tmax W

HM 232 715 446 46.59


PP 234 469 451 99.60
LDPE 430 486 474 99.62
PS 356 427 412 99.90
PP/LDPE 372 484 457 96.99
Fig. 1. TG/DTG curves of PP, LDPE, PS, HM and their mixture pyrolysis: (a) PP, PP/LDPE/PS 371 485 456 94.97
LDPE, PS, HM, (b) PP/LDPE, PP/LDPE/PS and (c) HP, HPE, HPES. HP 209 663 451 59.57
HPE 228 660 455 59.30
HPES 256 658 464 59.79

Ti: Temperature at 5 wt.% conversion; Tf: Temperature at 95 wt.% conversion.

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which is associated with the structure of different types of plastic. LDPE of interaction between HM and mixed plastic during co-pyrolysis.
has a single C-long chain structure, while PP and PS both have branched
chains, which are more easily shed during pyrolysis. In addition, the 3.2. Identification of the released primary volatiles during pyrolysis/co-
value of Tf shifts towards a lower temperature with an increase in plastic pyrolysis by Py-PI-TOF-MS
type (Table 2). In other words, the inclusion of LDPE and PS shortens the
overall reaction time compared to HP, which illustrates the occurrence As shown in Fig. 2, in-situ detection of volatiles from the pyrolysis of

Fig. 2. PI-MS spectrum of volatiles from pyrolysis of (a) PP, LDPE, PS and HM (b) PP/LDPE, PP/LDPE/PS and (c) HP, HPE, HPES.

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HM, PP, LDPE and PS during pyrolysis or co-pyrolysis were performed As for the co-pyrolysis of PP/LDPE or PP/LDPE/PS (Fig. 2(b)), the
by Py-PI-TOF-MS and identified based on the m/z value and the refer­ spectral peaks of the mixed plastic are almost all the characteristic
ences reported in literatures [16,23,24]. And the detailed assignment of products of PP, LDPE, and PS pyrolysis. Nevertheless, the relative con­
peaks is presented in Table S1. The major primary volatiles of LDPE can tent of the volatiles differs significantly from those produced during the
be summarized into five types: alkenes (m/z: 56, 70, 84, 98), alkadienyls pyrolysis of PP, LDPE and PS, indicating that there are interactions be­
(m/z: 82, 96, 110, 124), alkyl radicals (m/z: 57,71, 85, 99), alkene tween plastic mixture during co-pyrolysis. Fig. 3 depicts the temperature
radicals (m/z: 55, 69, 83, 97), and alkadienyl radicals (m/z: 81, 95, 109, evolution curve of the TIC. The temperature evolution curves for the
123). The primary volatiles of PP pyrolysis are similar to LDPE. This is pyrolysis of the main volatiles are shown in Figs. S2 and S3. Apparently,
due to the fact that the main structures of both PP and LDPE are the TIC peak of PP, LDPE and PS is 448, 460 and 403 ◦ C, respectively.
composed of C-long chains. However, compared with LDPE, PP contains The TIC for PP/LDPE co-pyrolysis exhibits two peaks at 430 ◦ C and
more methyl-branched chains and has lower stability, resulting in a 454 ◦ C, which correlate to the pyrolysis of PP and LDPE alone, respec­
lower pyrolysis temperature than that of LDPE (Fig. 1(a)). The organic tively. Apparently, the temperature of TIC peak of PP/LDPE is appre­
volatiles from PS pyrolysis can be categorized into four main parts: ciably lower than that of PP and LDPE pyrolysis alone. During the co-
alkenyl benzene represented by styrene monomer (m/z: 104), toluene pyrolysis of PP and LDPE, CH3 radicals are easily generated due to the
(m/z: 92), a small amount of alkadienyl benzene (m/z: 130, 220), rad­ methyl substitution of PP, and these radicals can rapidly activate the
icals generated during the pyrolysis process, mainly including alkyl uncracked macromolecular, promoting the degradation of LDPE [25]. In
benzene radicals (m/z: 91, 105, 313) and alkenyl phenyl radicals (m/z: case of PP/LDPE/PS, the TIC still exhibits 2 peaks at 394 ◦ C and 439 ◦ C,
117, 193, 207). respectively. However, as shown in Fig. S3, there are three peaks of the

Fig. 3. TIC curves of volatiles from (a) PP, LDPE, PS, HM and (b) PP/LDPE, PP/LDPE/PS and (c) HP, HPE, HPES pyrolysis.

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T. Zhang et al. Fuel 359 (2024) 130519

main volatiles (394, 402, and 439 ◦ C), corresponding to the peaks of PS, hydrocarbons (m/z: 142, 156, 170) and anthracene (m/z: 192, 206,
PP, and LDPE, respectively. This is attributed to the fact that the peak 220). Furthermore, some sulfur-containing materials (m/z: 34) are
temperature of TIC of PS and PP are similar, and the percentage of PS is produced during the process of HM pyrolysis. Fig. 2 (c) displays the PI-
only 1/12 that of PP, resulting in only 2 peaks observed on the TIC. MS spectrum of HP, HPE and HPES case. No new compounds were
Obviously, the TIC peak temperature of the mixed plastic is considerably observed during the co-pyrolysis of HM and mixed plastic, but the
lower than that of plastic pyrolysis alone. This further confirms the ex­ relative intensity of the primary volatiles was affected. As can be seen
istence of interaction during the co-pyrolysis of mixed plastic, which from Fig. 3, the peak temperature of HP, HPE and HPES are 446, 451 and
promotes the release of volatiles at lower temperatures. 456 ◦ C, respectively, which are much higher than that of theoretical
In the case of HM pyrolysis, the volatiles mainly contain alkenes (m/ values (440, 442 and 441 ◦ C). This reveals that the addition of plastic is
z: 56, 70, 84, 98); phenols, including monophenols (m/z: 94, 108, 122) detrimental to the release of volatiles. It results from the interaction
and diphenols (m/z: 110, 124, 138); aromatic hydrocarbons, including between the volatiles produced during HM pyrolysis and the molten
monocyclic aromatic hydrocarbons (m/z: 78, 92, 106), bicyclic aromatic plastic, which impedes the release of radicals.

3.0 PP Alkenes Alkadienyl


radical radical
2.5 Alkenes Alkadienes Alkyl radical
2.0
1.5
1.0
0.5
0.0
56 70 84 98 112 126 82 96 110 124 57 71 85 99 113 127 69 83 97 111 125 81 95 109 123

3.0 LDPE Alkenes Alkadienyl


Alkenes Alkadienes Alkyl radical radical radical
2.5
2.0
Relative intensity (%)

1.5
1.0
0.5
0.0
56 70 84 98 112 126 82 96 110 124 57 71 85 99 113 127 69 83 91 111 125 81 95 109 123

24.5 PS
Alkyl phenyl radical
24.0 Alkenyl benzene Alkenyl phenyl Alkadienyl
Alkyl benzene
4.0 radical benzene
3.5

1.5
1.0
0.5
0.0
104 118 194 208 312 117 129 193 207 221 91 92 105 131 313 130 220

3.0 HM
Alkyl phenols
Alkenes Alkyl naphthalenes
2.5 Diphenols Alkyl benzenes
Alkyl anthracenes
2.0
1.5
1.0
0.5
0.0
42 56 70 84 94 108 122 136 150 110 124 138 78 92 106 120 134 148 142 156 170 184 192 206 220
m/z
Fig. 4. Relative content of main volatiles from PP, LDPE, PS and HM pyrolysis.

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3.3. Quantitative analysis of pyrolysis and co-pyrolysis of coal and is typically produced through the dissociation of C-Car on phenyl [26], as
plastics well as the cleavage of naphthalene, anthracene, and phenanthrene at
high temperatures.
3.3.1. Quantitative analysis of primary volatiles during the HM, PP, LDPE
and PS pyrolysis alone by Py-PI-TOF-MS 3.3.2. Quantitative analysis of primary volatiles during the PP/LDPE and
A semi-quantitative approach was used to evaluate the relative PP/LDPE/PS co-pyrolysis by Py-PI-TOF-MS
content of primary volatiles during the pyrolysis of HM and typical Fig. 5 displays the relative content of the major volatiles from mixed
plastic, as illustrated in Fig. 4. In order to examine the interaction more plastic co-pyrolysis. Based on the laboratory values of PP and LDPE
closely, the relative content of primary volatiles and the theoretical pyrolysis alone, the theoretical values of the content for the main vol­
value were also compared. atiles of PP/LDPE and PP/LDPE/PS co-pyrolysis were calculated.
Based on the data presented in Fig. 4, the alkene products resulting It can be observed that during the co-pyrolysis of PP and LDPE, the
from the pyrolysis of PP consist mostly of C4-C8 with relative contents of production of alkene products is lower than the theoretical values, while
0.44 %, 0.96 %, 1.32 %, 0.54 % and 1.08 %, respectively. The alkadienyl the content of alkene radicals and alkadienyl radicals is significantly
products obtained by polymerization of PP pyrolysis intermediates, such higher than the theoretical value. Among them, the content of butene
as hexadiene (m/z: 82) and heptadiene (m/z: 96), have relatively high (m/z: 56) and pentene (m/z: 70) reduces by 0.36 % and 0.40 %,
contents, which are 0.98 % and 0.81 %, respectively. In addition, respectively. In contrast, the pentene radicals (m/z: 69), hexene radicals
numerous reactive radicals, such as alkenyl radicals (m/z: 69, 83) and (m/z: 83), hexadiene radicals (m/z: 81), heptadiene radicals (m/z: 95),
alkyl radicals (m/z: 57, 71), are also detected with high content, which and octadiene radicals (m/z: 109) increase by 0.78 %, 0.63 %, 0.25 %,
are 3.19 %, 2.90 %, and 2.40 %, 1.57 %, respectively. Also, it can be 0.40 %, and 0.59 %, respectively. PP contains lots of methyl-branched
found that the content of alkenyl radicals is significantly higher than chains, which leads to the production of numerous alkene molecules
that of alkyl radicals. This is because numerous of alkyl radicals are during the cracking process. Co-pyrolysis of PP and LDPE promotes the
generated during the thermal decomposition of polyolefins through C–C further breakage of alkene molecules and generates more alkene radicals
bond, and high-carbon alkyl radicals further decompose to produce al­ and alkadienyl radicals.
kenes and small molecular alkyls [23]. In the case of PP/LDPE/PS, it can be found that the content of aro­
The types of alkene products, such as butene (m/z: 56), pentene (m/z: matic products generated from PS pyrolysis, such as alkenyl-benzene,
70), hexene (m/z: 84) and heptane (m/z: 98), formed by pyrolysis of alkenyl-benzene radicals and alkylbenzene radicals, is higher than that
LDPE are the same as those of PP, but the content of them is significantly of theoretical value. Among them, the content of styrene (m/z: 104), p-
higher than that of PP, with 1.33 %, 2.08 %, 1.60 % and 1.48 %, divinylbenzene (m/z: 130) and 2,4-diphenyl-1-butene radicals (m/z:
respectively. The content of alkadienyl products such as hexadiene (m/z: 207) increases by 4.40 %, 0.67 %, and 1.43 %, respectively. Sophonrat
82), heptadiene (m/z: 96), octadiene (m/z: 110) and nonadiene (m/z: et al. [27] also found the yield of aromatics significantly increases
124), obtained from the polymerization of alkene intermediates from during the process of PP/PS blends and cellulose co-pyrolysis. Plenty of
LDPE is also clearly higher than that of PP. However, the content of radicals containing benzene rings are produces in the initial chain re­
alkenyl radicals and alkyl radicals from pyrolysis of LDPE is much lower action of PS due to its low initial pyrolysis temperature. The radicals
than that of PP, such as butyl radicals (m/z: 57, 69, 83, 109), which are participate in the initial chain reaction of PP and LDPE, which affects the
1.98 %, 0.45 %, 1.38 %, and 0.49 %, respectively. It’s due to the absence intermolecular transfer of hydrogen and the β-cleavage [28].
of branched chains in LDPE and the higher polymerization degree of the
products obtained by cleavage of LDPE than that of PP. 3.3.3. Quantitative analysis of primary volatiles during the co-pyrolysis of
The products from PS pyrolysis are mainly styrene monomers with a HM and mixed plastic by Py-PI-TOF-MS
relative content of 24.55 %; the free radicals are mainly divided into The relative content of the main volatiles of co-pyrolysis of HM with
phenyl alkyl radicals (m/z: 91, 105, 313) and phenyl alkenyl radicals mixed plastic is shown in Fig. 6.
(m/z: 117, 193, 207) with contents of 4.25 % and 6.95 %, respectively. For the co-pyrolysis of HM with PP (Fig. 6(a)), the relative content of
Compared with PP, the composition of PS pyrolysis products is relatively pentadiene (m/z: 68), hexadiene (m/z: 82), and heptadiene (m/z: 96)
simple. This is mainly caused by the introduction of substituents, which increases from 0.18 % to 0.48 %, 0.25 % to 0.77 % and 0.20 % to 0.91 %,
makes the energy distribution of C–C covalent bond is PS polarize to respectively, compared to the theoretical values. From this point, it can
varying degrees [22]. In contrast, PP has a more even covalent bond be seen that co-pyrolysis interaction promotes the cracking of long-chain
structure, and its bond dissociation is irregular during the pyrolysis C–C of PP, which nicely explain the increase in the yield of alkadienyl.
process, resulting in a scattered variety of pyrolysis products. PP, LDPE The content of monophenols decreases to varying degrees compared to
and PS all contain long carbon chains connected by C–C single bonds, theoretical values. For example, the relative content of phenol and
but only the structure of the substituents is different. The major products methyl phenol reduces from 1.28 % to 0.91 % and from 1.37 % to 1.09
from PP, LDPE and PS can be summarized into the following categories: %, respectively. This is due to the molten PP coating on the surface of
monomers and their homologous series, dimers or polymorphs, alkenyl HM and impedes the HM pyrolysis, resulting in a decrease in phenols’
derivatives of monomers or polymorphs, and various radicals. Extensive content [29]. Benzenediol (m/z: 110) and methylphenidate (m/z: 124)
alkylation radicals are produced by the C–C cleavage at the β-position increase from 1.15 % to 1.34 % and from 0.83 % to 1.12 %, respectively.
during plastic pyrolysis. The combination of radicals produces the cor­ This is related to the hydrogenation reaction between the phenoxy
responding volatiles (monomers, dimers and multimers). groups produced by the pyrolysis of PP and hydrogen radicals (⋅H) [30].
More phenolic products are produced during HM pyrolysis, such as Furthermore, the content of radicals is noticeably higher than the
phenol (m/z: 94), methyl-phenol (m/z: 108), and dimethyl-phenol (m/z: theoretical value, such as alkyl radicals, alkenyl radicals and dienyl
122) with relative contents of 1.71 %, 1.83 %, and 1.30 %, respectively. radicals, indicating that the co-pyrolysis of HM and PP contributes to the
Additionally, lots of benzenediol (m/z: 110, 1.53 %), and methyl- generation of reactive radicals.
benzenediol (m/z: 124, 1.11 %) are also generated. Moreover, various Compared with the pyrolysis of HP, the alkene products from the co-
aromatic products including toluene (m/z: 92, 0.68 %), ethylbenzene pyrolysis of HPE (Fig. 6(b)) decrease considerably. For example, the
(m/z: 106, 0.71 %), dimethyl-naphthalene (m/z: 156, 0.46 %) and relative content of propylene, butene, pentene, and hexene (m/z: 42, 56,
methyl-naphthalene (m/z: 192, 0.44 %) are also produced. It can be 70, 84) decreases by 0.50 %, 0.34 %, 0.45 %, and 0.56 %. This is related
observed that the proportion of benzene during HM pyrolysis is signif­ to the fact that LDPE has no methyl-branched chains and more long-
icantly lower compared to other aromatic compounds, at only 0.24 %. chains fragments are generated by cleavage. The content of diphenols
This is consistent with the conclusion reached by Wu [24] et al. Benzene produced through pyrolysis of HPE are much lower than the theoretical

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T. Zhang et al. Fuel 359 (2024) 130519

Fig. 5. Relative content of main volatiles during co-pyrolysis of (a) PP/LDPE and (b) PP/LDPE/PS.

values, which is different from the case of HP. Among them, the content hexene (m/z: 312) increased by 2.87 %, 0.30 %, 0.49 %, 0.63 % and
of benzenediol (m/z: 110) and methylphenidate (m/z: 124) decreases 0.28 %, respectively. This suggests that the co-pyrolysis of HM and PS
from 1.15 % to 0.71 %, and 0.83 % to 0.68 %, respectively. Compared promotes the Cβ-Car cleavage in PS to generate styrene monomers [16].
with PP, the pyrolysis temperature of LDPE is higher (474 ◦ C). The On the other hand, large amounts of benzene ring-containing radicals
weight loss of PP is 90.02 wt%, when the weight loss of LDPE is only are generated in initial chain reaction of PS, which are involved in that
39.71 wt% and its main structure still exists in the molten state. of PP and LDPE, thereby affecting β-cleavage and increasing the benzene
Therefore, the inhibition effect of molten mixed plastic (PP/LDPE) on ring-containing radicals [28]. There is also a growing trend in the con­
the pyrolysis of HM is enhanced compared to that of HP, resulting in a tent of alkyl phenyl radicals, alkenyl phenyl radicals, and dienyl benzene
decrease in the content of diphenol products. Meanwhile, PAHs, such as radicals, leading to an increase in their derivatives, such as phenylethyl
methyl-anthracene (m/z: 192) and tetramethyl-anthracene (m/z: 234) (m/z: 105), 2,3-diphenyl-1-propenyl radical (m/z: 193), 1-butene-2,4-
increases to relative values compared to the theoretical values, namely diphenyl radical (m/z: 207) and 1,4-diethylbenzene (m/z: 130). Unlike
0.08 % and 0.11 %, respectively. This result suggests that co-pyrolysis of in the case of HP or HPE, the content of ethylbenzene (m/z: 106) is
coal with mixed plastic can promote the further cracking of the higher than the theoretical value for HPES. PS forms phenethyl radicals
macromolecular structure of coal and generate more PAHs. Beyond that, during the pyrolysis process. It can be concluded that the addition of PS
it can be observed that the content of radicals reduces substantially to the mixture promotes the intramolecular and intermolecular
compared to the pyrolysis of HP. For example, hexane radicals (m/z: 85), hydrogen transfer in the system [32].
hexene radicals (m/z: 83), and hexadiene radicals (m/z: 81) decrease To further explore the co-pyrolysis interaction between HM and
from 0.93 % to 0.40 %, 0.99 % to 0.50 %, and 0.32 % to 0.25 %, mixed plastic, the temperature-evolved profiles of the primary volatiles
respectively. It is caused by the long-chain alkenes produced by LDPE was also examined (Fig. 7). During the co-pyrolysis of HM and mixed
pyrolysis are easily trapped in the carbon matrix [31]. plastic, the volatiles are released in the range of 300–550 ◦ C, accom­
Pyrolysis of PS results in the formation of massive amounts of styrene panied by different peak temperatures.
monomers and their homologous series, dimers or multimers, and In the case of HPES, styrene monomers and their homologous series,
various free radicals, which have not been detected in systems that do dimers or polymers, as well as various free radicals, all originate from
not contain PS. It can be observed that the relative content of alkenyl the cracking of PS. The peak value of them is 453 ◦ C, which is signifi­
benzenes exhibits an increasing trend compared to the theoretical values cantly higher than that of PS pyrolysis alone (403 ◦ C). It due to that the
in case of HPES (Fig. 6(c)). Among them, the contents of styrene (m/z: molten PP and LDPE inhibit the release of primary volatiles during PS
104), 1-ethenyl-3-methyl benzene (m/z: 118), 2,3-diphenyl-1-propene pyrolysis. Furthermore, it can be seen that the peak temperatures of
(m/z: 194), 1-butene-2,4-diphenyl (m/z: 208) and 1,2,6-triphenyl-3- phenolic compounds in the evolution curves of HP, HPE, and HPES shift

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T. Zhang et al. Fuel 359 (2024) 130519

Fig. 6. Relative content of main volatiles of (a) HP, (b) HPE and (c) HPES pyrolysis.

towards a higher temperature region compared to HM pyrolysis alone. during HM pyrolysis, which from the decomposition of aliphatic and
The order of peak temperatures is as follows: HPES (456 ◦ C) > HPE aromatic carboxylic and carboxylic acids. Higher temperatures result
(443 ◦ C) > HP (437 ◦ C) > HM (430 ◦ C). This is attributed to the molten from the thermal dissociation of ether structures, quinones and
plastic hinders the release of HM volatiles. Molten plastic has the oxygenated heterocycles [33]. CO has a broad escape peak, mainly from
characteristics of high viscosity and low thermal conductivity [19], the decomposition of ethers and carbonyls up to 550 ◦ C, at higher
which are unfavorable for the transfer of mass and heat during pyrolysis. temperatures it is derived from the decomposition of oxygen-containing
heterocycles [34].
3.3.4. In-suit Py-EI-TOF-MS analysis of primary volatiles during the co- The semiquantitative method was also used to calculate the relative
pyrolysis of HM and mixed plastic content of volatile products detected based on EI-MS, as shown in Fig. 9.
Small molecule gases such as H2, CO, CO2 and CH4 are produced It can be seen that co-pyrolysis with plastics significantly reduces the
during the pyrolysis of coal. However, due to their high ionization en­ yields of CO and CO2, as evidenced by the fact that the actual content of
ergies of 15.43, 12.61, 14.01 and 13.78 eV, they cannot be ionized and them are lower than the expected value. This is due to the fact that the
captured by VUVPI-MS (10.6 eV). Thus, an EI (70 eV) source was molten plastics at the early stage of pyrolysis hinder the pyrolysis pro­
configured on an in-situ Py-TOF-MS to detect the release behavior of cess of carboxyl groups in the coal structure [16]. It should be noted that
those small molecule gaseous products. The EI-MS (a) and evolution- the content of CO is not significantly affected by the addition of different
curves (b) of main volatiles as a function of temperature from pyroly­ types of plastic, but that of CO2 follows the order: HP < HPE < HPES. It
sis of HM is shown in Fig. 8 as an example. And the evolution-curves of means that the addition of mixed plastics promotes the decomposition of
main volatiles from pyrolysis of HP, HPE, and HPES is shown in Fig. S4. aliphatic and aromatic carboxylic acids in coal at lower temperatures.
As can be observed, the vast majority of CO2 is released before 500 ◦ C

9
T. Zhang et al. Fuel 359 (2024) 130519

Fig. 7. Temperature-evolved curves of main volatiles from pyrolysis of (a) HP, (b) HPE and (c) HPES.

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T. Zhang et al. Fuel 359 (2024) 130519

Fig. 8. EI-MS (a) and evolution-curves (b) of main volatiles as a function of temperature from pyrolysis of HM.

Fig. 9. Relative content of primary volatiles from pyrolysis of HM, HP, HPE and HPES.

3.4. Co-pyrolysis mechanisms of HM and mixed plastic HPE. Moreover, the enhanced inhibitory effect of molten plastic on HM
pyrolysis results in a reduction in the content of diphenol products.
Based on the results of the in-situ Py-TOF-MS analysis presented Radicals are also trapped in the carbon matrix, leading to a decrease in
above, a possible interaction mechanism during the co-pyrolysis of HM their relative content. With the further addition of PS after PP and LDPE,
coal and mixed plastic is proposed in Fig. 10. During the co-pyrolysis numbers of styrene and its homologous series, as well as dimer or
process of HM and plastic (whether single or mixed), the plastic first multimer radicals, appear in the system. Co-pyrolysis with HM further
undergoes softening and melting at low temperatures, and then wraps facilitates the cleavage of the Cβ-Car bond in PS, resulting in an increase
around the HM particles, which has been confirmed in our previous in the content of alkenyl benzene compounds. Moreover, the significant
work [35]. Long-chain alkenes produced from PP cracking coat the quantity of radicals containing benzene produced during the cracking of
surface of HM during the co-pyrolysis process, inhibiting the release of PS at lower temperatures participate in the initial chain reaction of PP
volatiles, such as aromatics, alkenes and phenols. As the pyrolysis and LDPE, thereby affecting β-cleavage and increasing the benzene ring-
temperature increases, the cracking of PP intensifies, leading to the containing radicals. In addition, the peak temperatures of the HP, HPE,
degradation of H radicals, alkenyl radicals, and alkyl radicals. These and HPES evolution curves shift towards a higher-temperature region
radicals react with the phenoxy from HM pyrolysis, which promotes the compared to HM pyrolysis alone, which is due to the molten plastic
formation of diphenol compounds. hinders transfer of heat and mass during the pyrolysis process. Mean­
More long-chain alkene radicals are present in the system in case of time, the molten plastics hinder the pyrolysis process of carboxyl groups

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T. Zhang et al. Fuel 359 (2024) 130519

Fig. 10. The proposed co-pyrolysis mechanisms between coal and mixed plastic.

in the coal structure, leading to a decrease in the yields of CO and CO2. Acknowledgements

4. Conclusion The authors gratefully acknowledge the financial support from the
National Natural Science Foundation of China (22078353, 22178371),
The in-situ Py-TOF-MS technique was used to obtain information on Key Research and Development project of Shanxi Province
the release of primary volatiles during the co-pyrolysis of HM coal and (202102090301004), Strategic Priority Research Program of the Chi­
mixed plastic. The mechanism of plastic pyrolysis and its interaction nese Academy of Sciences (Grant No. XDA21020100).
with coal during co-pyrolysis were further discussed at the molecular
level by comparing the volatile content, deviation values, and volatile Appendix A. Supplementary material
evolution curves. The TIC results indicate that during the co-pyrolysis of
HM coal and mixed plastic, the molten plastic wraps around the surface Supplementary data to this article can be found online at https://doi.
of the HM, hindering the release of volatiles from HM, causing the peak org/10.1016/j.fuel.2023.130519.
pyrolysis temperature to shift to higher temperatures. The co-pyrolysis
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