INFORMATIONCLIENT/PROJECT:

SIGNATARIES DU CONTRAT

CENTRALE À CYCLE COMBINÉ BI-ARBRES RADES C

1 x 450MW

Espace reserve aux tampons (Revue et validation du document – si necessaire) :

HISTORIQUE DES REVISIONS

R DATE AUTEUR VERIFIE PAR APPROUVE PAR DESCRIPTION

E
0 10/12/201 AT AT NH FOR APPROVAL
8

DESCRIPTION DE LA REVISION:
0 FOR APPROVAL
REMPLACE ECHELLE NUMERO SCIN

N/A N/A RADES-56-YA-GN-GP-SCN-0002

DEPT.RESPONSABLE: AUTEUR: VERIFIE PAR: APPROUVE PAR: FORM
AMIN THABET AMIN THABET NEJIB HAMMAMI AT:
A4
ORIGINE DU DOCUMENT: TYPE DOCUMENT: STATUT DU
DOCUMENT: FOR
APPROVAL

TITRE, SOUS-TITRE: NUMER D’IDENTIFICATION:

RADES‐56‐YC‐QA‐QP‐SCN‐7117
INSPECTION AND TEST PLAN RE
V
DATE
10/12/2018
LANG
Anglais
PAGE
1 /4
Overhead Crane Installation 0
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐
7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :2
Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°:………… LIEU: STEG RADES C

INSPECTION LEVEL
IT REFERENC ACCEPT INSPECTI
ACTIVITY DESCRIPTION VERIFYIN SCIN GAMA 3RD PARTY STEG NOT
E ED ANCE ON
G LEVE DAT SIG LEV DA SI LEV DA SI LEV DA SIG
M DOCUMEN CRITERIA FREQUE
RECORD L E N EL TE GN EL TE GN EL TE N

I REVIEW OF DOCUMENTS

Proj
Construction /Erection, ect Approved
Drawings, Specification Method spec
1.1 100% Document H H R
of Statements Control
Draw
ings
Erection
Crane
Advance Declaration and Performan FAT EOMR (End of
confirmation that factory ce and test Rep Manufacturin
1.2 Acceptance test is 100% H H R
procedure ort g Report)
successful

SAT
Procedure Appro
ved Document
SAT Procedure
1.3 100% Control H H APP

IAPP-00- * EN ISO 15614-

Control of PQRs, WPSs, SMC-QD- 1, EN ISO Document
WQT and Welding KMT-019 15609-1, EN Control
1.4 electrode certificate 100% H H R 5
ISO2560
(3580,
3581), EN
ISO 5817

THIRD PARTY/AUTHORIZED
SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
INSPECTOR
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:APPROVAL NOM/DATE/SIGN: NOM/DATE/SIGN:
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐
7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :3
Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
IT REFERENC ACCEPT INSPECTI
ACTIVITY DESCRIPTION VERIFYIN SCIN GAMA 3RD PARTY STEG NOT
E ED ANCE ON
G LEVE DAT SIG LEV DA SI LEV DA SI LEV DA SIG
M DOCUMEN CRITERIA FREQUE
RECORD L E N EL TE GN EL TE GN EL TE N

CONTROL OF
INSPECTION,ME-
II ASURING AND TEST
DEVICES /EQUIPMENT

Equipment for Bolt Correspon

ISO9001:20 ding
tightening (Torque Calibration
2.1 08 Clause Calibration 100% H W/R R
wrenches) Log
7.6 Certificates
Availability
ISO Corresponding Calibrati
Welding Equipment (Welding
2.2 9001:2008 Calibration on
Machines,Welder’s Electrode
Clause 7.6 Certificates Log
Quivers,etc) 100% H W/R R
Availability

ISO
2.3 Dimensional 9001:2008 Corresponding Calibratio
measurement devices Clause 7.6 Calibration
100% n Log H R R
Certificates

ISO Corresponding
2.4 Electrical measurement 9001:2008 Calibration Dispatch
devices (Amper meter…) Clause 7.6 Certificates List
100% H W/R R
Availability

THIRD PARTY/AUTHORIZED
SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
INSPECTOR
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:APPROVAL NOM/DATE/SIGN: NOM/DATE/SIGN:
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐
7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :4
Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
IT DOCUME CRITER FREQUE
DESCRIPTION DE RAPPORT SCIN GAMA 3RD PARTY STEG NOT
E NTS DE E NCE
L’ACTIVITE LEVE DAT SIG LEV DA SI LEV DA SI LEV DA SIG
M REFERENCE ACCEPTATI INSPECTI
L E N EL TE GN EL TE GN EL TE N

III RECEIVING INSPECTION AT THE SITE.

Shipment
Material Notice IAPP
Receiving along with -00- Dispatch
3.1 Inspection Equipment SMC 100% List H W/R R
Part Lists -GN-
IV CRANE RAIL INSTALLATION

Dimensional check
Approved Approved
and acceptance of
4.1 Drawings Drawings 100% H R R
Runway Rails

Crane
Performance
4.2 Rail axis / Span Length Approved Drawings 100% H
Test Assembly Acc.Form
W W
Procedure

Inspection of field Welds of jumping A 120 Rail Assembly-

4.3
crackers Project Drawing
EN 5817/B 100% Written Declaration H W/R W/R 1

Inspection of Bolt Tightening of jumping

4.4
crackers
Approved Drawings Approved Drawings 100% Torque Report H W W/R

V INSTALLATION OF GIRDER AND TROLLEY

Crane
Dimensional Check (Beam Span,Cross Performance Assembly Acc.Form
5.1 Approved Drawings 100% H W W
Span,Rail Span) Test SM.KF-087
Procedure

THIRD PARTY/AUTHORIZED
SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
INSPECTOR
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:APPROVAL NOM/DATE/SIGN: NOM/DATE/SIGN:

Date: 10/12/2018
 N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐
7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
Page :5
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Rapport N° :
EQUIPEMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
IT REFERENC ACCEPT INSPECTI
ACTIVITY DESCRIPTION VERIFYIN SCIN GAMA 3RD PARTY STEG NOT
E ED ANCE ON
G LEVE DAT SIG LEV DA SI LEV DA SI LEV DA SIG
M DOCUMEN CRITERIA FREQUE
RECORD L E N EL TE GN EL TE GN EL TE N

Check for bolt Tensile

tightening which load and Approved
are tightened on Written
5.2 torque Drawings 100% H W W/R
site Declaration
LUBRICATIN AND GREASE
VI
REQUIEMENTS
Check for the Writt
requirements (kind Operating and Operating en
of oil and Maintenance and Decla
6.1 100% H W/R W/R
grease,amount,an Manuel Maintenan ratio
d general ce Manuel n
cleanliness)
VII
SITE ACCEPTANCE TEST

Crane
7.1 FUNCTIONAL TEST(Limit Performance Assembly
Switches,Brakes,Speed Performance ) Test Project Spec. 100% Acc.Form;SM.KF- H W/R W W
Procedure 087

7.2 Assembly
Load Calibration
Contract Contract 100% Acc.Form;SM.KF- W H W W
087
Crane
GENERAL PERFORMANCE TEST (Lifting Performance Assembly
7.3 Project Spec. 100% H W/R W W
Speeds,Elongation) Test Acc.Form;SM.KF-
Procedure 087
6331 HSE and SAT End of Installation
7.4 Overload Test FEM 1001-8 100% H W/R W W 2
Procedure Report (EOIR)

VIII
PRESERVATION OF CRANES

Painting Painting
8.1 Painting touch-ups 100% Written Declaration H W/R W
Procedure Procedure
IAPP-00-SMC-QA-MN- IAPP-00-SMC-QA- Approved
8.2 Preservation of Equipment 100% H W/R W 3
KMT-026 MN-KMT-026 Drawwings

THIRD PARTY/AUTHORIZED
SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
INSPECTOR
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:APPROVAL NOM/DATE/SIGN: NOM/DATE/SIGN:
 Date: 10/12/2018

N° PCQ:
Rades‐56‐YC‐QA‐QD‐SCN‐
7117

INSPECTION AND TEST PLAN (PCQ / ITP) Rev: 0

Overhead Crane Installation
PROJET: CENTRALE À CYCLE COMBINÉ BI‐ARBRES RADES C 1 x 450MW Page :6
Rapport N° :
EQUIPMENT : STRUCTURE
PLAN N°: LIEU: STEG RADES C

INSPECTION LEVEL
IT REFERENC ACCEPT INSPECTI
ACTIVITY DESCRIPTION VERIFYIN SCIN GAMA 3RD PARTY STEG NOT
E ED ANCE ON
G LEVE DAT SIG LEV DA SI LEV DA SI LEV DA SIG
M DOCUMEN CRITERIA FREQUE
RECORD L E N EL TE GN EL TE GN EL TE N

NOTES

1‐Site welding is applicable only for Crane Rails.NDE Visual Examination Report
findings will be as per ISO 6520-1
2‐Document Review and Submission of Site Construction Dossier (SCD)
Along with the Photos Enclosed to Relevant Reports.
3‐Maintenance during construction period will be
carried out as per manufacturer’s recommendation
and O&M Manual

LEGENDS
R : REVIEW OF DOCUMENTS
H : HOLD POINT
I : INSPECTION
FORMS W: WITNESS POINT
S: SPOT WITNESS
APP: APPROVAL

THIRD PARTY/AUTHORIZED
SCIN APPROVAL GAMA APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
INSPECTOR
NOM/DATE/SIGN: NOM/DATE/SIGN: NOM/DATE/SIGN:APPROVAL NOM/DATE/SIGN: NOM/DATE/SIGN: