NEW FORMATE Cover CP

NeoAxis Aero Private limited Doc. No .
: NA-QA-FF-01
Rev. No .: 01
CONTROL PLAN Date : 9/5/2019
Key contact Person: Shanmugam

PROTOTYPE PRE-LAUNCH PRODUCTION Control Plan No.: L2103-1212-511
✘
Date(Org) 9/7/2019
Customer Name : DCX CP Rev No.: 00
Core team : Manoj,Sivagurunathan,Nivedita,Deepak,Bharath
Part Number / Latest change level : L2103-1212-511 & REV C Customer Approval Date:
Date (Rev) 9/7/2019
Part Name / Description : MSU COVER Other Approval Date :
Supplier Plant : NeoAxis Aero Private limited Prepared by: Jyothi M Pawar Approved By: Sivagurunathan
Characteristics Methods
Machine, Device, Jig, Tools Product / Process Specification
Part / Special /Tolerance Sample
Process
Process Description/
char. Nominal (MM) Evaluation Least count/
No Operation No. Product Process class /Measurement FAI PROD Uncertainty Control Method Responsibility Reaction Plan
Size mm
Mfg Number Upper Spec Lower Spec Techniques Freq Freq
Raw material - RM Specification - - Al Alloy 6061 T651 Visual EB 100% - Quality Inspector
Inspection Raw material
As per Process Sheet Inspection/specificatio Raw material As per Receiving
Reject And Return
05 No n - GRN Inspection/speci - - B00165 GRN EB 100% - Inspection Report no : Quality Inspector
Back To Supplier
L2103-1212-511/OPN fication B00165
05
Rev # 00 - RM COC - - RM COC # COC EB 100% - Quality Inspector
Raw material 101 Width - 450 451 450 Measuring tap EB 100% - 1CM Quality Inspector
Inspection Setup Approval Report Quarantine the Part &
As per Process Sheet Raw material Raw material (NA-QA-FF-02) / In raise Non-Conformance
10 No Inspection/specification 102 Thickness Inspection/specifi - 12.7 13.7 12.7 Digital Vernier Calliper EB 100% - 0.01 mm process Inspection Quality Inspector & Corrective Action
L2103-1212-511/OPN 10 cation Report Report
(NA-QA-FF-03) NA-QA-FF-12
Rev # 00 103 Length - 420 421 420 Measuring tap EB 100% - 1CM Quality Inspector
200 Hole Dia - Ø7.0 Ø7.1 Ø6.9 Pin Gauge EB 100% 1/3 - Quality Inspector
201 Countersink Dia - Ø10.0 Ø10.08 Ø10.0 Pin Gauge EB 100% 1/3 - Quality Inspector
Countersink Digital Vernier

202 - 6.0 6.1 6.0 EB 100% 1/3 0.01 mm Quality Inspector
Depth Calliper
203 Hole Dia - Ø8.00 Ø8.012 Ø8.00 Pin Gauge EB 100% 1/2 - Quality Inspector
204 Distance - 221.00 221.05 220.95 CMM EB 100% 1/2 0.0001 mm Quality Inspector
208 Distance - 186.69 186.71 186.67 CMM EB 1 1/2 0.0001 mm Quality Inspector
212 Fillet - R3.70 R3.78 R2.62 CMM EB 100% 1/2 0.0001 mm Quality Inspector
Digital Vernier
63 Depth - 6.00 6.08 5.92
Calliper
EB 100% 1/2 0.01 mm Quality Inspector
64R Thickness - 12.5 MIN 12.5 MIN Micrometer EB 100% 1/2 0.001 mm Quality Inspector
Ref Distance - 202.00 202.00 CMM EB 100% 1/2 0.0001 mm Quality Inspector
Basic Distance - 208.00 208.00 CMM EB 100% 1/2 0.0001 mm Quality Inspector
CNC Milling Basic Distance - 90.00 90.00 CMM EB 100% 1/2 0.0001 mm Quality Inspector
As per Process Sheet

No
Rev # 00 Break Sharp
7 - 0.15 MAX 0.15 MAX Visual EB 100% 1/2 - Quality Inspector
Edges Length
CNC MILLING
20 L2103-1212-511/OPN 20 Break Sharp
7.1 - 45° MAX 45° MAX Visual EB 100% 1/2 - Quality Inspector
Edges Angle
4 Ra - 3.2
√ 3.2√ Roughness Tester EB 100% 1/2 - Quality Inspector
Countersink Digital Vernier

19 - 6.00 6.08 5.92 EB 100% 1/2 Quality Inspector
Depth Calliper
24 Countersink Dia - Ø10.00 Ø10.08 Ø9.92 Pin Gauge EB 100% 1/2 Quality Inspector
25 Hole Dia - Ø8-32 UNC THRU Ø8-32 UNC THRU Pin Gauge EB 100% 1/2 Quality Inspector
27 Distance - 0.50 0.58 0.42 CMM EB 100% 1/2 Quality Inspector
Setup Approval
Report
65 Distance - 3.80 3.88 3.72 CMM EB 100% 1/2 (NA-QA-FF-02) Quality Inspector
/ In process
Inspection Report
Digital Vernier (NA-QA-FF-03)
67 Distance - 75.60 75.68 75.52
Calliper
EB 100% 1/2 Quality Inspector
68 Distance CNC MILLING - 19.50 19.58 19.42 CMM EB 100% 1/2 Quality Inspector
Digital Vernier Quarantine the Part &

70 Distance - 59.40 59.48 59.32
Calliper
raise Non-Conformance
& Corrective Action
Report
NA-QA-FF-12
Digital Vernier
73 Hole Depth - 5.5
5.58
5.42
Calliper
74 Hole Dia - Ø2.18 Ø2.18 Ø2.12 Pin Gauge EB 100% 1/2 Quality Inspector
Setup Approval
Report
(NA-QA-FF-02)
/ In process
Inspection Report
(NA-QA-FF-03)
20 CNC MILLING
L2103-1212-511/OPN 20

No
Rev # 00 Quarantine the Part &
& Corrective Action
Report
Page 1 of 47 NA-QA-FF-12
Process
Size mm
Setup Approval
Report
75 Distance - 51.90 51.98 51.82 CMM EB 100% 1/2 (NA-QA-FF-02) Quality Inspector
/ In process
Inspection Report
(NA-QA-FF-03)
28 Thickness - 1.50 1.58 1.42 CMM EB 100% 1/2 Quality Inspector
20 CNC MILLING
L2103-1212-511/OPN 20

No
Rev # 00 Quarantine the Part &
30 Thickness - 7.00 7.08 6.92 Micrometer EB 100% 1/2 Quality Inspector
& Corrective Action
Report
NA-QA-FF-12
0.08 0.08
23 Flatness - CMM EB 100% 1/2 Quality Inspector
21 Distance - 4.80 4.88 4.72 Pin Gauge EB 100% 1/2 Quality Inspector
0.08
17 Flatness - 0.08 CMM EB 100% 1/2 Quality Inspector
20 Ra - 1.6
√ 1.6
√ Visual EB 100% 1/2 Quality Inspector
301 Fillet - R0.30 R0.38 R0.22 CMM EB 100% 1/2 Quality Inspector
62 Thickness - 0.5 0.58 0.42 CMM EB 100% 1/2 Quality Inspector
22 Hole Dia - Ø4.60 Ø4.68 Ø4.52 Pin Gauge EB 100% 1/2 Quality Inspector
59 Hole Dia - #6-32 UNC #6-32 UNC Pin Gauge EB 100% 1/2 Quality Inspector
Digital Vernier
60 Hole Depth Max - 7.25 7.25 EB 100% 1/2 Quality Inspector
Calliper
Digital Vernier
61 Hole Depth Min - 5.01 5.01 EB 100% 1/2 Quality Inspector
Calliper
16 Fillet - R5.00 R5.00 Radius Gauge EB 100% 1/2 Quality Inspector
64 Thickness - 12.00 12.08 11.92 Micrometer EB 100% 1/2 Quality Inspector
Digital Vernier
9 Length - 400.00 400.08 399.92 EB 100% 1/2 Quality Inspector
Calliper
302 Fillet - R6.00 R6.08 R5.92 Radius Gauge EB 100% 1/2 Quality Inspector
304 Fillet - R5.00 R5.08 R4.92 Radius Gauge EB 100% 1/2 Quality Inspector
Setup Approval
Digital Vernier Report Quarantine the Part &
CNC MILLING 77 Distance - 430.00 430.08 429.92 EB 100% 1/2 Quality Inspector
As per Process Sheet CNC MILLING Calliper (NA-QA-FF-02) / In raise Non-Conformance
30 CNC MILLING & Corrective Action
No L2103-1212-511/OPN 30 process Inspection
Rev # 00 Digital Vernier Report
6 Distance - 322.00 322.08 321.92 EB 100% 1/2 Report Quality Inspector
NA-QA-FF-12
Calliper (NA-QA-FF-03)
Digital Vernier
13 Distance - 20.00 20.08 19.92 EB 100% 1/2 Quality Inspector
Calliper
Digital Vernier
Calliper
Digital Vernier
Calliper
Break Sharp
7 - 0.15 MAX 0.15 MAX Visual EB 100% 1/2 0.0001 mm Quality Inspector
Edges Length
Break Sharp
7.1 - 45° MAX 45° MAX Visual EB 100% 1/2 0.0001 mm Quality Inspector
Edges Angle
4 Ra - 3.2
√ 3.2
√ Roughness Tester EB 100% 1/2 0.0001 mm Quality Inspector
Page 2 of 47
Process
Size mm
Quarantine the Part &
CNC MILLING Setup Approval Report raise Non-
(NA-QA-FF-02) / In
As per Process Sheet CNC MILLING Conformance &
40 41 Distance CNC MILLING - 8.00 8.08 7.92 CMM EB 100% 1/2 0.0001 mm process Inspection Quality Inspector
No L2103-1212-511/OPN 40 Report Corrective Action
Rev # 00 (NA-QA-FF-03) Report
42 Diameter - Ø2.93 Ø2.938 Ø2.922 Pin Gauge EB 100% 1/2 - Quality Inspector NA-QA-FF-12
Break Sharp
Edges Length
Break Sharp
Edges Angle
4 Ra - 3.2
√ 3.2
√ Roughness Tester EB 100% 1/2 - Quality Inspector
CNC MILLING Setup Approval Report raise Non-
(NA-QA-FF-02) / In
50 As per Process Sheet CNC MILLING 41 Distance CNC MILLING - 8.00 8.08 7.92 CMM EB 100% 1/2 0.0001 mm process Inspection Quality Inspector Conformance &
No L2103-1212-511/OPN 50 Report Corrective Action
Rev # 00 (NA-QA-FF-03) Report
42 Diameter - Ø2.93 Ø2.938 Ø2.922 Pin Gauge EB 100% 1/2 - Quality Inspector NA-QA-FF-12
Break Sharp
Edges Length
Break Sharp
Edges Angle
4 Ra - 3.2
√ 3.2
Break Sharp
7 - 0.15 MAX 0.15 MAX Visual EB 100% 1/2 - Quality Inspector Quarantine the Part &
Edges Length Setup Approval Report
DEBURRING raise Non-
MANUAL/ (NA-QA-FF-02) / In
60
As per Process Sheet DEBURRING Break Sharp process Inspection Conformance &
No L2103-1212-511/OPN 60 7.1 DEBURRING - 45° MAX 45° MAX Visual EB 100% 1/2 - Quality Inspector
Corrective Action
Rev # 00 Edges Angle Report
(NA-QA-FF-03) Report
NA-QA-FF-12
4 Ra - 3.2
√ 3.2
CLEANING
As per Process Sheet CLEANING
70 No L2103-1212-511/OPN 70 - CLEANING - PS L2103-1212-511/70_REV.00 - EB 100% 1/2 - Quality Inspector
Rev # 00
1 Part Name : - MSU COVER - EB 100% 1/2 - Quality Inspector
2 DWG NO MANUAL - MA-L2103-1212 - EB 100% 1/2 - Quality Inspector
3 DWG Rev - C - EB 100% 1/2 - Quality Inspector
4 Ra 32 32 MAX SCR-001 -
- √ EB 100% 1/2 Quality Inspector
5 Total Length - 416.0 416.2 415.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
6 Distance - 322.0 322.2 321.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
8 Distance - 20 20.3 19.7 DVC-002 EB 100% 1/2 0.01 Quality Inspector
9 Width - 400.0 400.2 399.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
10 Distance - 152 152.2 151.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
16 Radius TYP - 5.0 5.2 4.8 RG EB 100% 1/2 - Quality Inspector
17 Flatness - 0.1 0.1 MAX CMM-001 EB 100% 1/2 0.0001 Quality Inspector
18 Depth Aroud - 2.50 2.60 2.40 DVC-002 EB 100% 1/2 0.01 Quality Inspector
DVC-002+PIN
19 Depth - 6.0 6.2 5.8 EB 100% 1/2 0.01 Quality Inspector
GUAGE
20 Ra - 16
√ 16 MAX SRC EB 100% 1/2 - Quality Inspector
Diameter
21 - 4.80 4.9 4.7 PIN GUAGE EB 100% 1/2 - Quality Inspector
Around
22 Diameter - 4.6 4.8 4.4 PIN GUAGE EB 100% 1/2 - Quality Inspector
23 Flatness - 0.1 0.1 CMM-001 EB 100% 1/2 0.0001 Quality Inspector
25 Thread Thru - 8-32 UNC THREAD GUAGE EB 100% 1/2 - Quality Inspector
26 Depth - 9.00 9.1 8.9 DVC-002 EB 100% 1/2 0.01 Quality Inspector
Page 3 of 47
Process
Size mm
31 Width - 32 32.3 31.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
37 Distane - 5.00 5.1 4.9 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
38 Distane - 6.00 6.1 5.9 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
39 Radius - 2.0 2.2 1.8 RGE-001 EB 100% 1/2 - Quality Inspector
40 Width - 10.0 10.2 9.8 DVC-002 EB 100% 1/2 0.01 Quality Inspector
DVC-002+PIN
41 Depth - 8.0 8.2 7.8 EB 100% 1/2 0.01 Quality Inspector
GUAGE
43 To
XY Coordinates - A1 To B1 XY Coordinates CMM-001 EB 100% 1/2 0.0001 Quality Inspector
59
DVC-002+
60 Drill Depth - 7.3 7.3 Max PIN GUAGE
EB 100% 1/2 0.01 Quality Inspector
61 Thread - 6-32 6-32 UNC THREAD GUAGE EB 100% 1/2 - Quality Inspector
DVC-002+
61.1 Thread Depth - 5.0 5 MIN THREAD GUAGE
EB 100% 1/2 0.01 Quality Inspector
63 Depth TYP - 6.0 6.2 5.8 DVC-002 EB 100% 1/2 0.01 Quality Inspector
64 Total Thickness - 12.0 12.2 11.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
65 Distance - 3.8 4.0 3.6 HMR-001 EB 100% 1/2 0.0001 Final Inspection Quality Inspector
Report
FINAL INSPECTION 1
80 As per Process Sheet FINAL INSPECTION 1 66 Width - 416.0 416.2 415.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector
No L2103-1212-511/OPN 80
Rev # 00
67 Distance - 75.6 75.8 75.4 DVC-002 EB 100% 1/2 0.01 Quality Inspector
MANUAL
DVC-002+PIN
73 Drill Depth - 5.5 5.5MIN EB 100% 1/2 Quality Inspector
GUAGE
74 Diameter TYP - 2.2 2.2 2.1 PIN GUAGE EB 100% 1/2 Quality Inspector
75 Diameter - 51.9 52.1 51.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

76 Total Width - 400.0 400.2 399.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector raise Non-
Conformance &
Corrective Action
77 Total Length - 430.0 430.2 429.8 HMR-001 EB 100% 1/2 0.0001 Quality Inspector Report
NA-QA-FF-12
78 Part Rev - D - EB 100% 1/2 Quality Inspector
This drawing is Accompanied By Digital 3D

79 1N - Solid Model Of Part. Derive All Dimensions - EB 100% 1/2 Quality Inspector
From Model.
Unless Otherwise Specified General

80 2N -
Tolerance: ±0.1.
- EB 100% 1/2 Quality Inspector
Remove:Burrs & Break Sharp Edges To

81 3N - - EB 100% 1/2 Quality Inspector
Chamfer 0.3 mm.
CHROMATE CONVERSION COATING Per

82 Finish -
P.S.23.3100.
CCC-COC EB 100% 1/2 Quality Inspector
Paint Only External Surfaces: For P/N:

83 Painting - L2103-1212-501 For Painting COC EB 100% 1/2 Quality Inspector
P/N: L2103-1212-511
Bottom & Internal Surfaces Should Be Free

84 7F -
Of Paint.
- EB 100% 1/2 Quality Inspector
85 Part Number - L2103-1212-501 - EB 100% 1/2 Quality Inspector
88 Part Name : - MSU COVER - EB 100% 1/2 Quality Inspector
89 HELICAL COIL - MS 212 09C 0615 COC # EB 100% 1/2 Quality Inspector
90 Raw Material - ALUMINIUM ALLOY - EB 100% 1/2 Quality Inspector
Page 4 of 47
Process
Size mm
100 Distance - 78.8 79.0 78.6 CMM-001 EB 100% 1/2 0.0001 Quality Inspector
SPECIAL PROCESS
As per Process Sheet SPECIAL PROCESS CHROMATE CONVERSION COATING Per
90
No L2103-1212-511/OPN 90 SPECIAL PROCESS CCC - P.S.23.3100.
CCC-COC # EB 100% - - - Quality Inspector
Rev # 00
SPECIAL PROCESS SPECIAL PROCESS Paint Only External Surfaces:

100 As per Process Sheet L2103-1212-511/OPN SPECIAL PROCESS PAINTIG - For P/N: L2103-1212-501 PAINTING-COC # EB 100% - - - Quality Inspector
No 100
Rev # 00 For P/N: L2103-1212-511
FINAL INSPECTION 2
FINAL INSPECTION 2 L2103-1212-511/OPN
110
110 As per Process Sheet FINAL INSPECTION 2 MANUAL - VISUAL VISUAL EB 100% - - - Quality Inspector
No
Rev # 00
BOOK TO STORE BOOK TO STORE

120 As per Process Sheet L2103-1212-511/OPN STORE STORE - AS PER WORK ORDER - EB 100% - - - Quality Inspector
No
Rev # 00 120
Part EB 100% - - Quality Inspector
ISSUE MATERIAL
(PART) ISSUE MATERIAL ISSUE PART NO# L2103-1212-511 EB 100% - - Quality Inspector
130 As per Process Sheet
No
(PART) STORE MATERIAL CONFIRM -
L2103-1212-511/OPN (PART)
Rev # 00 130 PART NAME MSU COVER EB 100% - - Quality Inspector
QTY AS PER W/O EB 100% - - Quality Inspector
HELICOIL CONFIRM EB 100% - - Quality Inspector
ISSUE MATERIAL ISSUE MATERIAL Digital vernier

(HELICOIL) ISSUE HELICOIL SIZE 6-32 UNC EB 100% - 0.01 Quality Inspector
140 As per Process Sheet
(HELICOIL)
STORE MATERIAL calliper
No L2103-1212-511/OPN
140 (HELICOIL) HELICOIL SPEC MS21209 - C0615 EB 100% - - Quality Inspector
Rev # 00
CONFIRM
HELICOIL QTY 01 per Part EB 100% - - Quality Inspector
TOOL EB 100% - Quality Inspector
#6-32 HC INSERTING
STORE INSERTING TOOL EB 100% Quality Inspector
ISSUE TOOL TOOL
150
No L2103-1212-511/OPN STORE ISSUE TOOL CONFIRM -
Rev # 00 150 #6-32 HC TANG
TANG BREAKER EB 100% Quality Inspector
BREAKER TOOL
QTY 01 EB 100% Quality Inspector
As per Process Sheet HELICOIL INSERT HELICOIL FROM NEAR SIDE, AS GIVEN
160 No
Rev # 00
INSTALLATIONL2103-
1212-511/OPN 160
HELICOIL INSTALLATIONL MANUAL
PROCESS SHEET
CONFIRM EB 100% - Quality Inspector
TANGS COUNTING & ALL THE BROKEN TANG MUST BE HANDOVER TO

As per Process Sheet HANDOVER TANGS COUNTING &
170 No
Rev # 00
L2103-1212-511/OPN HANDOVER MANUAL QUALITY PRIOR TO OFFER THE PARTS FOR FINAL CONFIRM EB 100% - Quality Inspector
170 INSPECTION
As per Process Sheet FINAL INSPECTION 3
180 No
Rev # 00
L2103-1212-511/OPN
180
FINAL INSPECTION 3 MANUAL VISUAL VISUAL EB 100% - Quality Inspector
Quarantine the Part
& raise Non-
As per Process Sheet FOD Conformance &
190 No
Rev # 00
L2103-1212-511/OPN
190
FOD MANUAL As per STR-WI-01 VISUAL EB 100% - Quality Inspector
Corrective Action
Report
NA-QA-FF-12
As per Process Sheet Packing
200 No
Rev # 00
L2103-1212-511/OPN
200
STORE MANUAL As MA-L2103-1212-511/200_Rev.00 VISUAL EB 100% - Quality Inspector
As per Process Sheet QA Release to ship

210 No
Rev # 00
L2103-1212-511/OPN
210
MEASURE MANUAL As per QA-WI-03 VISUAL EB 100% - Quality Inspector
As per Process Sheet Dispatch

220 No
Rev # 00
L2103-1212-511/OPN
220
Dispatch MANUAL As per Schedule VISUAL EB 100% - Quality Inspector
If any Non Conformance is observed during the process operators are instructed to stop the process and bring it to the notice of higher authorities immediately.
SETTING APPROVEL=New setting, Change of tool, Collet, Jaws, Speed, Feed or any other change in process / Setup
REPRESENTATION: I.P.I.R = INPROCESS INSPECTION REPORT , S.A.R = SETTING APPROVAL REPORT
C S M Minor characteristic First Article Inspection (FAI) & Setting Approval
Critical characteristic Significant/ Key characteristic All characteristics that During FAI & Setting Approval all the features will be inspected by Quality Inspector irrespective of the feature to be
Note: as per design as per process
are not marked C /S measured either by Operator or Quality Inspector
Page 5 of 47
INDO-MIM Doc. No : IMA-QA-FF-09
Rev. No : 05
SETTING APPROVAL REPORT Date : 01-09-2014
Customer Name : SASMOS Operation No : #NAME? Machine No : Date :

Part No. : L2103-1212-511 & REV C Setting Start Time : Work Order : Inspection Start Time :
Part Name : GIMBAL RING Setting End Time : WO Qty : Inspection End Time :
Specification Observations by Setter Verified by Quality Inspector

Sl.
Characteristic Checking Method Remarks
No. USL LSL
#NAME? #NAME? 451 Measuring tap
101 Width 12.7 13.7 Digital Vernier Calliper
103 Length #NAME? #NAME? #NAME?
Summary of Deviations:
Procedure of Rework : (Containment Action on the NC Part)
Authorized By : ENGINEERING Reworked by Operator Stamp

Results after rework:
SETTING APPROVAL
Authorized By : Quality OK NOT OK Stamp
Corrective Actions / Changes Made
SETTING APPROVAL
Authorized By : Production / Egineering OK NOT OK Stamp
Operator Sign : Shift In-charge : Setter Signature : Inspector Sign:

Rev. No : 04
Customer Name : DCX Operation No : 20 Machine No : Date :

Part Name : MSU COVER Setting End Time : WO Qty : Inspection End Time :
Sl.
Characteristic Checking Method Instrument ID # Remarks
No. LSL USL
#NAME? #NAME? #NAME? #NAME?
#NAME? #NAME? #NAME? #NAME? #NAME?
37 Distance 5.08 4.92 CMM
39 Fillet R2.08 R1.98 CMM

Sl.
No. LSL USL

Sl.
No. LSL USL

Sl.
No. LSL USL

Sl.
No. LSL USL

Sl.
No. LSL USL

SETTING APPROVAL
SETTING APPROVAL
Setting Approval Sl#

Rev. No : 04


Sl.
No. LSL USL
#NAME? #NAME? #NAME? _ #NAME?
#NAME? #NAME? 0 #NAME? #NAME?
#NAME? #NAME? #NAME? _ #NAME?

SETTING APPROVAL
Sl.
No. LSL USL
SETTING APPROVAL

Rev. No : 04


Sl.
No. LSL USL

Sl.
No. LSL USL

Sl.
No. LSL USL

Sl.
No. LSL USL

Sl.
No. LSL USL
Sl.
No. LSL USL

SETTING APPROVAL
SETTING APPROVAL

INDO-MIM Doc. No .: IMA-QA-FF-02
Rev. No .: 03
INPROCESS INSPECTION REPORT
Date .: 16-10-2013
Customer : DCX Date & Shift :

Part Name : L2103-1212-511 & REV C W.O. No. & Qty :
Part No. & Rev : MSU COVER Opn. No : 20
Specified Limit Results

Sl.No. Parameters Inspection Method Instrument ID # Freq Remarks
Lower Limit Upper Limit
Free from
- Appearance Visual 100%
burr,damage,chattering marks.
14 Thickness 104.92 105.08 Digital Caliper 1 in 5
73.1 4 X Diameter 3.0 3.01 Cylindrical Pin 1 in 5
403 Distance 75.9 76.1 Digital Caliper 1 in 5
409 Thickness 2.9 3.1 Vernier caliper 1 in 5
Measuring pin + digital

416 Drill Depth - 11.50 Max 1 in 5
caliper
417 Reamer Depth 10.000 0.000 Height Gauge 1 in 5
418.1 Thickness 9.420 9.580 Digital Caliper 1 in 5
14R Total length 105.000 Height gauge 1 in 5
31R Total length 95.000 Height gauge 1 in 5

503 Diameter 3.220 3.380 Measuring pin 1 in 5
507 Diameter 5.52 5.68 Pin Gauge 1 in 5
Comparator stand with

507.1 Depth 2.90 3.10 1 in 5
Digital Plunger Dial
508.1 Distance 10.95 11.05 Height gauge 1 in 5

511.1 Depth 6.10 6.30 1 in 5

511.2 Depth 6.10 6.30 1 in 5

511.3 Depth 6.10 6.30 1 in 5

511.4 Depth 6.10 6.30 1 in 5

512.1 Depth 3.50 3.70 1 in 5

512.2 Depth 3.50 3.70 1 in 5

512.3 Depth 3.50 3.70 1 in 5

512.4 Depth 3.50 3.70 1 in 5
514.1 Diameter 39.48 39.88 Digital Caliper 1 in 5

530.1 Diameter 2.000 2.150 Measuring pin 1 in 5
530.2 Diameter 2.000 2.150 Measuring pin 1 in 5

535.1 Depth 3.9 4.1 1 in 5

545.1 Depth 2.9 3.1 1 in 5
554 Diameter 5.52 5.68 Digital Caliper 1 in 5

554.1 Depth 3.90 4.10
568 Distance 3.650 3.850 Height Gauge 1 in 5
570 Distance X 12 Places 5.880 6.120 Digital Caliper 1 in 5

575 Distance Typ 2.380 2.620 Height Gauge 1 in 5
577 Thickness Typ 6.880 7.120 Digital Caliper 1 in 5
578 Distance Typ 6.880 7.120 Height Gauge 1 in 5

803.1 Radius 1.420 1.580 Cylindrical Pin 1 in 5
803.2 Radius 1.420 1.580 Cylindrical Pin 1 in 5
804 Width 5.880 6.120 Digital Caliper 1 in 5
601.1 8 x Radius 1.380 1.620 Measuring pin 1 in 5
609 Depth 5.88 6.12 Digital Caliper 1 in 5
611.1 4 x Thickness 21.900 22.100 Digital Caliper 1 in 5
Operator Signature :
Qty Inspect :
Rev. No .: 03
Date .: 16-10-2013


Upper Limit Lower Limit
### #NAME? #NAME? #NAME? 1 in 5
### #NAME? #NAME? #NAME? #NAME? 1 in 5
37 Distance 5.08 4.92 CMM 1 in 5
39 Fillet R2.08 R1.98 CMM 1 in 5
40 Distance 10.08 9.92 CMM 1 in 5







Qty Inspect : Qty Accepted : Qty Rework: Qty Reject: Quality Signature :
Rev. No .: 03
Date .: 16-10-2013
Customer DCX Date & Shift :

Part Name L2103-1212-511 & REV C W.O. No. & Qty :
Part No. & Rev MSU COVER Opn. No : 120
Free from
Dent,damage,burr &
-- Appearance 0 Visual
base metal exposed
area.
76 Thread 2-56UNC - 2B 0 Thread plug gauge
75 Drill Depth 0 10 Max Plunger Dial
Thread plug gauge

72 Tap Depth 7 Min 0
+ Digital Caliper
74.1 Thread 2-56UNC - 2B 0 Thread plug gauge
75 4 x Drill Depth 0 6.5 Max Plunger Dial
Thread plug gauge

76 4 x Tap Depth 5 Min 0
+ Digital Caliper
### #NAME? 1.69 1.87 Cylindrical Pin
122 #NAME? 1.69 1.87 Cylindrical Pin
Free from
Dent,damage,burr &
-- Appearance 0 Visual
base metal exposed
area.
70 Thread 2-56UNC - 2B 0 Thread plug gauge
71 Drill Depth 0 10 Max Plunger Dial
Thread plug gauge

72 Tap Depth 7 Min 0
+ Digital Caliper
75 4 x Drill Depth 0 6.5 Max Plunger Dial
Thread plug gauge

76 4 x Tap Depth 5 Min 0
+ Digital Caliper
### #NAME? 1.69 1.87 Cylindrical Pin
122 #NAME? 1.69 1.87 Cylindrical Pin
Rev. No .: 03
Date .: 16-10-2013


Free from Dent,damage,burr &

-- Appearance Visual 1 in 5
base metal exposed area.
70 Thread 2-56UNC - 2B 0 Thread plug gauge 1 in 5
71 Drill Depth 0 10 Max Plunger Dial 1 in 5
Thread plug gauge +

72 Tap Depth 7 Min 0 1 in 5
Digital Caliper
74.1 Thread 2-56UNC - 2B 0 Thread plug gauge 1 in 5
75 4 x Drill Depth 0 6.5 Max Plunger Dial 1 in 5
Thread plug gauge +

76 4 x Tap Depth 5 Min 0 1 in 5
Digital Caliper
714 Distance 25.4 25.60 CMM 1 in 5
715 Distance 40.9 41.10 CMM 1 in 5
716 Distance Typ 40.9 41.10 CMM 1 in 5
79 Spot Fcace dia 5.42 5.58 VMS 1 in 5
121 Minor dia for 2-56UNC-2B 1.69 1.87 Cylindrical Pin 1 in 5
Minor dia for 2-56UNC-2B X 4

122 1.69 1.87 Cylindrical Pin 1 in 5
Places
Rev. No .: 03
Date .: 16-10-2013






Rev. No .: 03
Date .: 16-10-2013

Sl.No. Parameters Inspection Method Instrument ID # Freq
Free from
Dent,damage,b
- Appearance 0 urr & base Visual 100%
metal exposed
area.
6 Diameter 40.69 40.67 Air gauge 100%

11 Depth 3.43 3.37 100%
45 Distance 96.84 96.76 Height Gauge 100%
30 Distance 87.04 86.96 Height Gauge 100%
70 2 x Distance 11.016 10.984 CMM / Height Gauge 100%
2-56 UNC - 2B
53 3 x Thread 0 Thread plug gauge 100%
THRU
54 3 x Thread 0 4-40 UNC - 2B Thread plug gauge 100%
2-56 UNC - 2B
THRU
2-56 UNC - 2B
THRU
66 3 X Thread 0 4-40 UNC - 2B Thread plug gauge 100%

Sl.No. Parameters Inspection Method Instrument ID # Freq
2-56 UNC - 2B
THRU
2-56 UNC - 2B
THRU
80 3 X Diameter 3.7 3.3 Pin gauge 100%
Digital Comparator
81 3 X Depth 0.5 0.4 With Plunger Dial
100%
Digital Comparator
100%
Digital Comparator
100%
Digital Comparator
100%
Minor dia for 4-40UNC Thread X 3

131 2.15 2.38 Cylindrical Pin 100%
Places

Places

133
Places
1.69 1.87 Cylindrical Pin 100%

Places

Places

Places

Places

138
Places
2.15 2.38 Cylindrical Pin 100%
Tapper from 12.7 to 12.7 bore X Height Gauge with

4 Pls
0.00 0.03 dail
100%

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Countersink Digital Vernier

As per Process Sheet

Countersink Digital Vernier

27 Distance - 0.50 0.58 0.42 CMM EB 100% 1/2 Quality Inspector

69 Distance - 18.00 18.08 17.92 CMM EB 100% 1/2 Quality Inspector

Digital Vernier Quarantine the Part &

72 Distance - 68.10 68.18 68.02 CMM EB 100% 1/2 Quality Inspector

As per Process Sheet

29 Distance - 6.00 6.08 5.92 CMM EB 100% 1/2 Quality Inspector

As per Process Sheet

34 Distance - 32.00 32.08 31.92 CMM EB 100% 1/2 Quality Inspector

35 Distance - 32.00 32.08 31.92 CMM EB 100% 1/2 Quality Inspector

36 Distance - 125.00 125.08 124.92 CMM EB 100% 1/2 Quality Inspector

32 Distance - 96.00 96.08 95.92 CMM EB 100% 1/2 Quality Inspector

33 Distance - 160.00 160.08 159.92 CMM EB 100% 1/2 Quality Inspector

18 Distance - 2.50 2.58 2.42 CMM EB 100% 1/2 Quality Inspector

26 Distance - 9.0 9.08 8.92 CMM EB 100% 1/2 Quality Inspector

62 Thickness - 0.5 0.58 0.42 CMM EB 100% 1/2 Quality Inspector

5 Distance - 416.00 416.08 415.92 CMM EB 100% 1/2 Quality Inspector

7 Distance - 47.00 47.08 46.92 CMM EB 100% 1/2 Quality Inspector

16 Fillet - R5.00 R5.00 Radius Gauge EB 100% 1/2 Quality Inspector

64 Thickness - 12.00 12.08 11.92 Micrometer EB 100% 1/2 Quality Inspector

14 Distance - 94.00 94.08 93.92 CMM EB 100% 1/2 Quality Inspector

12 Distance - 124.00 124.08 123.92 CMM EB 100% 1/2 Quality Inspector

11 Distance - 286.00 286.08 285.92 CMM EB 100% 1/2 Quality Inspector

1 Part Name : - MSU COVER - EB 100% 1/2 - Quality Inspector

2 DWG NO MANUAL - MA-L2103-1212 - EB 100% 1/2 - Quality Inspector

3 DWG Rev - C - EB 100% 1/2 - Quality Inspector

8 Distance - 20 20.3 19.7 DVC-002 EB 100% 1/2 0.01 Quality Inspector

13 Distance - 20 20.3 19.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

14 Distance - 94 94.3 93.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

16 Radius TYP - 5.0 5.2 4.8 RG EB 100% 1/2 - Quality Inspector

23 Flatness - 0.1 0.1 CMM-001 EB 100% 1/2 0.0001 Quality Inspector

31 Width - 32 32.3 31.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

32 Width - 96 96.3 95.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

34 Width - 32 32.3 31.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

35 Width - 32 32.3 31.7 HMR-001 EB 100% 1/2 0.0001 Quality Inspector

39 Radius - 2.0 2.2 1.8 RGE-001 EB 100% 1/2 - Quality Inspector

Quarantine the Part &

This drawing is Accompanied By Digital 3D

Unless Otherwise Specified General

Remove:Burrs & Break Sharp Edges To

CHROMATE CONVERSION COATING Per

Paint Only External Surfaces: For P/N:

Bottom & Internal Surfaces Should Be Free

85 Part Number - L2103-1212-501 - EB 100% 1/2 Quality Inspector

86 Part Number - L2103-1212-511 - EB 100% 1/2 Quality Inspector

87 Part Number - L2103-1212-521 - EB 100% 1/2 Quality Inspector

88 Part Name : - MSU COVER - EB 100% 1/2 Quality Inspector

90 Raw Material - ALUMINIUM ALLOY - EB 100% 1/2 Quality Inspector

92 Radius - 6.0 6.2 5.8 RGE-001 EB 100% 1/2 - Quality Inspector

93 Radius - 2.0 2.2 1.8 RGE-001 EB 100% 1/2 - Quality Inspector

94 Radius - 8.0 8.2 7.8 RGE-001 EB 100% 1/2 - Quality Inspector

95 Radius - 2.0 2.2 1.8 RGE-001 EB 100% 1/2 - Quality Inspector

97 Radius - 10.0 10.2 9.8 RGE-001 EB 100% 1/2 - Quality Inspector

SPECIAL PROCESS SPECIAL PROCESS Paint Only External Surfaces:

BOOK TO STORE BOOK TO STORE

Part EB 100% - - Quality Inspector

QTY AS PER W/O EB 100% - - Quality Inspector

HELICOIL CONFIRM EB 100% - - Quality Inspector

ISSUE MATERIAL ISSUE MATERIAL Digital vernier