CONTROL PLAN Date (Originated) : 17.05.

2017
Proto Pre-launch
type (Safe launch)
Production Key Contact/Phone : K.Bhat 8197689539 Product/Works/Dept : OMNI Matrix Pvt. Ltd. Core Team : Department Signature
Control Plan Number : OM/MM/CP/10 Date (Revised)/Issue No.: 21.08.2019/03 Supplier/Supplier code : 102116 Manjunath, Ravi Production
Part No./Latest Change Level : EC.0166700.A / A-1 Supplier/Plant Approval Date : NA Customer Engg. Approval / Date( if Reqd) : 13.04.2017 Krishnamurthy Bhat, Ganesh Quality
Part Name / Description : Sperical Joint Other Approval/Date (If Reqd.) : NA Customer Quality Approval / Date(if Reqd) : Praveen, Varun & Aditya Others (NPD, Tooling, Purchase)
Characteristics Methods
Mfg. Machine, Equipment,
Risk Class Sample
Flow Part / Process Process / Operation Jigs, Fixtures Tools
Spl
Diagra Number Description Characteris Evaluation / Measurement
m for Mfg Sl. # Product Process
tic
Specification Tolerance Technique Control Method Reaction Plan Record
Size Freq

Verify actual weight and compare

1 Weight As per PO As Per Every Lot Supplier Inspection report
with supplier Invoice
Sampling Plan
Receipt Of Items
Weighing scale (Double Inform to Supplier when discrepancy
1 Sampling)
GRN and up date in ERP
observed
Raw Material
2 Quantity As per PO Visual #OM/QAD/F/ Every Lot ERP Entry
23

Raw Material PA66 GF43 (RAL 9011

Verification of supplier test Raw material Inspection report
1 & & Every Lot Supplier RMTC
report As Per # OM/QAD/U1/F/08
Grade, ZYTEL 70G43L BK031
Sampling Plan
(Double
Sampling) 3rd Party TC for each Heat /
2 Colour Black Visual compare with Sample Every Lot Verification of Supplier TC against Standards
#OM/QAD/F/ Batch Number
23
Free from dust, dirt, bag damage & mix- Raw material Inspection report
3 Material Condition Visual Every Lot
up # OM/QAD/U1/F/08

4 Ash Contents 41.0 TO 45.0 % Every Lot

If out of spec, reject defective raw
material and send back to supplier
Inward Inspection of
5 Water Contents @ Pack Out 0.200 Max % Every Lot
2 Plastic Raw Material Manual
Received
6 Notched charpy ≥ 11 kj / ㎡ Every Lot
Supplier Test Certificate RMTC Cross Verification of RM from 3rd
Once
party lab for every new batch
7 Tensile moduls ≥10000 Mpa Every Lot

8 Tensile Strain @ Break ≥1 % Every Lot

9 Tensile Strength ≥ 190 Mpa Every Lot

Shelf life verification during Report to management for

10 Shelf life 2 year from the date of Manufacturing Once Every Batch Revalidate by 3rd Party testing 3rd partyTest report
stock Checking Disposition.
Procedure for preservation of Raw Material &
Components #
Mtr'l to Stores in 1 Store at defined location As Per Store layout Visual Once Every Day
OM/QSP/STR-U1/01
Re arrange Location chart
Storage of Material Racks
& Bin
2 Identification ERP & GRN No. Visual Once Every Lot GRN No. Correct the Identification ERP / GRN Ref No.
3

Plastic RM Issue to By Manual or Material issue to prodn as per Material

3 Weight / Quantity Visual Once Every Issue As per ERP -- ERP
Moulding Trolley request in ERP

Temp: 80°±10°C Temperature Indicator

Every Material Verified by Production In charge & Operator Setting Approval Report &
4a Preheating Hopper Dryer 1 Process Parameter once
Loading and sign in material drying sheet Loading Sheet

Time: . 2hrs to 4 hrs Visual

End of the Purging Free from

Injection moulding Every Startup &
4b Purging 1 No contamination contamination, Dust, Colour mix up in Visual Once Verified by Production In charge Clean the Barrel
machine. Restartup
purge material

SOP for Raw Material Preheating

#OM/MLD/SOP/08
Process Every Startup & SOP For IM Machine start up #
1 As Per POC #OM/MLD/F/31 Visual Once
Parameter Restartup OM/MLD/SOP/04
Verified by Production In charge (at setup) &
Operator (at normal production) Setting Approval

Injection
Molding M/c Free From Molding Defect i.e. Silver
(50Ton) streak, short mold, flash, sink mark,
2 Appearance Visual 100% Every Lot Workmanship standard # OM/QAD/F/42
discolour, flow mark, white dot, weld
line, scratch mark, damage, etc..

3 Cavity Identification Cavity No. Marking location as per drg. Visual Setting Approval Stop Production & Inform to shift Tool History card
Once Initial start up incharge to correct the process
4 Part Weight 6.05 ± 0.121 Grames Weighing scale In process inspection report

5 Injection Molding

Page 1 of 3
 CONTROL PLAN Date (Originated) : 17.05.2017
Proto Pre-launch
type (Safe launch)
Production Key Contact/Phone : K.Bhat 8197689539 Product/Works/Dept : OMNI Matrix Pvt. Ltd. Core Team : Department Signature
Control Plan Number : OM/MM/CP/10 Date (Revised)/Issue No.: 21.08.2019/03 Supplier/Supplier code : 102116 Manjunath, Ravi Production
Part No./Latest Change Level : EC.0166700.A / A-1 Supplier/Plant Approval Date : NA Customer Engg. Approval / Date( if Reqd) : 13.04.2017 Krishnamurthy Bhat, Ganesh Quality
Part Name / Description : Sperical Joint Other Approval/Date (If Reqd.) : NA Customer Quality Approval / Date(if Reqd) : Praveen, Varun & Aditya Others (NPD, Tooling, Purchase)
Characteristics Methods
Mfg. Machine, Equipment,
Risk Class Sample
Flow Part / Process Process / Operation Jigs, Fixtures Tools
Spl Stop Production & Inform to shift
Diagra Number Description Characteris Evaluation / Measurement incharge to correctPlan
the process
m for Mfg Sl. # Product Process
tic
Specification Tolerance Technique Control Method Reaction Record
Size Freq

5 Injection Molding
Free From Molding Defect i.e. Silver
SPC report
streak, short mold, flash, sink mark,
1 Appearance Visual Work Instruction : OM/MLD/F/28 Last Piece inspection report
discolour, flow mark, white dot, weld
line, scratch mark, damage, etc..
Measuring
Instruments &
B11 Radius F&F 15.5± 0.3 mm VMS & CMM
gauges 2 pcs/Cavity
Every startup
B8 Distance F&F 8.1± 0.3 mm CMM SPC For the Batch ( F & F)
Visual Once in two hours
B5 Diameter F&F Ø 12.9 ± 0.15 mm DC & CMM inspection Last Part verification
1Pcs/cavity Once in a shift

1 Insertion Load 1-10 N Push-Pull Scale WI for Functional testing OM/MLD/F/28 Functional Test Report

6 Packing and labelling
1 Primary packing 100 Nos per polybag Procedure for preservation of Raw Material &
Components #
As per packing standard 100% Every Lot
OM/QSP/STR-U1/01 Stop Packing and clean the parts &
Manual
repack
2 Secondary packing 5 covers per carton box

Part Name, Part No, Qty, Customer

3 Identification Label Visual Once Every Lot Identification Label --
Name, MO No.

Final inspection Report

B11 Radius F&F 15.5± 0.3 mm VMS & CMM Final Inspection Report
#OM/QAD/F/09

B8 Distance F&F 8.1± 0.3 mm CMM Dispatch OK parts only NC report

As Per
Sampling Plan
(Double Inspection as per customer Dwg. Quarantine the material & Inform to
B5 Diameter F&F Ø 12.9 ± 0.15 mm DC & CMM Sampling) Production In charge hold the mateials
#OM/QAD/F/
Every Invoce Qty
Measuring 23
Free From Molding Defect i.e. Silver
7 Final Inspection Instruments & streak, short mold, flash, sink mark,
gauges 1 Appearance discolour, flow mark, White dot, weld Visual Visual inspection
line, cavity identification, scratch mark,
damage, etc..

2 Insertion Load 1-10N Push-Pull Scale 2 Nos / Cavity WI for Functional testing OM/MLD/F/28 Functional Test Report

3 Layout Inspection As per Drg. As per Drg. 5 Nos / Cavity Once in Year Layout inspection Layout Inspection Report Layout Inspection Report

Free From Molding Defect i.e. Silver

streak, short mold, flash, sink mark,
1 Appearance discolour, flow mark, White dot, weld As per Dock Audit check List 5 nos Every Lot Dock Audit Plan 100 % sorting, in case of any rejection Dock audit report
line, cavity identification, scratch mark,
8 Dock audit damage, etc..
Procedure for preservation of Raw Material &
Components #
2 Packing and labeling As per packing standard Visual All boxes Every Lot Repacking
OM/QSP/STR-U1/01

As per despatch plan &

9 Despatch 1 Qty
Invoice Qty
Visual Once Every Dispatch Verified By dispatch personel Recheck NA

DC=Dig. Caliper, PP=Profile Projector, PG=Pin Gauge, VMS=Video Measuring

Legends:
Internal Symbols
= Inspection = Process = Store * = Critical To Quality (CTQ) System, DM=Dig. Micrometer, CMM=Co-ordinate Measuring M/c, SPM=Special
Purpose M/c

Page 2 of 3
 CONTROL PLAN Date (Originated) : 17.05.2017
Proto Pre-launch
type (Safe launch)
Production Key Contact/Phone : K.Bhat 8197689539 Product/Works/Dept : OMNI Matrix Pvt. Ltd. Core Team : Department Signature
Control Plan Number : OM/MM/CP/10 Date (Revised)/Issue No.: 21.08.2019/03 Supplier/Supplier code : 102116 Manjunath, Ravi Production
Part No./Latest Change Level : EC.0166700.A / A-1 Supplier/Plant Approval Date : NA Customer Engg. Approval / Date( if Reqd) : 13.04.2017 Krishnamurthy Bhat, Ganesh Quality
Part Name / Description : Sperical Joint Other Approval/Date (If Reqd.) : NA Customer Quality Approval / Date(if Reqd) : Praveen, Varun & Aditya Others (NPD, Tooling, Purchase)
Characteristics Methods
Mfg. Machine, Equipment,
Risk Class Sample
Flow Part / Process Process / Operation Jigs, Fixtures Tools
Spl
Diagra Number Description Characteris Evaluation / Measurement
m for Mfg Sl. # Product Process
tic
Specification Tolerance Technique Control Method Reaction Plan Record
Size Freq

Spleical Characteristic as per customer Drawing : [R]'= Reference Characteristic as per Drg F&F'= Fit Function Dimension as per drg.

Prepared by Approved by

Sign Sign

Name Ganesh Name Krishnamurthy Bhat

Date Date

OMNI Matrix Pvt. Ltd. OMNI Matrix Pvt. Ltd.

Rev
Rev Date Revision Summary Reason for Revision
No.:
0 17.05.2017 Original date Initial
1 19.06.2017 Documents Reviewed & updated Updated based on Customer comments. & Drawing Balloning Number Added
2 05.01.2018 Documents Reviewed & updated Updated based on Sampling plan Format Number Linkage

3 21.08.2019 Reviseed No Change Annual Requalification

Page 3 of 3