SALALAH LPG PROJECT, OMAN

ITEM / EQUIPMENT: INSPECTION TEST PLAN – ERECTION OF

STRUCTURAL STEEL & SHEETING
(Specification No.; Doc. No.: SLPG-Q-0000-24001-032-001-4)

Doc No SLPG-Q-0000-24001-032-001-4 Rev No: 0

SBC/ITP/DOC/001,
REV 0 ITP NO. :
INSPECTION AND TEST PLAN REV.0
DATE 28.01.2019 ORIGINATOR : M Jeyakumar
PROJECT NO. JI-2033 APPROVED BY : Sriniwas Rao
ERECTION OF STRUCTURAL STEEL & SHEETING
DISCIPLINE MECHANICAL SIGNATURE :

AREA / LOCATION :

ITP APPROVED BY CONTRACTOR'S QA / QC : ITP APPROVED BY EPCC

SIGNATURE: SIGNATURE:

DATE: DATE:

1|Page
 SALALAH LPG PROJECT, OMAN

ITEM / EQUIPMENT: INSPECTION TEST PLAN – ERECTION OF

STRUCTURAL STEEL & SHEETING
(Specification No.; Doc. No.: SLPG-Q-0000-24001-032-001-4)

Doc No SLPG-Q-0000-24001-032-001-4 Rev No: 0

H HOLD R REVIEW DOCUMENTATION S SURVEILLANCE W WITNESS A APPROVAL

GALFAR SUB
GSC SC SUBCONTRACTOR EPCC EPC CONTRACTOR (PETROFAC E & C OMAN LLC) CPY COMPANY
CONTRACTOR

ITP REVISION STATUS

REV NO. DESCRIPTION ASPIRE APPROVAL EPCC APPROVAL

SIGN : SIGN :
0 REVIEW DATE : DATE :
NAME : NAME :

2|Page
 SALALAH LPG PROJECT, OMAN

ITEM/EQUIPMENT: INSPECTION TEST PLAN - ERECTION OF STRUCTURAL STEEL & SHEETING

DOC. NO: SLPG-Q-0000-24001-32-001-04

Inspection & Verfication Codes

Acceptance Criteria & (Frequency - As
Item No Test/Inspection Activity Controlling Procedure Format of Record Responsible Person REMARKS
Acceptable)
GSC SC EPCC CPY TPI

Report if major damages are

observed on fabricated
components,
1. Approriate means to ensure no
damages to protective coating
Project Specfication
Storage and handling of during transit
(Clause No. : 14.8 & 14.9) Delivery notes shall be issued to site with
the fabricated structural 2. Stiffen free ends to prevent
1 DOC NO.: SLPG-C-000003- each consignment. Site Engineer - S S S
items, Welding permanent distortion and Release note from shop
008-A1-4-0
consumables adequately protect surfaces
DOC NO. : SBC - STD -0001
3. Bolts, nuts , washers etc,
suitably packed and identified
4. Proper covering to all steel
components
Frequency : (visual: 100%)
To submit the folloeing for
approval
Submission of documents for
approval
1. WPSs in advance for the
1. Approval of WPS & PQR structural materials
2.Rewiew of welder/welding 2. PQR documentation, if WPSs
Operator Qualification Project Specfication Approved WPSs , Welder Qualification
3.Approvel of NDT suitable are not available (after Reocords, Welding consumables handling
(Clause No. : 14.1)
2 Methods(UT,RT,PT&MT) qualification) procedure, Method Statement for Erection Site Engineer H A A
4. For touch up painting: DOC NO.: SLPG-C-000003- of Structures
surface preparation / Method 3.Welder Qualification Records, DOC NO. : SBC-STD-0001
008-A1-4-0
Statement 5. 4. Method Statement for Erection
for Tightening of Bolts:
Bolt Tightening / Torquening
of Structures
Procedure 5. NDT Procedures

1. As per approved joint details, 2. As

per approved welding procedure ( in
complaince with AWS D1.1 or BS 287-1/BS EN
ISO 14732) 3. Electrodes shall be
handled / used in accordance with the
manufacturer's recommendations
4. Joint identification to be agreed with EPC
contractor 5. The
Project Specfication 1. Approved WPSs/PQR & WQT
Field Welding of Structural steel
position of welds required for temporary (Clause No. : 13.1, 13.2) 2. NDT Reports
3 works (in case of modifications /
fabrication attachments shall be subject to (As Applcable) Site Engineer H W S
rectification at site) DOC NO.: SLPG-C-000003-
approval by EPCC 6.Welding is to be 3. Inspection Report
carried out by qualified welder, 008-A1-4-0
7. Welder testing shall be witnessed and
certification by independent inspection authority,
8. Certificate validity / re-approval shall be in
accordance with AWS D1.1 9. NDT (if
applicable / required should be carried out in
complaince with AWS D1.1)
 SALALAH LPG PROJECT, OMAN

ITEM/EQUIPMENT: INSPECTION TEST PLAN - ERECTION OF STRUCTURAL STEEL & SHEETING

DOC. NO: SLPG-Q-0000-24001-32-001-04

Inspection & Verfication Codes

Acceptance Criteria & (Frequency - As
Item No Test/Inspection Activity Controlling Procedure Format of Record Responsible Person REMARKS
Acceptable)
GSC SC EPCC CPY TPI

1. Temporary bracing erected wherever required Drawing Methodology of

2. Bolts tightened securely 3.
Painting finish shall be even & free of bubbles,
erection sequence, Project
Final inspection of erected steel
flaking , damages etc. 4. specification ( clause nos.: 14.9
4 structurals alignment (Plumbness)
Dimensions, verticality and levels ar as per
1. Inspection Report Site Engineer H W W
prior to torqueing to 14.13, 14.5)
drawings & 5. As in
clause No.: 14.15 of the specification DOC NO.: SLPG-C-000003-
Frequency : (visual: 100%) 008-A1-4-0

Torque values shall be agreed with EPC

Contractor and company.
Torqueing as per AFC Drawing and Projct
Foundations bolts not be tightened untill
5 Tightening of bolts / Bolt Torqueing
cementations grout has completed min 7 days
Specification 1. Inspction Report Site Engineer H H W W
(Clause 14.6 and 14.13
curing. Frequency
: Witness ( Random)

Installation of floors, hand rail,

All kind of metal works and fixing of fasteners Specification of stel structure works, AFC
6 ladders, stairways, grating and toe
shall be verifed Drawing, and Shop drawing
1. Inspction Report Site Engineer H H W
plates etc

Anchor Bolt Tightening after Snug tighteming, Locknut, Washer, & Bolt Project Specification
7
Grouting cleanliness (Clause No.: 14.13)
1. Inspction Report Site Engineer H W S

1. To carry out using approved material and in

complaince with ITP for Grouting ( SLPG-Q- AFC Drawing and Project specification
8 Grouting of erected structures
0000-24001-32-001-04) (clause No.: 14.14)
1. Inspction Report Site Engineer H W/R S
Frequency : (visual 100%)

Free from any coating damages.

Touch work (if any) shall be carried out in
Touch up of damaged areas of Project specification
9
painting (if any)
accordance project specification of Clause No.:
( Cluase No.: 15.5)
1. Inspction Report Site Engineer H/R W W
15.5
Frequency : (visual : Random)

1. Records shall be easily retriveable

2. Records shall be identfied and stored properly
Final visual inspection of area
10
erection completion certificates
3. Area Structural Completion certificate As per Project Specification All inspection Reports as per the ITP. Site Engineer H H H
3. joint walk done with sub-contractor, EPC,
owner Rep. (Punch generation if required)

General Notes:

1) Torque Values for the fastners are as per the approved drawings and Project specifications

2) All inspection reports shall be submitted as final at the end of project

 STEELBUILDINGS L.L.C
INSPECTION REPORT FOR BOLT TIGHTENING
QAP.NO:xxxxxxxx SPECIFIC LOCATION: xxxxxx

AREA / LOCATION: xxxxx CONTRACT NO: xxxxxxxxx

DRAWING NO: xxxxxxxx REPORT NO: DOC/SBC/BT/001

DESCRIPTION: xxxxxxxx DATE: xxxxxx

TORQUE VALUE N-M

JOINT Ref. BOLT DIA (MM) QTY OBSERVED RESULT
REQUIRED ACTUAL

SAMPLE REPORT

REMARKS:

WORK ACCEPTED STEEL BUILDINGS LLC SC EPCC CPY

Signature

Name

Designation
 STEELBUILDINGS LLC
COLUMN ALIGNMENT REPORT
LOCATION: xxxxxxx DATE:xxxx
DRG NO: xxxxxxx

INSPECTION REPORT FOR VERTICALLY,ELEVATION & DIMENSION

DEVIATION IN VERTICALLY DEVIATION IN ELEVATION

GRID REF NORTH SOUTH BEAM REF. READINGS (MM)

SAMPLE

DEVIATION IN DIMENSION (MM)

COLUMN REF. ACTUAL READING (MM) OBSERVED READING(MM) DEVIATION (MM)

OBSERVED RESULTS:

WORK
STEEL BUILDINGS LLC SC EPCC CPY
ACCEPTED

Signature

Name

Designation
 GENERAL INSPECTION REPORT

DOC NO.: SBC/IR-001

RFI Reference:-
Customer: Date of Inspection:
Job No & Title:
Location :

Stages:

Others (Please
Receving In-Process Final
Specify):

Inspection On:

Activity Product Material

Applicable standards / Codes /

Drawings/ Specification/ Documents:

Customer concurrence required : Yes No

OBSERVATION BY VERIFICATION PERSONNEL

Item/Process
being Inspected:

Description :

Details of MME
Used (if any) :

Accepted

Accepted with comments

Not accepted (to re-submit with commented one)

WOR KACCEPTED STEEL BUILDINGS LLC SC EPCC CPY

Signature

Name

Designation

Date
 AREA STRUCTURAL COMPLETION CERTIFICATE

DOC NO.: SBC/CC-001

Project No.: Record No.:

Tag No.:
Sub-system No.:
Drawing No.: Rev.
RFI# Report: Date:
Structure:
Area :

SL NO.: Decription of Work Satisfactory Un-satisfactory EPCC

Main structural members installed in

accordance with project specifications and
1
drawings, and all temporary aids/brackets
removed

Roof structures are in installed in accordance

2 with project specifications and drawings, and
all temporary aids/brackets removed

All platforms and walkways are in installed in

accordance with project specifications and
3
drawings, and all temporary aids/brackets
removed

All gully gratings to drains installed and drains

4 and sumps clean
All penetrations installed, with sleeves / kick
plates of specified size complete with drain holes
5 as required.

6 All gratings installed, secured and no gaps exist

Foundations and handrails installed in
accordance with project specifications, ladder
entrances have safety bar complete with
protected landing end and portable hand
7 railings are secured
All structural supports installed in accordance
with drawings and all temporary aids/brackets
8 removed
9 All bolting installed and tightened
All maintenance/scaffolding lugs are installed in
10 accordance with the correct orientation
Temporary steel work, to be removed at later
date, clearly mard and identified on reelevant
11 drawings.

Damaged paint to be repaired as per approved

12 procedure
Confirm that all quality records have been
13 completed and accepted
Remarks:

Record Acceptance STEEL BUILDINGS LLC SC EPCC CPY

Name

Signature

Date
 STRUCTURAL STEEL ERECTION INSPECTION RECORD

DOC NO.: SBC/EIR-001

Project No.: Record No.:

Tag No.:
Sub-system No.:
Drawing No.: Rev.
RFI# Date:
Structure/Member:
Area :

SL NO.: Decription of Inspection Activity Satisfactory Un-satisfactory EPCC

Visual inspection of structural steel inspection is

1
satisfactory

Inspection dossier of structural steel from from

2
fabrication shop is verified and accepted

Foundation release for strctural erection is

3
accepted

4 Foundation and Anchor bolt elevation &

position verified ( Survey report verified)

5
Foundation surface preparation is satisfactory

6
Positon and thickness of shims is satisfactory

7
steel surface assembly alignment is satisfactory

8
Bolts torqueing and marking is satisfactory
Final bolt tightening is satisfactory after
9
grouting

10 Structural steel erection is copmleted and

accepted
Remarks:

Record Acceptance STEEL BUILDINGS LLC SC EPCC CPY

Name

Signature

Date