DOC.

No:-SEI/QA/F-03

SEI DAILY INPROCESS INSPECTION/PROD./REJECTION REPORT Rev. No : 07

Rev date: 10-03-2021

Shift M/C No. Date IN OUT Operator name Operator code Part name Part Number Operation Name Next operation Customer

PH HEAD SCREW P80 1137 00 00 06 00 0 ROLLING PLATING PRICOL LTD.

Time:-
INSPECTION STANDARD First five pcs.reading Rejection / Rework Details
Status
Sample Inspection (OK/NG)
DIM. NO. Parameters Specfication Insp.method
Size Feq.
Recording 1 2 3 4 5 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. U/S O/S

1 Thread M5x0.8-6g TRG 2 pcs 2 hrs 2 pcs

2 Appearance No Burr , No Dent, Etc Visual 2 pcs 2 hrs 2 pcs

Per 2Hrs. Production Details

Per 2 Hrs. Rejection Details

Per 2 Hrs. Rejection Percentage

Status (OK/NG) T.Rej. Qty

Sign. Inprocess Quality Supervisor T.Rework Qty

MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS

Time Total Reason :-

Description Tooling STD ACTUAL STD ACTUAL Start End Time
Reason

Lot No/ Heat NO Machine Efficiency (100%)

Cycle Time Weight

Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Total Production (90%) Shift Rejection %

Prod.
Sign.
Actual Production QPCR Rasied (Yes/No.)

Note: Rasied QPCR If Any defects :- (A) IF PART REJECTED ≥10% OF PROD./2 HOURS. , (B) IF PART REJECTED ≥5% NOS 101~1000 NOS./SHIFT PROD.. , (C) IF PART REJECTED ≥2% MORE THAN 1000 NOS./SHIFT PROD.(D) ABNORMAL SETTING REJECTION ≥ 15 PCS

REMARKS:-

Note: All Dimmensions are in mm Legends DVC -Digital veriner, MM-Micrometer, PP -Profile Projector, RHT-Rockwell Hardness Tester, DMM -Digital Micrometer, RT-Roughness Tester, TRG- Thread Ring Gauge
 DOC.No:-SEI/QA/F-03

SEI DAILY INPROCESS INSPECTION/PROD./REJECTION REPORT Rev. No : 07

Rev date: 10-03-2021

Shift M/C No. Date IN OUT Operator name Operator code Part name Part Number Operation Name Next operation Customer

PH HEAD SCREW P80 1137 00 00 06 00 0 COLD FORGING ROLLING PRICOL LTD.

Time:-
INSPECTION STANDARD First five pcs.reading Rejection / Rework Details
Status
Sample Inspection (OK/NG)
DIM. NO. Parameters Specfication Insp.method
Size Feq.
Recording 1 2 3 4 5 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. U/S O/S

1 Dia 8.36/8.40 MM 2 pcs 2 hrs 2 pcs

2 Dim 15.00/16.00 DVC 2 pcs 2 hrs 2 pcs

3 Dim 3.30±0.15 PP 1 pcs 4 hrs 1 pcs

4 Dia 8.40/9.00 MM 2 pcs 2 hrs 2 pcs

5 Punch Dia 4.80 Max. DVC 2 pcs 2 hrs 2 pcs

6 Angle 5° PP 1 pcs 4 hrs 1 pcs

7 Radius R1.6 PP 1 pcs 4 hrs 1 pcs

8 Radius R12 PP 1 pcs 4 hrs 1 pcs

9 Radius R0.3 PP 1 pcs 4 hrs 1 pcs

10 Appearance No Burr , No Dent, Etc Visual 2 pcs 2 hrs 2 pcs

Per 2Hrs. Production Details

Per 2 Hrs. Rejection Details

Per 2 Hrs. Rejection Percentage

Status (OK/NG) T.Rej. Qty

Sign. Inprocess Quality Supervisor T.Rework Qty

MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS

Time Total Reason :-

Description Tooling STD ACTUAL STD ACTUAL Start End Time
Reason

Lot No/ Heat NO Machine Efficiency (100%)

Cycle Time Weight

Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Total Production (90%) Shift Rejection %

Prod.
Sign.
Actual Production QPCR Rasied (Yes/No.)

Note: Rasied QPCR If Any defects :- (A) IF PART REJECTED ≥10% OF PROD./2 HOURS. , (B) IF PART REJECTED ≥5% NOS 101~1000 NOS./SHIFT PROD.. , (C) IF PART REJECTED ≥2% MORE THAN 1000 NOS./SHIFT PROD.(D) ABNORMAL SETTING REJECTION ≥ 15 PCS

REMARKS:-

Note: All Dimmensions are in mm Legends DVC -Digital veriner, MM-Micrometer, PP -Profile Projector, RHT-Rockwell Hardness Tester, DMM -Digital Micrometer, RT-Roughness Tester, TRG- Thread Ring Gauge