PROCESS CONTROL PLAN

Doc. No.- QMS/QA/QD/D27

OBEETEE TEXTILES PVT. LTD. Rev. No./ Dt.- '00/10.07.2015
Prototype Pre-launch Production

Control plan Number : CP/QA/209 Key Contact / Phone : Ranjay Singh Date(Orig.) : 06.11.2021 Rev.No: 03 Date : 29.04.2023

Part Name :- Needle Punch Plain Fabric-YWD CORE TEAM : Mr. Ranjay Singh, Suresh Kumar, Leela Singh, Hari Ram, Gautam, Akhil, Samsher Customer Eng. Approval / Date : ---

Part Number : - B-800-108 Engineering change level :- R-23-004 Customer Quality approval / Date : ---

Supplier Code : --- Supplier / Plant approval / Date : 28.01.2023 Other Approval Date ( If required ) : --- Plant / Location : RUDRAPUR (UDHAM SINGH NAGAR) UTTARAKHAND Customer : BHARAT SEATS LTD.
Part / Process
Characteristics Methods Resp.
Number Process Special
Machine, Device, Reaction Plan / Corrective
Name/Operation Char.
Jigs, Tools for MFG action
Description No Product Process Class Product / Process Specification / Evaluation / Measurement
Error Proofing Size Frequency Control methods
Tolerance Technique

10 Incoming Raw Material Colour matching 1 Fibre Shade Raw Material - Polyester Staple Fiber QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection cabinet Inspection PSF QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
Weighing balance 2 Denier (Fibre) Raw Material - 3 to 8 QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection (Avg. Blend) QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
Tenacity tester 3 Tenacity (g/d) Raw Material - ≥ 3.50 QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report 1. Raw material fibre quality QA
Inspection Green Tape (QMS/QA/QR/R313) been improved by increasing
QMS/QA/QD/WI-001 (a) As per sampling plan the tenacity and elongation.
(QMS/QA/QD/D8) 2. In-house testing of fibre for
tenacity and elongation of
every lot received.

Tenacity tester 4 Elongation (Fibre) (%) Raw Material - 60 to 75 QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Fibre elongation has been QA
Inspection QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) increased by 20 to 25%.
As per sampling plan
(QMS/QA/QD/D8)
Measuring scale 5 CPC (Crimps/Cm) Raw Material - 2.50 TO 3.50 QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
Weighing balance 6 Droppage (%) Raw Material - < 0.50% QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
Weighing balance 7 Hard Chips (%) Raw Material - < 0.50% QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
Measuring scale 8 Cut Length (mm) Raw Material - 51 / 64 / 76 ± 10% QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
Hand Feel wise 9 Spin finish Raw Material - As per Master Fibre Sample QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Inspection QMS/QA/QD/WI-001 (a) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
As per sampling plan
(QMS/QA/QD/D8)
pH Paper 10 Antistatic Chemical Raw Material - 6 to 7 pH Paper Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
LV40 Inspection Green Tape As per sampling plan (QMS/QA/QR/R313) Supplier or Issue Debit Note
pH QMS/QA/QD/D1 (QMS/QA/QD/D8)
QMS/QA/QD/WI-001 (f)
Ford Cup 11 Antistatic Chemical Raw Material - 35 to 45 Ford Cup Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
LV40 Inspection Green Tape As per sampling plan (QMS/QA/QR/R313) Supplier or Issue Debit Note
Viscosity (s) QMS/QA/QD/D1 (QMS/QA/QD/D8)
QMS/QA/QD/WI-001 (f)
Weighing Balance, 12 PP Woven HDPE Raw Material - GSM - 60 ± 10% QMS/QA/QD/D1 Ok Material Marked With 10% or Min 1 Sample / Lot Every Lot Incoming Inspection Report Rejected and Return to QA
Tensile Strength M/c / (Packing Material) Inspection Tensile Strength (MD/CD) - ≥ 30 QMS/QA/QD/WI-001 (j) Green Tape (QMS/QA/QR/R313) Supplier or Issue Debit Note
Measuring Tape GSM Elongation ( % ) - < 60 As per sampling plan
Tensile Strength Ends / Picks - 11 X 11 ± 1 (QMS/QA/QD/D8)
Elongation Width - 32" / 58"+10%
Ends/Picks
Width
20 Fibre Opening & Manual Blending, 1 Fibre and Layering Fibre Opening - 1. Proper Blending Visual Inspection - - Every Batch Set Up Approval Report Rejected and Return to Store Production /
Blending Opener Machine 2. Proper Opening QMS/PROD/QD/WI-001 (QMS/QA/QR/R343A) Adjust/Re-Set the Process QA
Material Requistion & Its Issue Vihaan - Otlpr006 Parameter
QMS/STR/QR/R442A

Page 1 of 5
 PROCESS CONTROL PLAN
Doc. No.- QMS/QA/QD/D27
OBEETEE TEXTILES PVT. LTD. Rev. No./ Dt.- '00/10.07.2015
Prototype Pre-launch Production

Control plan Number : CP/QA/209 Key Contact / Phone : Ranjay Singh Date(Orig.) : 06.11.2021 Rev.No: 03 Date : 29.04.2023

Part Name :- Needle Punch Plain Fabric-YWD CORE TEAM : Mr. Ranjay Singh, Suresh Kumar, Leela Singh, Hari Ram, Gautam, Akhil, Samsher Customer Eng. Approval / Date : ---

Part Number : - B-800-108 Engineering change level :- R-23-004 Customer Quality approval / Date : ---

Supplier Code : --- Supplier / Plant approval / Date : 28.01.2023 Other Approval Date ( If required ) : --- Plant / Location : RUDRAPUR (UDHAM SINGH NAGAR) UTTARAKHAND Customer : BHARAT SEATS LTD.
Part / Process
Characteristics Methods Resp.
Number Process Special
Machine, Device, Reaction Plan / Corrective
Name/Operation Char.
Jigs, Tools for MFG action
Description No Product Process Class Product / Process Specification / Evaluation / Measurement
Error Proofing Size Frequency Control methods
Tolerance Technique

30 Carding Card Machine 1 Uniform Web Condition Carding - 1. Suction Pipe Cleaning 1. Machine Cleaning Check Sheet - - Every Product 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production
2. Machine Parameter Change Over (QMS/PROD./QR/R534 (b)) Parameter
2. Machine Parameter (QMS/PROD/QD/D32) 2. Machine Parameter
Monitoring Sheet
(QMS/PROD/QR/R508A)

2 Patch Marks Carding - 1. Suction Pipe Cleaning 1. Machine Cleaning Check Sheet - - Every Product 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production
2. Machine Parameter Change Over (QMS/PROD./QR/R534 (b)) Parameter
2. Machine Parameter (QMS/PROD/QD/D32) 2. Machine Parameter
Monitoring Sheet
(QMS/PROD/QR/R508A)

3 Porosity Carding - 1. Improper Machine Cleaning 1. Machine Cleaning Check Sheet - - Every Product 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production /
2. Machine Parameter Change Over (QMS/PROD./QR/R534 (b)) Parameter QA
2. Machine Parameter (QMS/PROD/QD/D32) 2. Machine Parameter
Monitoring Sheet
(QMS/PROD/QR/R508A)

4 Metal Carding No Metal Machine Cleaning Check Sheet Electro Magnetic Metal - Daily Machine Cleaning Check Sheet Adjust/Re-Set the Process Production
Detector (QMS/PROD./QR/R534 (a) Parameter

40 Needling and Colour matching 1 Shade Needling As per Master Sample Visual / Colour Matching Cabinet - A4 Every 10th Roll / Set Up Approval Report 1. Product wise colored Production /
Inspection cabinet (D65) dE Value (QMS/QA/QR/R343A) routed tag has been QA
QMS/QA/QD/WI - 002(F) Inprocess Report implemented from needle
(QMS/QA/QR/R347) punching stage to final stage
to avoid mismatch of the
dE Value Report products.
2. One Point lessen has been
displayed.
3. Training been imparted to
Line Supervisor/Operator/QA
Inspectors.

Weighing Balance, / 2 GSM Needling 250 ± 10 % Product Specification Sheet Beta Gauge As per plan As per plan Set Up Approval Report Adjust/Re-Set the Process Production /
Template 200 ± 10 % (QMS/QA/QD/D2) SPC (QMS/QA/QR/R343A) Parameter QA
Antistatic Chemical- 0.4% during fibre GSM Checking WI SPC Report
blending QMS/QA/QD/WI - 002(B) (QMS/QA/QR/R352)
3 Needling - Punch Density Machine Parameter - - Every Batch 1. Machine Parameter Adjust/Re-Set the Process Production /
Top Layer-(82/74/159±20 (1/cm2)) (QMS/PROD/QD/D32) Monitoring Sheet Parameter QA
M/C Parameter Base Layer-((82/74/159±20 (1/cm2)) (QMS/PROD/QR/R508A)
Penetration
Top Layer-14.0/13/8.0±2mm) 2. Set Up Approval Report
Base Layer-14.0/13/8.0±2 mm) (QMS/QA/QR/R343A)

Web Weight - 33±15gm/m2

Nominal Weight - 2200 ± 300gm
Measuring Tape 4 Width Needling - As per PPC Plan PPC Plan (QMS/CPPC/QR/R602) - - Every 10th Roll 1. Machine Parameter Adjust/Re-Set the Process Production /
Monitoring Sheet Parameter QA
(QMS/PROD/QR/R508A)
2. Set Up Approval Report
(QMS/QA/QR/R343A)
Visual 5 Contamination Needling - Free from Contamination 1. As per Part Inspection Standard Less water Sprayed in white - Every 10th Roll 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production /
(QMS/QA/QD/D2) fibre at blending stage. (QMS/PROD./QR/R534 (b)) Parameter QA
2. Machine Cleaning Check Sheet 2. Set Up Approval Report
(QMS/QA/QR/R343A)
3. Inprocess Report
(QMS/QA/QR/R347)

Page 2 of 5
 PROCESS CONTROL PLAN
Doc. No.- QMS/QA/QD/D27
OBEETEE TEXTILES PVT. LTD. Rev. No./ Dt.- '00/10.07.2015
Prototype Pre-launch Production

Control plan Number : CP/QA/209 Key Contact / Phone : Ranjay Singh Date(Orig.) : 06.11.2021 Rev.No: 03 Date : 29.04.2023

Part Name :- Needle Punch Plain Fabric-YWD CORE TEAM : Mr. Ranjay Singh, Suresh Kumar, Leela Singh, Hari Ram, Gautam, Akhil, Samsher Customer Eng. Approval / Date : ---

Part Number : - B-800-108 Engineering change level :- R-23-004 Customer Quality approval / Date : ---

Supplier Code : --- Supplier / Plant approval / Date : 28.01.2023 Other Approval Date ( If required ) : --- Plant / Location : RUDRAPUR (UDHAM SINGH NAGAR) UTTARAKHAND Customer : BHARAT SEATS LTD.
Part / Process
Characteristics Methods Resp.
Number Process Special
Machine, Device, Reaction Plan / Corrective
Name/Operation Char.
Jigs, Tools for MFG action
Description No Product Process Class Product / Process Specification / Evaluation / Measurement
Error Proofing Size Frequency Control methods
Tolerance Technique

Visual 6 Porosity Needling - Defects Free Machine Parameter - - Every 10th Roll 1. Machine Parameter Adjust/Re-Set the Process Production /
(QMS/PROD/QD/D32) Monitoring Sheet Parameter QA
(QMS/PROD/QR/R508A)
2. Set Up Approval Report
(QMS/QA/QR/R343A)
3. Inprocess Report
(QMS/QA/QR/R347)
Metal Bar / On Line 7 Broken Needle / Metal Needling No Broken Needle / Metal Wire 1. Needle change frequency 1. Magnet Bar - 100% 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production /
Metal Detector Wire Defined (QMS/PROD./QR/R534 (b)) Parameter QA
QMS/PROD/QD/D33 2. Poke Yoke Verification Sheet
2. Magnet Bar WI QMS/QA/QR/R351
(QMS/PROD/QD/WI-017)

50 Re-Needling and Colour matching 1 Shade Re-Needling As per Master Sample Visual / Colour Matching Cabinet - A4 Every 10th Roll / Set Up Approval Report 1. Product wise colored Production /
Inspection cabinet (D65) dE Value (QMS/QA/QR/R343A) routed tag has been QA
QMS/QA/QD/WI - 002(F) implemented from needle
punching stage to final stage
Inprocess Report to avoid mismatch of the
(QMS/QA/QR/R347) products.
2. One Point lessen has been
displayed.
3. Training been imparted
Weighing Balance, / 2 GSM Re-Needling 450 ±10 % Product Specification Sheet - 250 x 250 mm Every 10th Roll Set Up Approval Report Adjust/Re-Set the Process Production /
Template (QMS/QA/QD/D2) (QMS/QA/QR/R343A) Parameter QA
GSM Checking WI Inprocess Report
QMS/QA/QD/WI - 002(B) (QMS/QA/QR/R347)
Thickness Gauge 3 Thickness (mm) Re-Needling - 3.00 ±1.0 Product Specification Sheet - 2"x2" Every 10th Roll Set Up Approval Report Machine parameter re- Production /
(QMS/QA/QD/D2) (QMS/QA/QR/R343A) defined to reduce the QA
Inprocess Report thickness.
Thickness Checking WI - (QMS/QA/QR/R347)
QMS/QA/QD/WI-002(H)
Re-Needling - Punch Density Machine Parameter - - Every Batch 1. Machine Parameter Adjust/Re-Set the Process Production /
(82/74/159±20 (1/cm2)) (QMS/PROD/QD/D32) Monitoring Sheet Parameter QA
M/C Parameter Penetration (QMS/PROD/QR/R508A)
13.5/ 12.5/10.5 ±2 mm)
2. Set Up Approval Report
(QMS/QA/QR/R343A)
Measuring Tape 4 Width Re-Needling - As per PPC Plan PPC Plan (QMS/CPPC/QR/R602) - - Every 10th Roll 1. Machine Parameter Adjust/Re-Set the Process Production /
Monitoring Sheet Parameter QA
(QMS/PROD/QR/R508A)

2. Set Up Approval Report

(QMS/QA/QR/R343A)
Visual 5 Contamination Re-Needling - Free from Contamination 1. As per Part Inspection Standard Less water Sprayed in white - Every 10th Roll 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production /
(QMS/QA/QD/D2) fibre at blending stage. (QMS/PROD./QR/R534 (b)) Parameter QA
2. Machine Cleaning Check Sheet
2. Set Up Approval Report
(QMS/QA/QR/R343A)

3. Inprocess Report
(QMS/QA/QR/R347)

Visual 6 Bonding of Layer Re-Needling __ Layer not Delaminate 1. As per Part Inspection Standard match with Master sample A4 size Every 10th Roll 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production /
(QMS/QA/QD/D2) (QMS/PROD./QR/R534 (b)) Parameter QA
2. Machine Cleaning Check Sheet 2. Set Up Approval Report
(QMS/QA/QR/R343A)
3. Inprocess Report
(QMS/QA/QR/R347)

UTM 7 Tensile Strength (N/5 Re-Needling __ >100 N Product Specification Sheet __ 250x50 mm Every 10th Roll Final Inspection Report Reject and Scrap QA
cm) (QMS/QA/QD/D2) (QMS/QA/QR/R340)
MD/CD WI - QMS/QA/QD/WI - 002(H)

Page 3 of 5
 PROCESS CONTROL PLAN
Doc. No.- QMS/QA/QD/D27
OBEETEE TEXTILES PVT. LTD. Rev. No./ Dt.- '00/10.07.2015
Prototype Pre-launch Production

Control plan Number : CP/QA/209 Key Contact / Phone : Ranjay Singh Date(Orig.) : 06.11.2021 Rev.No: 03 Date : 29.04.2023

Part Name :- Needle Punch Plain Fabric-YWD CORE TEAM : Mr. Ranjay Singh, Suresh Kumar, Leela Singh, Hari Ram, Gautam, Akhil, Samsher Customer Eng. Approval / Date : ---

Part Number : - B-800-108 Engineering change level :- R-23-004 Customer Quality approval / Date : ---

Supplier Code : --- Supplier / Plant approval / Date : 28.01.2023 Other Approval Date ( If required ) : --- Plant / Location : RUDRAPUR (UDHAM SINGH NAGAR) UTTARAKHAND Customer : BHARAT SEATS LTD.
Part / Process
Characteristics Methods Resp.
Number Process Special
Machine, Device, Reaction Plan / Corrective
Name/Operation Char.
Jigs, Tools for MFG action
Description No Product Process Class Product / Process Specification / Evaluation / Measurement
Error Proofing Size Frequency Control methods
Tolerance Technique

UTM 8 Tear Strength (N) Re-Needling __ >50 N Product Specification Sheet __ 250x50 mm Every 10th Roll Final Inspection Report Reject and Scrap QA
MD/CD (QMS/QA/QD/D2) (QMS/QA/QR/R340)
WI - QMS/QA/QD/WI - 002(H)

UTM 9 Elongation (%) Re-Needling __ >60/60% Product Specification Sheet __ 250x50 mm Every 10th Roll Final Inspection Report Reject and Scrap QA
MD/CD (QMS/QA/QD/D2) (QMS/QA/QR/R340)

WI - QMS/QA/QD/WI - 002(H)
Flammability Tester 10 Flammability Re-Needling __ <80 Product Specification Sheet __ 350x100 mm Min. 1 Rolls Final Inspection Report Reject and Scrap QA
(mm/min.) (QMS/QA/QD/D2) (Packet) / Batch (QMS/QA/QR/R340)
MD/CD
WI - QMS/QA/QD/WI - 002(H)
Heat Shrinkage 11 Shrinkage Test Re-Needling - MD= 2% Max Product Specification Sheet __ 250 x 250 mm Min. 1 Rolls Final Inspection Report Reject and Scrap Production /
as per SES CD= 2% Max (QMS/QA/QD/D2) (Packet) / Batch (QMS/QA/QR/R340) QA
80'C for 5 hrs.
WI - QMS/QA/QD/WI - 002(H)
Metal Bar / On Line 12 Broken Needle / Metal Re-Needling No Broken Needle / Metal Wire 1. Needle change frequency 1. Magnet Bar - 100% 1. Machine Cleaning Check Sheet Adjust/Re-Set the Process Production /
Metal Detector Wire Defined 2. On Line Metal Detector (QMS/PROD./QR/R534 (b)) Parameter QA
QMS/PROD/QD/D33 2. Poke Yoke Verification Sheet
2. Magnet Bar / On Line Metal QMS/QA/QR/R351
Detector WI
(QMS/PROD/QD/WI-018)
60 Final Inspection Colour matching 1 Shade Cutting Final As per Master Sample Master Sample - A4 Min. 5 Rolls Final Inspection Report Reject and Scrap QA
cabinet Inspection (QMS/QA/QD/D11) (Packet) / Batch (QMS/QA/QR/R340)

Visual / Colour Matching Cabinet

(D65)
QMS/QA/QD/WI - 002(F)

Visual 2 Appearance Cutting Final - Defects Free From Verify with Master Sample Reworked part 100% - Min. 5 Rolls Final Inspection Report Reject and Scrap QA
Inspection Shade Variations, Air bubbles,White inspection in presence of QA (Packet) / Batch (QMS/QA/QR/R340)
patches,Needle Marks, Uneven person.
Coating,Uneven Side cutting, Poor Printing,
Fiber Lumps, Prorosity, Net formation etc.

Weighing Balance 3 Metal Cutting Final - Metal Free Metal Detector 1 & 2 Electro Magnetic Metal 100% 100% (Only Final Inspection Report Reject and Scrap QA
Inspection Detector Suspected (QMS/QA/QR/R340)
Parts) Calibration (QMS/QA/QR/R342)

Weighing Balance 4 GSM Cutting Final - 450±10% Product Specification Sheet - 250x250 mm Min. 5 Rolls Final Inspection Report Reject and Scrap QA
Inspection (QMS/QA/QD/D2) (Packet) / Batch (QMS/QA/QR/R340)

WI - QMS/QA/QD/WI - 002(G)

Thickness Gauge 5 Thickness (mm) Cutting Final - 3.00 ±1.0 Product Specification Sheet - 2"x 2" Min. 5 Rolls Final Inspection Report Reject and Scrap QA
Inspection (QMS/QA/QD/D2) (Packet) / Batch (QMS/QA/QR/R340)

WI - QMS/QA/QD/WI - 002(H)
Counter Meter / 6 Wrong Width (mm) Cutting Final - 1600 + 30 MM PPC Plan (QMS/CPPC/QR/R602) - - Min. 5 Rolls 1. Setup Approval Reject and Scrap QA
Measuring Tape Inspection (Packet) / Batch (QMS/QA/QR/R343F)
4. Final Inspection Report
(QMS/QA/QR/R340)
Rework of Suspected 7 Rework Cutting Final - No Contamination, No Oil Spots, No Seepage, Visual, Metal Detector Electro Magnetic Metal 100% 100% Final Inspection Report Reject and Scrap QA
Parts Inspection No Water Spots, No Broken Needle/Metal, No Detector - 1&2 (Only Suspected (QMS/QA/QR/R340)
Pattern Marks, Proper Edge Cutting, No Loose parts)

Page 4 of 5
 PROCESS CONTROL PLAN
Doc. No.- QMS/QA/QD/D27
OBEETEE TEXTILES PVT. LTD. Rev. No./ Dt.- '00/10.07.2015
Prototype Pre-launch Production

Control plan Number : CP/QA/209 Key Contact / Phone : Ranjay Singh Date(Orig.) : 06.11.2021 Rev.No: 03 Date : 29.04.2023

Part Name :- Needle Punch Plain Fabric-YWD CORE TEAM : Mr. Ranjay Singh, Suresh Kumar, Leela Singh, Hari Ram, Gautam, Akhil, Samsher Customer Eng. Approval / Date : ---

Part Number : - B-800-108 Engineering change level :- R-23-004 Customer Quality approval / Date : ---

Supplier Code : --- Supplier / Plant approval / Date : 28.01.2023 Other Approval Date ( If required ) : --- Plant / Location : RUDRAPUR (UDHAM SINGH NAGAR) UTTARAKHAND Customer : BHARAT SEATS LTD.
Part / Process
Characteristics Methods Resp.
Number Process Special
Machine, Device, Reaction Plan / Corrective
Name/Operation Char.
Jigs, Tools for MFG action
Description No Product Process Class Product / Process Specification / Evaluation / Measurement
Error Proofing Size Frequency Control methods
Tolerance Technique

70 Packing and Labelling Visual 1 Wrong Material Packing and Labelling - Packing WI Visual Inspection - Lot/Batch Min. 5 Rolls / Final Inspection Report Re-Packing and Labelling Production
(QMS/L./QD/WI-001) Batch (QMS/QA/QR/R340)
2 Wrong Packing Material Packing and Labelling - As per std. Visual Inspection - Lot/Batch Min. 5 Rolls / Final Inspection Report Re-Packing and Labelling Production
Batch (QMS/QA/QR/R340)

80 Transfer to FG Stores Transfer to FG Stores 1 Wrong Material Transfer to FG Stores - Dispatch plan of the day Matching with reference piece - Lot/Batch Min. 5 Rolls / 1. Physical Verification. - Production
Batch 2. Cross checking of material
shade.
90 Dispatch to Customer Dispatch to Customer 1 Wrong Part / Label / Dispatch to Customer - Material Dispatch as per Order Packing List Verification - 100% Every Dispatch As per Packing list - Logistics/Prod
Invoice/Excess or Short (QMS/L/QR/R904) Lot ./ IT
Quantity

Revision History : Rev No Revision description Rev date Reviewed by

NOTE : Initial release 06.11.2021 CFT

0

1 Control review done 20.08.2022 CFT

Indicates Critical Characteristics 2 Thickness and Elongation specs., Shrinkage added, width revised as per drawing revision 28.01.23 04.02.2023 CFT

Indicates Significant Characteristics 3 Sample size updated as per SES standards in Process No. 40, 50 & 60 29.04.2023 CFT

Page 5 of 5