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Chemical Engineering Journal 474 (2023) 145900

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Chemical Engineering Journal


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Review

Free-radical behaviors of co-pyrolysis of low-rank coal and different solid


hydrogen-rich donors: A critical review
Lei Wu a, Yining Guan a, Changcong Li a, Lei Shi b, Sasha Yang c, B. Rajasekhar Reddy d, Gan Ye a,
Qiuli Zhang a, Rock Keey Liew e, Jun Zhou a, *, R. Vinu f, *, Su Shiung Lam g, h, *
a
School of Chemistry and Chemical Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, China
b
State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
c
Department of Chemical Engineering, Monash University, Victoria 3800, Australia
d
Department of Fuel, Minerals and Metallurgical Engineering, Indian Institute of Technology (Indian School of Mines), Dhanbad 826004, India
e
NV Western PLT, No. 208B, Second Floor, Macalister Road, 10400 Georgetown, Penang, Malaysia
f
Department of Chemical Engineering, Indian Institute of Technology Madras, Chennai 600036, India
g
Higher Institution Centre of Excellence (HICoE), Institute of Tropical Aquaculture and Fisheries (AKUATROP), Universiti Malaysia Terengganu, 21030 Kuala Nerus,
Terengganu, Malaysia
h
Department of Chemical Engineering and Materials Science, Yuan Ze University, Taoyuan, Taiwan

A R T I C L E I N F O A B S T R A C T

Keywords: Low-cost and accessible “hydrogen source” are the key to reducing the cost of coal hydropyrolysis technology.
Free radical behaviors The mechanism of hydrogen supply is a crucial scientific issue in this technology. Solid “hydrogen-rich” donors,
Co-pyrolysis such as biomass, waste plastics, oil shale, and coal liquefaction residue, possess favorable characteristics such as
Low-rank coal
affordability, abundant availability, high volatility and a high H/C ratio, which are considered ideal solid
Hydrogen-rich donors
Detection technology
“hydrogen sources” for coal hydropyrolysis. The co-pyrolysis reactions between low-rank coal and solid
“hydrogen donor” follow the mechanism of free radical reactions. Moreover, a clear investigation of the free-
radical behaviors and synergistic interactions between them can clarify the hydrogen supply mechanism in
the co-pyrolysis process of solid “hydrogen-rich” donors, resulting in the controlled production of high-quality oil
and gas products. This review systematically summarizes the free-radical behaviors during the co-pyrolysis of
low-rank coal and solid “hydrogen-rich” donors: Three detection methods of free radicals and their applications
are first introduced. Then, the factors influencing the free-radical behaviors during the co-pyrolysis are discussed,
and the influences of the free-radical behaviors on the products obtained by the co-pyrolysis are analyzed.
Finally, the results and challenges of free-radical behaviors are outlined. This work is intended to provide a
comprehensive and scientific basis for completing the mechanism of free-radical reactions in the co-pyrolysis of
low-rank coal and solid “hydrogen-rich” donors.

1. Introduction “hydrogen rich” gases such as H2, CH4, and syngas are high, resulting in
the high cost of the coal hydropyrolysis technology [7,8]. Therefore, a
Pyrolysis is one of the most mature technologies for clean and effi­ low-cost and accessible “hydrogen source” would be the key to reducing
cient conversion and utilization of coal. It can achieve thermal conver­ the cost of coal hydropyrolysis, and the mechanism of hydrogen supply
sion of coal under mild conditions to produce high-value products such during coal pyrolysis is a key scientific issue in this technology [9].
as coke/semi-coke, tar, and gas [1,2]. However, because of the low H/C Common solid “hydrogen-rich” donors such as biomass, waste plastics,
ratio in coal, the low yield and poor quality of pyrolysis tar, and the low oil shale and coal liquefaction residues are cheap, resource-rich, high
yield of valuable gas components such as H2 and CH4 in the pyrolysis volatile and high H/C ratio [10–13]. For example, the total amount of
gas, coal pyrolysis is economically inefficient [3–6]. The coal hydro­ biomass resources that can be used as an energy source in China is
pyrolysis technology can produce pyrolysis gas with a high calorific approximately 10 billion tons of standard coal annually [14]. However,
value and tar with a high yield and quality; however, the costs of there is a lack of reasonable and effective use of biomass resources,

* Corresponding authors at: School of Chemistry and Chemical Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, China.
E-mail addresses: zhoujun@xauat.edu.cn (J. Zhou), vinu@iitm.ac.in (R. Vinu), lam@umt.edu.my (S.S. Lam).

https://doi.org/10.1016/j.cej.2023.145900
Received 9 July 2023; Received in revised form 19 August 2023; Accepted 4 September 2023
Available online 6 September 2023
1385-8947/© 2023 Elsevier B.V. All rights reserved.
L. Wu et al. Chemical Engineering Journal 474 (2023) 145900

resulting in the consumption of large amounts of hydrogen components “Radical” is used as the node, it shows strong correlations with the
in the biomass at the low-end, which causes an unnecessary wastage of keywords “Content,” “Structure,” “Interaction,” “Reaction,” and “Tar”,
resources [15]. Owing to the above characteristics of solid “hydrogen- indicating the importance of radical behaviors in the study of the dis­
rich” donors, they are used in the hydropyrolysis of low rank coal to tribution and properties of the co-pyrolysis products. Furthermore, it is
achieve low-cost hydropyrolysis, which is ideal as a solid “hydrogen evident that co-pyrolysis studies and product analysis employ a wider
source.” Regarding the radical reactions in pyrolysis, the hydrogen range of addition and pyrolysis techniques and product analysis tech­
radicals provided by the “hydrogen-rich” donors in the pyrolysis re­ niques. Researchers are utilizing more comprehensive analytical
actions can stabilize the intermediate radical fragments and promote the methods to investigate the co-pyrolysis behavior and product distribu­
generation of light components, thus enhancing the distribution and tion mechanisms of various pyrolysis feedstocks. Hence, conducting a
quality of the pyrolysis products. In addition, the co-pyrolysis of low- comprehensive investigation into the co-pyrolysis characteristics of coal
rank coal and solid “hydrogen-rich” donors not only enhance the utili­ and the solid “hydrogen-rich” donors by analyzing free-radical behav­
zation value of “hydrogen-rich” donors but also realizes clean and effi­ iors becomes imperative. Such an approach helps unravel the hydrogen
cient conversion and graded utilization of low-rank coal resources due to supply/hydrogenation mechanism of solid “hydrogen-rich” donors
it is cheap and high H/C ratio [16,17]. The advantages and disadvan­ during the coal pyrolysis process. Ultimately, this research aims to
tages of the co-pyrolysis of low-rank coal and different solid “hydrogen- enhance the production capacity and improve the quality of pyrolysis
rich” donors are presented in Fig. 1. products.
Considering the significant advantages of solid “hydrogen-rich” do­ It is well-established that the co-pyrolysis reactions of the low-rank
nors in the field of coal pyrolysis, the study of the co-pyrolysis of low- coal and different solid “hydrogen-rich” donors have significant differ­
rank coal has received considerable attention in recent years. As ences. These differences arise from variances in the free-radical re­
depicted in the Web of Science statistics (Fig. 2a), the number of aca­ actions during co-pyrolysis, which can be attributed to the variations in
demic papers with the subject terms “Coal,” “Co-pyrolysis,” and “Free the components of the solid “hydrogen-rich” donors [18,19]. However,
radical” is increasing each year and more researchers are focusing on the the current studies on coal co-pyrolysis have mostly focused on the in­
importance of free-radical behaviors during the co-pyrolysis of coal. The fluence of raw materials and experimental parameters on the co-
co-pyrolysis process of coal has been extensively studied and summa­ pyrolysis properties (temperature-increasing characteristics and prod­
rized in the literature. Generally, this process follows the free-radical uct properties) and rarely systematically summarized the influence of
mechanism, involving the formation of free-radical fragments from the different solid “hydrogen-rich” donors as hydrogen donors on the co-
breakage of covalent bonds and the subsequent condensation reaction pyrolysis reaction from a microscopic radical perspective. The co-
between these fragments. The solid products, namely semi-coke and pyrolysis of low-rank coal and solid “hydrogen-rich” donors similarly
coke, are produced through the coupled polycondensation of large free follow the mechanism of radical reactions. However, the mechanism is
radical fragments, while the liquid and gas products are formed through more complex than coal alone since the synergistic reactions between
the coupled formation of smaller free radical fragments. However, it is the free radicals generated by each of the low-rank coal and “hydrogen-
imperative to note that the co-pyrolysis process requires consideration rich” donors should be considered [20]. Therefore, it is necessary to
of the unique interaction between different pyrolysis feedstocks and the analyze the radical behaviors during the co-pyrolysis of low-rank coal
impact of free-radical behavior on the final products. In particular, low- and solid “hydrogen-rich” donors to enhance the understanding of their
rank coal has a hydrogen-poor composition, and other added pyrolysis synergistic interactions to provide a theoretical basis for controlling and
feedstocks typically serve as hydrogen-rich donors during co-pyrolysis regulating the co-pyrolysis products derived from low-rank coal.
[9,12,13]. Furthermore, high-frequency keyword analysis of academic Since the discovery of free radicals in coal by Ubersfeld in 1954 [21],
papers related to the above-mentioned subject terms was conducted the free-radical behaviors during the transformation process of coal have
using the VOSviewer visual analysis software. As shown in Fig. 2b, when been extensively reported [18,22–24]. Electron paramagnetic resonance

Fig. 1. Comparison of different “hydrogen-rich” donors during low-rank coal co-pyrolysis.

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Fig. 2. (a) Statistical diagram of publication volumes in different years, and (b) keyword co-occurrence network.

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(EPR) provides accurate and reliable information for analyzing free- Zeeman transition of unpaired electrons in paramagnetic substances.
radical behaviors during this process. The team, under the supervision The characteristic parameters of the EPR spectra (hyperfine coupling
of Prof. Zhenyu Liu, conducted an informative study on free-radical constant, g value, peak area, line width, and line shape) can be used to
behaviors during coal pyrolysis and coal solvent extraction, provided determine the radical species and concentration [34]. Particularly, the
an in-depth and comprehensive explanation of the free-radical behav­ EPR spectra of the co-pyrolysis products derived from the low-rank coal
iors reflected in the EPR spectrum, and proposed new methods to cap­ and solid “hydrogen-rich” donors often demonstrate a single spectral
ture and quantify the free-radical behaviors using the EPR spectrum peak due to the presence of several non-magnetic nuclear center radicals
[25]. These findings are expected to improve further the understanding such as C, O and S in the co-pyrolysis products. This results in the
of the free-radical mechanism of the thermal transformation of coal. The coupling and superposition of various absorption peaks to form a single
limitations of active radicals with ultra-high reactivities make detecting absorption peak. Therefore, it is challenging to determine the properties
active radicals (intermediates) during coal pyrolysis through the EPR of the co-pyrolysis products using hyperfine coupling constants when
spectra is difficult. The capture technology of free radicals is a good way analyzing the EPR spectra.
to resolve this technical deficiency. The reaction of the trapping agent
with the active radicals at room or high-temperature forms adducts, and 2.1.1. Parameters analysis
the active radicals can be inferred from the analysis of the EPR or gas/
liquid chromatography-mass (GC/LC-MS) spectra of the adducts (1) g value
[26,27]. Therefore, the combination of the EPR spectrum technology
and capture technology can address the free-radical behaviors during The characteristic g value of the EPR spectrum is determined by the
the co-pyrolysis of low-rank coal and solid “hydrogen-rich” donors and position of the magnetic field intensity from the EPR spectral focus to the
clarify the effects of free-radical behaviors on the pyrolysis products baseline, and the species of the measured radical can be obtained from
(coke, tar, pyrolysis gas and pyrolysis water). This is beneficial for the its classification. As early as the 1980 s, Petrakis and Grandy summa­
understanding of the hydrogen supply/hydrogenation reaction path­ rized the g values of the EPR spectra for several typical compounds in
ways of the solid “hydrogen-rich” donors during the pyrolysis of low- coal [35–37]. When the g value exceeded 2.0040, the radicals were
rank coal. identified as oxygen-centered radicals. Conversely, when the g value fell
Although the above technologies provide the technical support below 2.0030, the radicals were categorized as carbon-centered radicals.
required for analyzing free-radical behaviors during the co-pyrolysis of A g value between 2.0030 and 2.0040 indicated the existence of a
low-rank coal and solid “hydrogen-rich” donors, most of the co-pyrolysis compound system containing both oxygen- and carbon-centered radi­
studies still focus on the co-pyrolysis behaviors of low-rank coal, cals. Abdelsayed et al. found that the pyrolysis and co-pyrolysis of both
particularly the influence of the pyrolysis conditions (such as type of the coal and biomass yielded coke with free-radical g values between
hydrogen donor, heating temperature and rate, feedstock mixing ratio, 2.0027 and 2.0034 and classified coke free-radical g values more finely
feedstock mixing method) on the pyrolysis [28–30], and the free-radical [38,39]. They found that coke with radical g values between 2.0027 and
behaviors during the co-pyrolysis have rarely been summarized. Hence, 2.0029 could be classified as carbon-centered radicals, and those with g
this work focuses on an in-depth and systematic summary of the free- values between 2.0026 and 2.0028 belonged to the polycyclic aromatic
radical behaviors during the co-pyrolysis of low-rank coal and solid radicals (1–5 rings) with low carbon-centered radical content. The
“hydrogen-rich” donors, with detailed investigation and analyses of the polycyclic aromatic radical g values of the coke obtained by co-pyrolysis
following four aspects to provide a comprehensive and scientific liter­ were lower than those of coal pyrolysis alone, indicating that the com­
ature basis for improving the mechanism of free-radical reactions during plex aromatic hydrocarbons in the coke obtained by the co-pyrolysis of
the co-pyrolysis of low-rank coal and solid “hydrogen-rich” donors. the coal and biomass were transformed into fewer cyclic aromatic hy­
drocarbons, which made the coke lighter. In addition, oxygen-centered
(1) Detection of free radicals and their applications in co-pyrolysis. radicals with the g values of 2.0040 or more were not found in the coke
(2) Free-radical behaviors during co-pyrolysis. obtained by co-pyrolysis. This was due to the large numbers of oxygen-
(3) Factors influencing free-radical behaviors during co-pyrolysis. containing groups that caused thermal decomposition with decarbox­
(4) Effects of free-radical behaviors on the co-pyrolysis products. ylation, dehydration, and ether bond breakage reactions in the pyrolysis
process.
2. Detection methods of free radicals and their application in co-
pyrolysis (2) Peak area

During the co-pyrolysis process, the covalent bonds in the low-rank The peak areas in the EPR spectra were obtained by the second
coal and solid “hydrogen-rich” donors are broken, forming large integration of the first-order derivatives of the absorption curves. It is
numbers of active radicals, which can be coupled and polymerized to also necessary to use a standard sample (the radical concentration of
produce pyrolysis products. However, some of the unreacted active which is known) for concentration calibration to obtain the relationship
radicals are preserved in the pyrolysis products and form stable radicals between the radical concentration and the peak area function under test
confined to a limited space because of the large steric hindrance and conditions, such that the radical concentration of the test sample can be
electron delocalization [19,27,31]. The EPR spectrum detection tech­ calculated [39]. Thus, the spin concentration (Ns.spin) of the sample
nology can detect and analyze stable radicals in the pyrolysis products; (proportional to the absorption area under the ESR curve) was obtained
however, obtaining information about the active radicals is difficult by comparing the quadratic integration area of the sample (Asample)
because they are extremely active and have a short lifetime of only a few signal with that of the standard (Astandard) signal with the corresponding
nanoseconds [32,33]. Thus, they are often indirectly detected and Q-factor of the sample and the standard, as shown in Eq. (1):
analyzed using capture detection technology.
Nstandard ⋅Asample ⋅Qstandard
Ns.spin = (1)
Astandard ⋅Qsample
2.1. EPR spectra detection technology
where Nstandard is the spin concentration of a known standard sample
The EPR spectra detection technology can obtain relevant informa­ (spins/g); A is the integrated quadratic area of the sample and standard;
tion on stable radicals through the interaction between an external and Q is the quality factor of the sample and standard in the EPR test.
magnetic field and a magnetic dipole in a system under electromagnetic
radiation with a suitable wavelength, coupled with the capture of the

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(3) Linewidth a
y= [ ]2 [(0 [ ]2 ] (2)
The linewidth in the EPR spectrum is represented by the half-width 1+ a3 x−a2a1 exp 1 − a3 ) 12 x−a2a1
value (G) at the half-height of the absorption peak, which reflects the
electron spin relaxation time, that is, the time required for the electron where a0 is the area under the absorption curve, a1 is the center of the
to return from the spin-excited state to the ground state [40,41]. The curve, and a2 is the full width at half maximum. Parameter a3 is a shape
linewidth is mainly influenced by the “lifetime broadening” and “long- indicator and takes values in the range of 0–1 (0 is a pure Lorentzian line
term broadening”, which correspond to spin–lattice and spin–spin in­ and 1 is a pure Gaussian line).
teractions, respectively. During coal pyrolysis, oxygen affects the line­ Further, EPR spectral fitting methods have been widely used to
width, and its paramagnetic effect increases the linewidth of the analyze coal pyrolysis products with more accurate results. Liu et al.
pyrolysis products. Therefore, the co-pyrolysis of the coal and solid [54] fitted the EPR spectra of coal with deconvolution calculations, and
“hydrogen-rich” donors can reduce the effect of oxygen on the linewidth the free radicals in coal were fitted with one Gaussian line and three
because the “hydrogen-rich” environment can greatly reduce the Lorentz lines to obtain the highest correlation coefficients. Combined
oxidation ability of the oxygen-containing compounds or oxygen- with the g value classification of the free radicals of coal, the Gaussian
containing functional groups on the intermediates of the pyrolysis re­ line is a simple aromatic cluster; the Lorentz 1, 2, and 3 lines belong to
actions [42]. During the co-pyrolysis process, removing heteroatoms oxygen-containing radicals (such as ethers and quinones), hydrocarbon
from the coal by hydrogen radicals enhanced the aromaticity of coke and radicals, and σ oxygen-containing radicals, respectively. This method
narrowed the EPR spectral line width [43–45]. Therefore, the hydrogen also applies to the EPR spectra of the co-pyrolysis products of the coal
content of the coke was positively correlated with the line width of the and solid “hydrogen-rich” donors. Wu et al. [46] performed a decon­
EPR spectrum. Wu et al. [46] found that the line width of the O-centered volution fitting calculation of the EPR spectra of the co-pyrolysis prod­
radicals decreased and that of π-type radicals increased in the EPR ucts of low-order coal and waste plastics. As shown in Fig. 3, the fitted
spectrum of coke derived from the co-pyrolysis of the low-rank coal and sub-curves were attributed to the C-centered with oxygen radicals (g =
high-density polyethylene (HDPE) at different pyrolysis temperatures, 2.0373–2.000382), 1–3 rings π-type quinone radicals or mono-, di-, tri-
indicating that the oxygen radicals were restricted in the co-pyrolysis methoxybenzene ethers radicals (g = 2.0387–2.00401), nitroxide radi­
process. In addition, they found that the line widths of the O-centered cals (g = 2.0640–2.00776), and peroxide radicals (g =
radicals in the EPR spectrum of coke derived from the co-pyrolysis of the 2.01172–2.012551). This was followed by the quantification of the spin
low-rank coal and black polyethylene plastic (BPE) containing organic concentration (Ng) for each radical using the area normalization method
additives (OPAs) with higher H/C ratio were significantly reduced to obtain the evolution of stable radicals during co-pyrolysis under
compared with those of white polyethylene (WPE) without the OPAs. different conditions, such as the increase in the addition of waste plastic
and the increase in the area of C-centered with oxygen radicals, implying
(4) Line shape the increase in the radical concentration in the system. In contrast, the
decrease in the integral area of the nitroxide radicals indicated a sub­
Similar to the g value, the line shape of EPR spectrum can be used to sequent reduction in the spin concentration of the nitroxide radicals.
determine the radical type. Uniformly broadened line shapes are mainly Although several studies have confirmed the efficiency of the radical
EPR signals generated by the exchange effects or spin–lattice in­ parameters and evolution results obtained by deconvolution fitting
teractions, which are usually Lorentzian in shape, whereas non- calculations, the reliability of the deconvolution technology for the
uniformly broadened line shapes are overlapping EPR signals due to radical behaviors during co-pyrolysis has not yet been confirmed [55]. It
radicals with different g values or hyperfine splitting, and their line still has the following problems: (1) it is difficult to determine the radical
shapes are closer to Gaussian shapes [47,48]. The co-pyrolysis of the species due to the variety of hydrogen donors and the complexity of
coal and solid “hydrogen-rich” donors is a complex mixture, which radical reactions during co-pyrolysis; (2) it is affected by changes in the
inevitably leads to a wide variety of radicals and complex reactions in surrounding chemical structure, such as other electron-giving or
the system, and their line shapes appear as Gaussian or near-Gaussian electron-absorbing substituents during co-pyrolysis, resulting in
line shapes or a combination of both superimposed [49]. The Gaussian abnormal changes in the characteristic parameters obtained by the
line shapes are considered to be generated by individual non-interacting fitting.
radicals, indicating that there are few or almost no coupling reactions In-situ EPR technology has emerged as an advanced detection
with other radicals in the system. The narrow Lorentzian line shapes methodology with several advantages over ex-situ EPR, which is often
result from the electron spin exchange processes. For instance, the EPR challenging. While many studies have relied on ex-situ EPR to provide
spectra of coke derived from the co-pyrolysis of the low-rank coal and information on stable free radicals at the beginning and end of a reac­
HDPE showed a significant change in the Lorentzian/Gaussian ratio (L/ tion, this method only provides limited insight into the continuous
G). This indicates that the new radicals generated by the pyrolysis of process of free-radical reactions [56]. In contrast, in-situ EPR allows for
HDPE induce the transfer of unpaired electrons from the original radi­ real-time observation of the evolution of stable free radicals, directly
cals among the aromatic clusters of coke, thus enhancing the radical reflecting the reaction process. Moreover, in-situ EPR has been
exchange effect [46]. employed to measure free radicals generated from covalent bond
breakage during thermal transformations, such as co-pyrolysis [57,58].
2.1.2. EPR spectral application in co-pyrolysis Seehra et al. [59] used the in-situ EPR technique to determine the
As mentioned above, the EPR spectrum of the co-pyrolysis products change in radical concentration during the pyrolysis and found that the
of coal and solid “hydrogen-rich” donors often show a single spectral radical concentration during the coal pyrolysis showed differences at
peak, which is a composite curve formed by superimposing the EPR different temperature stages. Specifically, the N-centered radical con­
signals of the paramagnetic components in the pyrolysis products, and it centration first increased, decreased and then increased again with the
is difficult to grasp the information about individual radicals directly increase of temperature in the three stages of 300–500 K, 500–700 K and
from the composite curve [50]. Therefore, the composite curve must be 700–900 K. Fowler et al. [60] used in situ EPR to confirm that desorp­
resolved by spectral fitting. Because it is not a simple signal super­ tion, free-radical recombination induced by low-temperature migration,
position, the composite curve is resolved by fitting Gaussian or Lor­ and thermal bond breaking are common processes in the pyrolysis of
entzian functions. The most commonly used functions are the Gaussian- low-rank coal.
Lorentzian sum area functions, (Eq. (2)) [51–53].

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Fig. 3. EPR spectrum and fitted sub-curves of the coke sample: (a)coal coke, (b-g) coke obtained from coal and two kinds of waste plastics under varied mixing
ratios [46].

2.2. Capture detection technology The most widely used spin-trapping agents are mainly nitrone or
nitroso compounds, such as DMPO; 5-(diethoxyphosphoryl)-5-methyl-1-
Common radical capture techniques include spin-trapping and pyrroline-N-oxide (DEPMPO); N-tertbutyl α-phenylnitrone (PBN); 5-
hydrogen donor solvent capture techniques. Spin-trapping is used to (1,1-dimethylethoxycarbonyl)-5-methyl-1-pyrroline N-Oxide (BMPO)
capture active radicals under mild conditions; however, its application is and 2-methyl-2-nitrosopropane dimer (MNP) [63–66], whose structures
limited by high temperatures. Hydrogen-donor solvents compensate for and characteristics are shown in Fig. 5. The spin-trapping agents of
this shortcoming and can capture active radicals at high temperatures active radicals must meet the following three conditions: (1) the formed
during co-pyrolysis. spin adducts should be stable and long-lived; (2) the EPR spectra of the
formed spin adducts should be easy to distinguish, identify and resolve;
2.2.1. Spin-trapping technology and (3) the spin-trapping agents should react easily with a variety of
The spin-trapping technology involves the addition of an unsaturated active radicals and have no or simple side reactions.
antimagnetic spin trap to a system that can trap free radicals under mild
conditions. When introducing a spin trap into the system, the originally 2.2.2. Hydrogen-donor solvent capture technology
unstable active radicals react with it to form more stable or longer-lived In addition to the EPR spectra used to determine the free-radical
spin adducts [61,62]. The indirect detection of unstable active radicals species, the results were verified by the chemical removal of free radi­
can be achieved by detecting and resolving the EPR spectra of spin ad­ cals. The hydrogen-donor solvent capture technique is typically used in
ducts to invert the type of active radicals. For example, 5,5-dimethyl-1- the presence of a hydrogen supply solvent; the radicals generated in the
pyrroline-N-oxide (DMPO) can react rapidly with active radicals to form pyrolysis process can be coupled or stabilized by obtaining H from the
new stable radicals or organics, thus achieving an extended active solvent, while the solvent is converted to the corresponding aromatics.
radical lifetime, as shown in Fig. 4. In other words, when highly active hydrogen-donor solvents are present

Fig. 4. Principle of the spin-trapping technology (with DMPO as an example).

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Fig. 5. Structure and characteristics of common spin traps.

in the reaction system, the active radicals are stabilized by combining temperature conditions, while 2-ethylbiphenyl (EBP), tetrahy­
with H in the hydrogen-donor solvent, and the amount of hydrogen drophenanthrene (THP) and H2 are produced, as shown in Eqs. (4)–(6).
supplied by the hydrogen-donor solvent is approximately equal to the Therefore, the number of active radicals (QH) can be accurately calcu­
number of active radicals [67]. Compared to the spin-trapping tech­ lated by subtracting the amount of PHE generated (Qblank) from the side
nology, the high-temperature limitation is impervious to the hydrogen- reaction of DHP from the total amount of PHE generated (Qtotal).

(3)

(4)

(5)

(6)

donor solvent capture technique, which is more suitable for detecting The technology of hydrogen-donor solvent capture presents certain
active radicals during co-pyrolysis. difficulties regarding its widespread application in detecting free-radical
According to the above, the most suitable hydrogen-donor solvent in behavior during pyrolysis. This is mainly due to the limitations of its
the coal pyrolysis process should be the “hydrogen-rich” organic sub­ capture agent itself. Moreover, the complexity of the pyrolysis system
stances (such as dihydrophenanthrene, dihydroanthracene, and tetra­ and the diversity of reaction products in the process make it challenging
hydronaphthalene), which provide not only sufficient hydrogen for the to determine the actual pathways for transferring H radicals from the
active radicals in the coal thermochemical conversion but also provide hydrogen-donor solvent to the coal radicals and their corresponding
stable and easily measurable organic substances. Moreover, the side products [71,72]. As a result, it remains difficult to analyze the types and
reactions of “hydrogen-rich” organics are relatively simple, and the behaviors of free radicals in the technology, which instead focuses pri­
content of “hydrogen-rich” organics and by-products can be used to marily on tracking the trend of active radical concentrations during
invert the number of active radicals [68–70]. Considering the 9,10-dihy­ coal’s thermochemical conversion. Researchers are investigating the
drophenanthrene (DHP) hydrogen donor to capture the active radicals trapping behavior and free-radical types involved in the capture process.
generated during the coal pyrolysis as an example, the active radicals They are utilizing various testing and computational techniques,
were stabilized after capturing H in DHP, and DHP was converted into including the tracer method and Density Functional Theory (DFT), to
the corresponding dehydrogenation product, phenanthrene (PHE), as determine the hydrogen-donating activity and hydrogen-transfer
shown in Eq. (3). In addition, the ring-opening, disproportionation, and pathway of the hydrogen-donor solvents. These methods also infer the
dehydrogenation side reactions of DHP generate PHE under high- possible free radical behaviors associated with the process [73–75].

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2.3. PLIF detection technology bonds in the coal or tar macromolecule structure. This directly impacts
the conversion efficiency of coal and the yield and quality of oil and gas
The free-radical behavior can also be detected by other advanced products in the subsequent stages, as shown in Fig. 6 [84]. Compared to
measurement technologies, such as planar laser-induced fluorescence coal pyrolysis, the co-pyrolysis of the low-rank coal and solid “hydrogen-
(PLIF), which can detect trace components (such as⋅OH, ⋅CH, ⋅CHO, and rich” donors involves interactions between the generated radicals. This
NO) that induce fluorescence via thermal transformations. The product interaction has significant effects on the co-pyrolysis properties,
molecules and free radicals have been excited to generate energy level particularly on the properties of the pyrolysis product. Therefore, the
transitions and to fluoresce, and then the concentration and spatio­ free-radical behaviors during the co-pyrolysis of low-rank coal and
temporal distribution of the free radicals have been analyzed based on different solid “hydrogen-rich” donors must be better understood and
the measured visual images to determine the thermal transformations in explored.
different environments [76]. This cutting-edge optical detection tech­
nology offers exceptional spatiotemporal resolution without altering the 3.1. Co-pyrolysis of low-rank coal and biomass
reaction products during the analysis process. It is prevalent in thermal
conversion processes, particularly in steady-state combustion for flame With pyrolytic properties similar to coal, biomass can be used to
diagnostics. In pyrolysis research, the focus is on the conversion mech­ produce bio-coke, bio-oil, and biogas by pyrolysis technology [85,86].
anisms and the generation of pyrolyzed polycyclic aromatic hydrocar­ Owing to its high H/C ratio, high volatile fraction, and existing alkaline
bons (PAHs) [77,78]. earth metals, it can provide a “hydrogen source” and an alkali metal
Mosonik et al. [79] used in-situ PLIF to analyze the PAH PLIF signal catalyst for the coal pyrolysis reactions, thereby promoting the catalytic
in the gas phase of biomass pyrolysis and found that the signal began to hydropyrolysis reactions of coal and improving the properties of the coal
appear at 275 ℃, the peak of the signal was located at about 400 ℃ and pyrolysis products [16,87]. Therefore, biomass is often used as a solid
almost disappeared at 550 ℃. They suggested that the initial formation “hydrogen-rich” donor to assist coal pyrolysis. However, some re­
of PAHs was attributed to the increased rate of 3–5 rings PAHs formation searchers have found a large difference in the pyrolysis temperature
reaction when a large number of PAHs condensed in the lower tem­ range between biomass and low-rank coal. The biomass completes the
perature region above the bed. The reduction in signal at the later stages pyrolysis reactions when the low-rank coal begins the pyrolysis re­
may be primarily related to the condensation of 3–5 rings PAHs into actions [88]. Based on this, they suggested that the active radicals
heavier compounds (out of the detection range) or the breaking of 3–5 produced by biomass pyrolysis were difficult to utilize in the low-rank
rings PAHs into lower ring compounds (also out of the detection range). coal pyrolysis reactions [89]. He et al. proposed a different perspec­
Additionally, the PAH PLIF signal change intensity was detected close to tive on this issue [67]. They found that the experimental values of the
the bed, indicating that the products released from the biomass under­ free-radical concentrations of coke obtained by the co-pyrolysis of the
went rapid changes and emphasizing the importance of pyrolysis studies low-rank coal and biomass under the same conditions were lower than
using in-situ technology [80]. the theoretically calculated values and believed that the interaction
between active and stable radicals and the escape of active radicals led
3. Free radical behaviors during co-pyrolysis to a decrease in the free-radical concentrations of coke obtained by co-
pyrolysis, as shown in Fig. 7. In addition, they found that the σ radicals
The generation of the pyrolysis products during coal pyrolysis fol­ (g = 2.0014) in coke caused by the hydrogen transfer reactions during
lows the mechanism of free-radical reactions, which means that the the co-pyrolysis increased with the increasing pyrolysis temperature,
chemical bonds in coal are broken first to produce active radical frag­ particularly after 400 ℃. This indirectly proves that the active radicals
ments, and these active radical fragments are broken, combined, and generated from the biomass could be involved in the low-rank coal py­
condensed to produce different pyrolysis products [81–83]. These active rolysis reactions. The mechanism of the co-pyrolysis of the low-rank coal
radical fragments also play the role of “clipping engineer” in the coal and biomass proposed by Gouws et al. [90] is consistent with the find­
pyrolysis process, which can “clip” and “trim” the unstable chemical ings of He et al. [67]. They suggested that free-radical reactions mainly

Fig. 6. Free-radical behaviors in coal pyrolysis under different temperatures [84].

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Fig. 7. (a) Variations in the free-radical concentrations during pyrolysis of coal, walnut shell (WS), and pine.; (b) schematic diagram of interactions between free
radicals during co-pyrolysis [67].

occurred in the volatile fraction of coke or gas phase in the molten phase. breakage of the adjacent bonds of α-O-4 and β-O-4, but the opening of
Moreover, with an increase in the pyrolysis temperature, the fragments the monomer ring of β-O-4 was earlier than the breakage of the active
generated from the depolymerization of the low-rank coal and biomass β-O-4 bond itself. At this stage, a large number of active free radicals
in the molten phase limited the diffusion and escape of free radicals, such as phenoxy intermediates formed with the breaking of the β-O-4
which in turn promoted hydrogen transfer reactions in the liquid phase. bond, resulting in the breakage of one of the stable bonds of the 4-O-5
Moreover, it is difficult to accurately assess the effects of the biomass ether bond or the formation of an O-inserted heterocyclic ring on one
on the co-pyrolysis reactions because of its wide variety and complex of the benzene rings. Therefore, oxygen is a well-known crosslinking
composition. Therefore, researchers often choose a single biomass agent that somewhat counteracts the depolymerizing effects of
fraction of cellulose, hemicellulose or lignin [91,92] (mostly cellulose hydrogen [96], leading to the formation of many oxygen-containing
and lignin) as biomass model compounds to study the free radical be­ functional group products in this process.
haviors during the co-pyrolysis. Enkhsaruul et al. [93] found that During the co-pyrolysis of biomass, it is crucial to consider the
increasing the amount of lignin reduced the soluble content of acetone in migration of nitrogen (N) as it is a significant concern owing to the high
the tar obtained from the co-pyrolysis of low-rank coal and lignin N content in the biomass [97], and the N-containing compounds pro­
because the agglomeration of active radicals during the co-pyrolysis led duced may harm the environment. Biomass pyrolysis produces signifi­
to a decrease in the soluble matter content. This meant that the increase cant amounts of NOx, with NH3 being the major precursor. However, it is
in the lignin addition caused the agglomeration of many active radicals, worth noting that HCN, a toxic pollutant, can also be generated during
which played a negative role in tar quality. A study by Gouws et al. also rapid pyrolysis at high temperatures [98]. It is generally accepted that
confirmed Enkhsaruul’s view that the O/C ratio of lignocellulosic nitrogen can be divided into two stages during the co-pyrolysis of
biomass is more than three times higher than that of coal [90,93]. Lignin biomass: the primary pyrolysis is the decomposition of fuel-N (Amino-N
is generally linked by many C-C bonds and ether bonds, such as α-O-4 and Inorganic-N), which is converted to NH3 and heterocyclic-N sub­
and β-O-4 bonds. It is thought that the α-O-4 and β-O-4 bonds break first stances in the tar. The intermediate products of tar and coke undergo
during the pyrolysis process, and then with the increase in temperature, cracking at high temperatures and further conversion to NH3 and HCN.
the other ether bonds and bridge bonds break in the next [94]. Zhang Nitrogen-containing compounds and more stable nitrogen-containing
et al. [95] performed quantum calculations for lignin pyrolysis and substances (such as Quaternary-N and N-oxides) in the tar remain in
concluded that active phenoxy free radicals were generated due to the the coke [99].

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3.2. Co-pyrolysis of low-rank coal and waste plastics of the macromolecular radicals in coal [46,106,107]. Thus reduces the
yield of solid products and increases the yield of gas and liquid products.
Plastics are polymers mainly composed of carbon and hydrogen. Nevertheless, it is important to note that the free-radical behaviors
They are non-degradable, and their reuse after waste is of great interest produced during the co-pyrolysis of low-rank coal and waste plastics can
[100]. Waste plastics with high H/C ratios can be used as hydrogen vary significantly owing to disparities in the chemical structures of the
donors to provide sufficient hydrogen sources for the low-rank coal polymer backbones and side chains. Hong et al. [108] conducted a
pyrolysis, and the overlapping pyrolysis temperature range (438–521 simulation study of low-rank coal and Polyethylene (PE)/ Polystyrene
℃) is favorable for the hydrogen transfer from plastics to coal. In high- (PS) co-pyrolysis using molecular dynamics (ReaxFF MD), in which the
temperature environments, the C-H bonds in waste plastics depoly­ concentration distributions of the •OH and •H radicals were analyzed.
merize to form small-molecule monomers of different sizes and active The •OH radical concentration shown in Fig. 8a increased with
radicals. Plastic monomers undergo molecular isomerization and increasing temperature, but the number of •OH radicals during coal/PS
condensation via hydrogen transfer reactions, eventually forming par­ co-pyrolysis was consistently smaller than that of coal/PE due to the
affins, diolefins, alkane and olefin isomers [101]. Similarly, hydrogen difficulty in destroying the aromatic structure of PS. The generation of
transfer reactions involve hydrogenation and recombination of active the •H radicals of both started at 2300 and 2500 K, respectively
radicals, forming large amounts of “hydrogen-rich” gases and liquid (Fig. 8b), and it can be concluded that PE and PS had weak effects on the
products. In the co-pyrolysis of low-rank coal and waste plastics, free- low-temperature pyrolysis of coal without releasing the •H radicals. In
radical behaviors are the key reason for the change in the properties addition, they simulated the co-pyrolysis behavior of the low-rank coal
of their pyrolysis products; the •H radicals generated by the cracking of and polyvinyl chloride (PVC), as shown in Fig. 8c and Fig. 8d [109]. The
waste plastics can inhibit the crosslinking and polymerization reactions •Cl radicals generated from the cracking of PVC preferentially combined
of the coal molecules, which directly affects the yield and quality of the with the •H radicals generated from the pyrolysis of coal to form HCl,
pyrolysis products [102]. Therefore, in contrast to coal and biomass co- leaving the PVC substrate. The •H radicals preserved in the PVC
pyrolysis, the temperatures of coal and waste plastics co-pyrolysis are increased the C2H4 yield and decreased the C2H2 yield from the pyrolysis
relatively concentrated, the pyrolysis interval is narrow, and the in­ products. In the co-pyrolysis, the •H radicals produced by the PVC py­
termediates and final products often depend on the polymerization rolysis reacted with the •OH radicals produced from the coal pyrolysis,
monomer of the plastics [103–105]. The thermal decomposition of resulting in a higher amount of pyrolysis water, whereas the tar yield
plastic monomers produces hydrocarbons and partial hydrogen radicals was not significantly affected. Therefore, the co-pyrolysis of the low-
from re-bonding, which can be used as inhibitors and stabilizers of the rank coal and waste plastics does not necessarily promote tar produc­
free radicals produced from coal pyrolysis and inhibit the condensation tion; in contrast, it may be inhibited. For instance, polypropylene (PP) is

Fig. 8. (a) Distributions of the •OH radical and (b) •H radical during the co-pyrolysis of coal/PE and coal/PS; (c) concentration of the •H radicals during the PVC
pyrolysis, and H + OH radicals during the coal pyrolysis; and (d) formation pathway of C2H2 and C2H4 during ① PVC pyrolysis and ② PVC/coal co-
pyrolysis [108,109].

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a highly substituted plastic, and because of its severe spatial site resis­ between different components, resulting in improved product yield and
tance, the free radicals from cracking reactions do not participate in the quality [118]. Finally, a possible mechanistic model for the co-pyrolysis
formation of liquid products, leading to a decrease in the co-pyrolysis tar of the low-rank coal and OS was obtained by combining the conclusions
yield [110–112]. of numerous studies. The bitumen produced by the decomposition of the
kerogen molecules was decoupled and adsorbed free radicals from the
3.3. Co-pyrolysis of low-rank coal and oil shale low-rank coal to form oil, whereas other molecular fragments were more
likely to undergo further decomposition to produce coke and gas.
Oil shale (OS), a high-ash solid fossil fuels, is a sedimentary rock in Meanwhile, Ye et al [123] used the DFT calculation method to predict
which organic matter (kerogen and bitumen) is impregnated into an the possible hydrogen transfer mechanism of oil shale. It was found that
inorganic matrix [113,114]. Organic matter is rich in aliphatic com­ the aromatic chains generated during the pyrolysis process of oil shale
pounds and contains small amounts of aromatic compounds. Similar to were more likely to react with •H radicals through the sites generated by
low-rank coal, OS is rich in potential hydrocarbon resources and has low the breakage at the bridge bonds between their carbon chains and aro­
cost, high volatility, and a high H/C ratio [115]. OS pyrolysis involves matic functional groups, and the generated functional group radicals
decomposition and condensation processes and generates large amounts would also absorb the •H radicals to form the corresponding products
of active radicals [116–118]. Li et al. [119] found that the free-radical and new carbon chain radicals. Notably, OS introduces large amounts of
concentrations of coke from the co-pyrolysis of both were in the range ash during the co-pyrolysis process, which leads to the deterioration of
of 1015-1016 spins/g, which was significantly lower than the theoreti­ the coke quality while improving the catalytic pyrolysis effect. This is a
cally calculated values. This result indicates that the free radicals crucial problem that cannot be ignored in the co-pyrolysis of both [124].
generated during the co-pyrolysis had synergistic effects on each other
and changed the properties of the pyrolysis products. The co-pyrolysis 3.4. Co-pyrolysis of low-rank coal and coal conversion by-products
model for the biomass and OS established by Chen et al. was used to
explain the co-pyrolysis of the low-rank coal and OS [120–122]. When Coal conversion by-products (liquefaction residues, pyrolysis resi­
the OS is at a high temperature, the breakage of the bridging bonds, dues, heavy oil, etc.) as waste products obtained after clean and efficient
intact chains, and side chains of kerogen in the OS leads to the formation conversion and utilization of coal and graded upgrading contain large
of bitumen and small-molecule fragments. As shown in Fig. 9, the amounts of organic matter, which can assist coal pyrolysis in improving
continued occurrence of the co-pyrolysis reactions involving OS resulted the tar yield and quality [125–128]. Direct coal liquefaction residue
in reduced oxygen-containing functional groups and pore volume in the (DCLR) is a very interesting coal conversion by-product with a low ox­
coal, and the aromaticity was improved. The hydrogen-rich radicals ygen content, which helps the hydrogen radicals generated from DCLR
released from the OS during the co-pyrolysis act as hydrogen donors, to stabilize the more active radicals generated from coal molecules
which help stabilize the hydrogen-poor radicals in the intermediates during the co-pyrolysis, rather than interacting with •OH radicals to
produced by the coal pyrolysis. generate water. The reaction behaviors of the low-rank coal and DCLR
Wang et al. [115] found that the free-radical spin concentration (Ng) can be explained using Eqs. (7)–(12) [108]. When the low-rank coal and
of shale oil increased from 0.7 × 1018 spins/g to 1.25 × 1018 spins/g DCLR are co-pyrolyzed, the changes in the properties of the pyrolysis
during the pyrolysis of OS from 370 ℃ to 550 ℃. With an increase in the products (particularly tar) are mainly focused on two aspects: the
temperature, the strong bonds in OS molecules were broken, and the enhancement of hydrogenation reactions and the reduction of the
formation of free radicals was accelerated, leading to an increase in the condensation reactions. At high pyrolysis temperatures, weak bonds in
Ng in hot bitumen. Meanwhile, many strong bonds in the low-rank coal the DCLR are the first to break and generate active radicals and low-
broke at this temperature, and strong synergistic effects occurred boiling-point oils, which escape from the coal particles in the form of

Fig. 9. Generation mechanism for the solid product from the co-pyrolysis of coal and OS [122].

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volatile oil and gas fractions. As the pyrolysis temperature increases, temperature increases, the oxygen-containing functional groups and
some of the organic components (THFS) in the DCLR soften and melt •OH radicals in the coal are converted into phenols, aromatics, and
into liquid-like phases. The hydrogen radicals generated by the THFS aliphatic groups. In the late stage of the pyrolysis, the concentration of
can combine with the radicals released from lignite during pyrolysis, macromolecular radical fragments increased and condensed to form
thus enhancing the occurrence of the hydrogenation reaction (Eq. (8)) coke, with the •H radicals approaching complete consumption. Zhang
and weakening of the condensation reaction (Eq. (9)). Additionally, the et al. [131] analyzed the properties of the products obtained from the co-
molten liquid phase formed by the THFS was easily wrapped outside the pyrolysis of Hunan bituminous coal and pyrolysis residue (DRPT). The
coal coke to hinder the emission of volatiles, leading to a decrease in the free radical concentration of coke obtained from the co-pyrolysis was
reactions, as shown in Eqs. (8) and (11), and an increase in the reactions, significantly lower than that of coal pyrolysis alone. This was due to the
as shown in Eqs. (9) and (12), such that the tar yield decreases. There­ mutual coupling of small radical fragments from the residue pyrolysis
fore, there are two perspectives on the effect of DCLR on the tar pro­ and larger radicals from the low-rank coal cracking. This resulted in a
duced from co-pyrolysis. The appropriate amount of DCLR promotes lower free-radical concentration in coke.
hydrogenation reactions to increase light oil. The molten liquid phase Song et al. [132] investigated the co-pyrolysis process of long-flame
wraps around coke and leads to a reduction in tar production [126]. In coal and low-temperature pyrolysis heavy oil (HS). They suggested that
addition, it cannot be ignored that the FeS catalyst contained in the the preferential combination of the •H radicals with the fragments
DCLR transfers a part of the sulfur back into the tar, and the other will produced from the HS pyrolysis reduced the light fractions and
exist in coke, whereas the addition of sulfur will degrade the pyrolysis increased the intermediate fractions in the tar. The preferential combi­
product quality and subsequent process utilization is more difficult. nation of the •H radicals and HS led to incomplete hydrogenation con­
version of the free radicals produced from the SJC pyrolysis, and the tar
Coal → R• + G ↑ + S (7) recombinant fractions subsequently increased. When the temperature
R• +Coal-H → Tar + Coal*• (8) reached 655 ℃, the unconverted radicals condensed into

R• → S + G ↑ (9)

DCLR → THFS• + THFS ↑ + G ↑ + S (10)

THFS• + THFS-H → Tar + THFS (11)

THFS• → S + G ↑ (12)

where R• is a free-radical fragment of lignite pyrolysis; S is solid coke; G


is pyrolysis gas and water; THFS is tetrahydrofuran soluble (heavy oil,
asphaltene, and asphaltene); THFS• is the free-radical fragment broken
by the DCLR.
Song et al. [130] investigated the co-pyrolysis behaviors of Sunjiacha
coal (SJC) and DCLR, and derived the free-radical reaction mechanism
by in situ analysis, as shown in Fig. 10. The presence of the DCLR pro­ Fig. 11. Hydrogen distribution in pyrolysis products [133]. (Note: a-e: VR ratio
motes the cleavage of SJC to generate more free-radical fragments, of 4, 7, 10, 13, 18 wt% in feed; E: experimental RCs of hydrogen in the prod­
which combine with the •H radicals to form tar. As the pyrolysis ucts; T: theoretical RCs of hydrogen in products.).

Fig. 10. Formation mechanism of coke during the co-pyrolysis of SJC and DCLR [130].

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macromolecular compounds and eventually formed coke. In another 4.1. Pyrolysis temperature
study by Li et al. [133], the hydrogen transfer mechanism occurred
during the co-pyrolysis of the low-rank coal and a vacuum residue (VR). The pyrolysis temperature is a necessary condition for the occurrence
When the temperature exceeded the softening point of the VR, the coal of the pyrolysis reactions and it is essential for the free-radical behaviors
particles were wrapped by the melted VR, which increased the resis­ during the pyrolysis. When the temperature increases to the required
tance to releasing the volatiles from the coal and prolonged the contact temperature, the heat provided by the surrounding environment exceeds
time between the coal and VR radical fragments. Because the H/C ratio the activation energy required to break the chemical bonds in the low-
of the VR is higher than that of coal, VR can provide more low- rank coal and solid “hydrogen-rich” donors, and these bonds break
molecular-weight radicals (hydrogen and methyl), which combine and depolymerize, generating large numbers of active radicals [138].
with the radical fragments produced from coal pyrolysis to form The differences in the properties of the co-pyrolysis products of the low-
medium-molecular-weight substances (tar). As shown in Fig. 11, during rank coal and solid “hydrogen-rich” donors at different pyrolysis tem­
the co-pyrolysis of the low-rank coal and VR, H was transferred more to peratures indicate that different pyrolysis temperatures have various
the solid coke product, followed by tar, pyrolysis water, and pyrolysis effects on the free-radical behaviors in the co-pyrolysis process. Within a
gas. As the amount of VR increased, the RCs (the relative contents (RCs) specific temperature range, the improvement in the free-radical con­
of each hydrogen proton type to the total hydrogen proton were calcu­ centration with an increase in the pyrolysis temperature indicates that
lated by the integral calculations) of hydrogen in the coke and pyrolysis high temperature favors the generation of free radicals during the py­
water decreased significantly, and the RCs of hydrogen in the tar rolysis [119]. This finding is also supported by Srinivasan, Seehra and
increased significantly, indicating that the addition of VR facilitated the Wang et al. [115,139]. The volatile product yield can determine the
transfer of more hydrogen radicals to the tar and made the tar lighter. optimal temperature for the pyrolysis reaction; however, the tempera­
ture often requires a balance between the amounts of volatile products
4. Influence factors of free-radical behaviors during co-pyrolysis released at high temperatures and the secondary cracking reaction of the
volatile products under these conditions. If the pyrolysis temperature
Variations in the properties of the coal pyrolysis products are pri­ increases above the optimal temperature range, the volatile products
marily caused by diverse free-radical reactions occurring during the shift to less liquid and more gaseous products [47,140,141].
pyrolysis process. The co-pyrolysis process conditions can also lead to The pyrolysis temperature directly affects the radical concentration
significant differences in the properties of the pyrolysis products, which during the co-pyrolysis process. Wu et al. [142] found that the radical
indicates that in addition to the influence of the low-rank coal and solid spin concentrations in the Pingshuo coal (PC)/ HDPE (7:3) pyrolysis
“hydrogen-rich” donors on the free-radical behaviors during the co- residue were lower than those in the PC pyrolysis residue within 500 ℃
pyrolysis, the co-pyrolysis process conditions also affect the free- (Fig. 12a), indicating that the melt of HDPE hindered the transfer of
radical behaviors [134]. Most studied on the co-pyrolysis process con­ π-quinone radicals and O-centered radicals to semiquinone radicals.
ditions include pyrolysis temperature, residence time, heating rate, With the increase in the pyrolysis temperature to 550 ℃, the free-radical
feedstock mixing ratio, and mixing method, and the effects of these co- spin concentration of the pyrolysis residue showed an obvious
pyrolysis process conditions on the radical behaviors during co-pyrolysis increasing trend, particularly for the O-centered radicals (Fig. 12a),
are presented below [135–137]. indicating that HDPE was favorable for stabilizing the O-centered

Fig. 12. Spin concentrations of the pyrolysis residues at various pyrolysis temperatures, (a) total radicals, (b) C-centered radicals, (c) O-centered radicals, (d) N-
centered radicals [142].

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radicals at high temperatures. The decrease in spin concentration of the However, the quality of the resulting tar may be inconsistent and contain
pyrolysis residue at higher temperatures was due to HDPE mixing, a significant proportion of heavy components. This can be attributed to
which delayed coke formation, leading to the condensation reactions of the significant effects of the heating rate on the free-radical behaviors
C- and O-centered radicals (Fig. 12b and Fig. 12c). A higher pyrolysis during the pyrolysis process [154,155]. Wen et al. [156] investigated
temperature was not favorable for the N-centered radicals, and it the synergistic effects of the co-pyrolysis of Yulin coal (YL) and waste
gradually shifted to lower temperatures with the addition of HDPE tires (WT). They found that increasing the heating rate could weaken the
(Fig. 12d). Yan et al [143] calculated the condensation of O- and C- asynchrony of the volatile fraction evolution of YL and WT and maxi­
centered radicals during the pyrolysis with the use of ReaxFF MD. The O- mize the interaction of free radicals during the co-pyrolysis of YL and
centered radicals can easily form peroxides at low temperatures in the WT. Victor et al. [39] found that rapid microwave pyrolysis shortened
system and can be chemisorbed onto the C-centered radicals to form the time required for secondary pyrolysis reactions of the low-rank coal
carboxyl radicals and combined with other radicals to form oxygen- and pine wood. The free-radical concentration in coke from rapid mi­
containing compounds. In addition to the radical concentration, the crowave co-pyrolysis was lower, and the g value increased from 2.00273
pyrolysis temperature affected the radical species. Chen et al. [144] to 2.00282, indicating that the carbon in coke tends to be more ordered,
investigated the evolution of radicals in the coke obtained from co- and aromatic radicals with fewer rings evolved into graphitic carbon
pyrolysis at different temperatures. At a pyrolysis temperature of 450 aliphatic radicals. It is generally believed that during the slow pyrolysis
℃, the radical concentration in the coke was maximum. As the pyrolysis of coal, crosslinking reactions occur before tar evolution, and tar evo­
temperature continued to increase, the interaction between the free lution occurs simultaneously with the production of H2O and CO2. Fast
radicals in the system was enhanced, the g value of the coke decreased, pyrolysis reduced the relative rate of low-temperature crosslinking of
and the free radicals in the coke evolved from O-centered radicals to C- macromolecular radicals during co-pyrolysis, and the relative rate of
and O-centered combined radicals. In addition, the radicals at low bridge bond breaking occurred almost simultaneously with tar evolu­
temperatures are mostly non-interacting radicals, which are more tion. Rapid pyrolysis involves a quick transition from room temperature
difficult to couple with other radicals in the system, whereas the radicals to high temperature, resulting in incomplete bridge bond breakage
at high temperatures are more likely to undergo coupling reactions and compared to slow pyrolysis due to the short time frame. However, the
are more active. heating rate minimises the types of free radicals produced from bridge
bond breakage. During fast pyrolysis, bridge bond breakage free radicals
4.2. Residence time from the early stage of slow pyrolysis may occur simultaneously with the
high-temperature tar evolution. This increases the likelihood of collision
Residence time is the constant heating time after pyrolysis reaches coupling between the bridge bond breaking free radical and the inter­
the required control temperature. It directly determines whether the co- mediate product of tar evolution [38,141,157]. Rapid pyrolysis is an
pyrolysis reactions between the low-rank coal and solid “hydrogen-rich” effective method to utilize solid “hydrogen-rich” donors for the hydro­
donors occur fully and directly affect the co-pyrolysis product charac­ genation of low-rank coal [158]. Bozkurt et al. [159] suggested that
teristics; however, its influence is also related to the pyrolysis temper­ under the effects of rapid pyrolysis, the active •H radicals generated by
ature [85,145–148]. Generally, the longer the co-pyrolysis residence the hydrogen donor inhibit the condensation of the aromatic compounds
time at high temperatures, the higher the co-pyrolysis gas yield and the produced from the coal pyrolysis, and promoting the conversion of ar­
lower the coke and tar yields gain. Wen et al. [149] analyzed the in­ omatics to tar, consequently enhancing the yield and quality of tar.
termediate •H radicals in a simulated Rice Husk (RH) and oil shale (OS) Slow pyrolysis has the characteristics of uniform heat and mass
co-pyrolysis processes and found that the •H radicals were completely transfer, adequate cracking and more abundant secondary reactions. Li
consumed when the co-pyrolysis residence time was extended. This is et al. [129] demonstrates that slow pyrolysis can overcome spatial site
because many •H radicals are partially used in the dehydration and ring- resistance limitations, thereby exposing more free-radical sites. This in
opening reactions of RH, which are the main reactions occurring in the turn facilitates cross-linking reactions at later stages. The reactions that
later stages of RH pyrolysis. Khan et al. [150] found that extending the lead to cracking and breakage are also more adequate during slow py­
residence time stabilized the free-radical fragments produced by the co- rolysis, resulting in increased light tar yield with extended pyrolysis time
pyrolysis of the low-rank coal and waste rubber and promoted the [87]. Moreover, it has been observed that during the slow pyrolysis
generation of stable residues. At high temperatures, extending the process, the hydrogen donor is partially softened in the preceding
residence time increases the reaction time for the cracking of the low- heating phase, leading to the formation of active substances adsorbed on
rank coal and solid “hydrogen-rich” donors, and the intermediate the surface of coal particles. This results in the blocking of coal molecule
products are more fully cracked, resulting in large amounts of volatile pore structures, thereby inhibiting volatile product escape. These vola­
products. Mastral et al. [151] investigated the free radical behavior tile components break through the restrictions only upon reaching the
during the co-pyrolysis of low-rank coal and tires at different residence pyrolysis temperature and pressure, thereby promoting secondary re­
times. Unlike the shorter residence time, the longer residence time actions and forming a stable large PAHs radical. [39].
resulted in a long co-pyrolysis reaction time, and the “hydrogen-rich”
radicals from the tire pyrolysis increased the hydrocracking reaction 4.4. Blend ratio
time of the low-rank coal macromolecules, which reduced the difference
in the C1-C3 product production from the theoretical value. Meanwhile, The addition of solid “hydrogen-rich” donors directly determines the
the long residence time also prolongs the interaction of volatile fractions sufficiency of “hydrogen-rich” components in the co-pyrolysis reaction,
in the co-pyrolysis process, which increases the opportunity for volatile which further affects the adequacy of the hydropyrolysis of the low-rank
fractions to react with organic and inorganic components on the internal coal [160,161]. Therefore, in the co-pyrolysis studies, the blend ratio of
and external surfaces of the coke. This prompts the cracking reaction to the low-rank coal and solid “hydrogen-rich” donors are often of great
produce more radical fragments and produces more small-molecule interest, which can be used to regulate the characteristics of the co-
gases [152,153]. pyrolysis reactions. Zhang et al. [131] found that the free-radical con­
tent in the coke obtained from the co-pyrolysis of low-rank coal and
4.3. Heating rate direct coal liquefaction residue (DCLR) first increased to a stable value
and then slowly decreased as the DCLR ratio increased. As shown in
The product properties obtained from fast and slow pyrolysis differ, Fig. 13a, the free-radical concentration in the coke obtained from the co-
particularly the tar properties. Fast pyrolysis has shown promise in pyrolysis was maximum when the blend ratio of the DCLR to low-rank
mitigating secondary reactions during pyrolysis and increasing tar yield. coal was 5:100. When the addition of the DCLR continued to increase,

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L. Wu et al. Chemical Engineering Journal 474 (2023) 145900

Fig. 13. (a) Free-radical concentration of coke at different DRPT ratios [131]; (b) spin concentrations of coke samples from co-pyrolysis of coal and PE mixtures at
550 ℃ [46].

more free-radical fragments were produced in contact with the large co-pyrolysis. Conversely, the concentration of N-centered radicals de­
free-radical fragments produced by the low-rank coal. Thus, the free creases significantly while C-centered radicals increases. It is hypothe­
radicals were more likely to be quenched, resulting in the reduction of sized that H radicals produced by the hydrogen donor PE react with N-
free radicals in the coke. The effects of the solid “hydrogen-rich” donors containing aromatics in coal to generate NH3, thus consuming N-
on the pyrolysis reactions of the low-rank coal depend mainly on the H/ centered radicals. C-centered radicals are less coupled to H radicals,
C ratio of the solid “hydrogen-rich” donors. Wu et al. [46] studied the leading to an increase in C-centered radical concentration [162,163].
characteristics of the co-pyrolysis products of low-rank coal and two
types of PE with different H/C ratios. As shown in Fig. 13b, the overall 4.5. Load mode
changes in the concentrations of the three radicals in the coke obtained
from the co-pyrolysis of the low-rank coal and PEs with different H/C The effect of the sample loading mode on the co-pyrolysis of low-
ratios were similar to the increase of the two PE additions; however, rank coal and solid “hydrogen-rich” donors has received increasing
there were differences as well. The free-radical concentrations of PE attention from researchers [164]. It is generally accepted that the
with higher H/C ratios were higher than those of PE with lower H/C loading method of the low-rank coal and solid “hydrogen-rich” donors
ratios, and PE hydrogen donors with high H/C ratios could better pro­ affect the pyrolysis product properties, which is mainly attributed to the
duce and condense C-O central radicals. This led to an overall trend in presence of volatiles-coke interactions [5]. Zhu et al. [165] designed
which the free-radical concentrations in coke first increased to a stable three loading methods (U-type, L-type and M− type) for the co-pyrolysis
level and then slowly decreased. The effects of the blend ratio of coal and of the Naomaohu low-rank coal (NMH) and cedar sawdust (CS) to verify
PE on the radical behaviors of the coke obtained from the co-pyrolysis the effects of the loading mode on co-pyrolysis, as shown in Fig. 14. The
were mainly manifested by the competition between the C- and O- g values of coke obtained from the pyrolysis of NMH and CS alone were
centered radicals and N-centered radicals. The addition of PE during the similar, indicating that the coke obtained from the pyrolysis alone had a
co-pyrolysis of low-rank coal subtly impacts O-centered radicals. This is similar radical distribution and was mainly O-centered. Compared to the
due to the lower O content in PE compared to low-rank coal and the g values of the coke obtained from pyrolysis alone, the g values of the
conversion of phenolic substances into stable O-centered radicals during coke obtained by co-pyrolysis of NMH and CS with the three different

Fig. 14. (a) Schematic diagram of three mixing modes of CS and NMH; (b) EPR spectra of coke from CS, NMH, and blends obtained at 600 ℃ using a variety of
mixing modes [165].

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L. Wu et al. Chemical Engineering Journal 474 (2023) 145900

Fig. 15. (a) Different cases of feedstock configurations for deconvolution of synergy in co-pyrolysis; and (b) spin concentration of coke samples obtained at different
co-pyrolysis cases [166].

loading modes were lower, and the free radicals of all three cokes were aromatic radicals [18]. The interaction between the volatile fractions of
dominated by the C-centered radicals. The coke obtained from the co- PS and coke was determined by comparing loading mode cases 7 and 8.
pyrolysis in the L-type loading mode had the lowest free-radical con­ Large numbers of aromatic ring groups generated by PS were partially
centration because the volatile radicals generated by CS failed to contact adsorbed on the coke surface when passing through the coke, thereby
with NMH effectively and escaped directly from the top, resulting in the increasing the number of aliphatic and aromatic structural radicals.
lowest free radicals in the coke. Compared with loading case 3, loading case 5 had a smaller physical
Zhang et al. [166] investigated the effects of different loading modes contact area and weaker spatial site resistance, resulting in a lower
(Fig. 15a) on the properties of the co-pyrolysis products of low-rank coal concentration of C-centered radicals containing oxygen functional
and PS. Their free-radical concentrations were obtained from the peak groups in the coke [4].
areas of the EPR spectra (Fig. 15b). When the loading mode was changed
from case 6 to case 5, the increase in the loading height led to an increase 5. Effects of free radical behaviors on co-pyrolysis products
in the contact between the volatile fractions of PS and the low-rank coal.
Oxygen-containing components such as ether, hydroxyl and carbonyl During the co-pyrolysis of low-rank coal and solid “hydrogen-rich”
groups in the volatile fractions of PS were further decomposed to form donors, free radical reactions caused by the breakage of the chemical

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L. Wu et al. Chemical Engineering Journal 474 (2023) 145900

bonds significantly affect the pyrolysis product properties; that is, the properties obtained from the co-pyrolysis can be inferred from the
free-radical behaviors during the co-pyrolysis are closely related to the analysis of the radical behavior. For example, the molten coke is rich in
pyrolysis product properties. When the solid “hydrogen-rich” donors are aliphatic branched chains and active radicals when the co-pyrolysis
sufficient, the “hydrogen-rich” radicals in the volatile fractions of the temperature is 400–600 ℃; however, most of the aliphatic branched
solid “hydrogen-rich” donors will react with the active radicals gener­ chains and active radicals are lost in the solidified and contracted coke at
ated from the pyrolysis of low-rank coal macromolecules to promote the high temperatures [173].
generation of the low-molecular volatile fraction or the hydrogenation The solid “hydrogen-rich” donors significantly affect the free-radical
of the coal macromolecules, which will improve the distribution and concentration in the coke obtained from the co-pyrolysis, which is
quality of the pyrolysis products [167–169]. However, when the solid generally considered to increase the concentration of the O-centered
“hydrogen-rich” donors are insufficient, the “hydrogen-rich” radicals radicals. The co-pyrolysis reactions inhibited the escape of phenolics and
fail to stabilize the active radicals, resulting in condensation of the active converted them into stable O-centered radicals, whereas the concen­
radicals and the formation of coke (semi-coke) or heavy oil [20]. tration of C- and N-centered radicals decreased. The •H radicals hy­
drogenate with carbon-containing aromatics and nitrogen-containing
aliphatic hydrocarbons in the coal during the co-pyrolysis to form NH3
5.1. Coke/semi-coke
and alkanes, resulting in the depletion of C- and N-centered radicals
[37,174,175]. However, He et al. [67] concluded that the soft residues
Coke (semi-coke) is formed by the condensation of macromolecular
produced in the early stages of biomass pyrolysis would adhere to the
radicals during coal pyrolysis and is continuously subjected to redox
coal surface, causing pore plugging of the coal particles and inhibiting
reactions with the pyrolysis radicals or intermediates at high tempera­
thermal decomposition and the aromatic hydrocarbon formation. This
tures [54]. The coke obtained from the co-pyrolysis of low-rank coal and
would result in an increase in the coke yield and free radicals in the coke.
solid “hydrogen-rich” donors is similar to the coke obtained from both
This confirms that the co-pyrolysis of low-rank coal and solid “hydrogen-
alone pyrolysis; however, the coke yield obtained from the co-pyrolysis
rich” donors can increase the free-radical concentration in coke. In
is usually lower than the theoretical yield, and the coke quality also
addition, as shown in Fig. 16, the g values in the EPR spectra of the cokes
changes, which can be attributed to the hydrogenation mechanism
obtained from the co-pyrolysis of the low-rank coal and biomass
during the co-pyrolysis [170,171]. The “hydrogen-rich” radicals in the
decreased with the increasing pyrolysis temperature, which may be
volatile fractions of the solid “hydrogen-rich” donors combine with the
attributed to the presence of small- and medium-sized aromatic clusters
coal macromolecular radicals and inhibit the condensation reaction of
and oxygen in the structure of low-temperature cokes. The free radicals
the coal macromolecular radicals, resulting in a low coke yield. The
in coke mainly exist in the stable aromatic system [176–178], while the
reactions of the “hydrogen-rich” radicals with the heteroatomic func­
hydrogenation of the “hydrogen-rich” volatile fraction from biomass
tional groups in the coal macromolecules reduce the heteroatomic
destroys the aromatic system in coke and exposes the wrapped free
functional group content in the coke and generate more aromatic
radicals to the pyrolysis system, resulting in the stepwise conversion of
structures, which result in changes in the coke quality. Hong et al. [172]
the system from C-centered radicals to O-centered radicals
used the Reax FF MD method to simulate the formation of semi-coke
[175,179,180].
during the pyrolysis, confirming that tar reduction leads to coke for­
mation in two ways: (1) reactions between tar fragments lead to the
formation of semi-coke, and (2) free radicals from tar decomposition 5.2. Tar
erode the semi-coke, leading to the growth of semi-coke fragments and
the release of H2 and CO2. Victor et al. [39] demonstrated that the free Tar is the most valuable product of coal pyrolysis, and its yield and
radicals produced by the biomass can react with coke and promote its quality directly affect the economics of coal pyrolysis technology. With
decomposition during the co-pyrolysis of the low-rank coal and biomass. the hydrogenation of the solid “hydrogen-rich” donors, the tar yield and
Meanwhile, the “hydrogen-rich” radicals in the volatile fractions of the quality of the co-pyrolysis products are significantly improved
biomass and the hydrogen radicals produced from the coal pyrolysis [181,182]. The changes in the tar yield and quality are mainly attributed
prevented the crosslinking of the low-rank coal macromolecules to the fact that the “hydrogen-rich” radicals in the volatile fractions of
resulting in further graphitization of coke. The changes in the coke the solid “hydrogen-rich” donors promote the production of light

Fig. 16. Changes in g-factor values of free radicals produced during separate pyrolysis and co-pyrolysis of HLBE coal, walnut shell (WS), and pine [67].

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L. Wu et al. Chemical Engineering Journal 474 (2023) 145900

components such as short-chain alkanes and phenols while inhibiting temperature. Zhang et al. [131] found that H2 and CH4 in the pyrolysis
the production of heavy components such as long-chain alkanes, gas obtained from the co-pyrolysis of the low-rank coal and DRPT were
aliphatic hydrocarbons, and heavy aromatics during the co-pyrolysis higher than those in other pyrolysis gas fractions, indicating that large
process [183]. The condensation and hydrogenation reactions between amounts of •H and •CH3 radicals were produced during the co-pyrolysis
free radicals during the co-pyrolysis lead to the development of the process. CH4 in the C1-C4 hydrocarbon gas fractions of the pyrolysis gas
pyrolysis products in different directions, in which the former favoring obtained from co-pyrolysis decreases significantly with an increase in
coke production and the latter mainly promoting tar production. Wen the amount of DRPT, indicating that more •CH3 fragments were pro­
et al. [156] found that the co-pyrolysis of Yulin coal (YL) and waste tires duced during the co-pyrolysis and stabilized to form light tar fractions.
(WT) produces more tar and pyrolysis gas than coal pyrolysis alone In addition, He et al. [67] found that the CH4 in the pyrolysis gas ob­
because the rubber in WT readily cracked and produced large amounts tained from the co-pyrolysis of the low-rank coal and biomass at the
of “hydrogen-rich” radicals. These “hydrogen-rich” radicals could pyrolysis temperatures below 450 ℃ was significantly higher than the
effectively combine with the radicals generated from coal cracking and theoretically calculated value, while C2 and above hydrocarbon gases
participate in the formation of liquid or solid products. Particularly, were lower than the theoretically calculated value. This can be attrib­
when the amount of WT addition was higher than that of YL, the uted to the fact that •H radicals are more easily bound to small-molecule
“hydrogen-rich” radicals produced by WT stabilized the active radicals radicals; this result is supported by a study by Li et al. [192].
produced by YL and avoided further cracking into pyrolysis gas, which More studies have found that the synergistic effects of the co-
improved the tar yield. Guo et al. [87] found that the synergistic effects pyrolysis of the low-rank coal and solid “hydrogen-rich” donors
of coal and corn straw co-pyrolysis increased the tar yield and improved inhibit the production of almost all gases, where the experimental values
the tar quality. This may be because the volatiles escaping from coal and of the gas yields are lower than the theoretically calculated values
corn straw were cleaved at high temperatures, generating large numbers because H2, CH4 and C2-C3 are mainly formed by the •H, •CH3,
of active radicals. The relatively small radicals in the corn straw volatile •CH2CH3 or •CH2CH2CH3 radicals. These radicals are more likely to
fractions stabilized the large molecular radicals produced in the coal combine with active radicals to produce more light tar components, such
volatile fractions and contributed to tar production rather than cross­ as short-chain aliphatic hydrocarbons, monocyclic aromatic hydrocar­
linking with each other to produce secondary coke and pyrolysis gas. bons [193–196].
The quality of tar is also the focus of attention for the co-pyrolysis of
low-rank coal and solid “hydrogen-rich” donors [184]. He et al. [67]
found a significant increase in the light and monocyclic fractions in the 5.4. Pyrolysis water
tar obtained from the co-pyrolysis of low-rank coal and walnut shell
(WS). During co-pyrolysis, some aromatic radicals are combined with Pyrolysis water is considered a by-product of the co-pyrolysis re­
small volatile radicals (such as •H and •OH radicals) to prevent the actions of the low-rank coal and solid “hydrogen-rich” donors, which
further condensation of aromatic hydrocarbons. The binding of aromatic mainly consist of two parts: Combined water and reaction water [197].
radicals to •H and •OH radicals may also lead to an increase in tar yield In the early stage of co-pyrolysis (from room temperature to approxi­
and a decrease in the pyrolysis water rate [185]. The decrease in the mately 200 ℃), the adsorbed bound water in the low-rank coal and solid
non-aromatic hydrocarbon fractions in the tar was caused by the com­ “hydrogen-rich” donors vaporizes and escapes, and it condenses into
bination of radicals generated by the breakage of aliphatic bridge bonds liquid water outside the reaction system. As the pyrolysis temperature
with volatile radicals to produce pyrolysis gas, water-soluble substances increases, the thermal decomposition of the low-rank coal and the solid
and aromatic compounds. The free-radical concentration in the tar ob­ “hydrogen-rich” donors produce large numbers of radical fragments,
tained from co-pyrolysis is higher than that obtained from pyrolysis including •OH and •H, which interact with each other to produce re­
alone, and these radicals are stable and mainly concentrated in the action water. The reaction water aids in the decomposition of oxygen-
heavy fractions of tar (tetrahydrofuran insoluble matter) [186]. There­ containing functional groups that can transfer H from water to pyroly­
fore, a high concentration of free radicals implies a high content of the sis intermediates, leading to an increase in the concentration of free
heavy fraction (tetrahydrofuran insoluble matter) in the tar obtained radicals during the co-pyrolysis [20,190,198,199]. In terms of macro­
from co-pyrolysis [187]. The corresponding tar properties were ob­ scopic reactions, the reaction water in pyrolysis water was mostly pro­
tained by the co-pyrolysis of low-rank coal and high-ash DCLR [125]. duced by the reactions of the components in the pyrolysis gas, as shown
The tar composition showed that the •H generated during the pyrolysis in Eqs. (13)–(16). Wen et al. [156] investigated the possible relationship
preferentially combined with the large molecular radicals with carbon between the pyrolysis water yield and the mixing ratio or pyrolysis
atoms larger than 10 to produce small-molecule phenyls. Phenol and temperature. With an increase in the amount WT, the pyrolysis water
aromatic hydrocarbons were formed due to the inability to combine yield tended to decrease significantly, which was mainly related to the
with •H in time [188]. The resulted in the phenol and aromatic hydro­ reduction of oxygen-containing functional group in the co-pyrolysis
carbon in the light fractions of the tar significantly decreasing and the system. There was no obvious regularity of the pyrolysis temperature
alkanes increasing. on the pyrolysis water yield, but all of them reached the maximum yield
in the range of 500–550 ℃. This temperature interval was exactly at the
5.3. Pyrolysis gas window temperature for the generation of tar, indicating the “hydrogen-
rich” volatile fractions from the WT pyrolysis combined with the
Pyrolysis gas is generated from the co-pyrolysis of the low-rank coal oxygen-containing radicals from the cracking of the low-rank coal pro­
and solid “hydrogen-rich” donors by breaking the large molecular side moted the production of pyrolysis water. This may also have affected tar
chains or combining small molecular radicals [163]. According to the production.
chemical structure of low-rank coal or solid “hydrogen-rich” donors, Water-gas shift reaction:
there are several sources for the components in pyrolysis gas [189–191]: CO2 + H2 ↔ CO + H2 O ΔH = 41.2kJ/mol (13)
(1) CO2 mainly arises from the decarboxylation of carboxyl groups at
approximately 200 ℃; (2) CO mainly arises from the decomposition of Methanation reaction:
carbonyl and ether groups at around 400 ℃ and the cleavage of other CO2 + 4H2 ↔ CH4 + 2H2 O ΔH = − 165kJ/mol (14)
oxygen-containing heterocycles above 500 ℃; (3) CH4 is derived from
the breakage of alkyl side chains and aliphatic branched chains at high Water-gas reaction:
temperatures; (4) H2 is mostly formed by the aromatization and C + H2 O ↔ CO + H2 ΔH = 41.2kJ/mol (15)
condensation of coal or solid “hydrogen-rich” macromolecules at a high

18
L. Wu et al. Chemical Engineering Journal 474 (2023) 145900

C + 2H2 O ↔ CO2 + 2H2 ΔH = 41.2kJ/mol (16) chains or the binding of small molecular radicals during co-
pyrolysis, whereas pyrolysis water is associated with the hydro­
genation breakage behavior of oxygen-containing radicals.
6. Summary and challenges

Clean and efficient conversion and utilization of coal resources and 7. Authors’ contributions
graded utilization are important ways to utilize coal resources in the
future. Among these, the low-rank coal hydropyrolysis technology All of authors contributed to the research. Dr. Lei Wu and Mr. Yining
stands out as it produces high-calorific-value pyrolysis gas and high- Guan: Investigation, data analysis, writing manuscript, and revision; Mr.
yield tar, which holds great potential for enhancing the economic Changcong Li: Collecting literatures; Prof. Dr. Lei Shi, Dr. Sasha Yang,
viability of coal resource utilization. However, the high cost associated Dr. B. Rajasekhar Reddy, Dr. Gan Ye, and Dr. Rock Keey Liew: Sugges­
with hydropyrolysis poses a significant barrier to the widespread tion and revision; Prof. Dr. Qiuli Zhang: Data support; Prof. Dr. Jun
adoption and development of this technology. The cheap “hydrogen Zhou, Prof. Dr. R. Vinu, and Prof. Dr. Su Shiung Lam: Methodology,
source” becomes the key to reducing the cost of the coal hydropyrolysis financial support, and supervision.
technology, and the mechanism of its hydrogen supply in the process of
coal pyrolysis also becomes a key scientific problem of this technology. Declaration of Competing Interest
Solid “hydrogen-rich” donors, characterized by their low cost, abundant
availability, high volatiles, and high H/C ratio, can be effectively The authors declare that they have no known competing financial
employed in the pyrolysis of the low-rank coal, enabling low-cost hy­ interests or personal relationships that could have appeared to influence
drogenation of this resource. the work reported in this paper.

(1) EPR spectroscopy can resolve the radical behavior during the co- Data availability
pyrolysis of low-order coal and solid “hydrogen-rich” donors, and
its characteristic parameters such as radical spin concentration, Data will be made available on request.
g-value, line width and line shape can be correlated with the
radical behavior. However, the reliability of the radical species
Acknowledgements
and spin concentrations corresponding to the deconvolution of
EPR spectra needs to be improved further, and it remains chal­
This work was supported by the Innovation Capability Support
lenging to resolve the effects of different radicals in the co-
Program of Shaanxi (No. 2020TD-028), the Service Local Special Project
pyrolysis process accurately.
of Education Department of Shaanxi Provincial Government (No.
(2) The presence of various solid “hydrogen-rich” donors with
22JC045), the Special Scientific Research Project of Education Depart­
diverse compositions adds complexity to the behavior of the co-
ment of Shaanxi Provincial Government (No. 22JK0432), the Science
pyrolysis radicals, making it challenging to establish universal
and Technology Plan Project of Yulin City (No. CXY-2020-058), and the
rules for the properties of the co-pyrolysis products when com­
Science and Technology Foundation Project of XAUAT (No. ZR21065).
bined with low-rank coal. The influence of hydrogen radicals on
the co-pyrolysis reactions plays a pivotal role in determining the
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