INFORMATIONCLIENT/PROJECT:

SIGNATARIES DU CONTRAT

CENTRALE À CYCLE COMBINÉ BI-ARBRES RADES C

1 x 450MW

Espace reserve aux tampons (Revue et validation du document – si necessaire) :

HISTORIQUE DES REVISIONS

REV DATE AUTEUR VERIFIE PAR APPROUVE PAR DESCRIPTION

0 10/12/2018 AT AT NH FOR APPROVAL

DESCRIPTION DE LA REVISION:
0 FOR APPROVAL
REMPLACE ECHELLE NUMERO SCIN

N/A N/A RADES-56-YA-GN-GP-SCN-0002

DEPT.RESPONSABLE: AUTEUR: VERIFIE PAR: APPROUVE PAR: FORMAT:
AMIN THABET AMIN THABET NEJIB HAMMAMI A4

ORIGINE DU DOCUMENT: TYPE DOCUMENT: STATUT DU DOCUMENT:

FOR APPROVAL

TITRE, SOUS-TITRE: NUMER D’IDENTIFICATION:

RADES‐56‐YC‐QA‐QP‐SCN‐7117
INSPECTION AND TEST PLAN REV
0
DATE
10/12/2018
LANG
Anglais
PAGE
1 /4
Overhead Crane Installation
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :2
Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°:………… LIEU: STEG RADES C

INSPECTION LEVEL
ITEM REFERENCED ACCEPTAN INSPECTION
ACTIVITY DESCRIPTION VERIFYING SCIN GAMA 3RD PARTY STEG NOTES
NO DOCUMENTS CE CRITERIA FREQUENCY
RECORD LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN

I REVIEW OF DOCUMENTS

Project
Construction /Erection, Drawings, spec Approved
Specification Method of Statements Drawings
1.1 100% Document Control H H R
Erection
procedure
Crane
Advance Declaration and Performance FAT EOMR (End of
confirmation that factory and test Report Manufacturing
1.2 Acceptance test is successful 100% H H R
procedure Report)

SAT Procedure
Approved
Document Control
SAT Procedure
1.3 100% H H APP

IAPP-00-SMC- * EN ISO 15614-

Control of PQRs, WPSs, WQT QD-KMT-019 1, EN ISO 15609- Document
and Welding electrode 1, EN ISO2560 Control
1.4 certificate 100% H H R 5
(3580, 3581), EN
ISO 5817

THIRD PARTY/AUTHORIZED INSPECTOR

SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
APPROVAL
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :3
Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
ITEM REFERENCED ACCEPTAN INSPECTION
ACTIVITY DESCRIPTION VERIFYING SCIN GAMA 3RD PARTY STEG NOTES
NO DOCUMENTS CE CRITERIA FREQUENCY
RECORD LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN

CONTROL OF
INSPECTION,ME-ASURING
II AND TEST DEVICES
/EQUIPMENT

Equipment for Bolt Corresponding

tightening (Torque ISO9001:2008 Calibration
2.1 100% Calibration Log H W/R R
wrenches) Clause 7.6 Certificates
Availability

ISO 9001:2008 Corresponding Calibration

Welding Equipment (Welding
2.2 Calibration
Machines,Welder’s Electrode Clause 7.6 Log
Certificates
Quivers,etc) 100% H W/R R
Availability

ISO 9001:2008
2.3 Dimensional measurement Corresponding
Clause 7.6 Calibration
devices Calibration
100% Log H R R
Certificates

Corresponding
ISO 9001:2008
2.4 Electrical measurement devices Calibration
Clause 7.6 Certificates Dispatch List
(Amper meter…)
100% H W/R R
Availability

THIRD PARTY/AUTHORIZED INSPECTOR

SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
APPROVAL
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :4
Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
ITEM DOCUMENTS CRITERE FREQUENCE
DESCRIPTION DE L’ACTIVITE RAPPORT SCIN GAMA 3RD PARTY STEG NOTES
NO DE REFERENCE ACCEPTATION INSPECTION
LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN

III RECEIVING INSPECTION AT THE SITE.

Shipment
Notice along IAPP-00-
Material Receiving
with SMC-
Inspection Dispatch List
3.1 Equipment GN-MN 100% H W/R R

IV CRANE RAIL INSTALLATION

Dimensional check and

acceptance of Runway Approved Drawings Approved Drawings
4.1 100% H R R
Rails

Crane
Performance
4.2 Rail axis / Span Length Approved Drawings 100% H
Test Assembly Acc.Form
W W
Procedure

Inspection of field Welds of jumping A 120 Rail Assembly-

4.3
crackers Project Drawing
EN 5817/B 100% Written Declaration H W/R W/R 1

Inspection of Bolt Tightening of jumping

4.4
crackers
Approved Drawings Approved Drawings 100% Torque Report H W W/R

V INSTALLATION OF GIRDER AND TROLLEY

Crane
Dimensional Check (Beam Span,Cross Performance Assembly Acc.Form
5.1 Approved Drawings 100% H W W
Span,Rail Span) Test SM.KF-087
Procedure

THIRD PARTY/AUTHORIZED INSPECTOR

SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
APPROVAL
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:

Date: 10/12/2018
 N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
Page :5
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
ITEM REFERENCED ACCEPTAN INSPECTION
ACTIVITY DESCRIPTION VERIFYING SCIN GAMA 3RD PARTY STEG NOTES
NO DOCUMENTS CE CRITERIA FREQUENCY
RECORD LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN

Check for bolt

Tensile load
tightening which are Approved
and torque Written
5.2 tightened on site Drawings 100% H W W/R
Declaration
LUBRICATIN AND GREASE
VI
REQUIEMENTS
Check for the
requirements (kind of Operating and Written
Operating and Declarati
oil and Maintenance
6.1 Maintenance 100% H W/R W/R
grease,amount,and Manuel on
Manuel
general cleanliness)

VII
SITE ACCEPTANCE TEST

Crane
7.1 FUNCTIONAL TEST(Limit Performance
Assembly
Switches,Brakes,Speed Performance ) Test Project Spec. 100% H W/R W W
Acc.Form;SM.KF-087
Procedure
7.2
Load Calibration Assembly
Contract Contract 100% W H W W
Acc.Form;SM.KF-087
Crane
GENERAL PERFORMANCE TEST (Lifting Performance
7.3 Project Spec. 100% Assembly H W/R W W
Speeds,Elongation) Test
Acc.Form;SM.KF-087
Procedure
6331 HSE and SAT End of Installation
7.4 Overload Test FEM 1001-8 100% H W/R W W 2
Procedure Report (EOIR)

VIII
PRESERVATION OF CRANES

Painting Painting
8.1 Painting touch-ups 100% Written Declaration H W/R W
Procedure Procedure
IAPP-00-SMC-QA-MN- IAPP-00-SMC-QA-
8.2 Preservation of Equipment 100% Approved Drawwings H W/R W 3
KMT-026 MN-KMT-026

THIRD PARTY/AUTHORIZED INSPECTOR

SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
APPROVAL
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :6
Rapport N° :
EQUIPMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
ITEM REFERENCED ACCEPTAN INSPECTION
ACTIVITY DESCRIPTION VERIFYING SCIN GAMA 3RD PARTY STEG NOTES
NO DOCUMENTS CE CRITERIA FREQUENCY
RECORD LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN

NOTES

1‐Site welding is applicable only for Crane Rails.NDE Visual Examination Report
findings will be as per ISO 6520-1
2‐Document Review and Submission of Site Construction Dossier (SCD)
Along with the Photos Enclosed to Relevant Reports.
3‐Maintenance during construction period will be carried
out as per manufacturer’s recommendation and O&M
Manual

LEGENDS
R : REVIEW OF DOCUMENTS
H : HOLD POINT
I : INSPECTION
W: WITNESS POINT FORMS
S: SPOT WITNESS
APP: APPROVAL

THIRD PARTY/AUTHORIZED INSPECTOR

SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
APPROVAL
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN: