Page 1 file:///conversion/tmp/activity_task_scratch/722118109.

xlsx

PROCESS FLOW DRAWING

Key Contact Person /
Prototype ¨ Production ¨ Prelaunch þ Venkatesh PH-+91 9994206937 Issue No.SEC/CP/48 Rev.No.:0
Phone:
Document Number: Date (Orig.) : 14/10/2019 Date (Rev.) -
Core Team: Hari prakash,Krishnakumar,Balaji
Part Number:
561-89-86933.REV00
Process Responsibility : venkatesh Customer Engineering Approval / Date
Part Name: (If Reqd.) :
Step
Customer model HD785-7 Customer Quality Approval / Date (If Reqd.) :
Supplier Plant
Other Approval / Date (If Reqd.) : Nil.
M/S. SAMRAJ ENGINEERING CONTROLS PVT LTD CHENNAI Other Approval / Date (If Reqd.) :
PROCESS FLOW
INCOMING SOURCE OF
OPN NO OPERATION NAME TRANSPORT DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS
VARIATION
OPERATION OPN. & INS. INSPECTION DECISION STORAGE
Identification of part number
1 Seat Identification of part name
Out Source
OP10 01573-10205 Identification of proper Location
Incoming Inspection Std
RM properties Dimensions,
RM properties,MTC
1.OP10A Incoming Inspection Material Comparision, incoming inspection
Thread Size
Thread size
1.OP20 Storage In proper location Stored in a proper place Stored in a rack
2 Nut Identification of part number
Out Source
OP10 01580-01210 Identification of part name
RM properties Dimensions, Identification of proper Location
Rm Properties , MTC Incoming Inspection Std
2.OP10A Incoming Inspection
Thread Size
Thread size

2.OP20 Storage In proper location Stored in a proper place Stored in a rack

3 Nut Identification of part number

Out Source
OP10 01580-01613 Identification of part name
RM properties Dimensions, Identification of proper Location
Rm Properties , MTC Incoming Inspection Std
3.OP10A Incoming Inspection
Thread Size
Thread size
3.OP20 Storage In proper location Stored in a proper place Stored in a rack
Rm Properties,
4 Bracket MTC Identification of part number
PLATE-1 Identification of part name
OP10 561-89-85912 Stamping Heat Number
Identification of proper Location
Incoming Inspection Std
RM properties Plate, Rm Properties ,Plate,
4.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length, Length ,
4.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
4.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
4.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
4.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
4.OP40 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Identification of part name
4A Bracket MTC
PLATE-2 Identification of proper Location
OP10 561-89-85912 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

4A.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
4A.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
4A.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

4A.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
4B Plate-3 MTC Identification of part number
OP10 561-89-85912 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Incoming Inspection Std
Rm Properties ,Plate,
4B.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Length ,
4B.OP20 Laser cutting Cutting Hole Diameter As per Laser Cutting Norms
Width,Hole diameter
Length , Inprocess Inspection Plan
4B.OP20A Laser cutting inspection Cutting Hole Diameter
Width,Hole diameter QP/02-03/23.09.13
Chamfer Chamfer
4B.OP30 Machining As per Bending Norms
C2 C2
Machining Chamfer Chamfer Inprocess Inspection Plan
4B.OP30A
Inspection C2 C2 QP/04-04/23.09.13

4B.OP40 Storage In proper location Stored in a proper place Stored in a rack

 Page 2 file:///conversion/tmp/activity_task_scratch/722118109.xlsx

PROCESS FLOW
INCOMING SOURCE OF
OPN NO OPERATION NAME TRANSPORT DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS
VARIATION
OPERATION OPN. & INS. INSPECTION DECISION STORAGE
Rm Properties,
Plate Identification of part number
5 MTC
561-89-86933-01 Identification of part name
OP10 Stamping Heat Number
Identification of proper Location
Incoming Inspection Std
RM properties Plate, Rm Properties ,Plate,
5.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length, Length ,
5.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
5.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Inprocess Inspection Plan
5.OP30 Embossing Cutting Hole Diameter,height Cutting Hole Diameter,height
QP/02-03/23.09.13
Length,
Length,width,Radius width,
5.OP40 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
5.OP40A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
5.OP50 Storage In proper location Stored in a proper place Stored in a rack
Rm Properties,
Plate Identification of part number
6 MTC
561-89-86933-02 Identification of part name
OP10 Stamping Heat Number
Identification of proper Location
Incoming Inspection Std
RM properties Plate, Rm Properties ,Plate,
6.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length, Length ,
6.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
6.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
6.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
6.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
6.OP40 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Plate Identification of part name
7 MTC
561-89-86933-03 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

7.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
7.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
7.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
7.OP30 Storage In proper location Stored in a proper place Stored in a rack
Rm Properties,
Plate Identification of part number
8 MTC
561-89-86933-04 Identification of part name
OP10 Stamping Heat Number
Identification of proper Location
Incoming Inspection Std
RM properties Plate, Rm Properties ,Plate,
8.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length, Length ,
8.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
8.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
8.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
8.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
8.OP40 Storage In proper location Stored in a proper place Identification of part number
Identification of part name
Rm Properties,
Plate Identification of proper Location
9 MTC
561-89-86933-05 Incoming Inspection Std
OP10 Stamping Heat Number

RM properties Plate, Rm Properties ,Plate,

9.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length, Length ,
9.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
9.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Inprocess Inspection Plan
9.OP30 Embossing Cutting Hole Diameter,height Cutting Hole Diameter,height
QP/02-03/23.09.13
Length,
Length,width,Radius width,
9.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
9.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
9.OP40 Storage In proper location Stored in a proper place Stored in a rack
 Page 3 file:///conversion/tmp/activity_task_scratch/722118109.xlsx

PROCESS FLOW
INCOMING SOURCE OF
OPN NO OPERATION NAME TRANSPORT DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS
VARIATION
OPERATION OPN. & INS. INSPECTION DECISION STORAGE
Rm Properties,
Plate Identification of part number
10 MTC
561-89-86933-06 Identification of part name
OP10 Stamping Heat Number
Identification of proper Location
RM properties Plate, Incoming Inspection Std
Rm Properties ,Plate,
10.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length, Length ,
10.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
10.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
10.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
10.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
10.OP40 Storage In proper location Stored in a proper place Identification of part number
Identification of part name
Rm Properties,
Plate Identification of proper Location
11 MTC
561-89-86933-07 Incoming Inspection Std
OP10 Stamping Heat Number

RM properties Plate, Rm Properties ,Plate,

11.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
11.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
11.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
11.OP30 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Plate Identification of part name
12 MTC
561-89-86933-08 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

12.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
12.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
12.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
12.OP30 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Plate Identification of part name
13 MTC
561-89-86933-09 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

13.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
13.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
13.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
13.OP30 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Bar Identification of part name
14 MTC
561-89-86933-10 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

14.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
14.OP20 cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
14.OP20A cutting inspection Length , Width
Width QP/02-03/23.09.13
14.OP30 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Plate Identification of part name
15 MTC
561-89-86933-11 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate,
Rm Properties ,Plate,
15.OP10A Incoming Inspection Rust,waviness.
Thickness ,Rust.
Cutting Length,
15.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
15.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
15.OP30 Storage In proper location Stored in a proper place Stored in a rack
 Page 4 file:///conversion/tmp/activity_task_scratch/722118109.xlsx

PROCESS FLOW
INCOMING SOURCE OF
OPN NO OPERATION NAME TRANSPORT DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS
VARIATION
OPERATION OPN. & INS. INSPECTION DECISION STORAGE
Identification of part number
Rm Properties,
Plate Identification of part name
16 MTC
561-89-86933-12 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

16.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
16.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
16.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
16.OP30 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Plate Identification of part name
17 MTC
561-89-86933-13 Identification of proper Location
OP10 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

17.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
17.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
17.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
17.OP30 Storage In proper location Stored in a proper place Stored in a rack
Identification of part number
Rm Properties,
Identification of part name
18 Plate MTC
Identification of proper Location
OP10 561-89-87380 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rm Properties ,Plate,

18.OP10A Incoming Inspection Rust,waviness. Thickness ,Rust.
Cutting Length,
18.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
18.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13
18.OP30 Storage In proper location Stored in a proper place Stored in a rack
v v
Sub Assembly-1 Sub Assembly-2
19 Assembly Child Parts Tack
OP10 Welding Sub Assembly-1 2.561-89-86933-13 3.561-89-86933-03 TAG WELD
1.561-89-85912 TAG WELD

As per Inprocess Quality plan

19.OP10 Tack Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
As per Inprocess Quality plan
19.OP10A Fitup Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
` QP/05-03/23.09.13
v v

Sub Assembly-3 Sub Assembly-4

19A Assembly Child Parts Tack v

OP10 Welding v

4.01580-01210 5.561-89-86933-08 Step Pin 6.561-89-86933-01 TAG WELD 7.01580-01613 8.561-89-86933-09 Step Pin 9.561-89-86933-02 TAG WELD

As per Inprocess Quality plan

19A.OP10 Tack Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
As per Inprocess Quality plan
19A.OP10A Fitup Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
Sub assembly 5 Sub assembly 6

19B Assembly Child Parts Tack

OP10 Welding Fitup Template
Sub Assembly-3 10.561-89-86933-07 11.561-89-86933-11 12.561-89-86933-06 Fitup Template TAG WELD 14.561-89-86933-07 TAG WELD
13.561-89-86933-09

As per Inprocess Quality plan

19B.OP10 Tack Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
As per Inprocess Quality plan
19B.OP10A Fitup Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13

20 Main Assy
OP10 KES 04.343 for Welding Quality Sub Assembly-1 Sub Assembly-2 Sub Assembly-3 Sub Assembly-4 Sub assembly 5 Sub assembly 6 14.561-89-86933-10 15.561-89-87380 16.561-89-86933-04 17.561-89-86933-13 Fixture tag welding

As per working Instruction

20.OP10 Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
WIPD-04-03/4.6.12
As per Inprocess Quality plan
20.OP10A Welding Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
20.OP 20 Storage In proper location Stored in a proper place Stored in a rack
Oil Rust Removal
21 CED Process As per working Instruction
Oil Rust Removal Surface Preparation
OP10 561-84-8A141 WIPD-04-03/4.6.12
Surface Preparation
DFT
DFT As per working Instruction
21.OP10A Inspection Visual
Visual WIPD-04-03/4.6.12
Painting
Painting Quality (KES-
22
57.801.A1)
p
Rank- A
22.OP 10 Storage In proper location Stored in a proper place Stored in a rack
As per control plan As per Painting Instruction
22.OP20 Top Coat Painting Free from defect
SEC/CP/48 QP/08-03/23.09.13
As per Inspection Plan
22.OP20A Inspection DFT Visual As per check Sheet
QP/08-03/23.09.13
As per control plan
23 PDI As per check Sheet
SEC/CP/48
24 Packing Free from damage As per packing std instruction
25 Dispatch Shall be free from Transit damages Dedicated Pallet
Prepared By :P.HARI PRAKASH Approved By :K.KRISHNA KUMAR
 PROCESS FLOW DRAWING

Prototype ¨ Production ¨ Prelaunch þ Key Contact Person / Phone: Venkatesh PH-+91 9994206937 Issue No.SEC/CP/48 Rev.No.:0

Document Number: Date (Orig.) : 14/10/2019 Date (Rev.) -

Core Team: Hari prakash,Krishnakumar,Balaji
Part Number:
561-89-86933.REV00
Process Responsibility : venkatesh Customer Engineering Approval / Date
Part Name: Step (If Reqd.) :
Customer Quality Approval / Date (If Reqd.) :
Customer model HD785-7

Supplier Plant
Other Approval / Date (If Reqd.) : Nil. Other Approval / Date (If Reqd.) :
M/S. SAMRAJ ENGINEERING CONTROLS PVT LTD CHENNAI
PROCESS FLOW

OPN NO OPERATION NAME INCOMING SOURCE OF VARIATION DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS
TRANSPORT
OPERATION OPN. & INS. INSPECTION DECISION STORAGE
Identification of part number
1 Seat Identification of part name
Out Source
OP10 01573-10205 Identification of proper Location
Incoming Inspection Std
RM properties Dimensions,
RM properties,MTC
1.OP10A Incoming Inspection Material Comparision, incoming inspection
Thread Size
Thread size
1.OP20 Storage In proper location Stored in a proper place Stored in a rack
3.OP20 Storage In proper location Stored in a proper place Stored in a rack
2 Nut Identification of part number
Out Source
OP10 01580-01210 Identification of part name
Identification of proper Location
RM properties Dimensions, Incoming Inspection Std
Rm Properties , MTC
2.OP10A Incoming Inspection
Thread Size
Thread size

2.OP20 Storage In proper location Stored in a proper place Stored in a rack

3 Nut
Out Source Identification of part number
OP10 01580-01613
Identification of part name
Identification of proper Location
RM properties Dimensions, Incoming Inspection Std
Rm Properties , MTC
3.OP10A Incoming Inspection
Thread Size
Thread size

3.OP20 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,MTC
4 Bracket Identification of part number
PLATE-1 Stamping Heat Number
OP10 561-89-85912 Identification of part name
Identification of proper Location
Rm Properties ,Plate, Incoming Inspection Std
4.OP10A Incoming Inspection RM properties Plate, Rust,waviness.
Thickness ,Rust.

Cutting Length, Length ,

4.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter

Cutting Length, Length , Inprocess Inspection Plan

4.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13

Length,
Length,width,Radius width,
4.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
4.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.

4.OP40 Storage In proper location Stored in a proper place Stored in a rack

Identification of part number

Rm Properties,MTC Identification of part name
4A Bracket
PLATE-2 Stamping Heat Number Identification of proper Location
OP10 561-89-85912
Incoming Inspection Std

RM properties Plate, Rust,waviness. Rm Properties ,Plate,

4A.OP10A Incoming Inspection
Thickness ,Rust.
Cutting Length,
4A.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

4A.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

4A.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,MTC
4B Plate-3 Identification of part number
Stamping Heat Number
OP10 561-89-85912 Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Rm Properties ,Plate, Incoming Inspection Std
4B.OP10A Incoming Inspection
Thickness ,Rust.
Length ,
4B.OP20 Laser cutting Cutting Hole Diameter As per Laser Cutting Norms
Width,Hole diameter
Length , Inprocess Inspection Plan
4B.OP20A Laser cutting inspection Cutting Hole Diameter
Width,Hole diameter QP/02-03/23.09.13
Chamfer Chamfer
4B.OP30 Machining As per Bending Norms
C2 C2
Machining Chamfer Chamfer Inprocess Inspection Plan
4B.OP30A
Inspection C2 C2 QP/04-04/23.09.13
4B.OP40 Storage In proper location Stored in a proper place Stored in a rack
 PROCESS FLOW DRAWING

Prototype ¨ Production ¨ Prelaunch þ Key Contact Person / Phone: Venkatesh PH-+91 9994206937 Issue No.SEC/CP/48 Rev.No.:0

Document Number: Date (Orig.) : 14/10/2019 Date (Rev.) -

Core Team: Hari prakash,Krishnakumar,Balaji
Part Number:
561-89-86933.REV00
Process Responsibility : venkatesh Customer Engineering Approval / Date
Part Name: Step (If Reqd.) :
Customer Quality Approval / Date (If Reqd.) :
Customer model HD785-7

Supplier Plant
Other Approval / Date (If Reqd.) : Nil. Other Approval / Date (If Reqd.) :
M/S. SAMRAJ ENGINEERING CONTROLS PVT LTD CHENNAI

PROCESS FLOW
OPN NO OPERATION NAME INCOMING SOURCE OF VARIATION DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS

OPERATION OPN. & INS. INSPECTION DECISION STORAGE TRANSPORT

Rm Properties,
5 Plate MTC Identification of part number
OP10 561-89-86933-01 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
5.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length, Length ,

5.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter
Cutting Length, Length , Inprocess Inspection Plan
5.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13

Inprocess Inspection Plan

5.OP30 Embossing Cutting Hole Diameter,height Cutting Hole Diameter,height
QP/02-03/23.09.13
Length,
Length,width,Radius width,
5.OP40 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
5.OP40A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.

5.OP50 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
6 Plate MTC Identification of part number
OP10 561-89-86933-02 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
6.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length, Length ,

6.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter

Cutting Length, Length , Inprocess Inspection Plan

6.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
6.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
6.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.
6.OP40 Storage In proper location Stored in a proper place Stored in a rack

Identification of part number

Rm Properties,
Identification of part name
7 Plate MTC
Identification of proper Location
OP10 561-89-86933-03 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rust,waviness.

Rm Properties ,Plate,
7.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
7.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

7.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

7.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
8 Plate MTC Identification of part number
OP10 561-89-86933-04 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
8.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length, Length ,

8.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter

Cutting Length, Length , Inprocess Inspection Plan

8.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
8.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
8.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.

8.OP40 Storage In proper location Stored in a proper place Identification of part number
Identification of part name
Rm Properties, Identification of proper Location
9 Plate MTC Incoming Inspection Std
OP10 561-89-86933-05 Stamping Heat Number

RM properties Plate, Rust,waviness.

Rm Properties ,Plate,
9.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length, Length ,

9.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter

Cutting Length, Length , Inprocess Inspection Plan

9.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13

Inprocess Inspection Plan

9.OP30 Embossing Cutting Hole Diameter,height Cutting Hole Diameter,height
QP/02-03/23.09.13
Length,
Length,width,Radius width,
9.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
9.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.

9.OP40 Storage In proper location Stored in a proper place Stored in a rack

 PROCESS FLOW DRAWING

Prototype ¨ Production ¨ Prelaunch þ Key Contact Person / Phone: Venkatesh PH-+91 9994206937 Issue No.SEC/CP/48 Rev.No.:0

Document Number: Date (Orig.) : 14/10/2019 Date (Rev.) -

Core Team: Hari prakash,Krishnakumar,Balaji
Part Number:
561-89-86933.REV00 Customer Engineering Approval / Date
Process Responsibility : venkatesh
(If Reqd.) :
Part Name: Step
Customer Quality Approval / Date (If Reqd.) :
Customer model HD785-7

Supplier Plant
Other Approval / Date (If Reqd.) : Nil. Other Approval / Date (If Reqd.) :
M/S. SAMRAJ ENGINEERING CONTROLS PVT LTD CHENNAI

PROCESS FLOW
OPN NO OPERATION NAME INCOMING SOURCE OF VARIATION DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS
TRANSPORT
OPERATION OPN. & INS. INSPECTION DECISION STORAGE
Rm Properties,
10 Plate MTC Identification of part number
OP10 561-89-86933-06 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
10.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length, Length ,

10.OP20 Laser cutting As per Laser Cutting Norms
Width, Hole Diameter Width,Hole diameter

Cutting Length, Length , Inprocess Inspection Plan

10.OP20A Laser cutting inspection
Width, Hole Diameter Width,Hole diameter QP/02-03/23.09.13
Length,
Length,width,Radius width,
10.OP30 Bending As per Bending Norms
Hole Ref.dimension Radius
Holes Ref. dimension.
Length,
Bending Length,width,Radius width, Inprocess Inspection Plan
10.OP30A
Inspection Hole Ref.dimension Radius QP/04-04/23.09.13
Holes Ref. dimension.

10.OP40 Storage In proper location Stored in a proper place Identification of part number
Identification of part name
Rm Properties, Identification of proper Location
11 Plate MTC Incoming Inspection Std
OP10 561-89-86933-07 Stamping Heat Number

RM properties Plate, Rust,waviness.

Rm Properties ,Plate,
11.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
11.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

11.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

11.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
12 Plate MTC Identification of part number
OP10 561-89-86933-08 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
12.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
12.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

12.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

12.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
13 Plate MTC Identification of part number
OP10 561-89-86933-09 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
13.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
13.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

13.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

13.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
14 Bar MTC Identification of part number
OP10 561-89-86933-10 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
14.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
14.OP20 cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

14.OP20A cutting inspection Length , Width
Width QP/02-03/23.09.13

14.OP30 Storage In proper location Stored in a proper place Stored in a rack

Rm Properties,
15 Plate MTC Identification of part number
OP10 561-89-86933-11 Stamping Heat Number Identification of part name
Identification of proper Location
RM properties Plate, Rust,waviness. Incoming Inspection Std
Rm Properties ,Plate,
15.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
15.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

15.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

15.OP30 Storage In proper location Stored in a proper place Stored in a rack

 PROCESS FLOW DRAWING

Prototype ¨ Production ¨ Prelaunch þ Key Contact Person / Phone: Venkatesh PH-+91 9994206937 Issue No.SEC/CP/48 Rev.No.:0

Document Number: Date (Orig.) : 14/10/2019 Date (Rev.) -

Core Team: Hari prakash,Krishnakumar,Balaji

Part Number: 561-89-86933.REV00 Customer Engineering Approval / Date

Process Responsibility : venkatesh
(If Reqd.) :
Part Name: Step
Customer Quality Approval / Date (If Reqd.) :
Customer model HD785-7

Supplier Plant
Other Approval / Date (If Reqd.) : Nil. Other Approval / Date (If Reqd.) :
M/S. SAMRAJ ENGINEERING CONTROLS PVT LTD CHENNAI

PROCESS FLOW
OPN NO OPERATION NAME INCOMING SOURCE OF VARIATION DESIRE OUTCOME / PRODUCT CHARACTERISTICS PROCESS CONTROL CHARACTERISTICS

OPERATION OPN. & INS. INSPECTION DECISION STORAGE TRANSPORT

Identification of part number
Rm Properties,
Identification of part name
16 Plate MTC
Identification of proper Location
OP10 561-89-86933-12 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rust,waviness.

Rm Properties ,Plate,
16.OP10A Incoming Inspection
Thickness ,Rust.

Cutting Length,
16.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width

Cutting Length, Inprocess Inspection Plan

16.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

16.OP30 Storage In proper location Stored in a proper place Stored in a rack

Identification of part number

Rm Properties,
Identification of part name
17 Plate MTC
Identification of proper Location
OP10 561-89-86933-13 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rust,waviness.

Rm Properties ,Plate,
17.OP10A Incoming Inspection
Thickness ,Rust.
Cutting Length,
17.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
17.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

17.OP30 Storage In proper location Stored in a proper place Stored in a rack

Identification of part number

Rm Properties,
Identification of part name
18 Plate MTC
Identification of proper Location
OP10 561-89-87380 Stamping Heat Number
Incoming Inspection Std

RM properties Plate, Rust,waviness. Rm Properties ,Plate,

18.OP10A Incoming Inspection
Thickness ,Rust.
Cutting Length,
18.OP20 Laser cutting Length ,Width As per Laser Cutting Norms
Width
Cutting Length, Inprocess Inspection Plan
18.OP20A Laser cutting inspection Length , Width
Width QP/02-03/23.09.13

18.OP30 Storage In proper location Stored in a proper place Stored in a rack

v v
Sub Assembly-1 Sub Assembly-2
19
Assembly Child Parts Tack Welding
OP10 1.561-89-85912 TAG WELD Sub Assembly-1 2.561-89-86933-13 3.561-89-86933-03 TAG WELD

As per Inprocess Quality plan

19.OP10 Tack Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
As per Inprocess Quality plan
19.OP10A Fitup Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
` QP/05-03/23.09.13
v v

Sub Assembly-3 Sub Assembly-4

19A
Assembly Child Parts Tack Welding v

OP10
v

4.01580-01210 5.561-89-86933-08 Step Pin 6.561-89-86933-01 TAG WELD 7.01580-01613 8.561-89-86933-09 Step Pin 9.561-89-86933-02 TAG WELD

As per Inprocess Quality plan

19A.OP10 Tack Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
As per Inprocess Quality plan
19A.OP10A Fitup Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13
Sub assembly 5 Sub assembly 6
19B
Assembly Child Parts Tack Welding
OP10 Sub Assembly-3 10.561-89-86933-07 11.561-89-86933-11 12.561-89-86933-06 14.561-89-86933-07
Fitup Template
Fitup Template 13.561-89-86933-09 TAG WELD
TAG WELD

As per Inprocess Quality plan

19B.OP10 Tack Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13

As per Inprocess Quality plan

19B.OP10A Fitup Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13

20 Main Assy
OP10 KES 04.343 for Welding Quality Sub Assembly-1 Sub Assembly-2 Sub Assembly-3 Sub Assembly-4 Sub assembly 6 14.561-89-86933-10
Sub assembly 5 15.561-89-87380 16.561-89-86933-04 17.561-89-86933-13 Fixture tag welding

As per working Instruction

20.OP10 Welding Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
WIPD-04-03/4.6.12
As per Inprocess Quality plan
20.OP10A Welding Inspection Dimension , Welding Size & Visual Dimensions,Weldsize & Visual
QP/05-03/23.09.13

20.OP 20 Storage In proper location Stored in a proper place Stored in a rack

21 CED Process Oil Rust Removal As per working Instruction

Oil Rust Removal Surface Preparation
OP10 561-84-8A141 Surface Preparation WIPD-04-03/4.6.12
DFT
DFT As per working Instruction
21.OP10A Inspection Visual
Visual WIPD-04-03/4.6.12
Painting
22 Painting Quality (KES-57.801.A1)
Rank- A
22.OP 10 Storage In proper location Stored in a proper place Stored in a rack

As per control plan As per Painting Instruction

22.OP20 Top Coat Painting Free from defect
SEC/CP/48 QP/08-03/23.09.13
As per Inspection Plan
22.OP20A Inspection DFT Visual As per check Sheet
QP/08-03/23.09.13
As per control plan
23 PDI As per check Sheet
SEC/CP/48
24 Packing Free from damage As per packing std instruction

25 Dispatch Shall be free from Transit damages Dedicated Pallet

Prepared By :P.HARI PRAKASH Approved By :K.KRISHNA KUMAR