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Quality Control Plan

This quality control plan outlines 12 key steps for processing a part including: 1) receiving raw materials and checking dimensions, 2) turning on a lathe to mark the center point, 3) machining the diameter and length on a CNC lathe, 4) grinding for straightness and roundness, 5) turning and tapping holes, 6) milling to depth, 7) drilling additional holes, 8) numerically punching a logo, 9) hardening the surface, 10) grinding to remove marks, 11) chroming the surface, and 12) conducting a heat treatment. Process controls include measurements with tools like micrometers and dial gauges and maintaining specifications for dimensions, depths, hardness

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Joki Penang
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3K views1 page

Quality Control Plan

This quality control plan outlines 12 key steps for processing a part including: 1) receiving raw materials and checking dimensions, 2) turning on a lathe to mark the center point, 3) machining the diameter and length on a CNC lathe, 4) grinding for straightness and roundness, 5) turning and tapping holes, 6) milling to depth, 7) drilling additional holes, 8) numerically punching a logo, 9) hardening the surface, 10) grinding to remove marks, 11) chroming the surface, and 12) conducting a heat treatment. Process controls include measurements with tools like micrometers and dial gauges and maintaining specifications for dimensions, depths, hardness

Uploaded by

Joki Penang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Quality Control Plan Overview: An overview of the Quality Control Plan listing details such as product names, GMP numbers, and specifications.

-0.

1
TL Approval:

Quality Control Plan Date Approved:

Effectivity Date:
11/3/2019

11/3/2019

customer name: GEOGRAPH Jobsheet Number: TE1118 QCP Number QCP-1118-01 Prepared by: SRI KUMAR.R
Part name PIN rework Jobsheet Number: QCP Revision 0 Checked by: Mr Nazmi
Quantity 10 PCS QCP Rev Date: Approval: Mr Suhaimi
Process Machine, Device, Product / Process Characteristics Control Methods/Measurement
Process

Number

Name / Jig, Ref Doc. Number/ Specification Remarks


Step

Key Measurement Sample size& Reaction Plan


Operation Tools for Specification No Characteristic Description & Record (Special Process)
Dim Technique Frequency
Description Manufacturing Tolerance

Receive raw check straightness as per in


1 N/A 11538466 DIMENSION (Dia & leght) AS 1400-4340U All unit Job sheet
material Method of Measurement

Turning Manual Refer Method Statement for


2 N/A 11538466 Center Point Mark True center every pcs Job sheet
Lathe 1st TE1118

140mm diameter (-
every 1st and
3 CNC 1ST SUITABLE JAW 11538466 diameter & legth 0.05) / 416.5mm micrometer / dial gauge job sheet
second process
Length

140mm diameter (-
Method Of statement
4 Grinding N/A straightness / roundness 0.05) / 416.5mm micrometer / dial gauge Every Pcs Job Sheet
TE1118
Length

Threaded Hole M48 X


5 0.6H X 75.0 deep /
Turning Manual DIMENSION (Dia & leght), Hole Drill Ǿ43.00 X 90.0
5 N/A 11538466 Venicaliper / Bolt sample 1 pcs job sheet
Lathe 2nd at one site and tapping deep / Cbore Ǿ52.0 X
13.5 deep / Csink Ǿ
57.0 X 60° incl

20mm depth / 60.20


6 VMC 1 N/A 11538466 depth after milling/ legth Venicaliper / Bolt sample 1cs job sheet
(+0.10)

M24 X 3.0-6H / G1/8"-


DIMENSION (Dia & leght) after
7 VMC 2 N/A 11538466 28BSPP / 2 X M10 X Venicaliper / Bolt sample 1cs job sheet
holes and drillling
1.5-6H

8 Num. Punch N/A 11538466 LOGO GRP N° Logo visual all units job sheet

9 Hardening N/A 11538466 surface hardening 6-8mm & 56-60hrc brinell test all units job sheet

visual & micrometer & dial


10 Grinding N/A 11538466 Surface grind to remove mark 139.66(-0.03) All unit job sheet
gauge

40 micron / 139.70 (-
11 Chroming N/A 11538466 hard chrome micrometer & visual All unit jobsheet
0.03)

heat treatment for relief


12 Heat Treatment N/A 11538466 AS2453 Vendor result and chart All unit jobsheet By vendor
embritlement

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