PAGE

1 of 7

FIELD INSPECTION & TEST PLAN (F-ITP)

DOC. NO. : I-T3108-QAQC-006

CONDENSER

PREPARED BY REVIEWED BY APPROVED BY DISTRIBUTION

- SDCC : Original

- All Dept. : Copy

PROJECT QA QC MANAGER PROJECT QA QC MANAGER SEC QA QC MANAGER

EFFECTIVE
REV. NO. ISSUED DATE BRIEF OF REVISION
DATE
0 For Approval

PMR-001-Form 01
 Page 2 of 7

FIELD INSPECTION AND TEST PLAN (F-ITP) DOCUMENT NO.:

ISSUED DATE :

UNIT ISSUING : APPROVED BY : PAGE REVISION

QAQC PROJECT MANAGER 2 of 7 0

TABLE OF CONTENTS

NO DESCRIPTION PAGES REMARK

1 COVER SHEET 1 of 7

2 CONTENTS 2 of 7

3 DESCRIPTION 3 of 7

4 LEGEND 4 of 7

5 ABBREVIATIONS 5 of 7

5 ITP ( CONDENSER ) 2 sheets

 Page 3 of 7

FIELD INSPECTION & TEST PLAN ( F-ITP )

I-T3108-QAQC-006 ( CONDENSER )

CONTRACT NO. : Revision No. :0

Date
JOB NO. :

PROJECT NAME :

CLIENT :

CONTRACTOR :

DESIGN CODE :

REFFERENCE :

INSPECTION AUTHORITY :
 Page 4 of 7

FIELD INSPECTION & TEST PLAN (F- ITP )

I-T3108-QAQC-006 (CONDENSER)

Rev. :0

CONTRACT No. : PROJECT NAME :

JOB No. :

LEGEND CLASSIFICATION
NOTIFICATION : Inspection Request will be given one day before the scheduled inspection
H - HOLD POINT : As notification point, however work may not proceed beyond this point without acceptance or formal waiver from
Inspection Authority ( Client / Owner )
W - WITNESS : Witness of inspection by Client/Owner.Sub-Contractor may proceed with the activity if the Client/Owner is not present
at the scheduled time. Witness point shall be notified.
SW - SPOT WITNESS : Witness of inspection by Client / Owner and done on a spot or random basis
R - REVIEW : Review of applicable documents to ensure compliance with specification.
A - APPROVAL : Approval of documentation ( Procedure, Work instruction, Inspection report, etc. )

NOTES
1) Ref. Inspection activities & Approval Section of Document.

a : Where there is a Subcontractor involved, the Subcontractor will sign the approval of the activity ( NDE/PWHT )
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.

2) Please note that the Inpection forms an integeral part of the control/verification & documentation is provided as applicable.
However, where no other documents are required " The Field Inspection & Test Plan " will be the control/verification document
 Page 5 of 7

FIELD INSPECTION & TEST PLAN (F- ITP )

I-T3108-QAQC-006 ( CONDENSER )

Rev. :0

CONTRACT No. : PROJECT NAME :

JOB No. :

ABBREVIATIONS
WPS = Welding Procedure Specification
PQR = Procedure Qualification Report
ITP = Inspection Test Plan
Tech. Spec.= Technical Specification
NCR = Non Conformance Report
MDR = Manufacturer's Data Report
NDE = Non destructive Examination

WPQTR = Welder Performance Qualification Test Record

PWHT = Post Weld Heat Treatment
N/A = Not Applicable
VI = Visual inspection
RT = Radiographic Test
UT = Ultrasonic Test
MT = Magnetic Particle Test
PT = Penetrant Test
MRR = Material Receiving Report
OSD = Over, Shortage, Damage Report
 Page 6 of 7

ITP NO. :
Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date :
PROJECT NAME : REFERENCES :
OWNER :
CLIENT :
TJE JOB NO. :
DESCRIPTION : CONDENSER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or Sub-
Client Owner
CRITERIA Con
1.0 DOCUMENT REVIEW
1.1 Review technical specifications, drawing, procedures & work instructions
TJE Management System
Manual M-01, Standard Applicable Procedures,
Operating Procedure, drawings R R/A R/A
Document Contract
Agreement, Standard & Code

2.0 RECEIVING MATERIALS & EQUIPMENTS

2.1 Check material identification, specification, size and thickness
2.2 Check the tagging and identification are correct as per supporting document W SW/R SW/R
PO, Tech. Spec., Drawing, Inspection Report
2.3 Check for damage, surface corrossion (Material quality)
Proc.
2.4 Check material conformity with mill test report (mill certificate)

3.0 WELDING QUALIFICATION

3.1 Welding Procedure Specification (WPS) & Qualification (PQR) Tech. Spec., Drawing, WPS, WPS/PQR R R/A R/A
3.2 Welder Performance Qualification Test Standard & Code WPQTR W/R W/A W/A
3.2.1 Visual Check
3.2.2 Non Destructive Test (RT)
4.0 INSTALLATION
4.1 Condenser Assembly & Installation
Mat'l receiv. Proc, Client spec., Mat'l Recev. Report, OSD W SW/R R/A
4.1.1 Material verification; visual (name plate, corrosion, damage, etc.) , dimensional, mill cert. if req.
packing list, drawing Report, NCR
4.1.2 Cleaning check of the tubesheet surface and condenser internal W SW -
4.1.3 Platform (Foundation) of Condenser Check (align the sliding pedestal) Inspection Survey Report W W/R -
4.1.4 Check the installation of the solid seat W SW -
4.1.5 Assembly Inspection; Alignment , fit-up & dimensional check
Drawing, Installation and
Alignment & Dimensional W SW/R
Lifting Proc., Vendor Manual SW/R
4.1.5.1 Assembly of platform on the foundation Report
4.1.5.2 Assembly of base plate
4.1.5.3 Assembly of the throat neck and condenser casing
4.1.6 Check Installation of LP heater and Desuperheater in place W SW -
4.1.7 Check the partition plate pitch, parallelism, vericality Inspection Report W W/R SW/R
 Page 7 of 7

DESCRIPTION : CONDENSER INSTALLATION

INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or Sub-
Client Owner
CRITERIA Con
4.1.8 Check fit-up and visual welding support Visual Inspection Report W SW/R -
4.1.9 Check the distance of tubesheet and partition board center during condenser assembly Dimensional Report W W/R -
4.1.10 Check the diagonal of casing and throat neck joint Dimensional Report W SW/R -
4.1.11 Check the bending of the casing for the whole length Drawing, Client Spec., Bending Report W SW/R -
Installation Proc., Vendor Dimensional & Flatness W SW/R
4.1.12 Recheck dimensions and flatness of all parts to be right before welding -
Manual Report
4.1.13 Check deformation during welding W SW -
4.1.14 Visual Inspection after welding Visual Inspection Report W SW/R SW/R
4.2 Ti Tube Installation of Condenser
Mat'l receiv. Proc, Client spec., Mat'l Recev. Report, OSD W SW/R SW/R
4.2.1 Material verification; visual (name plate, corrosion, damage, etc.) , dimensional, mill cert. if req.
packing list, drawing Report, NCR
4.2.2 Cleaning check of the tubesheet surface and condenser internal
4.2.3 Check the installation of Ti tube follow to drawing number area Inspection Report W SW/R -
Drawing, Client Spec.,
4.2.4 Check the welding nozzle; Fit-up and visual inspection, Penetrant Test Installation Proc., Vendor
Visual Insp. & Penetrant
Manual
Report W SW/R SW/R
5.0 TESTING
Water filling test proc., Client W H H
5.1 Water filling test at Turbine end of the condenser Spec. Water Filling Test Report
6.0 GROUTING
6.1 Check of Grouting Grouting Proc. Grouting Report W W/R W/R
Fastening Anchor Bolt W SW/R R
6.2 Anchor bolt fastening of foundation Report

7.0 FINAL INSPECTION

7.1. Check completion installation all accessories and parts of equipment as per drawing Technical Specification
7.2 Make sure that all inspection check list or Quality control Drawing Punch List W W W
activities has been meet with client's specification and requirements Procedure, Erection Manual
8.0 DOCUMENTATION
8.1 Verify that all of work associated with NCR's and others information
notes have been completed and closed out
8.2 Verify that all inspection records , check list and any documents All Quality Document as
that pertains to this ITP , have been completed and signed by all per Contract (Inspection
Contract, Tech. Spec., Proc. Reports, RFI, NCR, MDR,
persons incharge R R R
Punch List, As built
8.3 Verify all NDE requirements have been completed , reviewed and accepted by all
Drawings, Etc.)
persons incharge and documented .