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    3 views3 pages

    RK - Process Flow 1st Oct

    Uploaded by

    operations

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    Information Flow Control Valve

    Purchase Order Received from


    Customer
    Application Team
    Internal Sales Order Entry (ERP)
    Customer Related
    Order Accepactance Entry - ERP
    Work Order Preperation
    Prepared & Uploaded in
    Updtes on Updates on common folder.
    Optisize & Email ERP & Email to Sales Job Order - ERP
    to Customer ERP update Excel Entry
    CBOM Customer Relation Team
    Generaton
    (ERP) Quality Plan, Technical Data sheet
    prepared as per std. for each work
    order (Optisize)
    Work Order & SJO When ever required by customer,
    Material Flow Generel Assembly Drawing is
    prepared/shared. Work Order
    & SJO Packingslip /
    'Technical Documents Approval'
    Invoice / LR /
    (Only if Specified by Customer)
    EWayBill

    Raw Material Source Production Planning


    Material Vendor PO
    Material Dispatch
    Daily Planning Report

    Delivery
    Challen &
    Invoice

    1G
    8G 8G 21G 15G 23 G 4G 20 G 20 G 2G
    Inventory Store / Purchase QC for Incomng Material Sub - Contracting Random QC In House Machining Product Assembly Seat Leakage Test Painting & Finishing Accessories Mounting Final Calibration & Testing Packaging & Despatch
    Incoming Semi-finished Drilling & Hydro Test - Body
    Valve (Body + Bonnet + Trim) (Valve Assembly+Actuator) Daily Despatch Plan
    Inventory Stock Verifications material. Bonnet. Seat Leakage Test Ready Valves (14G)
    Invoice / GRN - Verification & Machining are assembled together. Painted Product Labeling each product Credit / Proforma Invoice
    Control Valve - 3" Indent Generation Generate Inspection Report - Hard Facing (Welding M/c) (Valve Assembly+Actuator)
    Clearence - (ERP) & Sign on Tuming / Drilling / Milling / Actualtor + Accessories (Paint paremeters updated in a Accessories Mounting Approval.
    Body Bonnet Flow Material Vendor PO Body&Bonnet only. CNC - Critical Dimensions
    hard copy. Welding Assembly. Register) Packing slip.
    Material Inward (ERP) - GRN SC GRN Verification clearence Final Processesed Material -
    Processed Material Prepare LR / Eway Bill
    (ERP) (Trim).

    After QC or
    Subcontracting

    15 G 23 G 4G 20 G 20 G 14 G 2G

    Product Assembly Seat Leakage Test Painting & Finishing Accessories Mounting Final Calibration & Testing Ready Valve Area Packaging & Despatch
    Valve Assembly Daily Despatch Plan
    Seat Leakage Test
    (V10CJNAB 4F2 & Valve (Body + Bonnet + Trim) (Valve Assembly+Actuator) Labeling each product All part mounting & make Credit / Proforma Invoice
    (Valve Assembly+Actuator)
    1 TACA 20C1F0220) Assembly. Painted Product Accessories Mounting Valve Ready Stoarage Approval.
    Processed Material Packing slip.
    Prepare LR / Eway Bill

    1G 8G 7G 16G 4G 15 G 23 G
    Inventory / Purchase QC for Incomng Material Drilling Hydro Manual Painting & Finishing Product Assembly
    Q Plan.
    Body & Bonnet in Inventory Stock Verifications Valve (Body + Bonnet + Trim)
    Invoice / GRN - Verification & (Valve Assembly+Actuator)
    Indent Generation Actualtor + Accessories Moved for seat leakage
    2 Machine condition Material Vendor PO
    Clearence - Sign. Drilling & Tapping Hydro Testing Table Painted Product
    Assembly. along with trim.
    Generate Inspection Report
    Material Inward (ERP) - GRN Processed Material
    (ERP)

    1G 8G 21 G 9G 15 G
    Inventory / Purchase QC for Incomng Material Welding M/c Lathe M/c Product Assembly
    Q Plan.
    Plug & Seat in Inventory Stock Verifications Valve (Body + Bonnet + Trim)
    Invoice / GRN - Verification & Hard Facing (Welding M/c)
    Indent Generation Actualtor + Accessories Moved for seat leakage
    3 Machined condition Material Vendor PO
    Clearence - Sign. 2 M/cs's with different capaity
    Assembly. along with Body & Bonet.
    Generate Inspection Report
    Material Inward (ERP) - GRN Processed Material
    (ERP)

    1G 8G 3F 11 G
    Inventory / Purchase QC for Incomng Material Main Store (1st Floor) CNC
    Q Plan.
    Locking Ring & Cage Inventory Stock Verifications
    Invoice / GRN - Verification & Inward Qty Confirmation (ERP)
    Indent Generation Casting code changes. Then
    4 Casting Material Vendor PO
    Clearence - Sign. Material Requisition Machining.
    fixed inside parent part.
    Generate Inspection Report (Body+Bonnet+Trim)
    Material Inward (ERP) - GRN
    (ERP)

    1G 8G 3F 15 G
    Body Join / Glant / Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Product Assembly
    Glant Packing / Glant Q Plan.
    Inventory Stock Verifications Valve (Body + Bonnet + Trim)
    Invoice / GRN - Verification & Inward Qty Confirmation (ERP)
    Flange / Glant Studs Indent Generation Actualtor + Accessories
    5 Clearence - Sign. Material Requisition
    and Nuts / Packing Material Vendor PO Assembly.
    Generate Inspection Report (Body+Bonnet+Trim)
    Material Inward (ERP) - GRN Processed Material
    Spacer / Locking Ring / (ERP)

    1G 8G 3F 20 G

    Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Final Calibration & Testing
    Air Filter Regulator Q Plan.
    Inventory Stock Verifications
    (FPR) Invoice / GRN - Verification & Inward Qty Confirmation (ERP) All part mounting & make
    Indent Generation Mounted to the valve & then
    6 Bought out Clearence - Sign. Material Requisition Valve Ready
    Material Vendor PO moved to 14 G.
    Generate Inspection Report (Body+Bonnet+Trim)
    Material Inward (ERP) - GRN
    (ERP)
    Directly Bought Material
    1G 8G 3F 2S 7G
    Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Lathe M/c Drilling M/C
    Pilot Relay Investment Q Plan.
    Casting Inventory Stock Verifications
    Invoice / GRN - Verification & Inward Qty Confirmation (ERP)
    Indent Generation
    7 (part of an accessory - Material Vendor PO
    Clearence - Sign. Material Requisition Changs to Parent
    valve position) Generate Inspection Report (Body+Bonnet+Trim)
    Material Inward (ERP) - GRN
    (ERP)
    Directly Bought Material

    1G 8G 3F 6F
    Hex Nut 5/8" / Lower Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Actuator Assembly
    Travel stop / Adjusting Q Plan. Part of Actuators assembled in
    Inventory Stock Verifications
    Invoice / GRN - Verification & Inward Qty Confirmation (ERP) to actuator.
    sleeve / Actuator stem Indent Generation
    8 Clearence - Sign. Material Requisition Moved to Seat Leakage.
    / Spring cover plate / Material Vendor PO
    Generate Inspection Report (Body+Bonnet+Trim)
    Material Inward (ERP) - GRN
    Diaform collar / Collar (ERP)
    Directly Bought Material

    1G 8G 3F 7S

    Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Valve Positioner Assembly
    Bought out items used Q Plan.
    Inventory Stock Verifications
    for Valve Positioner Invoice / GRN - Verification & Inward Qty Confirmation (ERP) Valve Positioner Assembled
    Indent Generation Items Moved to 3F - issue to
    9 Assembly Clearence - Sign. Material Requisition and tested accuracy and
    Material Vendor PO production
    Generate Inspection Report (Body+Bonnet+Trim) performance.
    Material Inward (ERP) - GRN
    (ERP)
    Directly Bought Material

    1G 8G 3F
    Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Sub - Contracting
    Bell Crank Lever / Q Plan.
    Stroke Lever / Inventory Stock Verifications
    Invoice / GRN - Verification & Inward Qty Confirmation (ERP) Machining
    Indent Generation
    10 Manifold for VP Material Vendor PO
    Clearence - Sign. Material Requisition Tuming / Drilling / Milling /
    Casting Generate Inspection Report (Body+Bonnet+Trim) Welding
    Material Inward (ERP) - GRN
    (ERP)
    Directly Bought Material

    1G 8G 3F 3S
    Inventory / Purchase QC for Incomng Material Main Store (1st Floor) Drilling M/c
    Q Plan.
    Bell Crank Lever / Inventory Stock Verifications
    Invoice / GRN - Verification & Inward Qty Confirmation (ERP)
    Indent Generation
    11 Stroke Lever Material Vendor PO
    Clearence - Sign. Material Requisition Drilling & Tapping
    Generate Inspection Report (Body+Bonnet+Trim)
    Material Inward (ERP) - GRN
    (ERP)

    1G 8G 4G 6F 8F
    Yoke M/C, Spring Inventory / Purchase QC for Incomng Material Painting & Finishing Actuator Assembly Ready Actuators
    Tube Assembly, DIAP Q Plan. Part of Actuators assembled in
    Inventory Stock Verifications
    Invoice / GRN - Verification & (Valve Assembly+Actuator) to actuator.
    Case Asmbly, Indent Generation
    12 Clearence - Sign. Painted Product Store Ready Actuators
    Adjusting NUT, Material Vendor PO
    Generate Inspection Report
    Material Inward (ERP) - GRN
    Covering Plate (ERP)

    1G 8G 7G 9G 15 G
    Inventory / Purchase QC for Incomng Material Drilling Lathe M/c Product Assembly
    Q Plan.
    Inventory Stock Verifications Valve (Body + Bonnet + Trim)
    Invoice / GRN - Verification &
    Cage Indent Generation Actualtor + Accessories
    13 Clearence - Sign. Drilling & Tapping 2 M/cs's with different capaity
    Material Vendor PO Assembly.
    Generate Inspection Report
    Material Inward (ERP) - GRN Processed Material
    (ERP)

    1G 8G 7S

    Inventory / Purchase QC for Incomng Material Valve Positioner Assembly

    Right & Left Hand Turn Q Plan.


    Inventory Stock Verifications
    Invoice / GRN - Verification & Valve Positioner Assembled
    14
    Buckle Acc Indent Generation
    Clearence - Sign. and tested accuracy and
    Material Vendor PO
    Generate Inspection Report performance.
    Material Inward (ERP) - GRN
    (ERP)

    1G 8G 7S 1G 8G 7S

    Inventory / Purchase QC for Incomng Material Valve Positioner Assembly Sub - Contracting Inventory / Purchase QC for Incomng Material Valve Positioner Assembly

    Manifold for VP Q Plan. Q Plan.


    Inventory Stock Verifications Inventory Stock Verifications
    Invoice / GRN - Verification & Valve Positioner Assembled Machining Invoice / GRN - Verification & Valve Positioner Assembled
    15
    without Byepass Indent Generation
    Clearence - Sign. and tested accuracy and Tuming / Drilling / Milling /
    Indent Generation
    Clearence - Sign. and tested accuracy and
    Material Vendor PO Material Vendor PO
    Generate Inspection Report performance. Welding Generate Inspection Report performance.
    Material Inward (ERP) - GRN Material Inward (ERP) - GRN
    (ERP) (ERP)

    1G 8G
    Body Cast, Norm Bont Inventory / Purchase QC for Incomng Material Sub - Contracting
    Cast, Gland INV Q Plan.
    Inventory Stock Verifications
    Invoice / GRN - Verification & Machining
    Casting, Packing Indent Generation
    16 Clearence - Sign. Tuming / Drilling / Milling /
    Spacer, Round Bar, Material Vendor PO
    Generate Inspection Report Welding
    Material Inward (ERP) - GRN
    Yoke Casting, Spring (ERP)

    1G 8G 1G 8G 3S 7S

    Inventory / Purchase QC for Incomng Material Sub - Contracting Inventory / Purchase QC for Incomng Material Drilling M/c Valve Positioner Assembly
    Q Plan. Q Plan.
    Inventory Stock Verifications Inventory Stock Verifications
    Cover for VP Invoice / GRN - Verification & Machining Invoice / GRN - Verification & Valve Positioner Assembled
    Indent Generation Indent Generation
    17 Clearence - Sign. Tuming / Drilling / Milling / Clearence - Sign. Drilling & Tapping and tested accuracy and
    Material Vendor PO Material Vendor PO
    Generate Inspection Report Welding Generate Inspection Report performance.
    Material Inward (ERP) - GRN Material Inward (ERP) - GRN
    (ERP) (ERP)
    1G 8G 1G 8G 1G 8G 7S

    Inventory / Purchase QC for Incomng Material Sub - Contracting Inventory / Purchase QC for Incomng Material Sub - Contracting Inventory / Purchase QC for Incomng Material Valve Positioner Assembly
    Q Plan. Q Plan. Q Plan.
    Inventory Stock Verifications Inventory Stock Verifications Inventory Stock Verifications
    Base Plate for VP Invoice / GRN - Verification & Machining Invoice / GRN - Verification & Machining Invoice / GRN - Verification & Valve Positioner Assembled
    Indent Generation Indent Generation Indent Generation
    18 Clearence - Sign. Tuming / Drilling / Milling / Clearence - Sign. Tuming / Drilling / Milling / Clearence - Sign. and tested accuracy and
    Material Vendor PO Material Vendor PO Material Vendor PO
    Generate Inspection Report Welding Generate Inspection Report Welding Generate Inspection Report performance.
    Material Inward (ERP) - GRN Material Inward (ERP) - GRN Material Inward (ERP) - GRN
    (ERP) (ERP) (ERP)

    20G 14G 2G

    Accessories Mounting Final Calibration & Testing Packaging & Despatch


    Daily Despatch Plan
    PV 2821 Labeling each product Ready Valves Credit / Proforma Invoice
    19 Accessories Mounting Approval.
    Packing slip.
    Prepare LR / Eway Bill

    7S

    Valve Positioner Assembly

    Pilot Relay for VP Valve Positioner Assembled


    20 and tested accuracy and
    performance.

    7S 3F 20G 14G 2G

    Valve Positioner Assembly Main Store (1st Floor) Accessories Mounting Final Calibration & Testing Packaging & Despatch
    Daily Despatch Plan
    Allumenium Bracket Valve Positioner Assembled Inward Qty Confirmation (ERP) Labeling each product Ready Valves Credit / Proforma Invoice
    21 and tested accuracy and Material Requisition Accessories Mounting Approval.
    performance. (Body+Bonnet+Trim) Packing slip.
    Prepare LR / Eway Bill

    8F 23 G 4G 20G 14G 2G

    Ready Actuators Seat Leakage Test Painting & Finishing Accessories Mounting Final Calibration & Testing Packaging & Despatch
    Daily Despatch Plan
    Seat Leakage Test
    ACT A2 (Valve Assembly+Actuator) Labeling each product Ready Valves Credit / Proforma Invoice
    (Valve Assembly+Actuator)
    22 Store Ready Actuators Painted Product Accessories Mounting Approval.
    Packing slip.
    Prepare LR / Eway Bill

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