List of attachments

EPDM Rubber (Make AVIGIRI URETHANE & RUBBER INDUSTRIES

PVT.LTD)
Sr.
Description Yes/No
No.
Shall be submitted after finalization of
1 Sample
design
2 Legible condition of document Yes

3 Company profile Yes

4 Quality (ISO) certification Yes

5 Quality policy Yes

6 Organization chart Yes

7 Inspection and test plan Yes

8 Awards and achievements Yes

9 Technical datasheet Yes

10 Material safety data sheet (MSDS) Yes

11 Material test certificate Yes

12 Third party test certificate No

Customer feedback/List of
13 Yes
customer
14 Visit report No
Shall be submitted during sample
15 Compliance report
submission
 Setting Blocks
COMPARISON CHART FOR
No: ITEM: Arup SPECIFICATION: SUPPLIER SPECIFICATION: COMPLIANCE (YES/NO): REMARKS:

1 Setting Blocks EPDM EPDM YES

DESCRIPTION:
COMPLIANCE WITH SPECIFICATION CLAUSE NO: Specification clause 10.6"SCHEDULE 6: MATERIAL SUBMISSIONS"
LOCATION OF USE: SETTING BLOCKS as stipulated in shop drawings
COMPLIANCE WITH STANDARDS: (SS/BS/DIN/OTHERS:) As stipulated in Tender specifications Section 2.2.2
PROJECT REFERENCE: Retail Mall & Club at Maker Maxity , Bandra - Kurla Complex, Mumbai
PARTICULARS OF SUPPLIER: AVIGIRI URETHANE & RUBBER INDUSTRIES PVT.LTD
COMPANY PROFILE
QUALITY (ISO) CERTIFICATION
 k.

CERTIFICATh TdvNom
Management system as per
ISO 9001 : 2008

ln accordance with TUV NORD CERT procedures, it is hereby certified that !

AVlGlRl Urethane & Rubber lndustries Pvt. Ltd.

1 69-D, Vasanthanarasapura lndustrial Park,
Kora Hobli - 572106, Tumkur, Karnataka,
lndia

applies a management system in line with the above standard for the following scope

Manufacturing of Rubber Extruded and Moulded Profiles,

Such as EPDM Gaskets

Certificate Registration No. 44100 14390271 Valid until 14.07.2017

Audit Repo;t No. 2.5-6550/2014

\@
Certification Body lssue 16.07.2014
atTUV NORD CERT GmbH Place: Mumbai

This certification was conducted in accordance with the TUV NORD CERT auditing and
certification procedures and is subject to regular surveiilance audits.

TUV NORD CERT GmbH Langemarckstrasse 20 45141 Essen www.tuev-nord-cert.com

(.r*h;,.,.
'!..:r;r:'
41166l6erungsstelle
D-ZM-12007{1-01
QUALITY POLICY
ORGANIZATION CHART
INSPECTION & TEST PLAN
 AVIGIRIURETHANE&RUBBERINDUSTRIESPRIVATELIMITED UNIVERSALCONTROLPLANEXTRUSIONM/C01Page11
KeyContactName/PhoneNo: Date(Orig)
ControlPlanCategory Prototype Prelaunch Production Date(Original):01/04/2013
GiridharPai 10/02/2016
CustomerEngineeringApproval(If CoreTeam
PartNumber Supplier/PlantApproval/Date Department Signature
AllExtrusion Req'd) Members
controlplan CustomerQualityApproval(If 1.GiridharPai
PartName/Description Othersupplierapprovalby(IfReq'd)
Req'd) 2.AvinashPai
Supplier/Plant SupplierCode 3D.M.Manjunath
OtherApprovalDate(IfReq'd) OtherApproval(IfReq'd)
M/sAvigiriUrethane&RubberIndustries(P)Ltd
REVNO:0
Processflow&
Characteristics Control/METHOD
Number
Process Sample
Machine, Product/Process Evaluation/
MfgFlow Process Name/ Special
Device,Jig, No Product Process Specification/ Measurement ControlMethod ReactionPlan Record
diagram No Operation Characteristics Size Frequency
ToolsForMfg. Tolerance Technique
description
RawMaterial Veriifyingthe Counting&
Incaseof
inward AsperRM receipt& CorrectRM PurchaseOrder, verifiationof
10 1 Qty Supplierinvoice 100% EveryLot Descrepanyinform SupplierD.C/GRN
(Ref:approved requirement Suppliertest received Weighing&counting SupplierDC/
tosupplier
supplierlist) certificate. Invoice

RM Verificationof
Asperchemical Asperstd(Ref:
Incoming Verifyto Asperstd(Ref: Supplierincoming suppliertestreport Rejectincaseof
20 1 composition Suppliertest 1 EveryLot Suppliertestreport
Inspection inspectionplan Suppliertestreport) inspectionplan tosupplierincoming deviation
Inspectionplan std report)
inspectionplan

Unloading&
Rawmaterials Appropriateinits Understore
30 Stores 1 identifyingthe AsperPurchaseOrder VisualCheck 1 EveryLot Movetocorrectlot RMstockrecord
stores loction&GRN inchargesupervison
GRNNo

Weighmentof
Compounding Incaseof
Ingredients& Weighingasper Checksheetasper
asper Weighingscale Aspercompound Descrepancy DailyRawMaterialissuerecord
Q 40 Mixingasper WeighingScale 1
compound
compounding
callibration formulation(Ref:AG/
CompoundingJobCard 100% EveryLot VerificationtoCJC
informto AG/R/DRMIR
compound formulation. (CJC)
code supervisor
coderequired

Temperature Incaseof
1 Compounding TemperatureDrop 155.03 Controller Compound Tofollowasper
Descrepancy
50 Kneading Kneader Compound mixAsperwork Formulation Everylot compound&Work CJCKNEADERMasterbatchNo:
informto
2 instruction Time 16.01mm Timer Online instruction.
supervisor
Distance
1 091mm Manual Tofollowasper
betweenrolls
Compound Incaseof
2 Mixingprocess MixingTime Allowforcollingof 15 Timer Compound (ReworkregisterBatchNorecord
Formulation&Work Descrepanyinform
60 Mixingmill Mill M.Bloadon Formulation EveryLot available,RefFormatNo:)&
tomakebatch Mixing 60.020
Temperature instruction,Testing: tosupervisor&
3 trolley. Online CJCMixingBatchNo
Temperature Controller Rheometer, planforrework
4 Visual Totaldispension Visual Hardness

Incaseof
Cutting& 1 Width Loadontrolley& 12020mm Visual(Approximate)
StripCutting Markcompound Descrepancy
70 Transferto Blade mentionCJCBatch 100% Everylot Aspercompoundcodedtrolley.
manualprocess code&Batch# informto
Extrusion 2 Thickness # 10.02mm Visual(Approximate)
supervisor
Incaseof
Rheometer
Recordinprocess Asperrubber Descrepanyhold
test,Tensile
AsperWI& Rubbermould Propertiesof checksheet,(As propertiesfor Outputobservation thelot&intimate
80 test,Specific 1 EveryBatch Everylot setvalue RefFormatNo:AG/R/PFCS/R0
Inspectionplan slab rubbertesting perplan) specifiedtest record toQAincharge&
gravitytest&
AG/R/PFCSR0 (Ref:AG/D/ Compounding
Hardnesstest
incharge
(Extrusion,
Forming,
Microvave,
HotairTunnel Adjustthesetting
Dieextrusion
1/2,cooling Processchart Recordinprocess Dieextrusionprocess Online parameterto
ExtruderM/c1, Extruded AsperProcessflow processflowchart
90 tank, 1 ReferDocNo: checksheet chart/Visual/online basedon Everylot compensate&see RefFormatNo:AG/R/PFCS/R0
AGRDieNo, rubbercoil chart&drawing checksheet&
Cutter/Pillar, AG/D/PF/R0 AG/R/PFCSR0 inspectionreport CSR ifitswithinthe
drawingtemplate
Silicontank, toleranceNCzone.
Coiling
Machine)
CVLINE

Printer
Shouldnotremove
Printingon Printon Adjustthesetting
PrinterM/c1, after10times RefFormatNo:AG/R/PFCS/R0
100 Printing 1 specifiedarea specifiedareaas Printonprofilearea Visual/Rubtest Online Everylot Drawingspecified. parameterto
AGRDieNo, rubbingfrom Onlineinspectionreport.
asshownin indrawing. compensate.
thumb.
drawing.

Shouldbefreefrom
Scratches,Roughness,
Damages,Waveness,
Shouldmatchto 2Onevery
1 Appearance VisualInspection edgecut,Shortfill, Visual
Displayedsample. cutofcoil
porosity,blister,
lipcut,Pinhole
1)Rejectthe
damage.
FinalInspection extrudedpart:
Matchingto Report/Online 2)Changethe
Crosssectioncarried (Cutsample) inspectionreport, processparameters
Inspection/ Profile drawingsheet
2 shouldmatchto Visual Oneverycut Productaudit: tocompensate.
110 Final ToolNo Template withprofile
ProfileTemplate. ofcoil EveryLot Resp:Quality 3)Takecorrective
RefFormatNo:AG/R/
inspection projector.
incharge,Layout measuresonthe
Measuringthe inspection DieProfile.
Measurementof Verniercalliperscale, report:Inspector. 4)PlaceinNon
dimesionasperthe (Cutsample)
Dimensional dimensionusing profileprojector, ConformityZone
3 specifieddimension Oneverycut
Result appropriate tolerancetable,
byreferringthe ofcoil
tolerance. drawing.
specifiedtolerance.
Weighingasper
4 Weight/Mtr Weighingscale approvedbycustomer WeighingScale 100%
sample

Packing& CottonBox/ Packing& Correctdienumber Packingslip/

120 Manual 1 Packingstandard Visualcheck 100% EveryLot Repacking Dispatchrecord
Labelling Polycover labelling onpackedbox Numberofboxes.

Reliable Shouldreach Feedbackfrom Reliabletransport Findnew

130 Despatch 1 Invoiceitems Invoice Correctcustomer 100% EveryLot Invoice
Transport customersafely customer agency transporter

Processflowsymbol Q
identification Process WEIGHTCHECKING STORAGE Inspection Movement ImportantDimension

PreparedBY:UmeshNaikReviewed&ApprovedBY:ManjunathMD
AG/D/UCP/R1
 AVIGIRI URETHANE & RUBBER INDUSTRIES PRIVATE LIMITED

Raw Material inspection plan )riSinal Date - 01/04/2014

M/S Avigiri Urethane & Rubber lndustries pvt ltd,
Tumkur Dist, Karnataka
lev No 1

Core Team : Chandra Bahadur, Mahesh D, Umesh Naik, Vedavyas,

Rev Date rGL2-2015
Part Number: Rubber Profile

6m@nl AIEGOAY OF ACGTAilCE f,ORMS

af,o op.ntid
CHANACTERSTI6 WPE OF CHE( QUATTUM tr GECX REF. DMUMEM / FORMATS OF
INSPECNON AGENCY REUARKS
CHE( EVALUAlU RECORDS

1 2 2 5 6 7 8 9 10 11

Comparing
WeighinB/
Visual check As per list of
Should be ok as Counting to Supplier assessed
to verify RM RM, Supplier lnward register.
1. EPDM per RM invoice, 100 % on every supplier every 6 Monthls
invoice, Qty, Raw Material Record - A
Rubber Qty, Supplier Test inward lot. DC/lnvoice, Test as per Supplier
Supplier Test Test Certificate, AG/R/RMIR
certificate certificate should assesment plan
certificate AG/D/RMIP
match to RM
lnspection plan

Visual cheqk
Weighing/
to RM invoice
As per list of Counting to
Qty, Supplier Should be ok as Supplier assessed
RM, Suppliel supplier lnward register.
2: Rubber Test per RM invoice, 100 % on every every 5 Monthls
processing OiL
RM Test DC/lnvoice, Test Record - M
certificate Qty, Supplier Test inward lot. as per Supplier
Certificate, certificate should AG/R/RMIR
should be ok cert!ficate assesment plan
AG/D/RMIP match to RM
inspection
plan hspection plan

visual check
to RM invoice
Weighing /
As per list of Counting to
Qty, Supplier Should be ok as Supplier assessed
RM, Supplier supplier lnward register.
3. Carbon Test per RM invoice, 100 % on every every 5 Monthls
RM Test DC/lnvoice, Test Record - c
Black certificate Qty, Supplier Test inward lot. as per Supplier
Certificate, certificate should AG/R/RMIR
should be ok certificate assesment plan
AG/D/RMIP match to RM
Raw M.terial
inspection
1.1 plan lnspection plan
lnsgection

As per list of
wetSnrng /
Should be ok as Counting to Supplier assessed
RM, Supplier lnward register.
Msual check per RM invoice, 100 % on every supplier every 6 Monthls
4. white Filler RM TESt Record - A
to RM invoice Qty, Supplier Test inward lot. DC/lnvoice, Test as per Supplier
Certificate, AG/R/RMIR
certificate certificat should assesment plan
AG/D/RMIP mr+.h +^ Dl,

Weighing/
As per list of Counting to
Should be ok as Supplier assessed
RM, Supplier supplier lnward register.
visual check per RM invoice, 100 % on every every 5 Monthls
5. Curing Agenl RM Test DC/lnvoice, Test Record - A
lo RM invoice Qty, Supplier Test inward lot. as per Supplier
Certificate, certificate should AG/R/RMIR
certificate assesment plan
AG/D/RMIP match to RM
lnspection plan

Wel8hing /
As per list of Counting to
Should be ok as Supplier assessed
RM, Supplier supplier lnward register.
Visual check per RM invoice, 100 % on every every 5 Monthls
5. Accelators RM Test DC/lnvoice, Test Record - A
to RM invoice, qty, Supplier Test inward lot- as per Supplier
Certificate, certificate should AG/R/RMIR
certificate assesment plan
AG/D/RMIP match to RM
hspection plan

M- Manufacturer /Sub Supplier C - Main Supplier Signature

0ry
A - Client or their Authorised Name With Seal
R - Review
Representative For Avigiri Urethane & Rubber industries pvt ltd

K: AG/D/RMIP

&\*** lrii
&
/j'.l:

*
AWARDS & ACHIEVEMENT
TECHNICAL DATA SHEET
 AviGiri Urethane and Rubber Industries Pvt. Ltd.
CIN:U25203KA2011PTC059765
TS ISO
16949
www.avigiri.com
9001
2009 2008

EPDM DENSE PROFILES

Material: Ethylene Propylene Diene Monomer (EPDM) Synthetic Rubber

Polymer Manufacturer: Keltan, Lanxess, Germany

Function: Water and Dust Sealing, Thermal Protection

Types: As per Customer Specification

Properties:
High Strength, Ozone and UV Resistance - Non Cracking
Temperature
-40 C to 120 C
Range:

Manufacturing Process: Microwave Cured

General Physical Properties : Derived from BS4255

Properties Specified Values Test Method

Hardness (Shore A) 80 to 90 ASTM D-2240

Hardness Change 0 to +10 ASTM D-573

Tensile Strength (MPa) 10.5 Min ASTM D 412

Elongation Break % 150 Min ASTM D-412

Tensile Change % 15 Max ASTM D-573

Elongation Change % 40 Max ASTM D-573

Compression Set 22 (+2-0) hrs at 70 C /25%
25 % Max ASTM D-395
Deflection
Ozone Resistance 20% Strain 40 C 100 PPHM
No cracks ASTM D-1149
96 Hrs
Should be flexible at
Low Temperature Flexibility ASTM D-2137
-40 C
No staining 24 (+0-2)hrs at 70 C No Migratory Stain ASTM-D925

169D Vasanthanarasapura Industrial Area, KoraHobli, Tumakuru District, TUMAKURU - 572106. Karnataka, India.
Tel: +91 816 229 028 Email: gpai@avigiri.com
MATERIAL SAFETY DATA SHEET (MSDS)
MATERIAL / MANUFACTURER TEST CERTIFICATE
 AVIGIRI Urethane & Rubber Industries Pvt ltd
Testing of Physical properties (Setting Block)
Done at Avigiri Urethane & Rubber industries pvt ltd Tumkur
Customer Name : Mero Asia Pacific PTE LTD
Invoice No: AG/1115/16-17, / DC-No : 1115-16/17 - Date 19/01/2017
Product No:AGR-1445 - EPDM SETTING BLOCK - 7 mm Thk X 30 mm X35 mm, Qty : 100 NosNos
Product No:AGR-1446 - EPDM SETTING BLOCK - 25 mm Thk X 30 mm X100 mm , Qty : 100 Nos
SL
Description Specification Observed Value Method
No
*1 Hardness, nominal Shore A durometer 5, 80 to 90 82 ASTM- D 2240

Tensile strength, MPa 10.5 Min 13.25

*2 ASTM D-412
Tensile strength, kg/cm 105.07 Min 135.11

*3 Elongation at Break, % 150 Min 235 ASTM D-412

NOTE : As per customer specified 80 to 90 Hardness, Against BS4255 standard of 805 (Shore A Hardness) & * Parameter values checked
at Inhouse.

Prepared By : Chandra (Lab Incharge Manager) Approved By : Umesh Naik (Quality Assurance )
CUSTOMER FEEDBACK/LIST OF CUSTOMERS
 No additional My
There are no work
expenses (such as I have not faced any complaints/sug I was always called or
The gaskets meet my stoppages or delays Kindly identify our
The gaskets have always premium freight) quality issues from my gestions (if visited in response to my
Time stamp Name Designation Company Name product in production weak areas such as Kindly highlight our strenghts
been delivered on time has been incurred customers regarding the any) were complaint/suggestions (if
requirements caused due to the you perceive
because of the gaskets always any)
gaskets
delivery considered

We are happy with your

04-09-15 12:32 Nanda kumar.N Purchase Incharge Altrafab Agree Needs Improvement Agree Agree Agree Agree Agree Quality of EPDM rubber,
service,
1 Very quick customer response.
there are no weak areas 2 Sample process is very fast.
04-09-15 16:29 Sandeep Chowdhry Partner Durable Door & Windows Agree Agree Agree Agree Agree Agree Agree
as of now. 3 Production & delivery is very fast.
4 Product quality excellent.

When ever we ordered Rubber Profiles you had

been delivered by next day itself, sometimes the
ALUFIT(INDIA) PVT LTD.,
We do not find any same day it has been delivered on the same day.
04-09-15 18:43 SHASHI KIRAN Y Dy. Manager Peenya Indl. Area, Bangalore - Agree Agree Agree Agree Agree Agree Agree
weakness in your system. This is highly appreciated & we expect the same
560 058.
service in future also.

couldn't find any 100% quality assurance, on time delivery and

04-09-15 17:20 K.L.Narasimhan Purchase Alufit India P Ltd,-Hosur Agree Agree Agree Agree Agree Agree Agree
weakness. Good response.

05-10-15 14:40 pandiyan administrative head prime international Agree Agree Agree Agree Agree Not Applicable Agree

06-10-15 11:52 Bhavesh Shah Manager Mukesh Restyles Pvt Ltd Agree Agree Agree Agree Agree Agree Agree

10-10-15 15:56 Dilip Patel Managing Partner FrameCraft Agree Agree Agree Agree Agree Agree Agree No issues so far. In time delivery

Sutej Building Solutions Private Avigiri Product is very good in quality and
12-10-15 16:03 Sujitha Adminstrator Agree Agree Agree Agree Agree Agree Agree
limited. maintains in time delivery.

Good service
Good quality
production SURYA BUILDING please improve minor
19-10-15 16:50 N.Mohan kumar Agree Agree Agree Agree Needs Improvement Agree Agree Ontime delivery
manager SOLUTIONS variations.
Very good comunication

MANAGER - We do not have any flaws We appreciate your coordination cooperation &
17-11-15 17:07 JAYAPRABHU ANG INDUSTRIES Agree Agree Agree Agree Agree Agree Agree
MATERIALS in your system. development especially with Mr. Manjunatha.

According to our experience, your co- operation,

we do not find any weak
09-10-15 17:54 Murali krishna Partner Green Windo Industry Agree Agree Agree Agree Agree Agree Agree and co -ordination are highly appreciate and keep
areas in your system
it up.

DIMENSIONS TO BE
MAINTAINED AS PER
DY. Manager.
11-11-15 15:13 VASUKI .P.A Banagalore Agree Agree Agree Agree Needs Improvement Agree Agree THE DRAWINGS IN FINISH OF THE PRODUCTS & DELIVERY
Purchase
ORDER TO ACHIEVE
100% .SATISFACTION.
 VENDOR APPROVAL/EPDM RUBBER/REV0

Attachment - II

1. Brochure/Catalogue Which Includes Customer List Attached

2. Customer Feedback Attached

3. Quality Certification Attached

4. Quality Policy Attached

5. Orginization Chart Attached

6. Inspection and test plan and any other relevant documents pertaining to

Quality Attached
 VENDOR APPROVAL/EPDM RUBBER /REV0

Attachment III

Quality evaluation report

AVIGIRI URETHANE & RUBBER INDUSTRIES
1. Name of the company
PVT.LTD
2. Years of expertise in similar projects 20 Years

3. Customer feedback Attached

4. Certification (ISO) Attached

5. Awards and achievements Attached

6. Quality team/ Organization chart Attached

7. Inspection and test plan Attached