MAHARASHTRA POLYMER PRODUCTS

9/2/2017
CP Date ( Originated ) : 26.07.2012
CONTROL PLAN
Proto type Pre launch Production 02525
Key Contact / Phone: XXX- 320092 / 252552 / 256158 CP Number: CP:MPP:01

Part Number: CP Rev. No. :CP

00 Rev. Date :
Core Team : Mr. Kamlesh/Pravin/Manoj/Sajjan/Soumil
Part Name:Comfort W/s Beading For ACGL Supplier / Plant approval / Date: Customer Approval / Date (If Reqd) :

Process Specific Description: front beading for high roof Other Approval / Date (If Reqd) : Customer Quality Approval / Date (If Reqd) :

Specia Methods
Process Name l Char. Product /
Part / Machine, Device, Jig, Tools Evaluation / Reaction Plan/ Corrective
/ Operation Process Sample
Proc # For Mfg. Product Process Class Specification / Measurement Sample Freq. Control Method Action / Responsibility
description Size
Technique
CTQ's Tolerance
As per
1.Test certificate Reject material for return to
10 Procurement Sinthetic Rubber drawing 50 gms Every lot Visual
2. Visual check supplier
of raw specification
material

As per Sample Batch ok proceed, if

Kneader machine / Mixing Sp. Gravity/
20 Mixing Master Batch Mixing drawing 1st Pcs. Every batch formulation not ok contact Chemist/QA/
Mill hardness
specification Production manager

As per As per Inform Chemist/Q.A/

Initial Hardness/tensile
30 Inspection Hardness/tensile /Oven Raw Material drawing 100% Every batch Specification/ Production Inchage for
Testing /Oven
specification Formulation Procss/ Rej/ Review

product ok proceed, if not

Set Up
contact Production Incharge

Smooth
40 Extuiding Extruder Machine As per As per
Extruding/
Mixed batch extruding drawing 100% 100% Specification/
dimension
specification Formulation
/finishing
As per
Production Inprocess Vernier, as per Reject material isolate
drawing 1st Pcs. Every batch
Approval inspection measuring Tape Specification/drg batch/check process setting
specification

As per As per If ok forwarded to final

Visual as per
50 Inspection Extrud Component Curring drawing 100% 100% Specification/ inspection, if not contact
Specification
specification Formulation QA/production incharge

Production lot
As per Vernier, Reject material inform to
visual defects Final as per
drawing measuring Tape 100% Every batch production incharge /
(Sink,Halfshot.Flas inspection Specification/drg
specification /Visual Review
h, Color Change)
 Production lot
As per Vernier, Reject material inform to
visual defects Final as per
Hot air oven/ Micro wave (Sink,Halfshot.Flas drawing measuring Tape 100% Every batch production incharge /
60 Curring inspection Specification/drg
oven specification /Visual Review
h, Color Change)

Finished Counting & W / I for Inform Supervisor for

Visual 100% Every batch packing list
Component Packing packing Problem / Review
Final
70
Inspection
Invoic As per shedule Inform Stores Section for
Packed goods Dispatch 100% Every batch Visual
e / P.O. Problem / Review
80 Packing Packing Materials
90 Dispatch