CONTROL PLAN

Prototype Pre-Launch Production Key Contact / Phone-Mr.S M Muley Date (Orig.) :- 04.10.2011 Date (Rev.)

Control Plan Number CP /ACA/02 Phone : 08605017517 , Fax :

Part Number : PLCPKCO030 CORE TEAM : SMM/AAG/VGH Customer Engineering Approval / Date(If Req'd)

Part Name : K1 K2 BAJAJ Supplier / Plant Approval / Date Customer Quality Approval / Date (If Req'd)

Customer Name : ALICON CASTALLOY LTD. Other Approval / Date (If Req'd) Other Approval / Date (If Req'd)

Characteristics Methods

Error
Part / Process Name / Machine,Device, No. Product Process Special Product/Process Evaluation Sample Control Methods
Proofing Reaction Plan Corrective Action

Process Operation Jigs,Tools for Char. Specification / Measurement Size Freq.

Number Description Mfg. Class Tolerance Techniques

- Every Lot Inform to -

Raw Material 1 GSM Strength 120 GSM Tester 05 Nos. WPI/F/QA/07
10 supplier & reject
Inspection
- lot
2 Bursting Strength 7.5 to 8.5 Bursting Tester 05 Nos. Every Lot WPI/F/QA/07 -

Start of the Inform to

- add water or starch powder
3 Glue viscosity 25 to 30 Seconds B 4 Cup 01 Nos. Shift supervisor
WPI/F/PROD/13
Start of the Wait until
- -
4 Temperature 110° to 120° Visual 01 Nos. M/C specified Temp.
20 Corrugation WPI/COR/ 01
Start of the
- 01 Nos. - -
5 Speed 10 to 45 Speed Nob M/C WPI/F/PROD/13
Start of the Stop the cutting
- Adjust cutting size
6 Cutting Size 22.5'' X 62.5'' Measuring Tape 02 Nos. lot WPI/F/PROD/13 process
Start of the Inform to
7 - Glue viscosity 35 to 40 Seconds B 4 Cup 01 Nos. WPI/F/PROD/13 add water or starch powder
Shift supervisor
30 Pasting WPI/PAS/05
Start of the add or remove ply as per
- Stop pasting
8 Ply Qty. 5 ply's Visual 01 Nos. lot WPI/F/PROD/13 req.
Inform to Check another lot & reject
40 Pressing - Every Lot
9 Bursting Strength 7.5 to 8.5 Bursting Tester 05 Nos. WPI/F/PROD/13 supervisor material if strength is low
10 Box Size - 380 X 380 X 165 mm Measuring Tape 02 Nos. Start of the WPI/F/PROD/13 Stop the rotary Adjust cutting size
50 Rotary WPI/ROT/07
11 Finishing - Cutting Sharpness Visual 02 Nos. lot WPI/F/PROD/13 process Adjust cutting sharpness
Start of the
60 Slotting WPI/SLOT/08 12 Finishing - Cutting Sharpness Visual 02 Nos. WPI/F/PROD/13 Stop the Slotting Adjust cutting sharpness
lot
Start of the
13 - Pin 12 X 25 Visual 02 Nos. WPI/F/PROD/13
lot
70 Stiching
Start of the
14 Pin Qty - 06 Nos. Visual 02 Nos. WPI/F/PROD/13
lot
Start of the
80 Bundling 15 Box Qty. - 10 Nos./Bundle Visual 02 Nos. WPI/F/PROD/13
lot
16 Box Length - 380 mm Measuring Tape 03 Nos.
17 Box Width - 380 mm Measuring Tape 03 Nos.
18 Box Height - 164 mm Measuring Tape 03 Nos.
19 Bursting Strength - 7.5 to 8.5 Bursting Tester 03 Nos.
Pre Dispatch 20 GSM -Top - 120 GSM WPI/F/QA/07 03 Nos. Every 100 % inspection to be
90 WPI/F/QA/08 Hold lot
Inspection 21 GSM liner & Flute - 120 GSM WPI/F/QA/07 03 Nos. Dispatch counduct

22 No.of Pins - 6 Nos. Visual 03 Nos.

23 No.of Ply's - 5 ply's Visual 03 Nos.
24 Pasting Bonding - Delaminate free Visual 03 Nos.
25 Type of Flute - B Flute Visual 03 Nos.
Every
100 Dispatch 26 Box Qty. - As per requirment Visual 100% WPI/F/MKT/05
Dispatch

FORM NO.:WPI/F/PD/45 REV.NO.DATE : 00/01.09.2011 PAGE : 1 of 2

 NOTE:- INPSECTION SHOULD BE DONE ACCORDING TO CONTROL PLAN & RECORD ONLY ONE READING .

FORM NO.:WPI/F/PD/45 REV.NO.DATE : 00/01.09.2011 PAGE : 2 of 2