보존년한 : 5년

㈜
유텍솔루션
(YOU-TECH 관 리 계 획 서 (CONTROI PLAN)
SOLUTION)

단 계 □ Prototype ■ Production □ Pre-launch 품 명 SIGMA MONOCOIL

구
작성부서(Team) 분(no) Make Checked Approve 부서(Team) PRT QA
성 명 성 명
(Name) 상 (Name)
호
서 명 기 서 명
PTT (Signature) 능 (Signature)
팀
일 자 일 자
(Date) (Date)
개정일자
no ( Revision
Date)
Page 개 정 내 용(Revised Contents)
0 30/Oct/19 1 Release product in YTG Vina

배포처
 관리계획서 번호
(Control Number) CP-B241-00

PLAN) 작 성 일 자(Date) 10/30/2019

개 정 번 호
(Revision No) 0
GMA MONOCOIL 품 번/Eco No. 2167241.6
QA Purchase PTT

용(Revised Contents) Remarks

 CONTROL PLAN
Prototype Pre-launch Production Key Contact/Phone Date(Orig.) Date(Rev.)
N.D.Tam PTT (+84964665109) 30 Oct, 2019 30 Oct, 2019
Control Plan Number CP-B241-00 Rev' contents : Release product in YTG Vina
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date(If Req'd)
2167241.6 N.D.Tam/ T.D.Long/ N.B.Duong/ Kim S.H/ N.V.Hoang/Mr GD
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date(If Req'd)
SIGMA MONOCOIL YTG Vina.co.,Ltd. _N.D.Tam / 28Nov'19
Supplier/Plant Supplier Code Other Approval/Date(If Req'd) Other Approval/Date(If Req'd)
YTG Vina.co.,Ltd. / 10Nov'19
Charateristics Methods
Part/ Machine, Device, Special Sample
Process Name / Product/Process Evaluation
Process Jig, Tools Char. Reaction Plan
Operation Description No. Product Process Specification/ Measurement Control Method
Number For Mfg. Class. Size Freq.
Tolerance Technique
#01 Bobbin
2EA/Cav
Coil
Resin
Inspection Standards Incoming Inspection Standards Reference n=6 Lot Inspection Report Return or sorting
Terminal
Ring
n=8
Amature

#10 Inserting Terminal into Bobbins Auto Inserting M/C 1 Air Pressure 0.4 ~ 0.6 Mpa pressure gauge 1 First Check Sheet Adjust

2 Appearance No defects Visual 100% 100% Daily Work Report Scrap

#20 Winding Coil Auto Winding M/C 1 Air Pressure 0.5 ~ 0.7 Mpa pressure gauge 1 First Check Sheet Adjust

2 Coil Turns 2,820±1 Turn control panel 1 First Check Sheet Adjust

3 Coil Type 2 EIW - Ø0.26 Label 1 First Check Sheet Adjust

4 Program NO. #110 Winding program 1 First Check Sheet Adjust

First,
5 Tension 175~200g Tension meter n=shaft Daily Work Report Scrap
Middle, End

First,
6 Resistance after wind'g 64.80~68.85Ω Resistance Tester n=shaft Daily Work Report Scrap
Middle, End

7 Appearance No defects Visual 100% 100% Daily Work Report Scrap

Charateristics Methods
Part/ Machine, Device, Special Sample
Process Name / Product/Process Evaluation
Process Jig, Tools Char. Reaction Plan
Operation Description No. Product Process Specification/ Measurement Control Method
Number For Mfg. Class. Size Freq.
Tolerance Technique

#30 Automatic Assembly & Automatic Assembly M/C 1 Air Pressure 0.4~0.6 Mpa pressure gauge 1 First Check Sheet Adjust

Resistance Inspection 2 Welding Parameter Standards Reference 1 First Check Sheet Adjust

SQZ(mS) 500±100 Current(A/set) 2800~3200 2900~3300

Spot HLD(mS) 500±100 Limit(%) 5 -5
MC 1 Time(mS) 30±10 60±10 20±10 35±10 65±10
U1 H1 Co U2 H2

SQZ(mS) 500±100 Current(A/set) 3000~3400 3100~3500

Spot HLD(mS) 500±100 Limit(%) 5 -5
MC 2 Time(mS) 30±10 60±10 20±10 35±10 65±10
U1 H1 Co U2 H2
Welding Tip Change
3 Every 20,000 Times counter 1 First Check Sheet Adjust
Frequency

4 Pressure Force 20 ~ 30 Kgf Indicator 1 First Check Sheet Adjust

5 Mater Check Surge Master Surge Tester 1 First Check Sheet Adjust

6 Surge Test 2,040V / Max 10% Surge Tester 100% 100% Daily Work Report Scrap

Resistance Inspection 7 Resistance Inspection 64.80~68.85Ω Resistance Tester 100% 100% Daily Work Report Scrap

8 Visual 100% 100% Daily Work Report Scrap

No defects
Appearance
(In good wire position) First,
9 De-cap n=2 Daily Work Report Scrap
Middle, End

Material(Resin)
#40 Outer Injection Injection Molding M/C 1 100℃±10℃ / Min 4 HR Unitcontroller 1 First Check Sheet Adjust
Dry Temperature

2 Mold Temperature 60℃±10℃ thermometer 1 First Check Sheet Adjust

Injection Mold
3 Injection parameter Reference Display 1 First Check Sheet Adjust
Parameter

Classification Pres (㎪ ) Speed(%) Position

Injection 1 60~70 60~70 20~30
Injection 2 50~60 50~60 15~25
Injection 3 40~50 40~50 15~25
Injection Injection 4 40~50 40~50 15~25
Injection 5 40~50 40~50 15~25
Holding 1 5~10 5~10 Time:1~2s
℃ Holding 2 5~10 5~10 Time:1~2s
NOZZLE Cylinder 1 Cylinder 2 Cylinder 3
Temp.( )
270~285 270~285 270~285 270~285
Heat 1 Heat 2 Mold temp
Hot runner
250~260 250~260 50~70
Time Cooling
Time(s) 1.0~2.0 15~30.0sec
injection time
Purge 70~75mm SuckBack 80~88mm

4 Material PP+GF30% / Black Tag 1 First Check Sheet Adjust

Water Absorption
5 Water Absorption Max 0.05 % 1 First Check Sheet Adjust
Tester

6 Appearance No defects Visual 100% 100% Daily Work Report Scrap

First,
7 Bobbin Inner diameter C Ø12.22 +0.1/-0.12mm Go/No gauge n=cav Daily Work Report Scrap
Middle, End

First,
8 Height 29.6±0.1mm Calipers n=cav Daily Work Report Scrap
Middle, End

#50 Performance Test Performance Tester 1 Air Pressure 0.4~0.6 Mpa pressure gauge 1 First Check Sheet Adjust

2 TML Height 10.15 +0.3/-0mm OK/NG Master 1 First Check Sheet Adjust

3 Resistance Inspection 64.80~68.85Ω OK/NG Master 1 First Check Sheet Adjust

Final Inspection Packing standard 4 Master sample Surge Test 2,040V / Max 10% OK/NG Master 1 First Check Sheet Adjust

Packing 5 Current leakage 1,800V/ 50Hz / Max 0.75mA OK/NG Master 1 First Check Sheet Adjust

6 Earth Insulation Test 500V / Min 10㏁ OK/NG Master 1 First Check Sheet Adjust

7 TML Height 10.15 +0.3/-0mm Linear gauge 100% 100% Daily Work Report Scrap

8 Resistance Inspection 64.80~68.85Ω Resistance Tester 100% 100% Daily Work Report Scrap

9 Surge Test 2,040V / Max 20% Surge Tester 100% 100% Daily Work Report Scrap

10 Current leakage 1,800V/ 50Hz / Max 0.75mA Insulation Tester 100% 100% Daily Work Report Scrap

11 Earth Insulation Test 500V / Min 10㏁ Insulation Tester 100% 100% Daily Work Report Scrap

First,
12 Hole Diameter C Ø12.22 +0.1/-0.12mm Go / No Gauge n=cav Daily Work Report Scrap
Middle, End

13 Appearance No defects Visual 100% 100% Daily Work Report Scrap

14 Packing No defects Packing standard 100% Lot Daily Work Report Scrap

#60 Process: Out going inspection

1 Final Inspection Standard Reference Inspection Report -
 Korea member YTG

Classification Pres (㎪) Speed(%) Position Classification Pres (㎪)

Injection 1 60~70 60~70 20~30 Injection 1 60~70
Injection 2 50~60 50~60 15~25 Injection 2 50~60
Injection 3 40~50 40~50 15~25 Injection 3 40~50
Injection Injection 4 40~50 40~50 15~25 Injection Injection 4 40~50
Injection 5 40~50 40~50 15~25 Injection 5 40~50
Holding 1 5~10 5~10 Time:1~2s Holding 1 5~10
Holding 2 5~10 5~10 Time:1~2s Holding 2 5~10
NOZZLE Cylinder 1 Cylinder 2 Cylinder 3 NOZZLE Cylinder 1
Temp.(℃) Temp.(℃)
275~285 275~285 275~285 275~285 270~285 270~285
Heat 1 Heat 2 Mold temp Heat 1 Heat 2
Hot runner Hot runner
250~260 250~260 55~65 250~260 250~260
Time Cooling 20.0~30.0 Time
Time(s) 1.0~2.0 Time(s) 1.0~2.0
injection time sec injection
Purge 70~75mm SuckBack 80~88mm Purge 70~75mm SuckBack
YTG

Speed(%) Position
60~70 20~30
50~60 15~25
40~50 15~25
40~50 15~25
40~50 15~25
5~10 Time:1~2s
5~10 Time:1~2s
Cylinder 2 Cylinder 3
270~285 270~285
Mold temp
50~70
Cooling
15~30.0sec
time
80~88mm